JPH0359260A - Wall material - Google Patents
Wall materialInfo
- Publication number
- JPH0359260A JPH0359260A JP19620489A JP19620489A JPH0359260A JP H0359260 A JPH0359260 A JP H0359260A JP 19620489 A JP19620489 A JP 19620489A JP 19620489 A JP19620489 A JP 19620489A JP H0359260 A JPH0359260 A JP H0359260A
- Authority
- JP
- Japan
- Prior art keywords
- wall material
- lattice
- mortar
- stone plate
- adhesive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 39
- 230000001070 adhesive effect Effects 0.000 claims abstract description 14
- 239000000853 adhesive Substances 0.000 claims abstract description 13
- 239000002969 artificial stone Substances 0.000 claims abstract description 5
- 239000004033 plastic Substances 0.000 claims description 12
- 229920003023 plastic Polymers 0.000 claims description 12
- 239000000956 alloy Substances 0.000 claims description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 5
- 239000002131 composite material Substances 0.000 claims description 4
- 239000012943 hotmelt Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 239000004593 Epoxy Substances 0.000 claims 1
- 239000004570 mortar (masonry) Substances 0.000 abstract description 23
- 239000004568 cement Substances 0.000 abstract description 13
- 239000003365 glass fiber Substances 0.000 abstract description 3
- 239000011810 insulating material Substances 0.000 abstract description 3
- 239000004575 stone Substances 0.000 description 39
- 238000010276 construction Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 10
- 238000009413 insulation Methods 0.000 description 6
- 230000008602 contraction Effects 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229920006332 epoxy adhesive Polymers 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000010438 granite Substances 0.000 description 2
- 239000004579 marble Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Finishing Walls (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
【発明の詳細な説明】 （イ） 産業上の利用分野 本発明は、壁材に関するものである。[Detailed description of the invention] (b) Industrial application fields The present invention relates to wall materials.
（ロ） 従来の技術
従来、花崗岩板や大理石板等の石板を壁材として利用す
る際には、セメントを塗った石板取付面に石板を面接触
させて、同セメントの接着性を利用して接着するのが一
般的である。(b) Conventional technology Traditionally, when using stone slabs such as granite slabs and marble slabs as wall materials, the stone slabs were placed in surface contact with the cement-coated stone slab mounting surface to take advantage of the adhesive properties of the cement. Gluing is common.
また、第４図に示すように、石板（ａ）の裏面側にアン
カーボルト（１）〉を突設し、同ボルト（ｂ）を石板取
付壁（Ｃ）に貫通させて、同ボルトの突出端にナツト（
ｄ）を螺着して締付は固定する施工方法も採られている
。In addition, as shown in Fig. 4, an anchor bolt (1) is provided protruding from the back side of the stone plate (a), and the bolt (b) is passed through the stone plate mounting wall (C) so that the bolt protrudes. Natsuto at the end (
A construction method has also been adopted in which d) is screwed on and tightened to fix it.
（ハ） 発明が解決しようとする課題
ところが、単に石板を石板取付面にセメントにより面接
着させた場合には、接着が一面的であるためにセメント
と石板との膨張係数の差異により石板がズレを生じやす
く、また、セメント自体の不規則な収縮作用によりひび
割りを生じ、このひび割れた隙間から雨水等が浸入して
、二次的な膨張及び異常収縮を生じて石板が脱落するこ
とが多かった。(c) Problems to be Solved by the Invention However, if the stone plate is simply surface-adhered to the stone plate mounting surface using cement, the adhesion is one-sided, so the stone plate may shift due to the difference in expansion coefficient between the cement and the stone plate. In addition, cracks occur due to the irregular contraction of the cement itself, and rainwater, etc. can enter through these cracks, causing secondary expansion and abnormal contraction, which often causes the stone slabs to fall off. Ta.
そこで、上記課題を解決するために、石板にアルミニラ
製のハニカム状枠を接着剤により一面で接着し、同ハニ
カム状枠を介して石板を石板取付面にセメントにより接
着する施工方法が開発されているが、上記ハニカム状枠
は高価であり、かつ施工上も同ハニカム状枠が石板と一
面接着であるために、長期間の接着性が確保できないと
いう問題があった。Therefore, in order to solve the above problem, a construction method was developed in which a honeycomb-shaped frame made of aluminum is bonded to the stone slab on one side with adhesive, and the stone slab is bonded to the stone slab mounting surface with cement through the honeycomb-shaped frame. However, the honeycomb-shaped frame is expensive, and since the honeycomb-shaped frame is bonded to the stone plate one-sidedly, there is a problem that long-term adhesiveness cannot be ensured.
