JPH0373348B2 - - Google Patents

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Publication number
JPH0373348B2
JPH0373348B2 JP59036188A JP3618884A JPH0373348B2 JP H0373348 B2 JPH0373348 B2 JP H0373348B2 JP 59036188 A JP59036188 A JP 59036188A JP 3618884 A JP3618884 A JP 3618884A JP H0373348 B2 JPH0373348 B2 JP H0373348B2
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JP
Japan
Prior art keywords
tin
steel plate
layer
resin
plated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP59036188A
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Japanese (ja)
Other versions
JPS60183070A (en
Inventor
Shunzo Myazaki
Hideyuki Yoshizawa
Kazumasa Kobayashi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hokkaican Co Ltd
Original Assignee
Hokkaican Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hokkaican Co Ltd filed Critical Hokkaican Co Ltd
Priority to JP3618884A priority Critical patent/JPS60183070A/en
Publication of JPS60183070A publication Critical patent/JPS60183070A/en
Publication of JPH0373348B2 publication Critical patent/JPH0373348B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は内容物を充填後、長期間保存しても鉄
溶出が極めて少なく、内容物の品質低下、フレー
バー低下等のないすぐれた缶品質を有する飲料、
食品缶詰に適する溶接缶の製造方法に関する。 従来、食缶或は飲料缶としては半田缶、シーム
缶等が用いられてきたが、近年、溶接缶も実用に
供せられる様になつてきた。かゝる溶接缶用の缶
材としては、錫めつき鋼板(ブリキ材)やテイ
ン・フリー・スチールが用いられている。このう
ち錫めつき鋼板としては、従来、半田缶に用いら
れていたものが使用されており、錫めつき量もい
わゆる半田性を保持する必要から2.8g/m2以上
と多いものである。近時、錫資源問題より、錫め
つき量の少ない錫めつき鋼板の実用化の検討が進
められ、溶接缶への適用もこころみられている
が、一般に、錫めつき量の少ない錫めつき鋼板を
用いると、缶内面側に樹脂保護被覆層を設けて
も、内容物を充填し保存しておくと樹脂保護被覆
層の下に腐蝕が発生したりブリスターが発生しや
すく、また、内容物の変色やフレーバーの変化が
おこりやすい。 特に、錫めつき量が1.2g/cm2以下の錫めつき
鋼板(いわゆる薄めつきブリキ材)を用いると前
記の如き問題がおこりやすい。その原因としては
種々考えられるが、1つには錫めつき鋼板の表面
処理の構成が不適切なため内外面に保護被覆或は
印刷を施こす塗装・印刷等の加熱焼付工程で錫め
つき層下層において、錫と鉄の合金化が進み、錫
鉄合金層が増加し、缶材の鉄面素地の保護効果の
大きい錫層が薄くなり錫めつき層による保護効果
が低下する為と考えられる。 次に、溶接缶体を製造する方法としては、缶材
を丸めたのち、両側端を重ね合せ、電極線を介す
か或は介さずして電極ロール間を通し、加圧下で
電流を流し電気抵抗溶接を行い溶接缶胴を形成せ
しめる方法が一般的であるが、前記錫めつき鋼板
にかゝる方法により溶接すると前記の如き前処理
工程で融点が低く軟かい材質の錫層が減少するた
め溶接電極ロール或は線電極が缶材として用いた
錫めつき鋼板に十分に圧接することができず接触
面が減少し、また側面継目のために重ね合せた両
側端が互いに密着し難く接触面が減少し、接触抵
抗値の増大をまねき局部的に溶接々合不良をひき
おこし、そのため工業的製造において、連続的に
安定に良好な溶接缶体を製造するための適正製缶
条件の設定が困難となることもその原因と考えら
れる。 また、その他の原因としては前記錫めつき鋼板
の上に設けられる樹脂保護被覆層が不良である
か、或は前記錫めつき鋼板の保護被覆に不適な為
と考えられる。 他方、このような缶体の素材、樹脂保護被覆層
自体の問題並に塗装工程中の問題を十分に配慮し
ても更に長期保存した後における品質については
必ずしも一定ではなく製造された溶接缶体から長
期保存に適合した溶接缶体のみを選択する品質管
理が必要である。 このような品質管理の1つとして、従来より被
覆鋼板を用いた缶体に内容物を充填し長期間保存
したときの缶品質を判断する促進テストとして、
アンダー・カツテイング・コロージヨン・テスト
(いわゆるUCCテスト)が用いられているが、そ
のテスト結果はばらつきが大きく溶接缶体の長期
保存後の缶品質と一致せず、不十分であり、従つ
て内容物を充填した缶体の長期保存安定性に重点
を置いた缶品質を的確に早期に把握する好適手段
がなく、内容物充填後の長期保存安定性にすぐれ
た缶体を得る事が困難であつた。 本出願人は、先に特開昭58−177448号で、両側
端縁を重ね合せて溶接して形成する缶胴部に用い
る缶材として、錫めつき量が0.5〜1.7g/m2であ
り、基体鋼板上に、少なくとも錫含有量換算で
0.35〜1.60g/m2の錫鉄合金層と錫量0.10〜1.35
g/m2の錫量との2層をこの順序で有する錫めつ
き鋼板を用い、缶胴部内面に塗布する硬化型エポ
キシ樹脂系塗料にビスフエノールAから形成され
たレゾール型フエノール樹脂を65重量%以上を含
有するフエノール樹脂と、数平均分子量1400〜
7000のビスフエノールA型エポキシ樹脂とを50/
50〜5/95重量比で含有する塗料とし、樹脂保護
被覆層の膜厚が2〜10μとした錫めつき鋼板、を
提案した。 本発明者らは鋭意検討を重ねた結果、缶体に用
いる鋼板の錫含有量が前記提案の錫めつき鋼板よ
りも更に少ない0.2〜1.2g/m2であつても、缶品
質が前記提案の錫めつき鋼板の缶品質と同等に得
られると共に、缶胴サイドシームの溶接接合部の
溶接不良を防止して溶接性を向上させ、缶材の耐
蝕性、缶体保管時の耐錆性を向上させ得ることを
見出だした。即ち、錫含有量が0.2〜1.2g/m2
従来ブリキ材に比べ少ない錫めつき鋼板に樹脂保
護被覆を施した被覆鋼板を缶胴に用いた溶接缶体
を飲料、食品缶詰用の缶体として用いる場合、特
定の表面処理を施したにツケルめつき層とその上
に錫めつき層を備える錫めつき鋼板であつて樹脂
保護被覆を施した後に特定の錫めつき層となるも
のを用い、これに特定の樹脂保護被覆層を設け、
所定の試験によつて検出される腐蝕特性値を特定
数値以下にした被覆鋼板を缶胴部材として用いて
溶接缶体を製造することにより飲料、食品缶詰用
缶体として長期保存安定性にすぐれた缶体が得ら
れることを見出した。 本発明の目的は基体鋼板にニツケル量0.01〜
0.2g/m2のニツケルめつきを施した上層に錫含
有量0.2〜1.2g/m2の錫めつき層を形成せしめた
錫めつき鋼板に熱硬化型エポキシ樹脂系塗料から
なる被覆層を設けた被覆鋼板を用いた内容物充填
後の長期保存安定性にすぐれた溶接缶体を提供す
るにある。 本発明の他の目的は、錫含有量が0.2〜1.2g/
m2と少ない表面処理鋼板を用いた内面塗装溶接缶
体に飲料、食品等の内容物を充填し長期間保存し
た場合の缶品質を迅速的確に把握する方法を確立
し、それにより缶品質を規制することにより、天
然或は合成飲料の如き腐蝕性の大きい内容物を充
填した状態で長期間保存しても、孔蝕や鉄溶出に
よる内容物の品質低下がなく、缶体及び内容飲料
の品質を長期にわたり保証することが可能な錫含
有表面処理鋼板を用いた内面塗装溶接缶体を提供
するにある。 即ち、本発明の要旨とするところは錫量0.2〜
1.2g/m2の錫めつき層を有する錫めつき鋼板上
に熱硬化型エポキシ樹脂系塗料からなる樹脂保護
被覆層を設けた被覆鋼板を溶接接合して缶胴に用
いた飲料食品缶詰用の溶接缶体の製造方法におい
て、前記錫めつき鋼板は基体鋼板に前記錫めつき
層を形成したものであつて、該錫めつき層が前記
樹脂保護被覆層を形成した後にあつて少くとも錫
含有量0.15〜1.19g/m2錫合金層と錫量0.01〜
1.05g/m2錫層の2層から成る錫めつき層を備え
た鋼板であり、前記樹脂保護被覆層はビスフエノ
ールAから形成されたレゾール型フエノール樹脂
を65重量%以上含有するフエノール樹脂と、数平
均分子量1400〜7000のビスフエノールA型エポキ
シ樹脂を50/50〜5/95重量比で含有する熱硬化
型エポキシフエノール樹脂系塗料からなる膜厚2
〜10μの樹脂被覆層であり、かつ缶胴を形成する
前記被覆鋼板が、被覆層形成面より基体鋼板に達
する深さで長さ20mmの2本の切り込みを直角に交
るように入れ、交点を中心に切り込み線の入つた
面の裏側から半径10mmの凸面を有する部材で5mm
押し出し凸面を形成せしめ、凸面の頂点の切り込
み交点を中心に半径25mmの範囲を、クエン酸
0.071モル、食塩0.26モルを含み苛性ソーダにて
PHを3.0に調整し95℃に加熱した水溶液に接触せ
しめ、30分間で70℃に徐冷し、その後70℃で20時
間保持した後、樹脂保護被覆層の基体鋼板からの
腐蝕による剥離面積を測定し、平方ミリメートル
であらわした数値として定義される腐蝕特性値が
200以下であることを特徴とすることにある。 次に本発明について更に詳しく説明すると、次
の通りである。 本発明で用いる錫めつき鋼板としては、錫めつ
き層による基体鋼板の保護効果及び溶接性のすぐ
れたものである事が必要である。 一般に、溶接缶体は、缶胴多数個取りの錫めつ
き鋼板の内外面に、溶接される部分を除き所望の
塗装印刷をほどこし、次いで缶胴ブランクサイズ
に裁断し、これを丸め公知の溶接機を用いて缶胴
側面を溶接々合した缶胴を形成せしめ、接合部の
鉄面露出部及びその近傍を被覆補正したのち缶胴
端にフランジ加工をほどこし、その一端に蓋を巻
締し、更に所望により、缶体内面に対し補正塗装
等をほどこすことにより得られるものである。そ
のため製缶に供される錫めつき鋼板は、缶体にな
るまでの工程において、缶材の保護或は美粧のた
めに、数度にわたり塗装、印刷が施こされ、160
℃から200℃をこえる様な温度条件下で加熱処理
を受けるが、その際錫層と基体鋼板との中間層に
おいて、錫と鉄の合金化が進み、一般にFeSn2
あらわされる錫鉄合金層が増加し錫層が減少す
る。 この様な錫めつき層は缶材の溶接性や缶体形成
後の缶品質と密接な関係があり、錫層がある程度
厚い事が溶接性や缶体の耐蝕性、耐内容物適性を
良好にする為に必要である。 本発明においては錫量0.2〜1.2g/m2という錫
めつき量の少い錫めつき鋼板を用いるが、基体鋼
板上にあらかじめニツケル量0.01〜0.2g/m2
ニツケルめつき処理を行い、その上層に錫量0.2
〜1.2g/m2の錫めつき層を形成したもので、更
に後述する樹脂保護被覆を施した後にあつては該
錫めつき層が錫含有量0.15〜1.19g/m2の錫鉄合
金及び錫ニツケル合金等からなる錫合金層と、錫
量0.01〜1.05g/m2の錫層を備えたものとなる錫
めつき鋼板が適している。 上記錫めつき鋼板においてニツケルめつき処理
を施すことは缶胴サイドシームの溶接々合部の溶
接々合不良を防止し、溶接性を向上させ、さらに
缶材の耐蝕性、缶体保存時の耐錆性を向上させる
効果等を有するため、錫めつきに先だち0.01〜
0.2g/m2の範囲で設けるものである。 また、基体鋼板或はニツケル処理の上に設けら
れる錫めつき層の錫めつき量が0.2g/m2以下で
は錫めつきの本来の効果が全く期待できず、1.2
g/m2以上では、いわゆる従来の錫めつき鋼板と
同様であつて、本発明の対象である薄めつきブリ
キ材ではない。 また、ニツケルめつきを施した錫めつき鋼板に
おいては、基体鋼板はその上部表面に形成される
ニツケルめつき処理で均一に被覆されているわけ
ではなく、特に薄めつき処理においては、局所的
に基体鋼板の表面が露出しているため、ニツケル
めつき処理を行つた上に錫めつき処理を行うと錫
鉄合金及び錫ニツケル合金を含む錫含有合金層と
錫層が形成される。このようにして形成された錫
合金層は、前述のようにその後の樹脂保護被覆層
を形成した後にあつては、更に増大するが該錫め
つき層が基体鋼板或はニツケル層上に形成される
錫合金層が錫含有量で0.15〜1.19g/m2であり、
更にその上層の錫層が錫量で0.01〜1.05g/m2
ものが基体鋼板への密着性、防蝕性等の点で適し
ている。 また、本発明の錫めつき鋼板においては、従来
ぶりき材と同様なクロム水和酸化物の表面処理を
施してもさしつかえないが、サージエント溶から
のクロム・クロム水和酸化物層を設けることによ
り溶接性を阻害することなく耐蝕性をいつそう向
上させることができ望ましい。 かゝる本発明の錫めつき鋼板は、従来より溶接
缶等に用いられてきた錫めつき鋼板に比べ錫めつ
き量が少なく、それだけ基体鋼板の保護効果や、
内容物中への鉄溶出防止効果等も低下するため、
食缶、飲料缶等として用いるためには、錫めつき
鋼板の少くとも缶内面側に相当する面に対して
は、缶に充填する内容物から缶材を保護し、また
缶材の溶出に起因する内容物の変色やフレーバー
低下を防止する目的で、適切な樹脂保護被覆層を
設ける事が極めて重要である。かゝる樹脂保護被
覆層としては、単一被覆層或は同種又は異種塗料
を用いた複数被覆層からなる保護被覆層が用いら
れるが、錫めつき層に接する最内層を構成する塗
料としては、熱硬化型エポキシフエノール樹脂系
塗料が適しており、特にビスフエノールAから形
成されたレゾール型フエノール樹脂を65重量%以
上含有するフエノール樹脂と、数平均分子量1400
〜7000ビスフエノールA型エポキシ樹脂とを50/
50〜5/95重量比、より好ましくは30/70〜10/
90重量比で含有する熱硬化型塗料が好適である。 本発明の保護被覆層を構成する塗料として前記
構成の熱硬化型エポキシフエノール樹脂系塗料以
外の塗料を用いると錫量の少ない錫めつき層への
密着性、耐蝕性、内容物の変色やフレーバー防止
効果が期待できず不適当である。また前記熱硬化
型エポキシフエノール樹脂系塗料においても使用
エポキシ樹脂の分子量が低すぎたり、フエノール
樹脂中のビスフエノールAから形成されたレゾー
ル型フエノール樹脂の含有量が65重量%以下であ
つたり、更にはフエノール樹脂とエポキシ樹脂の
比率が50/50〜5/95重量比の範囲外になると塗
膜の硬化性、密着性、加工性等が悪くなり、実用
面で耐蝕性、内容物中への鉄溶出の防止効果等が
低下するので好ましくない。 かゝる熱硬化型エポキシフエノール樹脂系塗料
は通常、樹脂成分を溶剤に溶解せしめ溶剤系塗料
として用いるが、必要に応じ改質成分として溶剤
可溶性或は不溶性の樹脂成分、硬化剤、硬化触媒
或は無機成分を用いる事ができる。 本発明の好適塗料である熱硬化型エポキシフエ
ノール系塗料にあつては、フエノキシ樹脂等の併
用、また硬化剤としてウレア樹脂等のアミノプラ
