JPH0348244B2 - - Google Patents
Info
- Publication number
- JPH0348244B2 JPH0348244B2 JP62132947A JP13294787A JPH0348244B2 JP H0348244 B2 JPH0348244 B2 JP H0348244B2 JP 62132947 A JP62132947 A JP 62132947A JP 13294787 A JP13294787 A JP 13294787A JP H0348244 B2 JPH0348244 B2 JP H0348244B2
- Authority
- JP
- Japan
- Prior art keywords
- metal
- fine
- powder
- fine powder
- colloid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052751 metal Inorganic materials 0.000 claims description 54
- 239000002184 metal Substances 0.000 claims description 54
- 239000000843 powder Substances 0.000 claims description 54
- 239000000084 colloidal system Substances 0.000 claims description 26
- 238000004519 manufacturing process Methods 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 17
- 229910001111 Fine metal Inorganic materials 0.000 claims description 15
- -1 metal complex salt Chemical class 0.000 claims description 13
- 238000003756 stirring Methods 0.000 claims description 13
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- 230000001376 precipitating effect Effects 0.000 claims description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 26
- 229910052763 palladium Inorganic materials 0.000 description 15
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 238000006722 reduction reaction Methods 0.000 description 12
- 239000007864 aqueous solution Substances 0.000 description 9
- 229910052759 nickel Inorganic materials 0.000 description 7
- 238000001556 precipitation Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical compound FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 description 5
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 5
- 229910001379 sodium hypophosphite Inorganic materials 0.000 description 5
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 4
- VBIIFPGSPJYLRR-UHFFFAOYSA-M Stearyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](C)(C)C VBIIFPGSPJYLRR-UHFFFAOYSA-M 0.000 description 4
- 239000012153 distilled water Substances 0.000 description 4
- SIBIBHIFKSKVRR-UHFFFAOYSA-N phosphanylidynecobalt Chemical compound [Co]#P SIBIBHIFKSKVRR-UHFFFAOYSA-N 0.000 description 4
- OFNHPGDEEMZPFG-UHFFFAOYSA-N phosphanylidynenickel Chemical compound [P].[Ni] OFNHPGDEEMZPFG-UHFFFAOYSA-N 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 229910017052 cobalt Inorganic materials 0.000 description 3
- 239000010941 cobalt Substances 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 2
- 239000004327 boric acid Substances 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000008139 complexing agent Substances 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 239000011553 magnetic fluid Substances 0.000 description 2
- 230000005415 magnetization Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 2
- PIBWKRNGBLPSSY-UHFFFAOYSA-L palladium(II) chloride Chemical compound Cl[Pd]Cl PIBWKRNGBLPSSY-UHFFFAOYSA-L 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 2
- HELHAJAZNSDZJO-OLXYHTOASA-L sodium L-tartrate Chemical compound [Na+].[Na+].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O HELHAJAZNSDZJO-OLXYHTOASA-L 0.000 description 2
- 239000012279 sodium borohydride Substances 0.000 description 2
- 229910000033 sodium borohydride Inorganic materials 0.000 description 2
- 239000001433 sodium tartrate Substances 0.000 description 2
- 229960002167 sodium tartrate Drugs 0.000 description 2
- 235000011004 sodium tartrates Nutrition 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- CZCSLHYZEQSUNV-UHFFFAOYSA-N [Na].OB(O)O Chemical compound [Na].OB(O)O CZCSLHYZEQSUNV-UHFFFAOYSA-N 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- RJTANRZEWTUVMA-UHFFFAOYSA-N boron;n-methylmethanamine Chemical compound [B].CNC RJTANRZEWTUVMA-UHFFFAOYSA-N 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000000975 co-precipitation Methods 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- GVPFVAHMJGGAJG-UHFFFAOYSA-L cobalt dichloride Chemical compound [Cl-].[Cl-].[Co+2] GVPFVAHMJGGAJG-UHFFFAOYSA-L 0.000 description 1
- 150000004696 coordination complex Chemical class 0.000 description 1
- 238000010908 decantation Methods 0.000 description 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 description 1
- 235000011180 diphosphates Nutrition 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000007772 electroless plating Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 150000002815 nickel Chemical group 0.000 description 1
- 238000006400 oxidative hydrolysis reaction Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910001380 potassium hypophosphite Inorganic materials 0.000 description 1
- CRGPNLUFHHUKCM-UHFFFAOYSA-M potassium phosphinate Chemical compound [K+].[O-]P=O CRGPNLUFHHUKCM-UHFFFAOYSA-M 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 229910001961 silver nitrate Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000000935 solvent evaporation Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 239000011882 ultra-fine particle Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
Landscapes
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
Description
(産業上の利用分野)
本発明は金属微粉末の製造に関し、詳しくは金
属錯塩とその還元剤を含む浴中に、金属コロイド
を混合し前記金属を還元析出させる新規かつ有用
な金属微粉末の製造に関する。
本発明に係る金属微粉末の主な用途は、磁性流
体、磁気記録材料、電磁波シールド材、異方また
は加圧導電ゴム、プラスチツク磁石、導電性塗料
および接着剤等である。
(従来技術)
液相からの金属微粉末の製造方法は、沈澱法と
溶媒蒸発法に大別され、このうち沈澱法にはさら
に共沈法、加水分解法、均一沈澱法、酸化加水分
解法、還元法などが知られている(化学総説No.
