JPH04140651A - Method for penetration test and penetrant used for the method - Google Patents

Method for penetration test and penetrant used for the method

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Publication number
JPH04140651A
JPH04140651A JP26429790A JP26429790A JPH04140651A JP H04140651 A JPH04140651 A JP H04140651A JP 26429790 A JP26429790 A JP 26429790A JP 26429790 A JP26429790 A JP 26429790A JP H04140651 A JPH04140651 A JP H04140651A
Authority
JP
Japan
Prior art keywords
water
penetrant
solvent
specific gravity
oil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP26429790A
Other languages
Japanese (ja)
Other versions
JP2858039B2 (en
Inventor
Masami Motoyama
本山 正躬
Tadayuki Fumiya
文屋 忠征
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Marktec Corp
Original Assignee
Marktec Corp
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Filing date
Publication date
Application filed by Marktec Corp filed Critical Marktec Corp
Priority to JP26429790A priority Critical patent/JP2858039B2/en
Publication of JPH04140651A publication Critical patent/JPH04140651A/en
Application granted granted Critical
Publication of JP2858039B2 publication Critical patent/JP2858039B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To enable highly accurate probing without causing pollution by performing penetration treatment using penetrant which is not compatible with water and does not contain base solvent with specific gravity less than 1 and surfactant such as diluent and by repetitively using water with the penetrant separated to blow it with a specific water pressure to perform cleaning. CONSTITUTION:After penetrant is applied on a surface of a specimen to be inspected and penetrated into a defect part to perform penetration treatment, cleaning treatment is performed wherein excessive penetrant which remains is cleaned off by using water. Then, after the specimen is dried, probing of the defect part is done. Penetration treatment is performed by using penetrant which is not compatible with water and which does not surfactant comprising base solvent with specific gravity less than 1 at normal temperature, similar diluent and oil soluble fluorescent dye. Cleaning treatment is performed by repetitively using water with the penetrant separated by a difference in specific gravities from the water container excessive penetrant caused by the cleaning so that the water is blown against the surface of the specimen to be inspected at a water pressure of at least 6 kg/cm<2> or higher. Thus pollution is not caused while highly accurate probing is possible.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、浸透探傷試験方法及び該方法に用し)る浸透
液に関し、洗浄処理時に生じる洗浄廃液による公害問題
が惹起することなく、しかも精度の高い探傷結果が得ら
れる浸透探傷試験方法を提供するものである。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a penetrant test method and a penetrant liquid used in the method, which does not cause pollution problems due to cleaning waste liquid generated during cleaning processing, and which The present invention provides a penetrant test method that provides highly accurate flaw detection results.

また、本発明は、低温においても使用可能な浸透探傷試
験方法用浸透液を提供するものである。
Further, the present invention provides a penetrant liquid for penetrant testing methods that can be used even at low temperatures.

〔従来の技術〕[Conventional technology]

周知の通り、浸透探傷試験方法は、各種機器、部材の表
面に存在する微細なりラックや微小のピンホールの如き
欠陥部の探傷に古くから汎用されており、r J I 
S−Z 2343−1982Jに規格化もされている。
As is well known, penetrant testing methods have been widely used for a long time to detect defects such as minute racks and minute pinholes that exist on the surfaces of various equipment and parts.
It has also been standardized in S-Z 2343-1982J.

その基本的態様は、油溶性可視又は蛍光染料を溶剤に溶
解してなる浸透性の強い浸透液を被検査物表面に塗布し
て欠陥部に該浸透液を浸透させた後、欠陥部に浸透せず
に被検査物表面に残留している余剰浸透液をとり除き、
欠陥部に浸透している浸透液によって欠陥部の存在を探
傷するというものである。
The basic method is to apply a highly penetrating liquid made by dissolving an oil-soluble visible or fluorescent dye in a solvent to the surface of the object to be inspected, and then penetrate the defective area. Remove the excess penetrating liquid remaining on the surface of the test object without
The presence of a defect is detected using a penetrating liquid that has penetrated into the defect.

上記の浸透探傷試験方法は、使用する浸透液の種類や余
剰浸透液をとり除く処理手段の種類等に応じて種々様々
な具体的態様が採られているが、その内に、特公昭56
−37501号公報(以下「第1公報」という)並びに
特公昭59−28860号(以下「第2公報」という)
に開示されている次の通りの具体的態様を採る浸透探傷
試験方法がある。
The above-mentioned penetrant testing method has various specific aspects depending on the type of penetrant used and the type of treatment means for removing excess penetrant.
-37501 Publication (hereinafter referred to as "1st Publication") and Special Publication No. 59-28860 (hereinafter referred to as "2nd Publication")
There is a penetrant testing method that adopts the following specific aspects as disclosed in .

即ち、第1公報には、浸透液として水に対して相溶性を
有さない油系溶剤と油溶性蛍光染料とからなり界面活性
剤を含まない油性浸透液を使用し、余剰浸透液をとり除
く処理手段として水蒸気を0.1〜5kg/Ciの噴射
圧で被検査物表面に吹きつけるという処理を行なう浸透
探傷試験方法が開示されており、第2公報には、浸透液
として疎水性の浸透液を使用し、余剰浸透液をとり除く
処理手段として水を0.5〜4 kg/cdの水圧で被
検査物表面に吹きつけるという処理を行なう浸透探傷試
験方法が開示されている。
That is, in the first publication, an oil-based penetrant containing no surfactant, which is made of an oil-based solvent that is not compatible with water and an oil-soluble fluorescent dye, is used as the penetrating liquid, and the excess penetrating liquid is removed. A penetrant test method is disclosed in which water vapor is sprayed onto the surface of the test object at a spray pressure of 0.1 to 5 kg/Ci as a treatment means, and the second publication discloses that a hydrophobic penetrant is used as a penetrating liquid. A penetrant test method has been disclosed in which water is sprayed onto the surface of an object to be inspected at a water pressure of 0.5 to 4 kg/cd as a treatment means for removing excess penetrating liquid.

そして、第1公報に「廃液は簡単に油水分離される」 
(第1公報8欄19〜20行)と記載され、第2公報に
1浸透液−水閘の比重差によって容易に分離し、静置に
より短時間に浸透液と水の分離が可能となる」 (第2
公報3欄14〜16行)と記載されている通り、止揚の
第1公報並びに第2公報に開示されている浸透探傷試験
方法(以下「公知浸透探傷試験方法」という)によれば
、余剰浸透液を水を用いて洗浄除去する洗浄処理によっ
て生じる余剰浸透液を含んでいる水(廃液)から比重差
による油水分離によって該浸透液を分離することができ
るので洗浄廃液の処理が容易となり公害問題を引き起す
ことがないとされている。
The first publication states, ``Waste liquid can be easily separated from oil and water.''
(First Publication, Column 8, Lines 19-20), and the Second Publication states: 1. The permeate liquid can be easily separated from the water due to the difference in specific gravity of the water bar, and by standing still, the permeate liquid and water can be separated in a short time.'' (Second
According to the penetrant test method (hereinafter referred to as "known penetrant test method") disclosed in the first and second publications of Doyo, as stated in Column 3, lines 14 to 16 of the publication, excessive penetration Since the permeate can be separated from the water (waste liquid) containing surplus permeate generated by the cleaning process in which the liquid is washed and removed using water, by oil-water separation based on the difference in specific gravity, the treatment of the cleaning waste liquid becomes easy and there is no problem with pollution. It is said that it does not cause