ストの併用、更には溶剤不溶性の熱可塑型樹脂或
は硬化樹脂粉末の分散併用等が可能である。かゝ
る改質成分は塗料の樹脂固形分に対し30重量%以
下が好ましい。 本発明の熱硬化型エポキシフエノール樹脂系塗
料を用いて、前記錫めつき鋼板上に保護被覆層を
形成せしめる方法としては本発明の前記塗料を用
いて、ロールコーター等適宜な塗装々置により、
缶胴多数個取り錫めつき鋼板の缶内面側となる面
に、溶接々合部をのぞき塗装し、焼付を行ない、
その後缶胴プランクとし、溶接機により溶接缶胴
とする方法、或は内面側未塗装錫めつき鋼板を缶
胴プランクとして用いて溶接缶胴を製造したのち
缶胴の一端に蓋を取りつける前又は後に缶胴内面
側に前記塗料をスプレー塗装等の方法により塗布
し焼付する方法等があげられるが実際の作業性の
面より前者の方法が好適である。 ここで保護被覆層としては必要に応じ缶胴形成
前或は後の段階ですでに形成された塗膜上に同種
又は異種塗料を更に塗布し焼付乾燥を行い複層と
して用いる事ができる。かゝる保護被覆層の塗膜
厚さとしては2〜10μが適しており、重ね塗り等
による被層保護被覆層にあつては、熱硬化型エポ
キシ樹詩系塗料からなる保護被覆層の占める厚さ
としては2〜7μ厚さが好適である。保護被覆層
の膜厚が2μ以下では缶用素材の保護効果が期待
できず、10μ以上では塗膜の加工性が悪くなり、
内容物を充填後蓋を巻締により取りつける際巻締
加工部に加工不良をきたし内容物を充填し保存し
ておくと当該部が腐蝕し好ましくない。特に、本
発明の保護被覆層を形成せしめる塗料として前記
熱硬化型エポキシフエノール樹脂系塗料を用いた
場合、あらかじめ形成された塗膜の上に、同種或
は異種塗料をロールコート、スプレーコート等に
より重ね塗りする等の方法で複層塗膜となし、品
質向上をはかる手段をとらなくとも、1回塗りの
2〜7μ、特に3〜7μの比較的薄膜で缶用素材を
十分被覆保護する事が可能であり、特に好適であ
る。 また、本発明においては、缶材の缶外面側に、
溶接々合部をのぞき、適宜、保護或は美粧の為の
塗装、印刷をほどこすことができる。 本発明によれば、前記したニツケルめつき層と
錫めつき層を備える構造の錫めつき鋼板を用い前
記の樹脂保護被覆を施した被覆鋼板を用いて得ら
れた溶接缶体が内容飲料の長期保存性にすぐれた
缶品質を有するためには缶胴部材として用いる被
覆鋼板は後述する試験により得られる腐蝕特性値
が200以下である事が必要である。腐蝕特性値が
200より高い被覆鋼板を用いた缶体では、内容物
を充填後、長期間保存すると塗膜化腐蝕が発生し
鉄溶出量が多くなり、内容物の品質低下、フレー
バー低下がおこり、実用上問題があり好ましくな
い。 ここで、被覆鋼板の腐蝕特性値について詳述す
ると、第1図及び第2図は本腐蝕特性値を測定す
る為の試験片1の例示図である。錫めつき鋼板の
上に樹脂被膜の施こされた被覆鋼板片の被覆形成
面より基体鋼板に達する深さで、長さ20mmの直角
に交わる2本の切り込み線2を入れ、切り込み線
2の入つた面を交点を中心に裏側からエリクセン
試験機等を用い半径10mmの凸面部材で5mmだけ押
し出し、切り込み線2の交点を頂点として当該部
3が前面に約5mm凸面に張り出した形状の試験片
とする。第3図は、前記試験片1を用いて腐蝕特
性値を求める装置であり、食塩0.26モル、クエン
酸0.071モルを溶解した水溶液4を苛性ソーダを
用いてPHを3.0に調整し、95℃に加熱したのち、
内径50mmで内容量150mlのガラス容器5に100mlほ
ど入れ、前記試験片1を凸面部3が内側を向き、
切り込み線2の交点が中心となる様容器口5に、
oリング状パツキング6を介して置き、締めつけ
可能な治具7で容器5を反転させても液もれしな
い様に固定し、次いで装置を反転させ、試験水溶
液4を試験片1の凸面部3に接触させ、約30分か
けて70℃に徐冷し、その後70℃で20時間保持す
る。所定時間経過後試験片1を取り出し、樹脂保
護被覆層下の腐蝕により基体鋼板から浮いた樹脂
保護被覆層を接着テープを用いて除去し基体鋼板
からの腐蝕によつて剥離した面積を測定し平方ミ
リメートル単位であらわし腐蝕特性値とする。
かゝる方法で得られた腐蝕特性値は用いる金属缶
材、樹脂保護被覆層の各々の完全さに関連する特
性値であり、それに用いた試験片と同じ被覆鋼板
で作られた溶接缶に内容物を充填し長期間保存し
たときの缶品質、例えば樹脂保護被覆層の下に発
生する腐蝕状態と密接な関係がある。第4図は表
面処理条件の異なる錫めつき鋼板を使用し、熱硬
化型エポキシ樹脂系塗料、膜厚条件等を変え、腐
蝕特性値の異なる溶接缶を作り、ミルクコーヒー
を充填し、50℃で2ヶ月保存したときの缶内面の
腐蝕の発生状況と腐蝕特性値との関係を例示した
ものであり、腐蝕特性値200以下の被覆鋼板を用
いた溶接缶においては、実用上問題となる腐蝕は
発生しない事がわかる。尚、第4図の実缶保存試
験結果は下記評価規準で目視判定した。 1……缶内面及び内容物に異常なし、 3……缶内面に腐蝕発生あり、内容物への影響少
い、 5……缶内面の腐蝕著しく内容物への影響大。 かくして得られた本発明の缶体は、すぐれた缶
品質を有しており、多様な内容物、特に食品、飲
料類の缶詰用缶として好適なものである。以下試
験例をあげて説明するが、部は重量部をあらわ
す。また本文明細書、試験例中の錫めつき鋼板に
おける錫めつき量、表面錫層中の錫量、錫鉄合金
層中の錫含有量の測定はJIS G3303(電解はく離
法)により求めたものであり、ニツケルめつき処
理を施した錫めつき鋼板においては、合金層中の
錫含有量は錫層をアルカリで溶解した後あらかじ
め作成した検量線を用いてケイ光X線法で求めた
ものである。 −試験例− 板厚0.22mmで、両面の錫めつき層が付表の試験
番号1〜8の様な構成の錫めつき鋼板の缶胴内面
側となる面に対し、試験番号1、4においては塗
料としてp−クレゾール75部とm−クレゾール25
部の混合フエノールにアンモニア触媒の存在下で
ホルムアルデヒドを反応せしめて得られるレゾー
ル型フエノール樹脂15部と数平均分子量約3000の
ビスフエノールA型エポキシ樹脂85部とをアルコ
ール系、ケトン系、エステル系及び芳香族系有機
溶剤からなる混合溶剤に溶解せしめて得られる固
形分30%、粘度(Fc4# 、25℃)40秒のエポキ
シ・フエノール樹脂系塗料(塗料○イを用い、ま
た、試験番号2、3、5、6、7、8において
は、塗料としてビスフエノールAにアンモニア触
媒の存在下でホルムアルデヒドを反応せしめて得
られるレゾール型フエノール樹脂30部と数平均分
子量3410のビスフエノールA型エポキシ樹脂70部
とを混合溶剤に溶解せしめて得られる固形分29
%、粘度(Fc4# 、25℃)40秒の熱硬化型エポキ
シフエノール系塗料(塗料○ロ)を用い、溶接継目
部を除き、ロールコーターによりマージン塗装を
行い、205℃×10分の焼付を行い、膜厚5.2μの樹
脂保護被覆層を形成せしめた。 次いで、缶胴外面側となる面に対し、溶接継目
部を除きアクリル樹脂系ホワイト塗料を塗布し
190℃×10分の焼付を行いホワイト塗膜を形成せ
しめその上に印刷を行い160℃×10分の焼付を行
い、更にその上に仕上ニスを塗布し、175℃×10
分の焼付を行い、錫めつき鋼板の両面に塗装、印
刷を施した被覆鋼板を得た。この被覆鋼板を250
g入り飲料缶の缶胴ブランクサイズに裁断し、銅
電極線を介し、電極ローラーにより加圧シーム溶
接を行う公知溶接機を用い毎分350缶の製缶速度
で、不活性ガス雰囲気中で缶胴側面部を溶接々合
し缶胴を成形した。次いで、缶胴内面側溶接継目
部及びその近傍を補正塗料を用いて被覆補正し、
缶胴両端部にフランジ加工を施し、一端に内面塗
装アルミ蓋を2重巻締により取りつけ250g入り
缶体を得た。得られた被覆鋼板を用い、試験番号
1〜8の各々につき腐蝕特性値を測定するととも
に、各被覆鋼板により形成した溶接缶体を用いて
各種内容物を充填し50℃で2ヶ月の保存を行い缶
品質評価を行つた。その結果を付表に示す。この
結果より腐蝕特性値が200以上の被覆鋼板を用い
た缶体は、実缶保存試験で缶品質が不良であつた
が200以下の缶体は良好であつた。尚、試験番号
3は本発明に先だつて本出願人により提案の特開
昭58−177448合公報で開示された本発明の鋼板と
は異なる、即ちニツケルめつき層のない錫めつき
単層(錫量が0.5〜1.7g/m2)の錫めつき鋼板を
用いたものである。 また、試験番号5、6、7、8に示す如く、錫
めつき鋼板の表面処理条件及び使用樹脂保護被覆
層が本発明の好適範囲に入るものであつて200以
下の腐蝕特性値ものに長期保存においても良好な
缶品質を有するが、表面処理条件及び/または樹
脂保護被覆層が本発明の好適範囲であつても腐蝕
特性値が200以上のものでは長期保存において缶
品質が良好とはいえなかつた。 表から明らかなように、本発明法で得られた缶
体は鋼板に施す錫めつき層の錫量範囲が従来のも
のより少ない0.2〜1.2g/m2であるにもかかわら
ず、その缶品質は錫めつき層の錫量範囲が0.5〜
1.7g/m2鋼板と同等のレベルにあつた。また、
ニツケルめつき層を有する本発明の試験番号5、
6、7、8は錫めつき層単独のものに比して腐蝕
特性値は少なくなる傾向を示していた。 従つて、鋼板に錫めつき層を施すに当たり予
め、ニツケルめつき層を施すことにより缶胴サイ
ドシームの溶接接合部の溶接接合不良を防止し、
溶接性を向上させ、更に缶材の耐蝕性、缶体保存
時の耐錆性を向上させることが確認された。
The present invention provides a beverage that has excellent can quality with extremely little iron elution even after long-term storage after filling, and no deterioration in the quality of the contents or flavor.
This invention relates to a method for manufacturing a welded can suitable for canning food. Conventionally, soldered cans, seamed cans, etc. have been used as food or beverage cans, but in recent years, welded cans have also come into practical use. As the can material for such welded cans, tin-plated steel plate (tinplate material) or stain-free steel is used. Among these, the tin-plated steel sheets used are those conventionally used in solder cans, and the amount of tin plating is as high as 2.8 g/m 2 or more because of the need to maintain so-called solderability. Recently, due to tin resource issues, consideration has been given to the practical application of tin-plated steel sheets with a small amount of tin plating, and application to welded cans is also being considered, but in general, tin-plated steel sheets with a small amount of tin plating are When steel plates are used, even if a protective resin coating layer is provided on the inner surface of the can, if the contents are filled and stored, corrosion and blisters are likely to occur under the protective resin coating layer. Discoloration and flavor changes are likely to occur. In particular, when a tin-plated steel plate (so-called thinned tin plate material) with a tin coating amount of 1.2 g/cm 2 or less is used, the above-mentioned problems are likely to occur. There are various possible causes for this, but one is that the surface treatment of the tin-plated steel plate is inappropriate, resulting in tin plating during the heating baking process such as painting and printing, which applies protective coating or printing to the inside and outside surfaces. This is thought to be because alloying of tin and iron progresses in the lower layer, the tin-iron alloy layer increases, and the tin layer, which has a large protective effect on the iron surface of the can stock, becomes thinner, reducing the protective effect of the tin-plated layer. It will be done. Next, the method for producing a welded can body is to roll up the can stock, stack both ends together, pass it between electrode rolls with or without an electrode wire, and apply current under pressure to generate an electric current. A common method is to form a welded can body by resistance welding, but when welding by a method similar to the above-mentioned tin-plated steel plate, the tin layer, which is a soft material with a low melting point, is reduced in the pre-treatment process as described above. Therefore, the welding electrode roll or wire electrode cannot be sufficiently pressed against the tin-plated steel