48、1985超微粒子−科学と応用第24頁)。
しかし沈澱法には、一般に沈澱がゲル状で水
洗、濾過が困難であり、沈澱剤が不純物として混
入するなどの欠点を有している。
また金属塩溶液から還元反応によつて銀、金、
白金、パラジウムなとの貴金属コロイドが還元法
によつて製造されているが、この場合にも水との
分離が困難で、乾燥時に固結し、かつ不純物の除
去が困難である。折出金属と同じ金属を有する金
属コロイドを核とし使用する方法は金の場合にお
いて(特公昭57−61088号公報)知られている。
しかしニツケル、コバルト等のイオン化傾向の比
較的大きな金属イオンの折出においては、同一金
属のコロイドは水系において安定に存在しがた
い。
さらに還元折出反応における触媒としてパラジ
ウム陽イオン(特開昭51−133796号公報)及び塩
化パラジウム溶液(特公昭53−29239号公報)を
用いる方法も知られているが、これらの方法にお
いては還元可能なパラジウム陽イオンまたは、そ
れから折出したパラジウム金属は核として作用す
るものではなく、合金の一成分を構成するもので
ある。
また特公昭41−4567号公報では、実施例におい
て核として金属ニツケル粉末を用いているが、こ
の金属粉末は原理的には必ずしも必要とせず、ま
た金属ニツケル微粉末を折出させるためには、核
となる金属ニツケル粉末として、さらに微細なも
のが要求されるが、かかる金属ニツケル微細粉末
を得ることは困難である。なお従来の沈澱法で
は、電気および磁気特性にすぐれる金属粉末の製
造についてはまだ報告されていない。
(発明が解決しようとする問題点)
還元法により液相から金属微粉末を製造する方
法において、製造が容易であり、新規かつ有用な
金属微粉末の製造について鋭意研究した結果、金
属錯塩とその還元剤を含む浴中に、金属コロイド
を撹拌下に混合することにより、上記の欠点が改
良され金属コロイドを核とする新規かつ電気およ
び磁気特性にすぐれる有用な金属微粉末が得られ
ることを見出して、本発明に至つたものである。
(問題点を解決するための手段)
本発明は金属微粉末の製造において、金属錯塩
とその還元剤を含む浴中に、金属コロイドを撹拌
下に混合することを特徴とする。
以下に本発明による金属微粉末の製造方法につ
いて、詳細に説明する。
本発明では金属錯塩とその還元剤を含む浴(以
下還元浴という)中に、前記金属と異なる金属で
かつ前記金属よりもイオン化傾向が同じかまたは
小さい金属を有する金属コロイドを撹拌下に混合
し、前記金属を還元析出させて金属微粉末を得る
ものである。
上記金属錯塩としては特に限定されるものでは
なく、使用目的に応じて適宜選択されるが、一般
に鉄、コバルト、ニツケルなどの塩化物、硫酸塩
などの無機金属塩と錯化剤を用いて形成される、
錯塩を形成する錯化剤としては、アンモニア、エ
チレンジアミン、ピロりん酸塩、クエン酸、酢
酸、各種有機酸塩、EDTAなどが使用される。
上記還元剤としては、次亜りん酸ナトリウム、
次亜りん酸カリウム、水酸化ほう素ナトリウム、
水素化ほう素カリウム、ビドラジン、ホルマリ
ン、ジメチルアミンボランなどを挙げることがで
きる。
上記還元浴中には、必要に応じてPH調節剤、PH
緩衡剤、安定剤、改良剤など、無電解メツキ浴の
構成成分として一般的に使用されているものを適
宜使用してもよい。
上記金属コロイドにおける金属としては、還元
析出を行なうためにはそのイオン化傾向が前記金
属錯塩を構成する金属よりも同じかまたは小さく
なければならない。
また該金属コロイドを長期にわたり安定に保持
するためには、界面活性剤または水溶性高分子を
存在させることが望ましい。一例としてパラジウ
ムコロイドの製造については、例えば特開昭61−
207666号公報に記載されている。
本発明において、電気および磁気特性にすぐれ
る金属微粉末を製造するためには、前記金属コロ
イドを撹拌下に混合する必要があり、さらに磁場
の存在下で撹拌すればより一層電気および磁気特
性を向上させることができる。
また本発明明では、金属錯塩における金属原子
の選択、または2種以上の併用、さらには製造条
件を変更することにより、電気的、磁気的性質の
異なる金属微粉末を容易に製造することができ
る。
(作用)