尚、公知浸透探傷試験方法における浸透液としては、第
1公報には「具体的には市販の油性浸透液から選定すれ
ばよい」 (第1公報7欄17〜18行)とされ、「ア
ルキルベンゼン、植物油及びフルオロ−ルアGAからな
る市販の蛍光油性浸透液0D−6000(商品名:特殊
塗料株式会社製)」(第1公報8欄39〜42行)が挙
げられ、第2公報には「乳化性を与える界面活性剤を含
まず、高浸透性鉱物油に油溶性有機けい光染料または赤
色染料を添加したもの」 (第2公報3欄33〜35行
)とされている。
Regarding the penetrant liquid used in the known penetrant testing method, the first publication states that ``specifically, it may be selected from commercially available oil-based penetrant liquids'' (column 7, lines 17-18 of the first publication), and that ``alkylbenzene , a commercially available fluorescent oil-based penetrating liquid 0D-6000 (trade name: manufactured by Tokushu Toyo Co., Ltd.) consisting of vegetable oil and fluoro-lure GA' (first publication, column 8, lines 39-42), and the second publication mentions '"It does not contain a surfactant that imparts emulsifying properties and is made by adding an oil-soluble organic fluorescent dye or a red dye to highly permeable mineral oil" (No. 2 Publication No. 2, column 3, lines 33-35).

因みに、市販の界面活性剤を含まない油性蛍光浸透液の
一般的な処方は、油溶性蛍光染料2〜5部、該染料を溶
解させるベース溶剤(高沸点エスチル類、高沸点アルコ
ール類、多価アルコール^導体等)10〜40部及び希
釈溶剤(鎖状または環tの炭化水素等)50〜90部で
ある。
Incidentally, the general formulation of commercially available surfactant-free oil-based fluorescent penetrants includes 2 to 5 parts of an oil-soluble fluorescent dye, a base solvent for dissolving the dye (high-boiling esters, high-boiling alcohols, polyhydric 10 to 40 parts of alcohol (conductor, etc.) and 50 to 90 parts of a diluting solvent (chain or ring-t hydrocarbon, etc.).

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

本発明者は、前記の通り、公知浸透探傷試験ズ法によれ
ば、洗浄処理によって生じる余剰浸透用を含んでいる水
から比重差にょる油水分離にょ−て該浸透液を分離する
ことかできるとされていることに着目し、省資源と洗浄
処理コスト低減の貝地から、浸透液を分離した水を繰返
し使用して湧浄処理を行なうという着想を得た。
As mentioned above, the present inventor has discovered that, according to the known penetrant testing method, it is possible to separate the penetrating liquid from the water containing the surplus penetrating liquid produced by the cleaning process by separating the penetrating liquid based on the difference in specific gravity. Focusing on this fact, we came up with the idea of performing spring purification treatment by repeatedly using water from which the permeate has been separated from shellfish, which saves resources and reduces cleaning treatment costs.

また、本発明者は、上記着想を具現化するに当って、第
1公報に開示されている水蒸気を用いる手段よりも第2
公報に開示されている水をスプレーする手段が、設備、
操作性、水の循環糸路設定等の点で有利と判断した。
Moreover, in embodying the above idea, the present inventors have developed a method using water vapor that uses water vapor, rather than the means using water vapor disclosed in the first publication.
The means of spraying water disclosed in the gazette is equipment,
It was judged to be advantageous in terms of operability, water circulation line setting, etc.

そこで、第1、第2公報に例示されている各浸透液を始
め、入手可能な市販の界面活性剤を含まない油性蛍光浸
透液の全てを用いて、実験を行なったところ、次の問題
点があることを知った。
Therefore, when we conducted experiments using all of the commercially available oil-based fluorescent penetrants that do not contain surfactants, including the penetrants exemplified in the first and second publications, we found the following problems. I learned that there is.

即ち、第1の問題点は常温(20〜25℃)下において
静置状態での油水分離による浸透液の分離には、約30
分以上の長時間を必要としたという点であり、第2の問
題点は第2公報に教示されている0、5〜4kg程度の
水圧による吹き付けでは余剰浸透液を充分に洗浄できず
精度の高い探傷結果が得られなかったという点である。
That is, the first problem is that it takes approximately 30 to
The second problem is that spraying with a water pressure of about 0.5 to 4 kg, as taught in the second publication, cannot sufficiently wash away the excess penetrant, resulting in poor accuracy. The problem is that high flaw detection results were not obtained.

従って、本発明は上記問題点に鑑み、洗浄処理によって
生じる余剰浸透液を含んでいる水から常温下における油
水分離により速やかに浸透液の分離が可能となる技術的
手段を確立するとともに、水の吹き付けによって余剰浸
透液を充分に洗浄でき精度の高い探傷結果が得られる技
術的手段を確立して、洗浄処理において浸透液を分離し
た水を繰返して使用でき且つ高い探傷結果が得られる新
規浸透探傷試験方法を提供することを技術的課題とする
Therefore, in view of the above-mentioned problems, the present invention establishes a technical means that makes it possible to quickly separate the permeate from water containing excess permeate generated by cleaning treatment by oil-water separation at room temperature. A new type of penetrant flaw detection that enables repeated use of the water from which the penetrant has been separated during the cleaning process and provides high flaw detection results by establishing a technical means that can sufficiently wash excess penetrant liquid by spraying and obtain highly accurate flaw detection results. The technical challenge is to provide a test method.

更に、本発明者は、本発明を完成に到る過程において、
界面活性剤を含まない油性蛍光浸透液の処方について種
々検討を行なったところ、油溶性蛍光染料の溶解量を増
加させれば、欠陥部の指示は良好となるか、油溶性蛍光
染料の溶解量を増加させた浸透液は、低温にあっては蛍
光染料が析出する傾向にあることを知った。例えば原子
炉設備にあっては一15℃程度の低温下で浸透探傷試験
方法を実施する必要があるが、か\る場合に、欠陥部の
指示を良好とするために蛍光染料の溶解量を増加させた
浸透液を使用しようとしても、蛍光染料が析出してしま
うという問題点がある。
Furthermore, in the process of completing the present invention, the inventor
We conducted various studies on the formulation of oil-based fluorescent penetrants that do not contain surfactants, and found that increasing the amount of oil-soluble fluorescent dye dissolved would improve the indication of defective areas. It was learned that fluorescent dyes tend to precipitate in the penetrant solution at low temperatures. For example, in the case of nuclear reactor equipment, it is necessary to perform penetrant testing at a low temperature of about -15°C, but in such cases, the amount of dissolved fluorescent dye is reduced to better indicate the defective area. Even if an attempt is made to use an increased amount of penetrant, there is a problem in that the fluorescent dye will precipitate.

