JPH04117924U - precision shaft - Google Patents
precision shaftInfo
- Publication number
- JPH04117924U JPH04117924U JP5046491U JP5046491U JPH04117924U JP H04117924 U JPH04117924 U JP H04117924U JP 5046491 U JP5046491 U JP 5046491U JP 5046491 U JP5046491 U JP 5046491U JP H04117924 U JPH04117924 U JP H04117924U
- Authority
- JP
- Japan
- Prior art keywords
- shaft
- bearing
- precision
- oil
- bearings
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 239000010687 lubricating oil Substances 0.000 description 11
- 239000003921 oil Substances 0.000 description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 206010044565 Tremor Diseases 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 235000021419 vinegar Nutrition 0.000 description 1
- 239000000052 vinegar Substances 0.000 description 1
Abstract
(57)【要約】
【目的】 滑り軸受と精密シャフトの潤滑性を向上し、
回転摩擦による焼き付きを防止し、使用寿命を延長させ
る。
【構成】 精密シャフトの少なくとも軸受と接触する外
周部表面に、直径2〜100μm、深さ0.5〜3μm
を有する略円形のディンプルを複数形成する。
(57) [Summary] [Purpose] To improve the lubricity of sliding bearings and precision shafts,
Prevents seizure due to rotational friction and extends service life. [Configuration] At least the outer surface of the precision shaft that contacts the bearing has a diameter of 2 to 100 μm and a depth of 0.5 to 3 μm.
A plurality of substantially circular dimples are formed.
Description
【0001】0001
本考案は、ATR、VTR等の磁気テープ送りに使用されるキャプスタンシャ フトやスピンドルシャフト等の回転軸として用いる精密シャフトに関するもので あり、特に滑り軸受と共に用いる精密シャフトの改良に関するものである。 This invention is a capstansha used for feeding magnetic tape in ATR, VTR, etc. This relates to precision shafts used as rotational axes for shafts, spindle shafts, etc. The invention relates specifically to improvements in precision shafts for use with plain bearings.
【0002】0002
従来、この種の精密シャフトの軸受としては、転がり軸受が用いられていたが 、最近では、軽量化、コンパクト化のために滑り軸受が多く用いられるようにな ってきた。しかし、滑り軸受を用いた場合、シャフトと軸受とは表面接触となり 、両者間に潤滑油を注入しても早期に油切れが生じ、焼き付くという課題を有し ていた。この課題を解消せんと、自己潤滑性を有する軸受が種々提案されている 。たとえば、特開昭60−96702号公報には焼結含油軸受を用いることが、 また特開昭62−80242号公報には図2に示す如き銅系焼結含油スラスト軸 受4、4を用いて、シャフト5を回転させることが夫々開示されている。 Traditionally, rolling bearings have been used as bearings for this type of precision shaft. Recently, sliding bearings have been increasingly used to reduce weight and compactness. I came. However, when using a sliding bearing, there is surface contact between the shaft and the bearing. However, even if lubricating oil is injected between the two, the problem is that the oil runs out early and seizes up. was. In order to solve this problem, various self-lubricating bearings have been proposed. . For example, Japanese Patent Application Laid-Open No. 60-96702 describes the use of sintered oil-impregnated bearings. Furthermore, Japanese Patent Application Laid-open No. 62-80242 discloses a copper-based sintered oil-impregnated thrust shaft as shown in FIG. It is disclosed that the shaft 5 is rotated using the receivers 4, 4, respectively.
【0003】0003
しかし、上記含油軸受4を用いた場合でも、転がり軸受を用いた場合に比較す ると、回転摩擦によりシャフトと軸受との間に焼き付きが早期に生じ、使用寿命 が極めて短いという課題を有する。 However, even when using the oil-impregnated bearing 4 above, compared to when using a rolling bearing, If this occurs, rotational friction will cause seizure between the shaft and bearing, which will shorten the service life. The problem is that the length is extremely short.