金属コロイドは触媒の核として作用し、コロイ
ド核を中心として還元反応が迅速、安定かつ均一
に進行するため、析出してくる金属は均一かつ微
粉末状で得られる。
なお金属コロイドを混合しない場合には、還元
反応が進行しないか、または金属が反応器壁にく
つつくため金属微粉末は得られない。
以下に実施例を挙げて本発明を説明するが、本
発明はこれらの実施例により何ら限定されるもの
ではない。
実施例 1
コバルト−りん還元浴(水酸化ナトリウムアル
カリ)の製造
塩化コバルト0.05mol、次亜りん酸ナトリウム
0.2mol、酒石酸ナトリウム0.5mol、およびほう
酸0.5molを含み、水酸化ナトリウムによりPHを
9.0に調整して、全容1の水溶液を得た。
パラジウムコロイドの製造
塩化パラジウム0.5mmolを塩化ナトリウム2.5
mmolを含む水溶液25mlに溶解し、次いで蒸溜水
で940mlに希釈した。この水溶液を激しく撹拌し
ながらステアリルトリメチルアンモニウムクロラ
イド0.1gを含む水溶液10mlを加え、次いで水素
化ほう素ナトリウム2.0mmolを含む水溶液50ml
を滴下して黒褐色透明なパラジウムコロイドを得
た。
上記コバルト−りん還元浴200ml(コバルト原
子として0.01molに、次亜りん酸ナトリウム2g
を溶かした上記パラジウムコロイド液20ml(パラ
ジウム原子として0.01mmol)を20分間激しく撹
拌しながら混合すると、濁りのある金属微粉末混
合液が得られた。しばらく放置し器壁の外より強
力な磁石で金属微粉末を凝集沈澱(磁化処理)さ
せた後、上澄液をデカンテーシヨンにより捨て、
蒸溜水による洗浄操作、アセトンによる置換操作
をくり返した。次いで脱水し、100℃の温風乾燥
機により乾燥して金属微粉末を得た。得られた金
属微粉末の性質を第1表に示す。
実施例 2
マグネツトスタラーによる撹拌を採用する以外
は、実施例1と同様の操作を行なつた。得られた
金属微粉末の性質を第1表に示す。
実施例 3
パラジウムコロイドの製造において、ステアリ
ルトリメチルアンモニウムクロライド(界面活性
剤)を使用せず、金属パラジウムが凝集しないう
ちに実施例1と同様の操作を行なつた。得られた
金属微粉末の性質を第1表に示す。
実施例 4
パラジウムコロイドの製造において、ステアリ
ルトリメチルアンモニウムクロライドの代わりに
ポリビニルアルコール(分子量1800)0.1gを使
用する以外は、実施例1と同様の操作を行なつ
た。得られた金属微粉末の性質を第1表に示す。
実施例 5
ニツケル−りん還元浴(水酸化アンモニウムア
ルカリ)の製造
無水塩化ニツケル0.05molを0.5molのアンモニ
ア水溶液に溶解し、0.05molの次亜りん酸ナトリ
ウムを800ml加えた後、濃塩酸により溶液のPHを
8.9に調整し、蒸溜水を加ええて全容1とした。
このニツケル−りん還元浴200ml(ニツケル原
子として0.01mol)をコバルト−りん還元浴の代
わりに使用する以外は、実施例1と同様の操作を
行なつた。得られた金属微粉末の性質を第1表に
示す。
実施例 6
実施例5において、パラジウムコロイド液を10
ml(パラジウム原子として0.005mmol)とし、
マグネツトスタラーによる撹拌を採用する以外
は、実施例5と同様の操作を行なつた。得られた
金属微粉末の性質を第1表に示す。
実施例 7
ニツケル−りん還元浴(水酸化ナトリウムアル
カリ)の製造
塩化ニツケル0.05mol、次亜りん酸ナトリウム
0.2mol、酒石酸ナトリウム0.5molおよびほう酸
0.5molを含み、水酸化ナトリウムによりPHを9.0
に調整して、全容1の水溶液を得た。
上記ニツケル−りん還元浴50ml(ニツケル原子
として0.0025mol)と実施例1のコバルト−りん
還元浴150ml(コバルト原子として0.0075mol)
の2種の還元浴を用い、以下実施例と同様の操作
を行なつた。得られた金属微粉末の性質を第1表
に示す。
実施例 8
銀コロイドの製造
硝酸銀()0.5mmolを蒸留水940mlに溶解し
た溶液を激しく撹拌しながらステアリルトリメチ
ルアンモニウムクロライド0.1gを含む水溶液10
ml及び水素化ホウ素ナトリウム2.0mmolを含む
