JPH04142366A - Resin composition for sliding member - Google Patents

Resin composition for sliding member

Info

Publication number
JPH04142366A
JPH04142366A JP26471290A JP26471290A JPH04142366A JP H04142366 A JPH04142366 A JP H04142366A JP 26471290 A JP26471290 A JP 26471290A JP 26471290 A JP26471290 A JP 26471290A JP H04142366 A JPH04142366 A JP H04142366A
Authority
JP
Japan
Prior art keywords
polyamide
pts
resin composition
gear
sliding member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP26471290A
Other languages
Japanese (ja)
Inventor
Heihachiro Tada
平八郎 多田
Yasuyuki Iwata
岩田 康之
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daicel Evonik Ltd
Original Assignee
Daicel Huels Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daicel Huels Ltd filed Critical Daicel Huels Ltd
Priority to JP26471290A priority Critical patent/JPH04142366A/en
Publication of JPH04142366A publication Critical patent/JPH04142366A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To prepare the title compsn. having a low coefficient of friction and a high abrasion resistance and useful in applications where flexibility and sound- deadening properties are required without detriment to elongation by compounding a polyamide, a polyamide-polyolefin graft copolymer, and an ultrahighmol.-wt. polyethylene. CONSTITUTION:100 pts.wt. mixture obtd. by mixing 50-20 pts.wt. polyamide (e.g. Diamide E40, a product of Daicel Huels Co., Ltd.) with 50-20 pts.wt. polyamide-polyolefin graft copolymer (e.g. one obtd. by grafting a methacrylic acid-ethylene copolymer onto nylon 12) is compounded with 5-30 pts.wt. ultrahigh-mol.-wt. polyethylene having a wt.-average mol.wt. of 2000000 or higher and a particle diameter of 300mum or lower, giving the title compsn.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、柔軟性と消音性を必要とする摺動部材用ポリ
アミド樹脂組成物およびかかる組成物よりなる摺動部材
に関する。
DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a polyamide resin composition for a sliding member that requires flexibility and sound-dampening properties, and a sliding member made of such a composition.

(従来の技術) 柔軟性と消音性が要求される摺動部材の代表として消音
ギヤーをあげることができる。OA機、精密機器内部に
組み込まれているギヤー材に必要とされる特性は低騒音
、高摺動性である。騒音防止の効果は材料の弾性率と関
連があり、低弾性率の材料はど消音効果がある。しかし
ギヤーにはトルクがかかるので強度を考慮して、ギヤー
材の弾性率として通常1000〜5000kgf/c−
程度の材料が使用されている。
(Prior Art) A noise-reducing gear is a representative example of a sliding member that requires flexibility and noise-reducing properties. The characteristics required for gear materials built into OA machines and precision equipment are low noise and high sliding properties. The noise prevention effect is related to the elastic modulus of the material, and materials with a low elastic modulus have a sound dampening effect. However, since torque is applied to gears, considering the strength, the elastic modulus of gear materials is usually 1000 to 5000 kgf/c-
materials are used.

ポリアミドでは、可塑剤を添加したナイロン12やポリ
テトラメチレングリコール等で共重合化したポリアミド
エラストマーが多く用いられる。
Among polyamides, polyamide elastomers copolymerized with nylon 12 containing a plasticizer, polytetramethylene glycol, etc. are often used.

さらにその摩擦、摩耗特性といった摺動性を向上させる
ため、潤滑剤を添加するのが普通である。
Furthermore, in order to improve sliding properties such as friction and wear characteristics, a lubricant is usually added.

潤滑剤にはオイル、核剤、二硫化モリブデン、テフロン
パウダー、滑剤等がよく知られている。また高密度ポリ
エチレンの摺動特性が優れていることから、その粉末を
混合する提案(特公昭46−41456 )もなされて
いる。
Well-known lubricants include oil, nucleating agents, molybdenum disulfide, Teflon powder, and lubricants. Furthermore, since the sliding properties of high-density polyethylene are excellent, a proposal (Japanese Patent Publication No. 46-41456) has been made to mix powder thereof.

