JPH0372484B2 - - Google Patents
Info
- Publication number
- JPH0372484B2 JPH0372484B2 JP6966186A JP6966186A JPH0372484B2 JP H0372484 B2 JPH0372484 B2 JP H0372484B2 JP 6966186 A JP6966186 A JP 6966186A JP 6966186 A JP6966186 A JP 6966186A JP H0372484 B2 JPH0372484 B2 JP H0372484B2
- Authority
- JP
- Japan
- Prior art keywords
- mirror
- skin material
- sun visor
- case
- periphery
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 51
- 238000000034 method Methods 0.000 claims description 18
- 230000002093 peripheral effect Effects 0.000 claims description 11
- 238000003466 welding Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 5
- 239000011162 core material Substances 0.000 claims description 3
- 239000002537 cosmetic Substances 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims 1
- 230000002411 adverse Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003384 imaging method Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
- Rear-View Mirror Devices That Are Mounted On The Exterior Of The Vehicle (AREA)
Description
【発明の詳細な説明】
＜発明の分野＞
この発明は、自動車用サンバイザに関するもの
で、特に、化粧用ミラーを装着したミラー付サン
バイザの製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION <Field of the Invention> The present invention relates to a sun visor for an automobile, and more particularly to a method for manufacturing a sun visor with a mirror equipped with a decorative mirror.
＜従来技術とその問題点＞
近時、日除けとしてのサンバイザに化粧用ミラ
ー等を付設し、商品価値を高めたミラー付サンバ
イザが一部採用されており、踏に高級車種に多用
される傾向にある。<Prior art and its problems> In recent years, mirror-equipped sun visors have been adopted in some cases, with decorative mirrors attached to the sun visors as a sunshade to increase the product value, and they are increasingly being used in luxury car models. be.
この種ミラー付サンバイザは第５図ならびに第
６図に示すように、製品形状を形作る芯材（図示
せず）の両面にパツド材１、表皮材２を積層し
て、これら外周部を貼着して製作したサンバイザ
本体３の片面中央における上記パツド材１、表皮
材２を開口して凹状部４を形成し、この凹状部４
にミラー５を装着することにより構成されてい
る。 As shown in Figures 5 and 6, this type of sun visor with mirror is made by laminating a pad material 1 and a skin material 2 on both sides of a core material (not shown) that forms the product shape, and pasting these outer peripheries. The pad material 1 and the skin material 2 at the center of one side of the sun visor body 3 manufactured by
It is constructed by attaching a mirror 5 to the mirror 5.
そしてミラー５の固定構造は以下の通りであ
る。 The fixing structure of the mirror 5 is as follows.
まず、サンバイザ本体３の凹状部４の適正位置
にミラー５を位置決めし、その後ミラー５の周縁
に沿つて額縁状に形成された合成樹脂製ミラーケ
ース６を嵌込みセツトする。 First, the mirror 5 is positioned at an appropriate position in the concave portion 4 of the sun visor body 3, and then a frame-shaped synthetic resin mirror case 6 is fitted and set along the periphery of the mirror 5.
その後、このミラーケース６の上面に表皮材２
を積重し、上記ミラーケース６の内周縁に沿つて
延設した溶着部６ａと表皮材２とを高周波ウエル
ダ加工等により溶着一体化させ、さらにミラーケ
ース６の内周縁に沿つて表皮材２にシールカツト
を施し、ミラー５表面を露出するようにしてい
る。 After that, a skin material 2 is placed on the top surface of this mirror case 6.
The welded portion 6a extending along the inner periphery of the mirror case 6 and the skin material 2 are welded together by high frequency welding or the like, and the skin material 2 is further welded along the inner periphery of the mirror case 6. A seal cut is made to expose the surface of the mirror 5.
しかしながら、このようなミラー５の固定構造
にあつては、ミラーケース６の内周縁に延設され
る溶着部６ａ表面とミラー５表面との間に段差
（約1.5mm）が生じ、体裁上好ましくないととも
に、この段差によりミラー５周縁部の像映機能に
悪影響を及ぼす。 However, in such a fixing structure of the mirror 5, a step (approximately 1.5 mm) is created between the surface of the welded part 6a extending to the inner circumferential edge of the mirror case 6 and the surface of the mirror 5, which is not desirable in terms of appearance. In addition, this level difference adversely affects the imaging function of the peripheral portion of the mirror 5.