【0004】 そこで、本考案者は上記課題を解決するため、シャフトおよび軸受の使用寿命 を短縮させる原因、つまり両者間に焼き付きが生ずる原因を把握すべく鋭意研究 を重ねた結果、シャフト、軸受間の潤滑機能に問題があるという知見を得た。す なわち、含油軸受からの潤滑油の供給により、シャフト、軸受間には油膜が形成 されるが、非常に薄い油膜であるため、シャフトと軸受が接触し易く、摩擦し易 い状態となって使用寿命が短縮する。0004 Therefore, in order to solve the above problem, the inventor of the present invention aimed to improve the service life of shafts and bearings. We are conducting intensive research to understand the cause of the shortening of the time, that is, the cause of burn-in between the two. As a result of repeated tests, it was discovered that there was a problem with the lubrication function between the shaft and bearing. vinegar In other words, an oil film is formed between the shaft and the bearing due to the supply of lubricating oil from the oil-impregnated bearing. However, since the oil film is very thin, it is easy for the shaft and bearing to come into contact and cause friction. This will shorten the service life.
【0005】 本考案者は上記知見に基づき、シャフトと軸受とが接触し難い状態を形成すべ く種々の試みをなした。その一例として、粘度の大きい潤滑油を使用して厚い油 膜の形成を試みた。また、シャフトの表面粗さをRmax0.2μm以下に仕上 げ、表面の凹凸による局部的な接触を防止することを試みた。 しかし、前者においては、シャフトの回転によって潤滑油の温度が上昇すると 、粘度が低下して、油膜が薄くなるため、使用寿命は延長しない。また後者にお いては、生産性やコストを考慮すると、表面粗さを小さくするにも限度があり実 用的ではない。[0005] Based on the above knowledge, the inventor of the present invention has devised a method to create a state in which it is difficult for the shaft and the bearing to come into contact with each other. Various attempts were made. An example of this is using a lubricating oil with a high viscosity to An attempt was made to form a film. In addition, the surface roughness of the shaft is finished to Rmax0.2μm or less. We attempted to prevent localized contact due to surface irregularities. However, in the former case, when the temperature of the lubricating oil increases due to the rotation of the shaft, , the service life will not be extended because the viscosity will decrease and the oil film will become thinner. Also, the latter However, considering productivity and cost, there are limits to reducing surface roughness and it is not practical. It's not useful.
【0006】 本考案は上記課題に鑑みてなしたものであり、回転摩擦による軸受との焼き付 きを防止し、使用寿命を延長し得る精密シャフトを提供することを目的とする。[0006] This invention was developed in view of the above problems, and it is possible to prevent seizure of bearings due to rotational friction. The purpose of the present invention is to provide a precision shaft that can prevent damage and extend its service life.
【0007】[0007]
本考案は、滑り軸受と接触するシャフトの外周部表面に、潤滑油の滞留部を設 けることで、シャフト、軸受間に厚い油膜を形成し、両者の接触を極力減じるよ うになしたものであり、上記潤滑油の滞留部として略円形のディンプルを採用し たものである。すなわち、一般にこの種のシャフトには、その円周方向に研削加 工がなされているため、シャフトの表面状態は、円周方向に複数の凹条を有する こととなり、シャフトの回転方向も円周方向であるため、潤滑油は上記凹条内を 流れることとなり、厚い油膜が形成されない。そこで、凹条をシャフトの長手方 向に形成すれば、回転方向と垂直となり、潤滑油は凹条内に滞留し、厚い油膜が 形成されるため好ましいが、円形のシャフトにこのような加工をするのは困難で ある。よって略円形のディンプルを採用するに至った。つまり、本考案の精密シ ャフトは、滑り軸受と共に用いる精密シャフトにおいて、少なくとも軸受と接触 する外周部表面に、略円形のディンプルを複数形成してなる。 This invention has a lubricating oil retention area on the outer peripheral surface of the shaft that comes into contact with the sliding bearing. This creates a thick oil film between the shaft and bearing, reducing contact between the two as much as possible. A roughly circular dimple is used as the lubricating oil retention area. It is something that In other words, this type of shaft generally has a grinding process in its circumferential direction. Because of the machining process, the surface condition of the shaft has multiple grooves in the circumferential direction. Therefore, since the rotation direction of the shaft is also circumferential, the lubricating oil flows inside the grooves. The oil will flow and a thick oil film will not form. Therefore, the grooves should be placed in the longitudinal direction of the shaft. If it is formed in the direction perpendicular to the direction of rotation, the lubricating oil will stay in the groove and a thick oil film will form. However, it is difficult to perform such processing on a circular shaft. be. Therefore, we decided to adopt approximately circular dimples. In other words, the precision system of this invention In precision shafts used with plain bearings, the shaft is at least in contact with the bearing. A plurality of approximately circular dimples are formed on the surface of the outer peripheral portion.