(発明が解決しようとする課題) しかしながら、含油処方は成形時にペレットがら油分の
しみ出しが生じてスリッピングを起こしやすく、二硫化
モリブデンの添加は摩擦係数を下げる効果が十分ではな
い。テフロンパウダーの添加は耐摩耗性に欠ける。しか
も、これら代表的潤滑剤の配合は、機械的強度を低下す
る欠点があるほかコストアップにつながることにもなる
。高密度ポリエチレンを混合する方法は、溶融粘度か大
きいため分散性が悪く、均一な材料か得にくい欠点かあ
る。
(Problems to be Solved by the Invention) However, oil-containing formulations tend to cause oil to seep out of the pellets during molding and cause slipping, and the addition of molybdenum disulfide does not have a sufficient effect of lowering the coefficient of friction. Addition of Teflon powder lacks wear resistance. Moreover, the combination of these typical lubricants has the disadvantage of lowering mechanical strength and also leads to increased costs. The method of mixing high-density polyethylene has the disadvantage of poor dispersibility due to its high melt viscosity, making it difficult to obtain a uniform material.

このように摺動部材、特に柔軟性と消音性か要求される
消音ギヤーなどの摺動部材に要求される特性は、機械的
強伸度を損うことなく、摩擦係数が小さく、耐摩耗性に
優れ、かつ成形が容易に行なえるものでなくてはならな
いが、従来満足すべきものがなかった。そこで発明者は
これらの要件を満たす摺動部材用樹脂組成物を提供する
ため、鋭意研究の結果本発明に到達したものである。
In this way, the characteristics required for sliding members, especially for sliding members such as noise-reducing gears that require flexibility and sound-dampening properties, are low friction coefficient and wear resistance without compromising mechanical strength and elongation. It must have excellent properties and be easy to mold, but so far there has been no satisfactory product. Therefore, in order to provide a resin composition for sliding members that satisfies these requirements, the inventors conducted extensive research and arrived at the present invention.

(課題を解決するための手段) すなわち、本発明はポリアミドとポリアミド・ポリオレ
フィングラフト共重合体と超高分子量ポリエチレンから
なる摺動部材用樹脂組成物およびこの樹脂組成物からな
る摺動部材である。
(Means for Solving the Problems) That is, the present invention is a resin composition for a sliding member made of polyamide, a polyamide/polyolefin graft copolymer, and ultra-high molecular weight polyethylene, and a sliding member made of this resin composition.

本発明で使用されるポリアミドとは、ナイロン6.66
.610.612.11.12およびこれらをベースと
し可塑化、共重合化により柔軟性を向上させたものをい
う。可塑剤として例えばグリコール系、リン酸エステル
系、パラフィン系、スルホン酸誘導体等か使用できる。
The polyamide used in the present invention is nylon 6.66
.. 610.612.11.12 and those based on these with improved flexibility through plasticization and copolymerization. As the plasticizer, for example, glycol type, phosphoric acid ester type, paraffin type, sulfonic acid derivative, etc. can be used.

共重合化とは例えばポリテトラメチレンクリコール、ポ
リプロピレングリコール、脂肪族ポリエステル、ジオー
ル等をソフトセグメントとして共重合により導入し、エ
ラストマー化したものである。
Copolymerization refers to, for example, introducing polytetramethylene glycol, polypropylene glycol, aliphatic polyester, diol, etc. as a soft segment by copolymerization to form an elastomer.