また上記ミラーケース６は半硬質塩化ビニール
樹脂等のウエルダ可能な材質を用いているため、
通常耐熱性に劣り、この溶着部６ａが第７図に示
すように熱により変形し、特に表皮材２の熱収縮
により、さらにこの変形が助長され、ミラー５の
保持機能ならびにミラー周縁部の像映機能に支障
が生じるとともに、体裁上も好ましくない。 In addition, since the mirror case 6 is made of weldable material such as semi-hard vinyl chloride resin,
Normally, heat resistance is poor, and this welded part 6a is deformed by heat as shown in FIG. This will not only impede the image function but also be aesthetically undesirable.
＜発明の目的＞
この発明は、上述の事情に鑑みてなされたもの
で、本発明の目的とするところは、見栄え並びに
ミラー周縁部での像映機能の向上を図るととも
に、ミラーを確実に保持固定できるようにしたミ
ラー付サンバイザの製造方法を提供することにあ
る。<Object of the Invention> The present invention was made in view of the above-mentioned circumstances, and an object of the present invention is to improve the appearance and the image function at the peripheral portion of the mirror, and to securely hold the mirror. To provide a method for manufacturing a sun visor with a mirror that can be fixed.
＜発明の構成と効果＞
上記目的を達成するために、本発明は、製品形
状にトリム加工された芯材の両面にパツド材、表
皮材を積層し、その外周を接合してサンバイザ本
体を形成するとともに、このサンバイザ本体の片
面側のパツド材、表皮材を開口して凹状部を形成
し、この凹状部内に化粧用ミラーを装着してなる
ミラー付サンバイザの製造方法において、
前記ミラーの表面周縁にウエルダ可能な裏当て
シートを接着し、この裏当てシートの上面に額縁
状に形成されたミラーケースを位置決めして、ミ
ラー周縁にミラーケースを嵌め込み固定する工程
と、
上記、ミラーケース上面に表皮材を積重し、上
記裏当てシートの内周縁と表皮材とをミラーケー
スの内周縁に沿つてウエルダ溶着し、ミラー並び
にミラーケースと表皮材とを一体化する工程と、
ウエルダ溶着後、余剰の表皮材をミラーケース
内周縁に沿つてシートカツトしてミラーの表面側
を露出させる工程とからなることを特徴とする。<Structure and Effects of the Invention> In order to achieve the above object, the present invention forms a sun visor body by laminating a pad material and a skin material on both sides of a core material trimmed into a product shape, and joining the outer periphery thereof. At the same time, in the method for manufacturing a sun visor with a mirror, the pad material and the skin material on one side of the sun visor body are opened to form a concave part, and a cosmetic mirror is mounted in the concave part. A weldable backing sheet is adhered to the backing sheet, a frame-shaped mirror case is positioned on the top surface of the backing sheet, and the mirror case is fitted and fixed around the periphery of the mirror. A step of stacking the materials and welding the inner peripheral edge of the backing sheet and the skin material along the inner peripheral edge of the mirror case to integrate the mirror, the mirror case, and the skin material; The method is characterized by comprising the step of sheet-cutting the skin material along the inner peripheral edge of the mirror case to expose the front side of the mirror.
すなわち、本発明方法によれば、ミラー表面の
周縁に裏当てシートを接着し、この裏当てシート
の上面にミラーケースがくるように、ミラーケー
スをミラー周縁に嵌め込み、その後、ミラーケー
ス上面に表皮材を重ねて、表皮材と裏当てシート
とをミラーケースの内周縁に沿つてウエルダ溶着
を施し、さらに、余剰の表皮材をシールカツト加
工により除去するというものであるから、この工
程によれば、従来のミラーケース内周縁に形成さ
れていた段差が形成されず、段差により美観の低
下並びに像映機能への悪影響を解消することがで
きる。 That is, according to the method of the present invention, a backing sheet is adhered to the periphery of the mirror surface, the mirror case is fitted onto the periphery of the mirror so that the mirror case is placed on top of the backing sheet, and then a skin is attached to the top surface of the mirror case. According to this process, the materials are stacked, the skin material and the backing sheet are welded along the inner periphery of the mirror case, and the excess skin material is removed by seal cutting. The step formed on the inner peripheral edge of the conventional mirror case is not formed, and it is possible to eliminate the deterioration in aesthetic appearance and the adverse effect on the imaging function due to the step.