plate used as the can material, reducing the contact surface, and the side seams make it difficult for the overlapped ends to come into close contact with each other. The surface area decreases, leading to an increase in the contact resistance value and causing local weld joint failure. Therefore, in industrial manufacturing, it is difficult to set appropriate can-making conditions to continuously and stably manufacture good welded can bodies. The reason for this may be that it is difficult. Another possible cause is that the resin protective coating layer provided on the tin-plated steel plate is defective or is inappropriate as a protective coating for the tin-plated steel plate. On the other hand, even if sufficient consideration is given to the problems of the material of the can body, the resin protective coating layer itself, and the problems during the painting process, the quality after long-term storage is not necessarily constant. Quality control is required to select only welded can bodies that are suitable for long-term storage. As one type of quality control, we have traditionally carried out accelerated tests to determine the quality of cans made of coated steel sheets filled with contents and stored for long periods of time.
The under-cutting corrosion test (so-called UCC test) is used, but the test results vary widely and do not match the can quality after long-term storage of welded can bodies, and are therefore insufficient. There is no suitable means for accurately and early grasping the quality of cans with an emphasis on long-term storage stability of cans filled with contents, and it is difficult to obtain cans with excellent long-term storage stability after filling with contents. Ta. The present applicant previously disclosed in Japanese Patent Laid-Open No. 58-177448 that a can material used for a can body formed by overlapping and welding both side edges has a tin plating amount of 0.5 to 1.7 g/m 2 . Yes, on the base steel plate, at least in terms of tin content.
Tin-iron alloy layer of 0.35-1.60g/ m2 and tin content 0.10-1.35
Using a tin-plated steel plate having two layers with a tin content of 65 g/m 2 in this order, a resol type phenol resin formed from bisphenol A is added to the hardening type epoxy resin paint applied to the inner surface of the can body. phenolic resin containing more than % by weight and a number average molecular weight of 1400~
7000 bisphenol A type epoxy resin and 50/
We proposed a tin-plated steel plate with a coating containing a coating material in a weight ratio of 50 to 5/95 and a resin protective coating layer having a thickness of 2 to 10 μm. As a result of extensive studies, the inventors of the present invention found that even if the tin content of the steel plate used for the can body is 0.2 to 1.2 g/ m2 , which is even lower than that of the tin-plated steel plate proposed above, the can quality remains the same as proposed above. In addition to achieving can quality equivalent to that of tin-plated steel sheets, it also prevents welding defects at the welded joints of the side seams of the can body, improving weldability, and improving corrosion resistance of the can material and rust resistance during storage of the can body. We have found that it is possible to improve In other words, cans for beverages and food cans are made of welded can bodies made of coated steel sheets with a protective resin coating on tin-plated steel sheets, which have a tin content of 0.2 to 1.2 g/ m2 , which is lower than that of conventional tinplate materials. When used as a body, a tin-plated steel plate with a specific surface treatment and a tin-plated layer thereon, which becomes the specific tin-plated layer after applying a protective resin coating. using a specific resin protective coating layer,
By manufacturing a welded can body using a coated steel sheet as a can body member whose corrosion characteristic value is below a specified value as detected by a prescribed test, it has excellent long-term storage stability as a can body for canned beverages and food. It has been found that a can body can be obtained. The purpose of the present invention is to provide a base steel plate with a nickel content of 0.01 to 0.01.
A coating layer made of a thermosetting epoxy resin paint is applied to a tin-plated steel plate , which has a tin-plated layer with a tin content of 0.2 to 1.2 g/m 2 formed on the upper layer that has been nickel-plated with a concentration of 0.2 g/m 2. It is an object of the present invention to provide a welded can body which uses a coated steel plate and has excellent long-term storage stability after being filled with contents. Another object of the present invention is that the tin content is 0.2 to 1.2 g/
We have established a method to quickly and accurately determine the quality of cans when welded can bodies with internal coatings made of surface-treated steel sheets as small as 2.0 m2 are filled with contents such as beverages and food and stored for long periods of time. By regulating the contents, even if the contents are filled with highly corrosive contents such as natural or synthetic beverages and stored for a long period of time, the quality of the contents will not deteriorate due to pitting corrosion or iron elution, and the contents of the can and the contents of the beverage can be maintained. An object of the present invention is to provide a welded can body whose inner surface is coated using a tin-containing surface-treated steel plate whose quality can be guaranteed for a long period of time. That is, the gist of the present invention is that the amount of tin is 0.2~
For cans of beverages and food, the can body is made by welding a coated steel plate with a resin protective coating layer made of thermosetting epoxy resin paint on a tin-plated steel plate with a tinned layer of 1.2 g/ m2 . In the method for manufacturing a welded can body, the tin-plated steel plate is a base steel plate with the tin-plated layer formed thereon, and the tin-plated layer is formed after the resin protective coating layer is formed. Tin content 0.15~1.19g/ m2 Tin alloy layer and tin amount 0.01~
1.05 g/m 2 It is a steel plate equipped with a tinned layer consisting of two tin layers, and the resin protective coating layer is a phenolic resin containing 65% by weight or more of a resol type phenolic resin formed from bisphenol A. , a film thickness of 2 consisting of a thermosetting epoxyphenol resin paint containing bisphenol A type epoxy resin with a number average molecular weight of 1400 to 7000 in a weight ratio of 50/50 to 5/95.
The coated steel plate, which has a resin coating layer of ~10μ and forms the can body, is cut with two cuts of 20 mm in length at a depth reaching the base steel plate from the coating layer forming surface so as to intersect at right angles, and the intersection point is 5mm with a convex surface with a radius of 10mm from the back side of the surface with the cut line in the center.