従って、本発明は上記問題点に鑑み、蛍光染料の溶解量
を増加させることなく良好な欠陥部の指示が得られる技
術的手段を確立して、特に−15℃程度の低温下でも使
用できる油性蛍光浸透液を提供することを技術的課題と
する。
Therefore, in view of the above-mentioned problems, the present invention has established a technical means that can obtain a good indication of defective parts without increasing the amount of dissolved fluorescent dye, and has developed an oil-based dye that can be used even at a low temperature of about -15°C. The technical problem is to provide a fluorescent penetrant.

〔課題を解決するための手段〕[Means to solve the problem]

前記各技術的課題は、次の通りの本発明によって達成で
きる。
Each of the above technical problems can be achieved by the present invention as follows.

■、 水に対して相溶性を有さないベース溶剤、水に対
して相溶性を有さない希釈溶剤及び油溶性蛍光染料から
なり、界面活性剤を含まない浸透液を被検査物表面に塗
布して欠陥部に該浸透液を浸透させる浸透処理を行ない
、次いで欠陥部に浸透せずに被検査物表面に残留してい
る余剰浸透液を水を用いて洗浄除去する洗浄処理を行な
い、次いで被検査物表面を乾燥させる乾燥処理を行なっ
た後、欠陥部に浸透している浸透液によって欠陥部の存
在を探傷する浸透探傷試験方法において、前記浸透処理
を、水に対して相溶性を有さす且つ常温において比重1
未満のベース溶剤、水に対して相溶性を有さず且つ常温
において比重1未満の希釈溶剤及び油溶性蛍光染料から
なり、界面活性剤を含まない浸透液を使用して行ない、
前記洗浄処理を、被検査物表面に少なくとも6kg/c
m2以上の水圧で水を吹きつけるとともに該吹きつけに
は洗浄処理によって生じる余剰浸透液を含んでいる水か
ら比重差による油水分離によって該浸透液を分離した水
を繰返し使用して行なうことを特徴とする浸透探傷試験
方法。
■ Apply a penetrating liquid containing no surfactants to the surface of the test object, consisting of a base solvent that is not compatible with water, a diluent solvent that is not compatible with water, and an oil-soluble fluorescent dye. Then, a cleaning treatment is performed to remove excess penetrating liquid remaining on the surface of the object to be inspected without penetrating into the defective part by washing with water. In a penetrant test method in which the presence of a defect is detected using a penetrant liquid that has permeated into the defect after drying the surface of the object to be inspected, the penetrant treatment is carried out using water that is compatible with water. Specific gravity 1 at normal temperature
carried out using a penetrating liquid consisting of a base solvent of less than 1,000 ml, a diluent having no compatibility with water and a specific gravity of less than 1 at room temperature, and an oil-soluble fluorescent dye, and containing no surfactant,
The cleaning treatment is applied to the surface of the object to be inspected at a rate of at least 6 kg/cm.
Water is sprayed at a water pressure of m2 or more, and the spraying is carried out by repeatedly using water that has been separated from water containing surplus permeate generated by cleaning treatment by oil-water separation based on the difference in specific gravity. Penetrant testing method.

2、 水に対して相溶性を有さず且っ常温において比重
1未満のベース溶剤、水に対して相溶性を有さず且つ常
温において比重1未満の希釈溶剤及び油溶性蛍光染料か
らなり、界面活性剤を含まない浸透探傷試験方法用浸透
液において、前記ベース溶剤がジオクチルフタレート又
はリン酸トリオクチルであり、前記希釈溶剤が芳香族溶
剤であることを特徴とする浸透探傷試験方法用浸透液。
2. Consisting of a base solvent that is not compatible with water and has a specific gravity of less than 1 at room temperature, a diluent solvent that is not compatible with water and has a specific gravity of less than 1 at room temperature, and an oil-soluble fluorescent dye; A penetrant liquid for a penetrant test method that does not contain a surfactant, wherein the base solvent is dioctyl phthalate or trioctyl phosphate, and the diluent solvent is an aromatic solvent.

3、水に対して相溶性を有さず且つ常温において比重1
未満のベース溶剤10〜40部、水に対して相溶性を有
さず且つ常温において比重1未満の希釈溶剤50〜90
部及び油溶性蛍光染料2〜5部からなり、界面活性剤を
含まない浸透探傷試験方法用浸透液において、前記ベー
ス溶剤がジオクチルフタレート又はリン酸トリオクチル
であり、前記希釈溶剤が芳香族溶剤であり、前記油溶性
蛍光染料がフロレッセントブライトニスエージェント7
5(商品名:米国モートン社製)又はフロレッセントブ
ライトニスエージェント68(商品名コロ本化薬製)で
あるとともに、蛍光輝度向上剤として当該蛍光染料が難
溶である炭素数6〜14の脂肪族溶剤又は鉱物油が添加
されていることを特徴とする浸透探傷試験方法用浸透液
3. It has no compatibility with water and has a specific gravity of 1 at room temperature.
10 to 40 parts of a base solvent of less than 10 to 40 parts, and a diluent solvent of 50 to 90 parts that has no compatibility with water and has a specific gravity of less than 1 at room temperature.
In the penetrant liquid for a penetrant test method, which contains 2 to 5 parts of oil-soluble fluorescent dye and does not contain a surfactant, the base solvent is dioctyl phthalate or trioctyl phosphate, and the diluent solvent is an aromatic solvent. , the oil-soluble fluorescent dye is Florescent Bright Varnish Agent 7.
5 (trade name: manufactured by Morton Co., USA) or Florescent Bright Varnish Agent 68 (trade name: manufactured by Coromoto Kayaku), and as a fluorescence brightness enhancer, it is a fluorescent dye with a carbon number of 6 to 14 that is difficult to dissolve. A penetrant liquid for penetrant testing methods, characterized in that an aliphatic solvent or mineral oil is added.

本発明の構成をより詳しく説明すれば次の通りである。The configuration of the present invention will be explained in more detail as follows.

先ず本発明における水に対して相溶性を有さず且つ常温
において比重1未満のベース溶剤は、市販品から所要の
ものが容易に入手でき、中でも、リン酸トリオクチル(
TOP・比重0.920) 、リン酸トリブチル(TB
P・比重0.978) 、ジオクチルフタレート(DO
P・比重0.982) 、ジブチルマレート(DBM・
比重0.997) 、フタル酸ジトリデシル(DTDP
・比重0.953) 、フタル酸ジノニル(DNP・比
重0.970) 、ジオクチルドデカンジオエート(D
 OD D・比重0.910) 、フマル酸ジオクチル
(DOF・比重0.942)等は好適に使用できる。
First, the base solvent used in the present invention, which is not compatible with water and has a specific gravity of less than 1 at room temperature, can be easily obtained from commercial products, and among them, trioctyl phosphate (
TOP/specific gravity 0.920), tributyl phosphate (TB
P・specific gravity 0.978), dioctyl phthalate (DO
P・specific gravity 0.982), dibutyl malate (DBM・
specific gravity 0.997), ditridecyl phthalate (DTDP)
・Specific gravity 0.953), dinonyl phthalate (DNP・specific gravity 0.970), dioctyldodecanedioate (D
OD D/specific gravity 0.910), dioctyl fumarate (DOF/specific gravity 0.942), etc. can be suitably used.