さらに、この段差部分の変形（特に表皮材の熱
収縮によつて助長される）という不具合も解消さ
れ、ミラーケースは表皮材と裏当てシートにより
確実に保持され、また、裏当てシートはミラーに
強固に接着されているため、ミラー、ミラーケー
ス、および表皮材の三者は確実に一体化され、ミ
ラー並びにミラーケースは表皮材により確実に保
持できる利点がある。 Furthermore, the problem of deformation of the stepped portion (particularly exacerbated by heat shrinkage of the cover material) has been resolved, the mirror case is securely held by the cover material and the backing sheet, and the backing sheet is fixed to the mirror. Because they are firmly bonded, the mirror, mirror case, and skin material are reliably integrated, and the mirror and mirror case have the advantage of being securely held by the skin material.
＜実施例の説明＞
以下、本発明に係るミラー付サンバイザの製造
方法の実施例について添付図面を参照しながら詳
細に説明する。<Description of Examples> Hereinafter, examples of the method for manufacturing a sun visor with a mirror according to the present invention will be described in detail with reference to the accompanying drawings.
第１図は本発明方法により製作したミラー付サ
ンバイザの構成の要部を示す断面図、第２図乃至
第４図は本発明方法を説明する各断面図である。 FIG. 1 is a cross-sectional view showing the main part of a sun visor with a mirror manufactured by the method of the present invention, and FIGS. 2 to 4 are cross-sectional views illustrating the method of the present invention.
第１図において、ミラー付サンバイザ１０は、
製品形状を形作るためにループ状に曲成されたワ
イヤフレーム１１の上面にウレタンフオーム等の
パツド材１２、PVCシート等の表皮材１３をそ
れぞれ積層し、その外周を高周波ウエルダ加工等
により溶着してなるサンバイザ本体１４と、この
サンバイザ本体１４の片面側のほぼ中央部に装着
されるミラー１５とから構成される。 In FIG. 1, the sun visor 10 with a mirror is
A pad material 12 such as urethane foam and a skin material 13 such as a PVC sheet are laminated on the upper surface of a wire frame 11 which is bent into a loop shape in order to form the product shape, and the outer periphery is welded by high frequency welding or the like. The sun visor body 14 is composed of a sun visor body 14 and a mirror 15 mounted approximately in the center on one side of the sun visor body 14.
なおミラー１５の周縁は、額縁状に形成された
合成樹脂製ミラーケース１６により保持されてい
る。 Note that the periphery of the mirror 15 is held by a synthetic resin mirror case 16 formed into a picture frame shape.
上記ミラー１５ならびにミラーケース１６をサ
ンバイザ本体１４に装着するにあたつては、サン
バイザ本体１４の片面のパツド材１２が開口さ
れ、凹状部１７が形成され、そしてこの凹状部１
７内にミラー１５ならびにミラーケース１６が固
定された後、ミラー１５の表面を露出するため表
皮材１３に所定寸法の開口が形成される。 When attaching the mirror 15 and mirror case 16 to the sun visor body 14, the pad material 12 on one side of the sun visor body 14 is opened to form a concave portion 17.
After the mirror 15 and mirror case 16 are fixed in the interior of the mirror 15, an opening of a predetermined size is formed in the skin material 13 to expose the surface of the mirror 15.
次に、本発明方法について第２図乃至第４図に
基いて詳細に説明する。 Next, the method of the present invention will be explained in detail with reference to FIGS. 2 to 4.
まず、第２図に示すように、ミラー１５の表面
周縁部にウエルダ可能なPVCシート、硬質塩ビ
板等からなり枠状に形成された裏当てシート１８
を接着する。この場合接着剤による接着でも、両
面テープを使用してもどちらでも良い。そしてこ
の裏当てシート１８はミラー１５を露出するため
に、ミラーケース１６の内周縁形状と相似形でか
つやや小さめの開口１９がその中央部に切抜かれ
ている。またミラーケース１６は、ミラー１５の
周縁を嵌合保持するためにその裏面側に切欠部２
０が形成され、かつミラーケース１６の上面は丸
みを持たせたなだらかな曲面状に形成されてい
る。 First, as shown in FIG. 2, a backing sheet 18 made of a weldable PVC sheet, hard PVC board, etc. and formed into a frame shape is attached to the peripheral edge of the surface of the mirror 15.
Glue. In this case, either adhesive bonding or double-sided tape may be used. In order to expose the mirror 15, the backing sheet 18 has an opening 19 cut out in its center, which is similar in shape to the inner peripheral edge of the mirror case 16 and is slightly smaller. The mirror case 16 also has a notch 2 on the back side to fit and hold the periphery of the mirror 15.