水溶液50mlを順次添加すると、溶液の色が黄褐色
に急変し、PH9.6の均一透明な銀コロイドが得ら
れた。
実施例1において、パラジウムコロイド液20ml
の代わりに、前記銀コロイド液20mlを使用する以
外は同様の操作を行つた。
得られた金属微粉末の性質を第1表に示す。
(Industrial Application Field) The present invention relates to the production of fine metal powder, and more specifically, the present invention relates to the production of a novel and useful fine metal powder, in which a metal colloid is mixed in a bath containing a metal complex salt and its reducing agent, and the metal is reduced and precipitated. Regarding manufacturing. The main uses of the metal fine powder according to the present invention are magnetic fluids, magnetic recording materials, electromagnetic shielding materials, anisotropic or pressurized conductive rubbers, plastic magnets, conductive paints, adhesives, and the like. (Prior art) Methods for producing fine metal powder from a liquid phase are broadly divided into precipitation methods and solvent evaporation methods. Of these, precipitation methods further include coprecipitation methods, hydrolysis methods, homogeneous precipitation methods, and oxidative hydrolysis methods. , reduction method, etc. are known (Chemistry Review No.
48, 1985 Ultrafine Particles - Science and Applications p. 24). However, the precipitation method has drawbacks such as the precipitate is generally gel-like and difficult to wash with water and filter, and the precipitant is mixed in as an impurity. In addition, silver, gold, and
Colloids of precious metals such as platinum and palladium are produced by reduction methods, but in this case as well, it is difficult to separate them from water, they solidify during drying, and it is difficult to remove impurities. A method in which a metal colloid containing the same metal as the precipitated metal is used as a core is known in the case of gold (Japanese Patent Publication No. 57-61088).