本発明における水に対して相溶性を有さず且つ常温にお
いて比重1未満の希釈溶剤も、市販品から所要のものが
容易に入手でき、中でも芳香族溶剤、特に、キシレン、
ジメチルナフタレン、クレオソート油、ツルベントナフ
タやツルペッツ100(商品名:エクソン社製)、ツル
ペッツ150(商品名:エクソン社製) 、KMC11
3(商品名二りレハ社製)等は好適に使用できる。
In the present invention, the diluting solvent that is not compatible with water and has a specific gravity of less than 1 at room temperature can be easily obtained from commercial products, and among them, aromatic solvents, especially xylene,
Dimethylnaphthalene, creosote oil, Tsurubento naphtha, Tsurupetz 100 (product name: Exxon), Tsurupetz 150 (product name: Exxon), KMC11
3 (trade name, manufactured by Niriha Co., Ltd.), etc. can be suitably used.

本発明における油溶性蛍光染料は、従来から油性蛍光浸
透剤に使用されている市販品が使用でき、中でも、フロ
レッセントブライトニスエージェント75(商品名:米
国モートン社製)やフロレッセントブライトニスエージ
ェント68(商品名:日本化薬製)が好適に使用できる
As the oil-soluble fluorescent dye in the present invention, commercially available products conventionally used as oil-based fluorescent penetrants can be used. Among them, Fluorescent Bright Varnish Agent 75 (trade name: manufactured by Morton Co., Ltd., USA) and Fluorescent Bright Varnish Agent 68 (trade name: Nippon Kayaku) can be suitably used.

本発明に係る浸透液の調製は容易であり、各材料の配合
割合は、前記市販の界面活性剤を含まない油性浸透液の
一般的な処方における配合割合によればよく、上記各材
料から所要のものを選定し、ベース溶剤10〜40部、
希釈溶剤50〜90部、油溶性蛍光染料2〜5部の各範
囲内で、各材料を混合し、攪拌し、必要に応じて加熱し
て、染料を溶解させれば調製できる。
The penetrating liquid according to the present invention is easy to prepare, and the mixing ratio of each material may be the same as that in the general formulation of the commercially available oil-based penetrating liquid that does not contain a surfactant. 10 to 40 parts of base solvent,
It can be prepared by mixing 50 to 90 parts of a diluting solvent and 2 to 5 parts of an oil-soluble fluorescent dye, stirring the materials, and heating if necessary to dissolve the dye.

また、本発明における浸透液の処方として、上記各材料
から、ベース溶剤としてジオクチルフタレート又はリン
酸トリオクチルを、希釈溶剤として芳香族溶剤を、油溶
性蛍光染料としてフロレッセントブライトニスエージェ
ント75(同上)又はフロレッセントブライトニスエー
ジェント68(同上)を選定し、ベース溶剤と希釈溶剤
とを上記範囲内の配合割合とするときには、該染料が難
溶である炭素数6〜14の脂肪族溶剤又は鉱物油を蛍光
輝度向上剤として添加することによって、染料の使用量
を2〜3部としても、欠陥部を明確に指示するに足る蛍
光輝度が得られる。
In addition, as a prescription for the penetrating liquid in the present invention, from each of the above materials, dioctyl phthalate or trioctyl phosphate is used as the base solvent, an aromatic solvent is used as the diluting solvent, and Florescent Bright Varnish Agent 75 (same as above) is used as the oil-soluble fluorescent dye. Or, when selecting Florescent Bright Varnish Agent 68 (same as above) and setting the base solvent and diluent solvent in the mixing ratio within the above range, an aliphatic solvent or mineral having 6 to 14 carbon atoms in which the dye is hardly soluble. By adding oil as a fluorescence brightness enhancer, even if the amount of dye used is 2 to 3 parts, sufficient fluorescence brightness can be obtained to clearly indicate defective areas.

上記の炭素数6〜14の脂肪族溶剤や鉱物油は、市販品
から所要のものが容易に入手でき、中でも、ヘキサン、
ヘプタン、オクタンやアイソパーG(商品名:エクソン
社製)、0号ソルベントM(商品名コロ本石油製)等は
好適に使用できる。
The above-mentioned aliphatic solvents having 6 to 14 carbon atoms and mineral oils can be easily obtained from commercial products, and among them, hexane,
Heptane, octane, Isopar G (trade name: manufactured by Exxon), No. 0 Solvent M (trade name, manufactured by Coromoto Sekiyu), etc. can be suitably used.

その添加量は、対象とする上記処方の浸透液に対して容
積比で5〜30容積%(以下「%」という)、好ましく
は10〜20%である。5%未満では顕著な輝度向上効
果が得られず、5%を越えると添加量に比例して蛍光輝
度は向上し約10〜20%の間でピークに達し、約30
%を越えると極端に下降する。
The amount added is 5 to 30% by volume (hereinafter referred to as "%"), preferably 10 to 20%, based on the target penetrating liquid of the above formulation. If it is less than 5%, no remarkable brightness improvement effect can be obtained, and if it exceeds 5%, the fluorescence brightness increases in proportion to the amount added, reaching a peak between about 10 and 20%, and about 30%.
If it exceeds %, it will drop dramatically.

第1図は欠陥指示模様の蛍光輝度と添加量との関係を示
すグラフであり、ヘプタンを添加した場合には、同図中
の実線に見られるように、未添加の場合の欠陥指示輝度
を100とすると、10%の添加で約118.20%の
添加で約125.30%の添加で約122.40%の添
加では約115となる。本発明者は、ヘキサン、オクタ
ン、アイソパーG(同上)、0号ソルベントM(同上)
の場合にも、略同様の傾向を示すことを確認している。
Figure 1 is a graph showing the relationship between the fluorescence brightness of a defect indicating pattern and the amount added. When heptane is added, as seen by the solid line in the figure, the defect indicating brightness is lower than when no heptane is added. If it is 100, it becomes about 115 when 10% addition is about 118.20% addition and about 125.30% addition is about 122.40% addition. The present inventors are hexane, octane, Isopar G (same as above), Solvent No. 0 M (same as above)
It has been confirmed that almost the same tendency is observed in the case of

また、油溶性蛍光染料を2〜3部溶解させている浸透液
は、例えば−15〜−16℃においても染料が析出する
ことはない。
Further, in a penetrating liquid in which 2 to 3 parts of an oil-soluble fluorescent dye is dissolved, the dye does not precipitate even at -15 to -16°C, for example.

尚、本発明に係る浸透液は、調製後、常法に従って噴射
剤とともにエアゾール缶に封入してエアゾールタイプと
して使用できる。
Incidentally, after the penetrating liquid according to the present invention is prepared, it can be used as an aerosol type by being sealed in an aerosol can together with a propellant according to a conventional method.

次に、本発明における浸透処理及び乾燥処理は、従来の
浸透探傷試験方法に採られている操作態様と全く同様で
ある。
Next, the penetrant treatment and drying treatment in the present invention are completely similar to the operating modes employed in conventional penetrant testing methods.