Extrude to form a convex surface, and apply citric acid to a radius of 25 mm centered on the intersection of the notches at the apex of the convex surface.
Contains 0.071 mole and 0.26 mole of salt in caustic soda
After adjusting the pH to 3.0 and contacting an aqueous solution heated to 95℃, slowly cooling to 70℃ for 30 minutes and then holding at 70℃ for 20 hours, the peeling area of the resin protective coating layer from the base steel plate due to corrosion was measured. The corrosion characteristic value, defined as the value measured and expressed in square millimeters, is
200 or less. Next, the present invention will be explained in more detail as follows. The tin-plated steel plate used in the present invention needs to have excellent weldability and the effect of protecting the base steel plate by the tin-plated layer. Generally, welded can bodies are produced by applying the desired paint and printing to the inner and outer surfaces of tin-plated steel plates made of multiple can bodies, excluding the parts to be welded, and then cutting them into can body blank sizes, which are then rolled up and welded using known welding techniques. A can body is formed by welding the sides of the can body together using a machine, and after covering and correcting the exposed iron surface of the joint and its vicinity, a flange is applied to the end of the can body, and a lid is seamed to one end. Furthermore, if desired, it can be obtained by applying a correction coating or the like to the inner surface of the can body. For this reason, the tin-plated steel sheets used for can making are painted and printed several times in order to protect and beautify the can material during the process up to the can body.
During heat treatment under temperature conditions ranging from °C to over 200 °C, alloying of tin and iron progresses in the intermediate layer between the tin layer and the base steel sheet, forming a tin-iron alloy layer generally represented by FeSn 2. increases and the tin layer decreases. This type of tin plating layer has a close relationship with the weldability of the can material and the quality of the can after the can body is formed, and a certain thickness of the tin layer improves weldability, corrosion resistance of the can body, and suitability for contents. It is necessary to In the present invention, a tin-plated steel plate with a small tin content of 0.2 to 1.2 g/m 2 is used, but the base steel plate is pre-treated with nickel plating with a nickel content of 0.01 to 0.2 g/m 2 . , the amount of tin in the upper layer is 0.2
A tin-plated layer with a tin content of ~1.2 g/m 2 is formed, and after a protective resin coating described later is applied, the tin-plated layer becomes a tin-iron alloy with a tin content of 0.15-1.19 g/m 2 . A tin-plated steel sheet comprising a tin alloy layer made of a tin-nickel alloy or the like, and a tin layer with a tin content of 0.01 to 1.05 g/m 2 is suitable. Applying nickel plating treatment to the above tin-plated steel sheets prevents welding defects at the weld joints of the can body side seams, improves weldability, and improves the corrosion resistance of the can material during storage. 0.01~ before tin plating, as it has the effect of improving rust resistance, etc.
It is provided within the range of 0.2 g/m 2 . Furthermore, if the tin plating amount of the tin plating layer provided on the base steel plate or nickel treatment is less than 0.2 g/m 2 , the original effect of tin plating cannot be expected at all;
g/m 2 or more, it is similar to a so-called conventional tin-plated steel plate and is not a thin-plated tin plate, which is the object of the present invention. In addition, in tin-plated steel sheets that have been subjected to nickel plating, the base steel sheet is not uniformly coated with the nickel plating formed on the upper surface of the base steel sheet, and in particular, in the thin plating treatment, the base steel sheet is not uniformly coated with the nickel plating treatment formed on the upper surface of the base steel sheet. Since the surface of the base steel plate is exposed, when tin plating is performed on top of nickel plating, a tin-containing alloy layer containing a tin-iron alloy and a tin-nickel alloy and a tin layer are formed. The tin alloy layer formed in this way increases further after forming the subsequent resin protective coating layer as described above, but the tin alloy layer is formed on the base steel plate or nickel layer. The tin alloy layer has a tin content of 0.15 to 1.19 g/ m2 ,
Further, the upper tin layer having a tin content of 0.01 to 1.05 g/m 2 is suitable in terms of adhesion to the base steel plate, corrosion resistance, etc. In addition, the tin-plated steel sheet of the present invention may be subjected to surface treatment with chromium hydrated oxide similar to conventional tinplate materials, but it is preferable to provide a chromium/chromium hydrated oxide layer from sergeant melting. This is desirable because corrosion resistance can be improved at any time without impairing weldability. The tin-plated steel sheet of the present invention has a smaller amount of tin plating than the tin-plated steel sheet conventionally used for welded cans, etc., and has a protective effect on the base steel sheet,
The effect of preventing iron elution into the contents will also decrease,
To be used as food cans, beverage cans, etc., at least the surface of the tin-plated steel plate corresponding to the inner surface of the can must be protected from the contents to be filled into the can, and must be protected against elution of the can material. It is extremely important to provide an appropriate resin protective coating layer for the purpose of preventing the discoloration and flavor deterioration of the contents caused by this. As such a resin protective coating layer, a single coating layer or a protective coating layer consisting of multiple coating layers using the same or different types of paint is used, but as the coating that constitutes the innermost layer in contact with the tinned layer, , thermosetting epoxy phenolic resin paints are suitable, especially phenolic resins containing 65% by weight or more of resol type phenolic resins formed from bisphenol A, and paints with a number average molecular weight of 1400.
~7000 bisphenol A type epoxy resin and 50/
50-5/95 weight ratio, more preferably 30/70-10/