0 is formed, and the upper surface of the mirror case 16 is formed into a gently curved shape with roundness.
そして、第３図に示すように、下側ウエルダ電
極２１上面に、裏当てシート１８を接着したミラ
ー１５を載置し、かつミラー１５の周縁に沿つて
ミラーケース１６の切欠部２０を嵌込んだ状態で
ミラーケース１６をセツトする。さらにその上側
から表皮材１３を積重した後、上側ウエルダ電極
を構成するウエルダバー２２が図示しない昇降手
段の作動により下降し、ミラーケース１６の内周
縁１６ａに沿つてこのウエルダバー２２が表皮材
１３上面を押圧する。このとき下側ウエルダ電極
２１とウエルダバー２２との間が通電され裏当て
シート１８ならびに表皮材１３の両者がウエルダ
溶着される。さらにこのウエルダバー２２は外側
面が先端に向けテーパ状に形成され、裏当てシー
ト１８と表皮材１３をウエルダ溶接すると同時に
余剰の表皮材１３ａを取去るべくシールカツトが
施される。 Then, as shown in FIG. 3, the mirror 15 with the backing sheet 18 adhered to it is placed on the upper surface of the lower welder electrode 21, and the notch 20 of the mirror case 16 is fitted along the periphery of the mirror 15. Set the mirror case 16 in this state. After further stacking the skin material 13 from above, the welder bar 22 constituting the upper welder electrode is lowered by the operation of a lifting means (not shown), and the welder bar 22 is moved along the inner peripheral edge 16a of the mirror case 16 onto the top surface of the skin material 13. Press. At this time, electricity is applied between the lower welder electrode 21 and the welder bar 22, and both the backing sheet 18 and the skin material 13 are welded together. Furthermore, the outer surface of this welder bar 22 is tapered toward the tip, and at the same time as the backing sheet 18 and the skin material 13 are welded together, a seal cut is performed to remove the excess skin material 13a.
次いで、この余剰の表皮材１３ａを取去り、ミ
ラー１５の表面を露出させるとともに、ミラー１
５、ミラーケース１６、表皮材１３の三者を一体
化したものをサンバイザ本体１４に形成した凹状
部１７内にセツトして（第４図参照）、表裏側の
表皮材１３，１３を図示しない高周波溶着装置に
よりその外周を溶着、溶断すれば、第１図に示す
製品が得られる。 Next, this excess skin material 13a is removed to expose the surface of the mirror 15, and the mirror 1
5. The mirror case 16 and the skin material 13 are integrated into a concave portion 17 formed in the sun visor body 14 (see Fig. 4), and the front and back skin materials 13, 13 are not shown. By welding and cutting the outer periphery using a high frequency welding device, the product shown in FIG. 1 can be obtained.
なお、本願にあつては、ミラーケース１６は表
皮材１３と裏当てシート１８とにより保持される
構造であり、従来のように表皮材にウエルダ溶着
するものではないので、特にミラーケース１６の
材料としてウエルダ性を考慮する必要がなく、
ABS樹脂等、耐熱性の優れた材料を適宜使用で
きるため、ミラーケース１６の耐熱性が向上し、
熱変形を確実に防止できる利点がある。 In addition, in the present application, the mirror case 16 has a structure that is held by the skin material 13 and the backing sheet 18, and is not welded to the skin material as in the past. There is no need to consider weldability,
Since materials with excellent heat resistance such as ABS resin can be used as appropriate, the heat resistance of the mirror case 16 is improved.
This has the advantage of reliably preventing thermal deformation.
このように本発明方法により製作したミラー付
サンバイザにあつては、ミラーの露出面を除いた
ミラーの表面外周部に接着された枠状の裏当てシ
ートと表皮材とをウエルダ溶着するとともに、余
剰の表皮材をシールカツトすることにより、従来
ミラー周縁部に生じていた段差を解消し、見栄え
を著しく向上させるとともに、ミラーの像映機能
の改善を図り、かつミラーを確実に保持すること
ができる等極めて商品価値の高い発明である。 In the case of the sun visor with a mirror manufactured by the method of the present invention, the frame-shaped backing sheet and the skin material are welded to the outer peripheral part of the mirror surface excluding the exposed surface of the mirror, and the excess By seal-cutting the surface material of the mirror, it is possible to eliminate the level difference that conventionally occurred at the periphery of the mirror, significantly improving the appearance, improving the image function of the mirror, and making it possible to securely hold the mirror. This is an invention with extremely high commercial value.