また、石板と石板取付面とをセメントにより接着させた
場合には、セメント層自体に亀裂が生じやすく、石板と
の接着を安定させることができなくて、石板が脱落する
ことがあった。Further, when the stone plate and the stone plate mounting surface are bonded with cement, cracks tend to occur in the cement layer itself, making it impossible to stabilize the adhesion to the stone plate, and the stone plate sometimes falls off.
また、アンカーボルトにより締付は固定する施工方法は
、石板取付壁の肉厚が大きくアンカーボルトを貫通させ
ることができない場合等には、採用できないという問題
があった。Furthermore, the construction method of tightening and fixing with anchor bolts has a problem in that it cannot be adopted in cases where the stone plate mounting wall is too thick to penetrate with anchor bolts.
（ニ） 課題を解決するための手段
そこで、本発明では、天然若しくは人造の石板の裏面に
格子状の溝部を設け、同溝部に格子状枠を嵌合すると共
に、接着剤により接着してなる壁材を提供せんとするも
のである。(d) Means for solving the problem Therefore, in the present invention, a lattice-shaped groove is provided on the back side of a natural or artificial stone plate, a lattice-shaped frame is fitted into the groove, and the lattice-shaped frame is bonded with an adhesive. The purpose is to provide wall materials.
また、格子状枠を金属、プラスチック、プラスチックア
ロイ、若しくはプラスチックコンポジットにより成形し
たこと、及び、接着剤として、ホットメルト型、若しく
はエポキシ系の接着剤を使用したことにも特徴を有する
。Another feature is that the lattice frame is molded from metal, plastic, plastic alloy, or plastic composite, and that a hot-melt or epoxy adhesive is used as the adhesive.
（ホ） 作用効果 本発明によれば、以下のような作用効果が生起される。(e) Effects According to the present invention, the following effects are produced.
すなわち、壁材を、石板の裏面には設けた格子状の溝部
に、格子状枠を嵌合すると共に、接着剤により接着して
構成しているために、同石板と格子状枠とは、嵌合状態
にて面接触する三面が接着剤により接着していることに
なり、石板と格子状枠とが一体的に接着した壁材とする
ことができる。That is, since the wall material is constructed by fitting a lattice frame into a lattice groove provided on the back side of the stone slab and bonding it with an adhesive, the stone slab and the lattice frame are The three surfaces that come into surface contact in the fitted state are bonded together with an adhesive, making it possible to create a wall material in which the stone slab and the lattice frame are integrally bonded.
この際、格子状枠は、アルミニウム板や鉄板等の金属板
により形成することも、また、プラスチック、プラスチ
ックアロイ、若しくはプラスチックコンポジットにより
成形することもでき、施工場所に応じて適当な大きさ、
強度、重量等に自由に設計できる。In this case, the lattice frame can be formed from a metal plate such as an aluminum plate or a steel plate, or can also be formed from plastic, plastic alloy, or plastic composite, and can be of an appropriate size or size depending on the construction location.
You can freely design the strength, weight, etc.
また、接着剤としては、ホットメルト型若しくはエポキ
シ系の接着剤で、ポットライフの長いもの、例えばエポ
キシ樹脂を選定して、加工費を節約することができる。Further, as the adhesive, a hot-melt type or epoxy adhesive with a long pot life, such as an epoxy resin, can be selected to save processing costs.
また、かかる壁材は、工場内においても、又施工現場に
おいても簡単に製造可能である。Further, such wall materials can be easily manufactured both in a factory and at a construction site.
また、上記した壁材を壁材取付面に取付ける際には、壁
材取付面にセメント又はモルタルを塗り、未乾燥状態の
同モルタル層に壁材を圧着し、同圧着状態をモルタル層
が乾燥するまで保持具等により保持し、モルタル層の乾
燥後に保持具等を取外すことにより、施工が完了する。In addition, when attaching the above-mentioned wall materials to the wall material mounting surface, apply cement or mortar to the wall material mounting surface, press the wall material to the undried mortar layer, and leave the same pressure bonded state until the mortar layer dries. The construction is completed by holding the mortar layer with a holder or the like until the mortar layer dries, and then removing the holder or the like after the mortar layer has dried.