A thermosetting paint containing 90% by weight is preferred. If a paint other than the thermosetting epoxy phenol resin paint with the above structure is used as the paint constituting the protective coating layer of the present invention, the adhesion to the tinned layer with a small amount of tin, corrosion resistance, discoloration and flavor of the contents will be reduced. It is inappropriate because no preventive effect can be expected. Furthermore, in the thermosetting epoxy phenol resin paint, the molecular weight of the epoxy resin used is too low, the content of resol type phenol resin formed from bisphenol A in the phenol resin is 65% by weight or less, and If the ratio of phenolic resin and epoxy resin is outside the range of 50/50 to 5/95 weight ratio, the curing properties, adhesion, processability, etc. of the coating film will deteriorate, and in practical terms, corrosion resistance and infiltration into the contents will deteriorate. This is not preferable because it reduces the effect of preventing iron elution. Such thermosetting epoxy phenol resin paints are usually used as solvent-based paints by dissolving the resin component in a solvent, but if necessary, solvent-soluble or insoluble resin components, curing agents, curing catalysts, etc. may be added as modifying components. can use inorganic components. In the case of thermosetting epoxyphenol paints, which are suitable paints for the present invention, phenoxy resins, etc. are used in combination, aminoplasts such as urea resins are used as curing agents, and solvent-insoluble thermoplastic resins or hardened resins are used in combination. It is possible to use the resin powder in combination with dispersion. The content of such modifying components is preferably 30% by weight or less based on the resin solid content of the paint. A method for forming a protective coating layer on the tin-plated steel plate using the thermosetting epoxy phenol resin paint of the present invention includes using the paint of the present invention and using an appropriate coating device such as a roll coater.
Paint the inside surface of the can body multi-piece tin-plated steel sheet, except for the weld joints, and bake it.
After that, a can body plank is made and a welded can body is made by a welding machine, or a welded can body is manufactured using an unpainted tin-plated steel plate on the inner side as a can body plank, and then a lid is attached to one end of the can body. There is a method in which the paint is later applied to the inner surface of the can body by a method such as spray painting and then baked, but the former method is preferable in terms of practical workability. Here, the protective coating layer can be used as a multilayer by further coating the same or different type of paint on the coating film already formed before or after forming the can body, and baking and drying it, if necessary. The suitable coating thickness for such a protective coating layer is 2 to 10μ, and in the case of a protective coating layer formed by overcoating, etc., the thickness of the protective coating layer made of thermosetting epoxy resin paint should be A suitable thickness is 2 to 7 microns. If the thickness of the protective coating layer is less than 2μ, it cannot be expected to protect the can material, and if it is more than 10μ, the processability of the coating will be poor.
When the lid is attached by seaming after filling with the contents, a processing defect occurs in the seaming part, and if the contents are filled and stored, this part will corrode, which is undesirable. In particular, when the thermosetting epoxy phenol resin paint is used as the paint for forming the protective coating layer of the present invention, the same or different paint is applied by roll coating, spray coating, etc. on the previously formed coating film. Even if you do not take measures to improve the quality by creating a multi-layered coating film by overcoating, etc., it is possible to sufficiently cover and protect the can material with a relatively thin film of 2 to 7μ, especially 3 to 7μ, in one coat. is possible and particularly preferred. In addition, in the present invention, on the outer surface side of the can stock,
Painting or printing can be applied for protection or decoration as appropriate, except for the welded joints. According to the present invention, a welded can body obtained by using a tin-plated steel plate having a structure including the above-mentioned nickel plating layer and a tin-plating layer and a coated steel plate having the above-mentioned resin protective coating is used to hold the content of the beverage. In order to have can quality with excellent long-term shelf life, the coated steel plate used as the can body member must have a corrosion characteristic value of 200 or less as determined by the test described below. Corrosion characteristic value
For cans made of coated steel sheets higher than 200, if stored for a long period of time after filling with contents, coating corrosion will occur and the amount of iron leached will increase, resulting in a decrease in the quality and flavor of the contents, which is a practical problem. This is not desirable. Here, to explain in detail the corrosion characteristic values of the coated steel plate, FIGS. 1 and 2 are illustrations of a test piece 1 for measuring the corrosion characteristic values. Two cut lines 2 of length 20 mm intersecting at right angles are made on the tin-plated steel plate at a depth that reaches the base steel plate from the coating forming surface of the coated steel plate piece on which the resin coating has been applied. Using an Erichsen testing machine or the like, extrude the inserted surface by 5 mm from the back side using a convex member with a radius of 10 mm, using the intersection point of the cut line 2 as the apex, and create a test piece with the relevant part 3 protruding approximately 5 mm from the front side on the convex surface. shall be. Figure 3 shows an apparatus for determining corrosion characteristic values using the test piece 1. An aqueous solution 4 in which 0.26 mol of common salt and 0.071 mol of citric acid are dissolved is adjusted to pH 3.0 using caustic soda and heated to 95°C. After that,
About 100 ml was placed in a glass container 5 with an inner diameter of 50 mm and a content capacity of 150 ml, and the test piece 1 was placed with the convex portion 3 facing inward.
At the container mouth 5, so that the intersection of the score lines 2 is at the center,
Place the container 5 through an O-ring packing 6 and fix it with a clampable jig 7 so as not to leak even if the container 5 is turned over.Then, the apparatus is turned over and the test aqueous solution 4 is placed on the convex surface 3 of the test piece 1. and slowly cooled to 70°C over about 30 minutes, then held at 70°C for 20 hours. After a predetermined period of time has elapsed, the test piece 1 is taken out, the resin protective coating layer that has been lifted off the base steel plate due to corrosion under the resin protective coating layer is removed using adhesive tape, and the area peeled off due to corrosion from the base steel plate is measured and squared. Corrosion characteristic value expressed in millimeters.