【0008】 上記構成において、良好な油膜厚を得るためには、上記ディンプルの大きさは 直径d=2〜100μm、深さt=0.5〜3μmとするのが好ましく、生産性 の点から好適にはd=5〜30μm、t=1〜2μmの範囲である。[0008] In the above configuration, in order to obtain a good oil film thickness, the size of the dimples must be It is preferable that the diameter d = 2 to 100 μm and the depth t = 0.5 to 3 μm, which improves productivity. From this point of view, d is preferably in the range of 5 to 30 μm and t is in the range of 1 to 2 μm.
【0009】[0009]
上記構成になした精密シャフトは、潤滑油の流れる方向に一致していた凹条が 略円形のディンプルにより方向性を示さないようにでき、含油軸受に嵌挿してシ ャフトを回転させると、含油軸受より供給される潤滑油がディンプル内に滞留し つつ含油軸受内周をその円周方向に移動し、良好な油膜を形成する。したがって 、シャフトと軸受との接触が防止され、摩擦による焼き付き、摩耗による両者の がたつきが減少する。 The precision shaft with the above configuration has grooves that correspond to the direction in which lubricating oil flows. The approximately circular dimples prevent directionality, and can be fitted into oil-impregnated bearings to create a system. When the shaft rotates, lubricating oil supplied from the oil-impregnated bearing stays inside the dimple. while moving around the inner periphery of the oil-impregnated bearing in the circumferential direction to form a good oil film. therefore , prevents contact between the shaft and bearing, preventing seizure due to friction and friction between the two due to wear. Shakiness is reduced.
【0010】0010
以下、本考案の一実施例を図面に基づき説明する。 図1に示すように、所要の研削加工を経て得られたSUS420J2よりなる 鋼製シャフトの軸受との嵌合部1に、直径d=2〜100μm、深さt=0.5 〜3μmの大きさを有する略円形のディンプル2を複数形成して精密シャフト3 を構成する。なお、上記ディンプル2は嵌合部1の表面積の10〜50%を占め るように形成するのが好適である。 Hereinafter, one embodiment of the present invention will be described based on the drawings. As shown in Figure 1, it is made of SUS420J2 obtained through the required grinding process. The fitting part 1 of the steel shaft with the bearing has a diameter d = 2 to 100 μm and a depth t = 0.5. A precision shaft 3 is formed by forming a plurality of approximately circular dimples 2 having a size of ~3 μm. Configure. Note that the dimples 2 occupy 10 to 50% of the surface area of the fitting part 1. It is preferable to form it so that
【0011】 上記実施例においては、略円形のディンプル2はシャフトの軸受との嵌合部1 のみに形成したが、シャフトの外周全体に形成してもよい。しかし、磁気テープ との接触面においては機器の機能上適切でない場合もあるので、この場合には磁 気テープとの接触面以外の部分に上記ディンプル2を形成することが好ましい。[0011] In the above embodiment, the substantially circular dimple 2 is the fitting part 1 of the shaft with the bearing. Although it is formed only on the shaft, it may be formed on the entire outer periphery of the shaft. However, magnetic tape In this case, the magnetic contact surface may not be suitable for the functionality of the device. It is preferable that the dimples 2 be formed on a portion other than the contact surface with the air tape.