本発明における洗浄処理は、浸透処理後の被検査物表面
に少なくとも6 kg/1ff1以上の水圧で水を吹き
付けることによって行なう必要がある。6kg/d以上
の水圧によるときには余剰浸透液を充分に洗浄でき精度
の高い探傷結果が得られる。水圧を高くすればするほど
洗浄時間を短縮することができ、例えば20kg/ci
の水圧とすれば約30秒間で充分に洗浄できる。もっと
も、あまりに高圧である場合には過洗浄となり欠陥部内
の浸透液までも除去してしまう危険性があるが、本発明
者は60kg/dの水圧であっても過洗浄とならず精度
の高い探傷結果が得られることを確認している。洗浄時
間、設備等を勘案すれば、10〜30kg/ad程度の
水圧が実用的である。水の吹付けには、周知の高圧ポン
プとスプレーノズルを使用すればよい。
The cleaning treatment in the present invention must be carried out by spraying water at a water pressure of at least 6 kg/1ff1 onto the surface of the object to be inspected after the penetration treatment. When using water pressure of 6 kg/d or higher, excess penetrating liquid can be sufficiently washed away and highly accurate flaw detection results can be obtained. The higher the water pressure, the shorter the cleaning time, for example 20kg/ci.
If the water pressure is set to about 30 seconds, sufficient cleaning can be achieved. However, if the pressure is too high, there is a risk of over-cleaning and removing even the penetrating liquid in the defect area, but the inventor has found that even with a water pressure of 60 kg/d, over-cleaning does not occur and high accuracy is achieved. It has been confirmed that flaw detection results can be obtained. Taking cleaning time, equipment, etc. into consideration, a water pressure of about 10 to 30 kg/ad is practical. For spraying water, a well-known high-pressure pump and spray nozzle may be used.

本発明における洗浄処理においては、洗浄処理によって
生じる余剰浸透液を含んでいる水を集め、比重差による
油水分離によって浸透液を分離した水を繰返して洗浄に
使用する。この場合、浸透液の分離は、常温下において
静置状態を3〜6分間保持することによって達成できる
In the cleaning process of the present invention, water containing excess permeate generated by the cleaning process is collected, and the water from which the permeate is separated by oil-water separation based on the difference in specific gravity is repeatedly used for cleaning. In this case, separation of the permeate can be achieved by keeping it stationary for 3 to 6 minutes at room temperature.

尚、分離した浸透液は、被検査物に付着していたほこり
や探傷試験実施場所周辺のほこり等によって汚れていな
い場合には、勿論、再使用できるが、汚れが激しい場合
には、燃焼させることによって容易に処理できる。
Of course, the separated penetrant liquid can be reused if it is not contaminated by dust attached to the object to be inspected or dust around the testing area, but if it is heavily contaminated, it may be burned. It can be easily processed by

〔作用〕[Effect]

本発明者は、前記の通り第1、第2公報に例示されてい
る各浸透液を始め、入手可能な市販の界面活性剤を含ま
ない油性蛍光浸透液の全てを用いて、常温下における静
置状態での油水分離による浸透液の分離についての実験
を数多く繰返した結果、分離に約30分以上もの長時間
を必要とするのは、従来の油性蛍光浸透液が、その処方
中に比重1以上のもの、例えばベース溶剤として使用さ
れているジエチルフタレート(DEP・比重1.120
)、トリクレジルホスヘート(TCP・比重1.170
)等、を含んでいるので、浸透液自体の比重が1以上か
、或いは殆んど1に近かいものであるのが要因であるこ
とを知った。
As mentioned above, the present inventor used all of the commercially available oil-based fluorescent penetrants that do not contain surfactants, including the penetrants exemplified in the first and second publications, As a result of many repeated experiments on the separation of penetrant liquid by oil-water separation under standing conditions, we found that the reason why conventional oil-based fluorescent penetrant liquids require a long time of approximately 30 minutes or more for separation is because the specific gravity is 1. For example, diethyl phthalate (DEP, specific gravity 1.120
), tricresyl phosphate (TCP, specific gravity 1.170
), etc., so I learned that the cause is that the specific gravity of the penetrating liquid itself is 1 or more, or almost 1.

本発明においては、浸透液が、水に対して相溶性を有さ
ず且つ常温において比重1未満のベース溶剤、水に対し
て相溶性を有さず且っ常温において比重1未満の希釈溶
剤及び油溶性蛍光染料からなり、界面活性剤を含まない
処方であるので、浸透液自体の比重は1未満となるから
、常温下においても静置状態を3〜6分間保持すれば、
比重差による油水分離によって容易に水から分離する。
In the present invention, the penetrating liquid includes a base solvent that is not compatible with water and has a specific gravity of less than 1 at room temperature, a diluent solvent that is not compatible with water and has a specific gravity of less than 1 at room temperature, and Since the formulation is made of oil-soluble fluorescent dye and does not contain surfactants, the specific gravity of the penetrating liquid itself is less than 1, so if it is left standing for 3 to 6 minutes at room temperature,
Easily separated from water by oil/water separation based on the difference in specific gravity.

また、本発明においては、洗浄処理において6kg/a
i以上、好ましくは、10〜30kg/carという高
い水圧によって水を吹きつけるので、被検査物表面に残
留している余剰浸透液を充分に洗浄できる。
In addition, in the present invention, in the cleaning process, 6 kg/a
Since water is sprayed at a high water pressure of at least 100 kg/car, preferably 10 to 30 kg/car, excess penetrating liquid remaining on the surface of the object to be inspected can be sufficiently washed away.

尚、10〜30kg/at/という高い水圧によっても
過洗浄とならない現象についての理論的解明は、いまだ
行えていないが、本発明者は、浸透液自体の比重が1未
満であることに起因するものと考えている。
Although it has not yet been possible to theoretically elucidate the phenomenon in which over-washing does not occur even with high water pressure of 10 to 30 kg/at/, the inventor believes that this is due to the fact that the specific gravity of the penetrating liquid itself is less than 1. I think of it as something.

また、本発明において、特定処方の浸透液に前記の炭素
数6〜14の脂肪族溶剤又は鉱物油を添加する場合には
、欠陥部を指示する蛍光輝度が向上する現象についての
理論的解明も、残念ながら、いまだ行えていないが、後
出実施例に示す通り、確実に蛍光輝度向上効果が得られ
ることは保証できる。
In addition, in the present invention, when the above-mentioned aliphatic solvent having 6 to 14 carbon atoms or mineral oil is added to the penetrating liquid with a specific prescription, the fluorescence brightness indicating the defective part increases. Unfortunately, this has not yet been possible, but as shown in the Examples below, it can be guaranteed that the effect of improving fluorescence brightness can be reliably obtained.

〔実施例〕〔Example〕

次に実施例と比較例とによって本発明をより詳しく説明
する。
Next, the present invention will be explained in more detail with reference to Examples and Comparative Examples.

1、浸透液の調製 A、ジオクチルフタレート(大へ化学製)20部、ツル
ペッツ150(同上)77部、フロレッセントブライト
ニスエージェント75(同上)1部、及びフロレッセン
トブライトニスエージェント68(同上)2部を混合、
攪拌して浸透液Aを得た。この浸透液の比重は0.91
1 (25℃)である。
1. Preparation of penetrant A, 20 parts of dioctyl phthalate (manufactured by Ohe Kagaku), 77 parts of Tsurupez 150 (same as above), 1 part of Florescent Bright Varnish Agent 75 (same as above), and 1 part of Florescent Bright Varnish Agent 68 (same as above). ) mix 2 parts,
A penetrating solution A was obtained by stirring. The specific gravity of this permeate is 0.91
1 (25°C).