The corrosion characteristic values obtained by this method are characteristic values related to the integrity of the metal can stock and the resin protective coating layer used, and are applicable to welded cans made of the same coated steel plate as the test piece used. The quality of cans when filled with contents and stored for a long period of time is closely related to, for example, the state of corrosion that occurs under the protective resin coating layer. Figure 4 shows welded cans with different corrosion characteristics using tin-plated steel plates with different surface treatment conditions, thermosetting epoxy resin paints and film thickness conditions, etc., and filled with milk coffee. This is an example of the relationship between the occurrence of corrosion on the inner surface of a can and the corrosion characteristic value when stored for two months in a welded can using a coated steel plate with a corrosion characteristic value of 200 or less. It is clear that this does not occur. The actual can storage test results shown in FIG. 4 were visually evaluated according to the following evaluation criteria. 1...No abnormalities on the inside of the can and its contents. 3...Corrosion occurred on the inside of the can, but the effect on the contents was small. 5...Corrosion on the inside of the can was significant and had a large effect on the contents. The can bodies of the present invention thus obtained have excellent can quality and are suitable as cans for canning various contents, especially foods and beverages. The test examples will be explained below, and parts are by weight. In addition, the measurements of the amount of tin plating in the tin-plated steel sheets, the amount of tin in the surface tin layer, and the tin content in the tin-iron alloy layer in this civil specification and test examples were determined by JIS G3303 (electrolytic stripping method). For tin-plated steel sheets that have been subjected to nickel plating treatment, the tin content in the alloy layer is determined by fluorescent X-ray method using a calibration curve prepared in advance after dissolving the tin layer with alkali. It is. -Test Example- In test numbers 1 and 4, a tin-plated steel plate with a thickness of 0.22 mm and a tin-plated layer on both sides was configured as shown in test numbers 1 to 8 on the inside surface of the can body. 75 parts of p-cresol and 25 parts of m-cresol as paint
15 parts of a resol type phenol resin obtained by reacting 1 part of mixed phenol with formaldehyde in the presence of an ammonia catalyst and 85 parts of a bisphenol A type epoxy resin with a number average molecular weight of about 3000 are mixed into alcohol-based, ketone-based, ester-based and Epoxy/phenol resin paint (paint ○A) with a solid content of 30% and a viscosity (Fc 4 #, 25°C) of 40 seconds obtained by dissolving it in a mixed solvent consisting of aromatic organic solvents, and test number 2. , 3, 5, 6, 7, and 8, 30 parts of a resol type phenol resin obtained by reacting bisphenol A with formaldehyde in the presence of an ammonia catalyst and a bisphenol A type epoxy resin having a number average molecular weight of 3410 were used as coatings. Solid content obtained by dissolving 70 parts in a mixed solvent: 29
%, viscosity (Fc 4 #, 25℃) for 40 seconds using a thermosetting epoxy phenol paint (paint ○○), except for the weld seam, apply margin coating with a roll coater, and bake at 205℃ for 10 minutes. A protective resin coating layer with a thickness of 5.2 μm was formed. Next, apply white acrylic resin paint to the outer surface of the can body, except for the welded seams.
Baked at 190℃ for 10 minutes to form a white coating, printed on top of that, baked at 160℃ for 10 minutes, and then applied finishing varnish to 175℃ for 10 minutes.
A tin-plated steel plate with coating and printing on both sides was obtained. This coated steel plate is 250
The can bodies are cut to the size of can body blanks for cans containing 3-g beverages, and the cans are welded in an inert gas atmosphere at a can-making speed of 350 cans per minute using a known welding machine that performs pressurized seam welding using copper electrode wires and electrode rollers. The side parts of the can body were welded together to form a can body. Next, the weld seam on the inner surface of the can body and its vicinity are coated and corrected using a correction paint,
Both ends of the can body were flanged, and an internally painted aluminum lid was attached to one end by double seaming to obtain a can body containing 250 g. Using the obtained coated steel plates, the corrosion characteristic values were measured for each of test numbers 1 to 8, and welded cans formed from each coated steel plate were filled with various contents and stored at 50°C for 2 months. The quality of the cans was evaluated. The results are shown in the attached table. The results show that can bodies using coated steel sheets with a corrosion characteristic value of 200 or more had poor can quality in actual can storage tests, but can bodies with a corrosion characteristic value of 200 or less had good quality. Incidentally, Test No. 3 is different from the steel sheet of the present invention disclosed in Japanese Patent Application Laid-Open No. 177448/1983 proposed by the applicant prior to the present invention, that is, a tin-plated single layer without a nickel-plated layer ( A tin-plated steel plate with a tin content of 0.5 to 1.7 g/m 2 is used. In addition, as shown in test numbers 5, 6, 7, and 8, the surface treatment conditions of the tin-plated steel plate and the resin protective coating layer used were within the preferred range of the present invention, and the corrosion property value was 200 or less for a long period of time. Although cans have good quality during storage, even if the surface treatment conditions and/or resin protective coating layer are within the preferred range of the present invention, cans with a corrosion characteristic value of 200 or more may not have good can quality during long-term storage. Nakatsuta. As is clear from the table, although the tin content range of the tin plating layer applied to the steel plate is 0.2 to 1.2 g/ m2 , which is smaller than that of the conventional can body, the can body obtained by the method of the present invention is As for quality, the tin content range of the tin plating layer is 0.5 ~
It was at the same level as 1.7g/ m2 steel plate. Also,
Test number 5 of the present invention having a nickel plating layer,
Nos. 6, 7, and 8 showed a tendency for the corrosion characteristic values to be lower than those with only a tinned layer. Therefore, when applying a tin plating layer to a steel plate, by applying a nickel plating layer in advance, weld joint defects at the weld joint of the side seam of the can body can be prevented.
It was confirmed that this method improves weldability, and also improves the corrosion resistance of the can stock and the rust resistance during storage of the can body.