第１図は本発明方法により製作したミラー付サ
ンバイザの構成を示す一部破断断面図、第２図乃
至第４図は本発明方法の工程を示す各断面図、第
５図は従来のミラー付サンバイザを示す正面図、
第６図は第５図中−線断面図、第７図は従来
のミラー付サンバイザにおけるミラーケースの変
形例を示す説明図である。
１０……ミラー付サンバイザ、１１……ワイヤ
フレーム、１２……パツド材、１３……表皮材、
１４……サンバイザ本体、１５……ミラー、１６
……ミラーケース、１７……凹状部、１８……裏
当てシート、１９……開口、２０……切欠部、２
１……下側ウエルダ電極、２２……ウエルダバ
ー。
Fig. 1 is a partially cutaway sectional view showing the configuration of a sun visor with a mirror manufactured by the method of the present invention, Figs. 2 to 4 are sectional views showing the steps of the method of the invention, and Fig. 5 is a conventional sun visor with a mirror. Front view showing the sun visor,
FIG. 6 is a sectional view taken along the line in FIG. 5, and FIG. 7 is an explanatory diagram showing a modification of the mirror case in a conventional sun visor with a mirror. 10... Sun visor with mirror, 11... Wire frame, 12... Pad material, 13... Skin material,
14... Sun visor body, 15... Mirror, 16
... Mirror case, 17 ... Concave portion, 18 ... Backing sheet, 19 ... Opening, 20 ... Notch, 2
1... Lower welder electrode, 22... Welder bar.
Claims (1)
ツド材、表皮材を積層し、その外周を接合してサ
ンバイザ本体を形成するとともに、このサンバイ
ザ本体の片面側のパツド材、表皮材を開口して凹
状部を形成し、この凹状部内に化粧用ミラーを装
着してなるミラー付サンバイザの製造方法におい
て、 前記ミラーの表面周縁にウエルダ可能な裏当て
シートを接着し、この裏当てシートの上面に額縁
状に形成されたミラーケースを位置決めして、ミ
ラー周縁にミラーケースを嵌め込み固定する工程
と、 上記、ミラーケース上面に表皮材を積重し、上
記裏当てシートの内周縁と表皮材とをミラーケー
スの内周縁に沿つてウエルダ溶着し、ミラー並び
にミラーケースと表皮材とを一体化する工程と、 ウエルダ溶着後、余剰の表皮材をミラーケース
内周縁に沿つてシールカツトしてミラーの表面側
を露出させる工程とからなることを特徴とするミ
ラー付サンバイザの製造方法。[Claims] 1. A pad material and a skin material are laminated on both sides of a core material trimmed into a product shape, and the outer periphery of the pad material and skin material are bonded to form a sun visor body, and the pad material on one side of this sun visor body is , a method for manufacturing a sun visor with a mirror, in which a recessed part is formed by opening a skin material, and a cosmetic mirror is mounted in the recessed part, wherein a weldable backing sheet is adhered to the periphery of the surface of the mirror; A process of positioning a mirror case formed in the shape of a frame on the top surface of the backing sheet and fitting and fixing the mirror case around the periphery of the mirror; A process of welding the peripheral edge and the skin material along the inner periphery of the mirror case to integrate the mirror, the mirror case, and the skin material, and a process of sealing and cutting the excess skin material along the inner periphery of the mirror case after welding. A method for manufacturing a sun visor with a mirror, comprising the steps of: exposing the front side of the mirror.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6966186A JPS62225418A (en) | 1986-03-27 | 1986-03-27 | Sunvisor provided with mirror |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6966186A JPS62225418A (en) | 1986-03-27 | 1986-03-27 | Sunvisor provided with mirror |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62225418A JPS62225418A (en) | 1987-10-03 |
| JPH0372484B2 true JPH0372484B2 (en) | 1991-11-18 |
Family
ID=13409236
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6966186A Granted JPS62225418A (en) | 1986-03-27 | 1986-03-27 | Sunvisor provided with mirror |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS62225418A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5553450B2 (en) * | 2011-09-01 | 2014-07-16 | 河西工業株式会社 | Sun visor with mirror |
-
1986
- 1986-03-27 JP JP6966186A patent/JPS62225418A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62225418A (en) | 1987-10-03 |
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