【0012】 なお、上記ディンプル2は、浸漬バレル、複数の小さな突起を有するローラに よる転造等の手段を用いて形成することができる。0012 Note that the dimple 2 is formed by a dipping barrel or a roller having multiple small protrusions. It can be formed using means such as rolling.
【0013】 次に、従来および本考案の精密シャフトについて、使用寿命の比較試験を行っ た。 本試験は図2に示すように、夫々のシャフトを既存の銅系焼結含油軸受4、4 に嵌合し、周速5m/minの一定速度でシャフトを連続回転させ、モーター消 費電流の変動値を読みとり、ある所定値になった時点を使用寿命限界とした。 その結果、本考案の精密シャフトは従来のものに比べ、使用寿命が約2〜3倍 延長された。[0013] Next, we conducted a comparative test on the service life of the conventional precision shaft and the precision shaft of this invention. Ta. In this test, as shown in Fig. 2, each shaft was attached to existing copper-based sintered oil-impregnated bearings 4 and 4. The shaft is rotated continuously at a constant circumferential speed of 5 m/min, and the motor is turned off. The fluctuation value of the current consumption was read, and the point at which it reached a certain predetermined value was determined as the service life limit. As a result, the precision shaft of this invention has a service life approximately 2 to 3 times longer than conventional shafts. Extended.
【0014】[0014]
本考案の精密シャフトは、軸受との接触部に複数のディンプルを有し、このデ ィンプルが潤滑油の滞留部となって軸受間に厚い油膜を形成するため、シャフト と軸受との接触を防止し、摩擦による焼き付き、摩耗による両者間のがたつきを 著しく減少できる。 したがって、使用寿命が著しく延長できると共に、シャフトの回転ムラを抑え ることができ、ATR、VTR等の機器の性能も向上する等その効果は大きい。 The precision shaft of the present invention has multiple dimples in the contact area with the bearing. The shaft becomes a stagnation area for lubricating oil and forms a thick oil film between the bearings. This prevents contact with the bearing and prevents seizure due to friction and rattling between the two due to wear. can be significantly reduced. Therefore, the service life can be significantly extended, and uneven rotation of the shaft can be suppressed. This has great effects, such as improving the performance of devices such as ATR and VTR.
【図1】本考案の精密シャフトの一実施例を示し、
(イ)は正面図、(ロ)は要部拡大図である。FIG. 1 shows an embodiment of the precision shaft of the present invention,
(a) is a front view, and (b) is an enlarged view of the main parts.
【図2】精密シャフトの使用状態の一例を示す要部断面
図である。FIG. 2 is a sectional view of a main part showing an example of a precision shaft in use.
1 嵌合部 2 ディンプル 3、5 精密シャフト 4 銅系焼結含油軸受 1 Fitting part 2 dimples 3.5 Precision shaft 4 Copper-based sintered oil-impregnated bearing
Claims (2)
いて、少なくとも軸受と接触する外周部表面に、略円形
のディンプルを複数形成してなる精密シャフト。1. A precision shaft used with a sliding bearing, comprising a plurality of substantially circular dimples formed at least on the outer peripheral surface that contacts the bearing.
m、深さ0.5〜3μmである請求項1記載の精密シャ
フト。[Claim 2] The size of the dimple is 2 to 100 μm in diameter.
2. The precision shaft according to claim 1, wherein the shaft has a depth of 0.5 to 3 μm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5046491U JPH04117924U (en) | 1991-04-05 | 1991-04-05 | precision shaft |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5046491U JPH04117924U (en) | 1991-04-05 | 1991-04-05 | precision shaft |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04117924U true JPH04117924U (en) | 1992-10-22 |
Family
ID=31927902
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5046491U Pending JPH04117924U (en) | 1991-04-05 | 1991-04-05 | precision shaft |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04117924U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013117228A (en) * | 2011-12-02 | 2013-06-13 | Bosch Mahle Turbo Systems Gmbh & Co Kg | Supercharger |
-
1991
- 1991-04-05 JP JP5046491U patent/JPH04117924U/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013117228A (en) * | 2011-12-02 | 2013-06-13 | Bosch Mahle Turbo Systems Gmbh & Co Kg | Supercharger |
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