【表】 ○:良好、△やや良好、×接合不良あるいは
外観不良で被覆補正しにくい。
※2) 空缶にミルクコーヒーを充填し、内面塗装、ブ
リキ製蓋を用いて密封し125℃×30分のレトルト殺菌を
行い50℃×2ケ月保存し、開缶後内面
側の状態を観察し、判定すると共に、内容物中へ
の鉄溶出量の測定、フレーバーの判定を行う。
○:良好、△:やや良好、×:塗膜下腐食の
発生あるいは多量の鉄溶出、フレーバーの変化が発生し
て不良。
[Table] ○: Good, △ Fairly good, × Poor bonding or poor appearance, making it difficult to correct the coating.
*2) Fill an empty can with milk coffee, paint the inside, seal it with a tin lid, retort sterilize it at 125℃ for 30 minutes, store it at 50℃ for 2 months, and observe the condition of the inside after opening the can. At the same time, the amount of iron eluted into the contents is measured and the flavor is determined.
○: Good, △: Slightly good, ×: Poor due to occurrence of corrosion under the coating, large amount of iron elution, and change in flavor.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の試験に用いる試験片の斜視
図、第2図は第1図の−線截断面図、第3図
は本発明の試験装置を示す縦断面図、第4図は実
缶保存試験の結果を示す線図である。
Fig. 1 is a perspective view of a test piece used in the test of the present invention, Fig. 2 is a sectional view taken along the line - - of Fig. 1, Fig. 3 is a longitudinal sectional view showing the test device of the present invention, and Fig. 4 is an actual It is a diagram showing the results of a can storage test.