この際、石板の裏面に取付けた格子状枠は、セメント又
はモルタルの中に圧着され、同格子状枠の各格子中にモ
ルタル等が充填されることになり、同モルタル等が石板
の裏面と格子状枠の上下左右側内面の五面で接着するた
めに接着を確実にすることができ、しかも、同モルタル
等の膨張・収縮を各格子の範囲内に限定して、−面接着
の場合に生じやすい亀裂の発生を防止することができる
。At this time, the lattice frame attached to the back side of the stone slab is crimped into cement or mortar, and each lattice of the lattice frame is filled with mortar, etc., and the mortar is attached to the back side of the stone slab. Bonding can be ensured by bonding on the five inner surfaces of the top, bottom, left and right sides of the lattice-shaped frame, and the expansion and contraction of the mortar, etc. is limited to the range of each lattice, making it possible to bond on -surfaces. It is possible to prevent the occurrence of cracks that tend to occur.
また、格子状枠は、石板肉厚方向の幅を大きくすること
により、石板の裏面とモルタル面等との間に空間を形成
して、容易に断熱及び防音効果が得られるようにするこ
とができる。In addition, by increasing the width of the lattice frame in the thickness direction of the stone slab, a space can be formed between the back surface of the stone slab and the mortar surface, etc., so that heat insulation and soundproofing effects can be easily obtained. can.
さらに、上記空間内にグラスファイバー等の断熱・防音
材を充填することにより、上記断熱・防音効果を向上さ
せることもできる。Furthermore, the above-mentioned heat-insulating and sound-insulating effects can be improved by filling the space with a heat-insulating and sound-insulating material such as glass fiber.
また、このように断熱・防音効果を有する壁材は、浴槽
の壁材として利用した場合には、優良な浴場の保温効果
を得ることができる。In addition, when a wall material having heat insulation and soundproofing effects as described above is used as a wall material for a bathtub, it can provide an excellent heat retention effect for a bath.
（へ） 実施例 以下、本発明の実施例を図面を参照して説明する。(f) Examples Embodiments of the present invention will be described below with reference to the drawings.
第１図は本発明に係る壁材（Ａ）の斜視図、第２図は同
壁材（Ａ）の一部を構成する石板（１）の斜視図、第３
図は伺壁材（Ａ）の施工状態での断面側面図である。FIG. 1 is a perspective view of a wall material (A) according to the present invention, FIG. 2 is a perspective view of a stone plate (1) constituting a part of the wall material (A), and FIG.
The figure is a cross-sectional side view of the wall covering material (A) in the constructed state.
かかる壁材（Ａ）は、第１図に示すように、石板（１）
の裏面に格子状枠（２）を一体物に取付けて構成してい
る。Such wall material (A) is a stone plate (1) as shown in FIG.
A lattice frame (2) is integrally attached to the back surface of the frame.
そして、石板（１）は、第２図に示すように、裏面に格
子状の湾部（１ａ）を設けている。As shown in FIG. 2, the stone plate (1) is provided with a lattice-shaped bay part (1a) on its back surface.
ここで、石板（１）は、大理石や花崗岩等の天然岩石を
板状に形成し、かつダイヤモンドカッター等を使用して
湾部（１ａ）を形成することができる。Here, the stone plate (1) can be formed into a plate shape from natural rock such as marble or granite, and the bay part (1a) can be formed using a diamond cutter or the like.
また、石板（１）は、人造石により形成し、湾部（１ａ
）も押し型により石板成形と同時に成形することができ
る。In addition, the stone plate (1) is formed of artificial stone, and the bay part (1a
) can also be formed at the same time as stone slab forming using a pressing die.
また、格子状枠（２）は、上記湾部（１ａ〉に−側面側
を一部嵌合すると共に、接着剤（３）（第４図参照）に
より接着している。Further, the lattice-shaped frame (2) partially fits into the above-mentioned bay part (1a) on the -side side, and is bonded with an adhesive (3) (see FIG. 4).