又本発明で使用されるポリアミド・ポリオレフィングラ
フト共重合体とは、酸性官能基を有するポリオレフィン
にポリアミドをグラフト重合させた共重合体である。骨
格となる酸性官能基を有するポリオレフィン共重合体と
しては、メタクリル酸・エチレン共重合体、アクリル酸
・エチレン共重合体等をあげることができる。ポリアミ
ドをグラフト化する方法には、ポリアミドのモノマー例
えばカプロラクタム、ラウリルラクタムを微少量のリン
酸と共に常圧で溶融重合させるか、あるいは、制限され
た重合度範囲内でのポリアミドオリ7ゴマーを骨格ポリ
オレフィン共重合体へ反応させる方法などがある。これ
らグラフト共重合体の製造法については例えば特開昭5
5−21489、米国特許3388186号等に提案さ
れている。
The polyamide/polyolefin graft copolymer used in the present invention is a copolymer obtained by graft-polymerizing a polyamide to a polyolefin having an acidic functional group. Examples of the polyolefin copolymer having an acidic functional group serving as a skeleton include methacrylic acid/ethylene copolymer, acrylic acid/ethylene copolymer, and the like. Methods for grafting polyamides include melt polymerizing polyamide monomers such as caprolactam and lauryllactam together with a small amount of phosphoric acid at normal pressure, or grafting polyamide oligomer within a limited degree of polymerization to a backbone polyolefin. There is a method of reacting to form a copolymer. Regarding the manufacturing method of these graft copolymers, for example, JP-A No. 5
5-21489, US Pat. No. 3,388,186, etc.

本発明で使用される超高分子量ポリエチレンは、重量平
均分子量が200万以上で、粒径300μ思以下の粉末
であればよい。
The ultra-high molecular weight polyethylene used in the present invention may be a powder having a weight average molecular weight of 2 million or more and a particle size of 300 μm or less.

本発明における各成分の配合比率は、ポリアミド50〜
80重量部に、ポリアミド・ポリオレフィン共重合体5
0〜20重量部を配合した混合物100重量部に対して
、超高分子量ポリエチレンを5〜30重量部の範囲で添
加するのが好ましい。
The blending ratio of each component in the present invention is polyamide 50~
80 parts by weight, polyamide polyolefin copolymer 5
It is preferable to add ultra-high molecular weight polyethylene in an amount of 5 to 30 parts by weight per 100 parts by weight of the mixture containing 0 to 20 parts by weight.

本発明のポリアミド樹脂組成物に、更に通常添加される
安定剤、核剤、帯電防止剤、難燃剤、顔料、染料、無機
あるいは有機の補強材、充填剤等の各種の添加剤を配合
してもよい。
The polyamide resin composition of the present invention is further blended with various additives such as stabilizers, nucleating agents, antistatic agents, flame retardants, pigments, dyes, inorganic or organic reinforcing agents, and fillers. Good too.

本発明におけるポリアミド、ポリアミド・ポリオレフィ
ン共重合体、超高分子量ポリエチレンの混線方法として
は、−軸押出機、二軸押出機、バンバリーミキサ−等公
知の各種の混線機が利用できる。例えば所定量の各成分
を予めトライブレンドしておき、次いでプラスチック用
押出機で溶融混練し、押出して本発明のポリアミド樹脂
組成物のベレットを得る。
As a method for mixing polyamide, polyamide/polyolefin copolymer, and ultra-high molecular weight polyethylene in the present invention, various known mixing machines such as a -screw extruder, twin-screw extruder, and Banbury mixer can be used. For example, predetermined amounts of each component are triblended in advance, then melt-kneaded using a plastic extruder and extruded to obtain pellets of the polyamide resin composition of the present invention.

本発明のポリアミド樹脂組成物は、次いて射出成形、押
出成形、圧縮成形、注型成形等プラスチック工業におい
て従来から公知の種々の方法により、各種の摺動部材に
成形され使用される。
The polyamide resin composition of the present invention is then molded into various sliding members by various methods conventionally known in the plastics industry, such as injection molding, extrusion molding, compression molding, and cast molding.