B、リン酸オクチル(大へ化学製)30部、ツルペッツ
150(同上)67部、フロレッセントブライトニスエ
ージェント75(同上)1部及びフロレッセントブライ
トニスエージェント68(同上)2部を混合、攪拌して
浸透液Bを得た。この浸透液の比重は0.901 (2
5℃)である。
B, mixing 30 parts of octyl phosphate (manufactured by Daihe Kagaku), 67 parts of Tsurpez 150 (same as above), 1 part of Florescent Bright Varnish Agent 75 (same as above) and 2 parts of Florescent Bright Varnish Agent 68 (same as above); Penetration liquid B was obtained by stirring. The specific gravity of this permeate is 0.901 (2
5°C).

C,ジオクチルフタレート(同上)17部、ツルペッツ
150(同上)68部、アイソパーG(同上)10.5
部、フロレッセントブライトニスエージェント75(同
上)0.9部及びフロレッセントブライトニスエージェ
ント68(同上)1.6部を混合、攪拌して浸透液Cを
得た。この浸透液の比重は0.890 (25°C)で
ある。
C, 17 parts of dioctyl phthalate (same as above), 68 parts of Tsurupez 150 (same as above), 10.5 parts of Isopar G (same as above)
0.9 parts of Florescent Bright Varnish Agent 75 (same as above) and 1.6 parts of Florescent Bright Varnish Agent 68 (same as above) were mixed and stirred to obtain a penetrating liquid C. The specific gravity of this permeate is 0.890 (25°C).

D、リン酸オクチル(同上)10部、ツルペッツ150
(同上)68部、アイソパーG(同上)19部、フロレ
ッセントブライトニスエージェント75(同上)1部及
びフロレッセントブライトニスエージェント68(同上
)2部を混合、攪拌して浸透液りを得た。
D, 10 parts of octyl phosphate (same as above), 150 parts of Tsurpets
(same as above), 19 parts of Isopar G (same as above), 1 part of Florescent Bright Varnish Agent 75 (same as above), and 2 parts of Fluorescent Bright Varnish Agent 68 (same as above) were mixed and stirred to obtain a penetrating liquid. Ta.

2、油水分離テスト結果 上記浸透液A−Dを、それぞれ2cc秤取し、各浸透液
毎に、浸透液2ccと水20ccとを長さ180mmの
ネジロ試験管に入れ、25℃において、各試験管を5秒
間振盪した後、静置して、振盪終了後から試験管底部よ
り20閣の高さが透明に澄むまでの時間を、それぞれ計
測することによって油水分離テストを行なった。
2. Oil-water separation test results Weigh out 2 cc of each of the above-mentioned permeate liquids A-D, put 2 cc of permeate liquid and 20 cc of water into a 180 mm long screw test tube, and conduct each test at 25°C. After shaking the tube for 5 seconds, the tube was allowed to stand still, and an oil-water separation test was conducted by measuring the time from the end of shaking until the tube became transparent at a height of 20 mm from the bottom of the test tube.

比較のため、市販の界面活性剤を含まない油性浸透液で
ある0D−1700A (商品名:マークチック■製)
及び0D−6000(商品名:マークチック■製)につ
いても、上記と同じ手法によって油水分離テストを行な
った。
For comparison, 0D-1700A (trade name: manufactured by Marktic ■), which is a commercially available oil-based penetrating liquid that does not contain a surfactant, was used.
and 0D-6000 (trade name: manufactured by Marktic ■) were also subjected to an oil-water separation test using the same method as above.

結果は、浸透液A−Dは4分間で透明に澄んだが、0D
−1700A (同上)と0D−6000(同上)とは
30分間経過後も白濁状態であった。
The results showed that the permeate solutions A-D became clear in 4 minutes, but 0D
-1700A (same as above) and 0D-6000 (same as above) remained cloudy even after 30 minutes.

3、浸透探傷試験方法の実施 上記浸透液A−Dを、それぞれ用いて、次の通りの浸透
探傷試験方法を実施した。
3. Implementation of penetrant test method The following penetrant test method was carried out using each of the above penetrants A to D.

J r S −Z −2343−l982規格のB型試
験片(われ深さ:50μ)に、アセトン中超音波洗浄3
0分の前処理を施した後、その試験面に、ハケ塗りによ
って浸透液を塗布して5分間放置する浸透処理を行ない
、次いで、塗布面に、高圧ポンプ(MW310型:先山
製作所製)とノズル穴径1mmのスプレーとを用いて、
水圧20kg/al、水量41/分で、スプレー角度2
5°の手吹にて、30秒間、水を吹き付ける洗浄処理を
行ない、次いで、試験片を80℃で2分間乾燥させる乾
燥処理を行ない、暗所にて紫外線灯(ブラックライト)
の照射下において、試験面を目視にて観察する。
JrS-Z-2343-1982 standard B type test piece (warp depth: 50μ) was subjected to ultrasonic cleaning in acetone 3.
After pre-treatment for 0 minutes, a penetrating solution is applied to the test surface using a brush and left for 5 minutes for a penetrating treatment. and a spray with a nozzle hole diameter of 1 mm,
Water pressure 20kg/al, water flow 41/min, spray angle 2
A cleaning process was performed by spraying water for 30 seconds at a hand blowing angle of 5 degrees, followed by a drying process in which the specimen was dried at 80°C for 2 minutes, and then exposed to an ultraviolet lamp (black light) in a dark place.
Visually observe the test surface under irradiation.

尚、洗浄処理において生じる余剰浸透液を含んでいる水
は、常温下で5分間静置して油水分離によって浸透液を
分離して再び洗浄に使用する。
Incidentally, the water containing the surplus permeate generated in the cleaning process is allowed to stand at room temperature for 5 minutes, and the permeate is separated by oil-water separation, and then used again for cleaning.

結果は、浸透液A−Dのいずれを使用した場合にも、試
験面には肉眼で明瞭な欠陥指示蛍光模様が確認できた。
As a result, a defect-indicating fluorescent pattern was clearly visible to the naked eye on the test surface when any of the penetrants A to D was used.

また、余剰浸透液を含んでいる水の油水分離も5分間の
静置でスムースに進行し、透明な水を繰返して洗浄に使
用できた。
In addition, oil-water separation of water containing excess penetrating liquid proceeded smoothly after 5 minutes of standing, and clear water could be repeatedly used for cleaning.

尚、本実施例においては、周知の現像剤を使用しない態
様を示しているが、本発明が周知の現像剤を使用する態
様にあっても実施できることは当然である。
Although this embodiment shows an embodiment in which a known developer is not used, it goes without saying that the present invention can also be practiced in an embodiment in which a known developer is used.

4、蛍光輝度向上テスト結果 上記浸透液Aに対して、容積比でヘプタンを10%、2
0%、30%、40%宛添加して、浸透液A1〜4を調
製した。浸透液A1〜4の比重は、それぞれ、A1は0
.889、A2は0.867、A3は0.845、A4
は0、823である。
4. Fluorescence brightness improvement test result To the above penetrant A, 10% heptane by volume, 2
Penetrant solutions A1 to A4 were prepared by adding 0%, 30%, and 40%. The specific gravity of each of the penetrating liquids A1 to 4 is 0 for A1.
.. 889, A2 is 0.867, A3 is 0.845, A4
is 0,823.