ここで、格子状枠（２）は、アルミニウム板や鉄板等の
金属板により形成することも、また、耐熱性のプラスチ
ック、プラスチックアロイ（例えば、ポリビニールクロ
ライド、ポリプロピレン及びＡＢＳのアロイ）、若しく
はプラスチックコンポジットにより射出成形することも
でき、施工場所に応じて適当な大きさ、強度、重量等に
自由に設計できる。Here, the lattice frame (2) may be formed of a metal plate such as an aluminum plate or a steel plate, or may be formed of heat-resistant plastic, plastic alloy (for example, an alloy of polyvinyl chloride, polypropylene, and ABS), or plastic. It can also be injection molded using a composite material, and can be designed to have the appropriate size, strength, weight, etc., depending on the construction site.
また、接着剤（３）としては、ホットメルト型、若しく
はエポキシ系の接着剤でポットライフの長いもの（例え
ば、エポキシ樹脂）を選定して、加工費を節約すること
ができる。Further, as the adhesive (3), a hot melt type or epoxy adhesive with a long pot life (for example, an epoxy resin) can be selected to save processing costs.
また、上記した壁材（Ａ）は、工場内においても、又施
工現場においても簡単に製造可能である。Moreover, the above-mentioned wall material (A) can be easily manufactured both in a factory and at a construction site.
次に、第３図を参照して、上記した壁材（Ａ）を壁材取
付面（Ｂ）に取付ける施工方法について説明する。Next, with reference to FIG. 3, a construction method for attaching the above-mentioned wall material (A) to the wall material mounting surface (B) will be explained.
すなわち、壁材（Ａ）を壁材取付面（Ｂ）に取付ける際
には、壁材取付面（Ｂ）にセメント又はモルタル（Ｃ）
を塗り、未乾燥状態の同モルタル層に壁材を圧着し、同
圧着状態をモルタル層が乾燥するまで保持具等により保
持し、モルタル層の乾燥後に保持具等を取外すことによ
り、施工が完了する。In other words, when installing the wall material (A) on the wall material mounting surface (B), cement or mortar (C) is applied to the wall material mounting surface (B).
The wall material is crimped onto the undried mortar layer, the crimped state is held using a holder, etc. until the mortar layer dries, and the holder, etc. is removed after the mortar layer dries to complete the construction. do.
この際、石板（１）の裏面に取付けた格子状枠（２）は
、セメント又はモルタル（Ｃ）の中に圧着され、同格子
状枠（２）の各格子中にモルタル（Ｃ）等が充填される
ことになり、同モルタル（Ｃ）等が石板（１）の裏面と
格子状枠（２）の上下左行側内面の五面で接着するため
に接着を確実にすることかでき、しかも、同モルタル（
Ｃ）等の膨張・収縮を各格子の範囲内に限定して、−面
接着の場合に生じやすい亀裂の発生を防止することかで
きる。At this time, the lattice frame (2) attached to the back of the stone plate (1) is crimped into cement or mortar (C), and mortar (C) etc. are placed in each lattice of the lattice frame (2). The mortar (C) etc. can be bonded to the back surface of the stone plate (1) and the inner surface of the upper and lower left side of the lattice frame (2) to ensure adhesion. Moreover, the same mortar (
By limiting the expansion and contraction of C) and the like within the range of each lattice, it is possible to prevent the occurrence of cracks that are likely to occur in the case of negative surface bonding.
しかも、格子状枠（２）は、石板肉厚方向の幅を大きく
して、石板（１）の裏面とモルタル層との間に空間を形
成することにより、容易に断熱及び防音効果が得られる
ようにしており、本実施例では、上記空間内にグラスフ
ァイバー等の断熱・防音材（Ｄ）を充填することにより
、上記断熱・防音効果を向上させている。Moreover, by increasing the width of the lattice frame (2) in the thickness direction of the stone plate to form a space between the back surface of the stone plate (1) and the mortar layer, heat insulation and soundproofing effects can be easily obtained. In this embodiment, the above-mentioned heat-insulating and sound-insulating effects are improved by filling the space with a heat-insulating and sound-insulating material (D) such as glass fiber.
また、このように断熱・防音効果を有する壁材（Ａ）は
、浴槽の壁＋４として利用した場合には、優良な浴湯の
保温効果を１７ることかできる。In addition, when the wall material (A) having heat insulation and sound insulation effects as described above is used as the wall of the bathtub +4, it can increase the excellent heat retention effect of the bath water by 17 times.