(発明の効果) 本発明による摺動部材用樹脂組成物からなる摺動部材は
、消音効果か大きいのでOA機、精密機器内部に組み込
まれている消音ギヤーの用途に好適に用いられる。また
、その摩擦係数が小さく、耐磨耗性が大きいので、ギヤ
ーの寿命を著しく長くする効果がある。その優れた摺動
特性のため、自動車、電機・電子製品等の摺動部品の分
野で広く利用することができる。
(Effects of the Invention) A sliding member made of the resin composition for a sliding member according to the present invention has a large noise-reducing effect, and is therefore suitably used for applications in noise-reducing gears built into office automation machines and precision equipment. Furthermore, since it has a small coefficient of friction and high wear resistance, it has the effect of significantly extending the life of the gear. Because of its excellent sliding properties, it can be widely used in the field of sliding parts such as automobiles, electrical and electronic products, etc.

(実施例) 次に本発明を実施例により具体的に説明する。(Example) Next, the present invention will be specifically explained using examples.

ギヤー試験機 本発明の組成物の摺動特性は、試験ギヤーを成形し、図
1に示したギヤー試験機による成形ギャ−の寿命から評
価した。
Gear Test Machine The sliding properties of the composition of the present invention were evaluated by molding test gears and determining the life of the molded gears using the gear test machine shown in FIG.

ギヤー仕様 試験条件 駆動ギヤー回転速度 1000 rp1M//    
 トルク  3.Okgf/命//   材質   ポ
リアセタール 配合成分 ■ポリアミド ダイセル・ヒュルス■製ポリアミドエラストマ「ダイア
ミドE62」または「ダイアミド E40」。それぞれ
E62、E40と記す。
Gear specifications Test conditions Drive gear rotation speed 1000 rp1M//
Torque 3. Okgf/Life// Material Polyacetal compound ■Polyamide elastomer "Diamide E62" or "Diamide E40" manufactured by Daicel Huls■. They are written as E62 and E40, respectively.

ダイセル・ヒュルス■製可塑化ナイロン12[ダイアミ
ドL 2121J。L 1212と記す。
Plasticized nylon 12 [Diamide L 2121J, manufactured by Daicel-Hüls■. It is written as L 1212.

■超高分子量ポリエチレン 重量平均分子量200万以上、平均粒径250μm以下
のもの。PEと記す ■ポリアミド・ポリオレフィングラフト共重合体10w
t%メタクリル酸・エチレン共重合体とこれと同重量の
ラウリルラクタムをリン酸0.1wt%存在下で溶融重
合し、ナイロン12を骨格酸・エチレン共重合体にグラ
フトさせた。これをMA・E−N12と記す。
■Ultra-high molecular weight polyethylene with a weight average molecular weight of 2 million or more and an average particle size of 250 μm or less. ■Polyamide/polyolefin graft copolymer 10w written as PE
t% methacrylic acid/ethylene copolymer and the same weight of lauryl lactam were melt-polymerized in the presence of 0.1 wt% phosphoric acid, and nylon 12 was grafted onto the skeleton acid/ethylene copolymer. This is written as MA·E-N12.

10vt%メタクリル酸エチレン共重合体とこれと同重
量のカプロラクタムをリン酸o、twt%存在下て溶融
重合し、ナイロン6を骨格酸・エチレン共重合体にグラ
フトさせた。これをMA−E−N6と記す。
10 vt% methacrylic acid ethylene copolymer and the same weight of caprolactam were melt-polymerized in the presence of 0, twt% phosphoric acid, and nylon 6 was grafted onto the skeleton acid/ethylene copolymer. This is written as MA-E-N6.

10wt%アクリル酸・エチレン共重合体とこれと同重
量のラウリルラクタムをO,1wt%リン酸存在下で溶
融重合し、骨格酸・エチレン共重合体にナイロン12を
グラフト化させた。これをAA・E−N12と記す。
A 10 wt % acrylic acid/ethylene copolymer and the same weight of lauryl lactam were melt-polymerized in the presence of O and 1 wt % phosphoric acid, and nylon 12 was grafted onto the skeleton acid/ethylene copolymer. This is written as AA・E-N12.