また、上記浸透液Bに対して、容積比でヘプタンを10
%、20%、30%、40%宛添加して、浸透液B1〜
4を調製した。浸透液B1〜4の比重は、それぞれ、B
1は0.895、B2は0.878、B3は0.862
、B4は0.846である。
In addition, 10% of heptane was added in a volume ratio to the above-mentioned penetrating solution B.
%, 20%, 30%, 40%, penetrant B1~
4 was prepared. The specific gravity of the penetrating liquids B1 to B4 is B
1 is 0.895, B2 is 0.878, B3 is 0.862
, B4 is 0.846.

上記浸透液A1〜4、B1〜4を、それぞれ用いて、前
出「3.浸透探傷試験方法の実施」の場合と同じ条件で
浸透探傷試験方法を実施するとともに、各欠陥指示蛍光
模様の蛍光輝度を、光電子増倍管(浜松フォトニクス製
)を使用して受光部スリットの視野面積2 mm X 
2−で測定した。
Using the penetrant liquids A1 to 4 and B1 to 4, the penetrant test method was carried out under the same conditions as in "3. Implementation of the penetrant test method" above, and the fluorescence of each defect indicating fluorescent pattern was The luminance was measured using a photomultiplier tube (manufactured by Hamamatsu Photonics) with a field of view area of the light receiving slit of 2 mm.
It was measured at 2-.

結果は、浸透液A1〜4、B1〜4のいずれを使用した
場合にも、試験面には肉眼で明瞭な欠陥指示蛍光模様が
確認でき、洗浄処理において生じた余剰浸透液を含んで
いる水の油水分離の状態も浸透液A−Dを使用した場合
と同様であった。
The results showed that, regardless of whether penetrants A1-4 or B1-4 were used, a clear defect-indicating fluorescent pattern could be seen with the naked eye on the test surface, indicating that the water containing excess penetrant generated during the cleaning process was clearly visible to the naked eye. The state of oil-water separation was also the same as in the case of using penetrants A-D.

また、ヘプタンの添加量と欠陥指示模様の蛍光輝度との
関係は、浸透液A I−4の場合には第1図、浸透液B
1〜4の場合には第2図に示す通りである。
The relationship between the amount of heptane added and the fluorescence brightness of the defect indicator pattern is shown in Figure 1 for penetrant A I-4, and for penetrant B
1 to 4 are as shown in FIG.

尚、第1図、第2図とも、前出「3.浸透探傷試験方法
」における浸透液A1浸透液Bを用いた場合の各欠陥指
示蛍光模様の蛍光輝度(上記と同じ測定法による)を1
00として作成したものである。
In addition, both Figures 1 and 2 show the fluorescence brightness of each defect indicating fluorescent pattern (by the same measurement method as above) when using penetrant A1 and penetrant B in "3. Penetrant testing method" above. 1
It was created as 00.

また、第1図には、上記浸透液Aに対して、容積比でア
イソパーG(同上)を10%、20%、30%、40%
宛添加して調製した浸透液を用いて、浸透液A1〜4の
場合と同様にして測定したときの結果を併せて示した(
第1図中の点線)。
In addition, in Figure 1, Isopar G (same as above) is added at a volume ratio of 10%, 20%, 30%, and 40% to the above-mentioned penetrating liquid A.
The results were also shown when measuring in the same manner as in the case of penetrants A1 to 4 using the penetrant solution prepared by adding
(dotted line in Figure 1).

5、浸透液の染料析出テスト 上記浸透液A−Dを、−16℃に保った状態で1ヶ月間
放置したが、いずれの浸透液とも、染料の析出は全く認
められなかった。
5. Dye precipitation test for penetrant solutions The above penetrant solutions A to D were left at -16°C for one month, but no dye precipitation was observed in any of the penetrant solutions.

〔発明の効果〕〔Effect of the invention〕

以上、説明した通りの本発明によれば、洗浄処理時に生
じる洗浄廃液による公害問題を惹起することなく、しか
も精度の高い探傷結果が得られる浸透探傷試験方法が実
施できる。
According to the present invention as described above, it is possible to implement a penetrant flaw detection test method that does not cause pollution problems due to cleaning waste liquid generated during the cleaning process and can provide highly accurate flaw detection results.

即ち、本発明においては、洗浄処理において生じる余剰
浸透液を含む水から、常温上静置状態3〜6分間保持と
いう短時間で、浸透液が分離できるので、効率のよい水
の繰返し使用が可能となり、洗浄廃液を出さない閉ルー
プ方式によって浸透探傷試験方法が実施できるのである
。また、本発明においては、洗浄処理において6 kg
/cm以上という高圧をもって水を吹き付けて洗浄でき
るから充分な洗浄が行なえ、過洗浄となることもないの
で、精度の高い探傷結果を得ることができるのである。
That is, in the present invention, the permeate can be separated from the water containing the surplus permeate generated during the cleaning process in a short time of 3 to 6 minutes at room temperature, allowing efficient repeated use of water. Therefore, the penetrant testing method can be carried out using a closed loop method that does not generate cleaning waste fluid. In addition, in the present invention, 6 kg
Since water can be sprayed at a high pressure of /cm or more for cleaning, sufficient cleaning can be performed and there is no over-cleaning, making it possible to obtain highly accurate flaw detection results.

更に、本発明に係る浸透液は、−15〜−16℃という
低温下においても染料が析出しないので、浸透探傷試験
方法の適用範囲を拡大することができる。
Furthermore, since the penetrant liquid according to the present invention does not precipitate dye even at a low temperature of -15 to -16°C, the range of application of the penetrant test method can be expanded.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図、第2図は、本発明における蛍光輝度向上剤の添
加効果を説明するための欠陥指示模様の蛍光輝度と添加
量との関係を示すグラフである。 第1図において、実線はへブタンの場合、点線はアイソ
パーGの場合を示す。第2図において、実線はへブタン
を示す。
FIGS. 1 and 2 are graphs showing the relationship between the fluorescence brightness of a defect indicating pattern and the amount added to explain the effect of adding the fluorescence brightness enhancer in the present invention. In FIG. 1, the solid line shows the case of hebutane, and the dotted line shows the case of Isopar G. In FIG. 2, the solid line represents hebutane.