Claims (1)

【特許請求の範囲】[Claims] 1 錫量0.2〜1.2g/m2の錫めつき層を有する錫
めつき鋼板上に熱硬化型エポキシ樹脂系塗料から
なる樹脂保護被覆層を設けた被覆鋼板を溶接接合
して缶胴に用いた飲料食品缶詰用の溶接缶体の製
造方法において、前期錫めつき鋼板は基体鋼板に
ニツケル量0.01〜0.2g/cm3のニツケルめつきを
施した上層に前期錫めつき層を形成したものであ
つて、該錫めつき層が前記樹脂保護被覆層を形成
した後にあつて少なくとも錫含有量0.15〜1.19
g/m2の錫合金層と錫量0.01〜1.05g/m2の錫層
の2層から成る錫めつき層を備えた鋼板であり、
前記樹脂保護被覆層はビスフエノールAから形成
されたレゾール型フエノール樹脂を65重量%以上
含有するフエノール樹脂と、数平均分子量1400〜
7000のビスフエノールA型エポキシ樹脂を50/50
〜5/95重量比で含有する熱硬化型エポキシフエ
ノール樹脂系塗料からなる膜厚2〜10μの樹脂被
覆層であり、かつ缶胴を形成する前記被覆鋼板
が、被覆層形成面より基体鋼板に達する深さで長
さ20mmの2本の切り込みを直角に交るように入
れ、交点を中心に切り込み線の入つた面の裏側か
ら半径10mmの凸面を有する部材で5mm押し出し凸
面を形成せしめ、凸面の頂点の切り込み交点を中
心に半径25mmの範囲を、クエン酸0.071モル、食
塩0.26モルを含み苛性ソーダにてPHを3.0に調整
し95℃に加熱した水溶液に接触せしめ、30分間で
70℃に徐冷し、その後70℃で20時間保持した後、
樹脂保護被覆層の基体鋼板からの腐蝕による剥離
面積を測定し、平方ミリメートルであらわした数
値として定義される腐蝕特性値が200以下である
ことを特徴とする飲料、食品缶詰用溶接缶体の製
造方法。
1 A coated steel plate with a protective resin coating layer made of a thermosetting epoxy resin paint is welded onto a tin-plated steel plate having a tin-plated layer with a tin content of 0.2 to 1.2 g/m 2 and used as a can body. In the manufacturing method of welded can bodies for canned beverages and food, the first tin-plated steel plate is a base steel plate plated with nickel with a nickel content of 0.01 to 0.2 g/cm 3 and a first tin-plated layer formed on the upper layer. and the tin-plated layer has a tin content of at least 0.15 to 1.19 after forming the resin protective coating layer.
A steel plate with a tin-plated layer consisting of two layers: a tin alloy layer with a tin content of 0.01 to 1.05 g/m 2 ;
The resin protective coating layer comprises a phenolic resin containing 65% by weight or more of a resol type phenolic resin formed from bisphenol A, and a number average molecular weight of 1400 to 1,400.
7000 bisphenol A type epoxy resin 50/50
It is a resin coating layer with a film thickness of 2 to 10 μm consisting of a thermosetting epoxy phenol resin paint containing in a weight ratio of ~5/95, and the coated steel plate forming the can body is attached to the base steel plate from the coating layer forming surface. Make two cuts with a length of 20 mm at right angles to the depth reached, and from the back side of the surface with the cut lines, extrude 5 mm from a member with a convex surface with a radius of 10 mm, forming a convex surface. An area with a radius of 25 mm centered around the intersection of the apexes of the cut was brought into contact with an aqueous solution containing 0.071 mol of citric acid and 0.26 mol of salt, adjusted to pH 3.0 with caustic soda and heated to 95°C for 30 minutes.
After slowly cooling to 70℃ and then holding at 70℃ for 20 hours,
Manufacture of welded can bodies for canned beverages and food, characterized by having a corrosion characteristic value of 200 or less, which is defined as a numerical value expressed in square millimeters, measured by measuring the peeling area of a resin protective coating layer from a base steel plate due to corrosion. Method.
JP3618884A 1984-02-29 1984-02-29 Preparation of welded can body Granted JPS60183070A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3618884A JPS60183070A (en) 1984-02-29 1984-02-29 Preparation of welded can body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3618884A JPS60183070A (en) 1984-02-29 1984-02-29 Preparation of welded can body

Publications (2)

Publication Number Publication Date
JPS60183070A JPS60183070A (en) 1985-09-18
JPH0373348B2 true JPH0373348B2 (en) 1991-11-21

Family

ID=12462752

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3618884A Granted JPS60183070A (en) 1984-02-29 1984-02-29 Preparation of welded can body

Country Status (1)

Country Link
JP (1) JPS60183070A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62152564A (en) * 1985-12-27 1987-07-07 Trinity Ind Corp Drying oven for painting
JPS63270581A (en) * 1987-04-30 1988-11-08 Toyo Seikan Kaisha Ltd Coated welded can for canning
JP6838861B2 (en) * 2016-03-09 2021-03-03 大和製罐株式会社 A method for forming a water-repellent paint, a metal plate and a metal container coated with the water-repellent paint, and a water-repellent coating film.

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58177448A (en) * 1982-04-08 1983-10-18 Hokkai Can Co Ltd Welded can body using tin coated steel plate

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58177448A (en) * 1982-04-08 1983-10-18 Hokkai Can Co Ltd Welded can body using tin coated steel plate

Also Published As

Publication number Publication date
JPS60183070A (en) 1985-09-18

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