10wt%アクリル酸φエチレン共重合体とこれと同重
量のカプロラクタムを0.1vt%リン酸存在下で溶融
重合し、骨格酸・エチレン共重合体にナイロン6をグラ
フト化させた。これをAA−EN6と記す。
10 wt % acrylic acid φ ethylene copolymer and the same weight of caprolactam were melt-polymerized in the presence of 0.1 vt % phosphoric acid, and nylon 6 was grafted onto the skeleton acid/ethylene copolymer. This is written as AA-EN6.

実施例1〜8 各成分を表1に示した配合比率でトライブレンドし、押
出機により溶融混練しペレット化した。
Examples 1 to 8 Each component was tri-blended at the blending ratio shown in Table 1, melt-kneaded using an extruder, and pelletized.

次にこのペレットを用いて射出成形によりギヤーを成形
し、これを従動ギヤーとしてギヤー試験機にかけ寿命を
求めた。ギヤー寿命は、軟化変形のためギヤーが噛み合
わなくなるまでの総回転数で表わす。結果を表1に示す
Next, a gear was formed by injection molding using the pellets, and the life of the gear was determined using a gear testing machine as a driven gear. Gear life is expressed as the total number of rotations until the gears no longer mesh due to softening and deformation. The results are shown in Table 1.

比較例1〜4 ダイセル・ヒュルス■製ポリアミドエラストマ「ダイア
ミドE62」に、テフロンパウダー二硫化モリブデン、
シリコングリース、ナイロン22の各潤滑剤を表1に示
した配合比率で添加し、押出機にかけ溶融混練してペレ
ット化した。このベレットを用いて射出成形によりギヤ
ーを成形し。
Comparative Examples 1 to 4 Teflon powder molybdenum disulfide, polyamide elastomer "Diamide E62" manufactured by Daicel Huels ■,
Silicone grease and nylon 22 lubricants were added in the proportions shown in Table 1, and the mixture was melted and kneaded in an extruder to form pellets. A gear is formed using injection molding using this pellet.

ギヤー試験機によりギヤー寿命を求めた。結果を表1に
示す。
Gear life was determined using a gear testing machine. The results are shown in Table 1.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はギヤー試験機の概略図である。 図中1は駆動ギヤー 2は従動ギヤー 3はトルク検出
器、4はモーター 5は発電機である。
FIG. 1 is a schematic diagram of a gear testing machine. In the figure, 1 is a driving gear, 2 is a driven gear, 3 is a torque detector, 4 is a motor, and 5 is a generator.

Claims (2)

【特許請求の範囲】[Claims] (1)ポリアミドとポリアミド・ポリオレフィングラフ
ト共重合体と超高分子量ポリエチレンからなる摺動部材
用樹脂組成物。
(1) A resin composition for sliding members consisting of polyamide, polyamide/polyolefin graft copolymer, and ultra-high molecular weight polyethylene.
(2)請求項1記載の樹脂組成物からなる摺動部材。(2) A sliding member made of the resin composition according to claim 1.
JP26471290A 1990-10-02 1990-10-02 Resin composition for sliding member Pending JPH04142366A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26471290A JPH04142366A (en) 1990-10-02 1990-10-02 Resin composition for sliding member

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26471290A JPH04142366A (en) 1990-10-02 1990-10-02 Resin composition for sliding member

Publications (1)

Publication Number Publication Date
JPH04142366A true JPH04142366A (en) 1992-05-15

Family

ID=17407140

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26471290A Pending JPH04142366A (en) 1990-10-02 1990-10-02 Resin composition for sliding member

Country Status (1)

Country Link
JP (1) JPH04142366A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090264063A1 (en) * 2006-05-30 2009-10-22 Barton Tinsley Gear Drive Damper
WO2019156010A1 (en) * 2018-02-06 2019-08-15 大塚化学株式会社 Sliding member

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090264063A1 (en) * 2006-05-30 2009-10-22 Barton Tinsley Gear Drive Damper
US9877928B2 (en) * 2006-05-30 2018-01-30 Air Systems, Inc. Gear drive damper
WO2019156010A1 (en) * 2018-02-06 2019-08-15 大塚化学株式会社 Sliding member

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