第１図は、本発明に係る壁材の斜視図。 第２図は、同壁材を一部構成する石板の斜視図。 第３図は、同壁材の施工状態での断面側面図。 第４図は、従来の石板取付状態の断面側面図。 （Ａ）：壁材 （Ｂ）：壁材取付面 （Ｃ）：モルタル （Ｄ）：断熱・防音材 （（）二石板 （ｌａ） ：湾部 （２）：格子状枠 （３）：接着剤 FIG. 1 is a perspective view of a wall material according to the present invention. FIG. 2 is a perspective view of a stone slab that partially constitutes the wall material. FIG. 3 is a cross-sectional side view of the same wall material in the construction state. FIG. 4 is a cross-sectional side view of a conventional stone plate installed state. (A): Wall material (B): Wall material mounting surface (C): Mortar (D): Heat insulation/sound insulation material (() Two stone plates (la): bay area (2): Lattice frame (3): Adhesive
Claims (1)
部（１ａ）を設け、同溝部（１ａ）に格子状枠（２）を
嵌合すると共に、接着剤（３）により接着してなる壁材
。 ２）格子状枠（２）を金属、プラスチック、プラスチッ
クアロイ、若しくはプラスチックコンポジットにより成
形したことを特徴とする請求項１記載の壁材。 ３）接着剤（３）として、ホットメルト型、若しくはエ
ポキシ系の接着剤を使用したことを特徴とする請求項１
又は２記載の壁材。[Claims] 1) A lattice-shaped groove (1a) is provided on the back surface of a natural or artificial stone plate (1), and a lattice-shaped frame (2) is fitted into the groove (1a), and an adhesive ( 3) Wall material made by adhering. 2) The wall material according to claim 1, characterized in that the lattice frame (2) is molded from metal, plastic, plastic alloy, or plastic composite. 3) Claim 1 characterized in that the adhesive (3) is a hot melt type or epoxy type adhesive.
Or the wall material described in 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19620489A JP2847165B2 (en) | 1989-07-27 | 1989-07-27 | Wall material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19620489A JP2847165B2 (en) | 1989-07-27 | 1989-07-27 | Wall material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0359260A true JPH0359260A (en) | 1991-03-14 |
| JP2847165B2 JP2847165B2 (en) | 1999-01-13 |
Family
ID=16353929
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP19620489A Expired - Lifetime JP2847165B2 (en) | 1989-07-27 | 1989-07-27 | Wall material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2847165B2 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100386840B1 (en) * | 2001-05-11 | 2003-06-09 | 김창섭 | Stone-panel reinforced by a frame |
| CN104775577A (en) * | 2015-03-27 | 2015-07-15 | 韩磊 | Building decorative panel utilizing tapered bearing pillars and having clamping rack guidance capability and attachment method of building decorative panel |
| CN104790616A (en) * | 2015-03-27 | 2015-07-22 | 海盐县通元弗斯特工艺品厂 | Device for attaching building decorative panel moving leftwards and rightwards under driving of air pressure and using method thereof |
| CN104746833B (en) * | 2015-03-27 | 2016-11-23 | 夏雨 | The building decoration panel guided with holding frame and attaching method thereof |
-
1989
- 1989-07-27 JP JP19620489A patent/JP2847165B2/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100386840B1 (en) * | 2001-05-11 | 2003-06-09 | 김창섭 | Stone-panel reinforced by a frame |
| CN104775577A (en) * | 2015-03-27 | 2015-07-15 | 韩磊 | Building decorative panel utilizing tapered bearing pillars and having clamping rack guidance capability and attachment method of building decorative panel |
| CN104790616A (en) * | 2015-03-27 | 2015-07-22 | 海盐县通元弗斯特工艺品厂 | Device for attaching building decorative panel moving leftwards and rightwards under driving of air pressure and using method thereof |
| CN104746833B (en) * | 2015-03-27 | 2016-11-23 | 夏雨 | The building decoration panel guided with holding frame and attaching method thereof |
| CN104775577B (en) * | 2015-03-27 | 2016-12-14 | 重庆迎瑞升压铸有限公司 | Use taper bolster stake and the building decoration panel of holding frame guiding and attaching method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2847165B2 (en) | 1999-01-13 |
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