Claims (1)

【特許請求の範囲】 1、水に対して相溶性を有さないベース溶剤、水に対し
て相溶性を有さない希釈溶剤及び油溶性蛍光染料からな
り、界面活性剤を含まない浸透液を被検査物表面に塗布
して表面開口欠陥部(以下「欠陥部」という)に該浸透
液を浸透させる浸透処理を行ない、次いで欠陥部に浸透
せずに被検査物表面に残留している余剰浸透液を水を用
いて洗浄除去する洗浄処理を行ない、次いで被検査物表
面を乾燥させる乾燥処理を行なった後、欠陥部に浸透し
ている浸透液によって欠陥部の存在を探傷する浸透探傷
試験方法において、 前記浸透処理を、水に対して相溶性を有さず且つ常温に
おいて比重1未満のベース溶剤、水に対して相溶性を有
さず且つ常温において比重1未満の希釈溶剤及び油溶性
蛍光染料からなり、界面活性剤を含まない浸透液を使用
して行ない、前記洗浄処理を、被検査物表面に少なくと
も6kg/cm^2以上の水圧で水を吹きつけるととも
に該吹きつけには洗浄処理によって生じる余剰浸透液を
含んでいる水から比重差による油水分離によって該浸透
液を分離した水を繰返し使用して行なうことを特徴とす
る浸透探傷試験方法。 2、水に対して相溶性を有さず且つ常温において比重1
未満のベース溶剤、水に対して相溶性を有さず且つ常温
において比重1未満の希釈溶剤及び油溶性蛍光染料から
なり、界面活性剤を含まない浸透探傷試験方法用浸透液
において、前記ベース溶剤がジオクチルフタレート又は
リン酸トリオクチルであり、前記希釈溶剤が芳香族溶剤
であることを特徴とする浸透探傷試験方法用浸透液。 3、水に対して相溶性を有さず且つ常温において比重1
未満のベース溶剤10〜40重量部(以下「部」という
)、水に対して相溶性を有さず且つ常温において比重1
未満の希釈溶剤50〜90部及び油溶性蛍光染料2〜5
部からなり、界面活性剤を含まない浸透探傷試験方法用
浸透液において、 前記ベース溶剤がジオクチルフタレート又はリン酸トリ
オクチルであり、前記希釈溶剤が芳香族溶剤であり、前
記油溶性蛍光染料がフロレッセントブライトニスエージ
ェント75(商品名:米国モートン社製)又はフロレッ
セントブライトニスエージェント68(商品名:日本化
薬製)であるとともに、蛍光輝度向上剤として当該蛍光
染料が難溶である炭素数6〜14の脂肪族溶剤又は鉱物
油が添加されていることを特徴とする浸透探傷試験方法
用浸透液。
[Scope of Claims] 1. A penetrating liquid consisting of a base solvent that is not compatible with water, a diluent solvent that is not compatible with water, and an oil-soluble fluorescent dye, and does not contain a surfactant. A penetrating treatment is performed in which the penetrant is applied to the surface of the object to be inspected and penetrates into the surface opening defects (hereinafter referred to as "defects"), and then the excess remaining on the surface of the object without penetrating into the defects is removed. Penetrant testing involves performing a cleaning process to remove the penetrating liquid using water, followed by a drying process to dry the surface of the object to be inspected, and then detecting the presence of defects using the penetrating liquid that has penetrated into the defective area. In the method, the infiltration treatment is performed using a base solvent that is not compatible with water and has a specific gravity of less than 1 at room temperature, a diluent solvent that is not compatible with water and has a specific gravity of less than 1 at room temperature, and an oil-soluble solvent. The cleaning treatment is carried out using a penetrating liquid consisting of a fluorescent dye and containing no surfactant, and the cleaning treatment is carried out by spraying water onto the surface of the object to be inspected at a water pressure of at least 6 kg/cm^2 or more, and the spraying is accompanied by cleaning. 1. A penetrant test method characterized by repeatedly using water containing excess penetrant generated by treatment, from which the penetrant is separated by oil-water separation based on a difference in specific gravity. 2. It has no compatibility with water and has a specific gravity of 1 at room temperature.
In a penetrant liquid for a penetrant test method that does not contain a surfactant and does not contain a surfactant, the base solvent is incompatible with water and has a specific gravity of less than 1 at room temperature. is dioctyl phthalate or trioctyl phosphate, and the diluting solvent is an aromatic solvent. 3. It has no compatibility with water and has a specific gravity of 1 at room temperature.
less than 10 to 40 parts by weight (hereinafter referred to as "parts") of a base solvent, which has no compatibility with water and has a specific gravity of 1 at room temperature.
less than 50-90 parts of diluting solvent and 2-5 parts of oil-soluble fluorescent dye
A penetrant liquid for a penetrant testing method that does not contain a surfactant, wherein the base solvent is dioctyl phthalate or trioctyl phosphate, the diluent solvent is an aromatic solvent, and the oil-soluble fluorescent dye is fluororesin. St. Bright Varnish Agent 75 (trade name: manufactured by Morton Co., Ltd., USA) or Florescent Bright Varnish Agent 68 (trade name: manufactured by Nippon Kayaku Co., Ltd.) is used as a fluorescent brightness enhancer, and the number of carbon atoms in which the fluorescent dye is hardly soluble 1. A penetrant liquid for penetrant testing, characterized in that an aliphatic solvent or mineral oil of 6 to 14 is added.
JP26429790A 1990-10-01 1990-10-01 Penetrant testing method and penetrant used in the method Expired - Fee Related JP2858039B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26429790A JP2858039B2 (en) 1990-10-01 1990-10-01 Penetrant testing method and penetrant used in the method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26429790A JP2858039B2 (en) 1990-10-01 1990-10-01 Penetrant testing method and penetrant used in the method

Publications (2)

Publication Number Publication Date
JPH04140651A true JPH04140651A (en) 1992-05-14
JP2858039B2 JP2858039B2 (en) 1999-02-17

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Country Link
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0763703A (en) * 1993-08-26 1995-03-10 Dowa Mining Co Ltd Method of detecting surface flaw and dent by image processing
US5450463A (en) * 1992-12-25 1995-09-12 Olympus Optical Co., Ltd. X-ray microscope
JP2010121989A (en) * 2008-11-18 2010-06-03 Iwai Kikai Kogyo Co Ltd Method for performing maintenance on heat exchange plate of plate-type heat exchanger
JP2011507001A (en) * 2007-12-17 2011-03-03 ライフ テクノロジーズ コーポレーション Method for detecting defects in polymer surfaces coated with inorganic materials
US9310315B2 (en) 2007-12-17 2016-04-12 Life Technologies Corporation Methods for detecting defects in inorganic-coated polymer surfaces
CN113514474A (en) * 2021-06-30 2021-10-19 北京北方华创微电子装备有限公司 Penetrant, preparation method thereof and ceramic part surface flaw detection method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5450463A (en) * 1992-12-25 1995-09-12 Olympus Optical Co., Ltd. X-ray microscope
US5590168A (en) * 1992-12-25 1996-12-31 Olympus Optical Co., Ltd. X-ray microscope
JPH0763703A (en) * 1993-08-26 1995-03-10 Dowa Mining Co Ltd Method of detecting surface flaw and dent by image processing
JP2011507001A (en) * 2007-12-17 2011-03-03 ライフ テクノロジーズ コーポレーション Method for detecting defects in polymer surfaces coated with inorganic materials
US9310315B2 (en) 2007-12-17 2016-04-12 Life Technologies Corporation Methods for detecting defects in inorganic-coated polymer surfaces
JP2010121989A (en) * 2008-11-18 2010-06-03 Iwai Kikai Kogyo Co Ltd Method for performing maintenance on heat exchange plate of plate-type heat exchanger
CN113514474A (en) * 2021-06-30 2021-10-19 北京北方华创微电子装备有限公司 Penetrant, preparation method thereof and ceramic part surface flaw detection method

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