However, in the case of precipitation of metal ions such as nickel and cobalt, which have a relatively strong ionization tendency, it is difficult for colloids of the same metal to exist stably in an aqueous system. Furthermore, methods using palladium cations (Japanese Unexamined Patent Publication No. 133796/1982) and palladium chloride solution (Japanese Patent Publication No. 29239/1983) as catalysts in the reduction-deposition reaction are also known; The possible palladium cations, or the palladium metal precipitated therefrom, do not act as nuclei, but rather constitute a component of the alloy. Furthermore, in Japanese Patent Publication No. 41-4567, metallic nickel powder is used as a core in the examples, but this metallic powder is not necessarily required in principle, and in order to precipitate metallic nickel fine powder, Even finer nickel metal powder is required as the core, but it is difficult to obtain such fine nickel metal powder. It should be noted that the production of metal powder with excellent electrical and magnetic properties using conventional precipitation methods has not yet been reported. (Problems to be Solved by the Invention) As a result of intensive research into the production of new and useful metal fine powders that are easy to manufacture in a method of manufacturing metal fine powders from a liquid phase by a reduction method, metal complex salts and their By mixing a metal colloid with stirring in a bath containing a reducing agent, the above-mentioned drawbacks can be improved and a new useful metal fine powder with metal colloid as a core and having excellent electrical and magnetic properties can be obtained. This discovery led to the present invention. (Means for Solving the Problems) The present invention is characterized in that, in the production of fine metal powder, a metal colloid is mixed into a bath containing a metal complex salt and its reducing agent under stirring. The method for producing fine metal powder according to the present invention will be described in detail below. In the present invention, a metal colloid having a metal different from the metal and having the same or smaller ionization tendency than the metal is mixed in a bath containing a metal complex salt and its reducing agent (hereinafter referred to as a reduction bath) with stirring. , the metal is reduced and precipitated to obtain a fine metal powder. The above-mentioned metal complex salts are not particularly limited and are appropriately selected depending on the purpose of use, but are generally formed using inorganic metal salts such as chlorides and sulfates of iron, cobalt, and nickel, and complexing agents. be done,
As the complexing agent for forming a complex salt, ammonia, ethylenediamine, pyrophosphate, citric acid, acetic acid, various organic acid salts, EDTA, etc. are used. The above reducing agent includes sodium hypophosphite,
Potassium hypophosphite, sodium boron hydroxide,
Examples include potassium borohydride, hydrazine, formalin, and dimethylamine borane. In the above reduction bath, a PH regulator, PH
Buffers, stabilizers, modifiers, and other commonly used components of electroless plating baths may be used as appropriate. The metal in the metal colloid must have an ionization tendency that is the same or smaller than that of the metal constituting the metal complex in order to perform reduction precipitation. Furthermore, in order to maintain the metal colloid stably for a long period of time, it is desirable to include a surfactant or a water-soluble polymer. As an example, regarding the production of palladium colloid, for example,
It is described in Publication No. 207666. In the present invention, in order to produce metal fine powder with excellent electrical and magnetic properties, it is necessary to mix the metal colloids with stirring, and furthermore, stirring in the presence of a magnetic field further improves the electrical and magnetic properties. can be improved. Furthermore, according to the present invention, metal fine powders with different electrical and magnetic properties can be easily produced by selecting metal atoms in the metal complex salt, or by using two or more types in combination, and by changing the production conditions. . (Function) The metal colloid acts as a catalyst nucleus, and the reduction reaction proceeds quickly, stably and uniformly around the colloid nucleus, so that the precipitated metal can be obtained in the form of a uniform fine powder. Note that if a metal colloid is not mixed, the reduction reaction will not proceed or the metal will stick to the reactor wall, making it impossible to obtain metal fine powder. The present invention will be described below with reference to Examples, but the present invention is in no way limited by these Examples. Example 1 Production of cobalt-phosphorus reduction bath (alkali sodium hydroxide) 0.05 mol of cobalt chloride, sodium hypophosphite
Contains 0.2 mol, sodium tartrate 0.5 mol, and boric acid 0.5 mol, pH adjusted with sodium hydroxide.
9.0 to obtain an aqueous solution with a total volume of 1. Manufacture of palladium colloid 0.5 mmol of palladium chloride and 2.5 mmol of sodium chloride
It was dissolved in 25 ml of an aqueous solution containing mmol and then diluted to 940 ml with distilled water. While vigorously stirring this aqueous solution, 10 ml of an aqueous solution containing 0.1 g of stearyltrimethylammonium chloride was added, followed by 50 ml of an aqueous solution containing 2.0 mmol of sodium borohydride.
was added dropwise to obtain a blackish brown transparent palladium colloid. 200ml of the above cobalt-phosphorus reduction bath (0.01mol as cobalt atom, 2g of sodium hypophosphite)
When 20 ml of the above palladium colloid solution (0.01 mmol as palladium atoms) was mixed with vigorous stirring for 20 minutes, a cloudy metal fine powder mixture was obtained. After leaving it for a while and coagulating and precipitating the fine metal powder (magnetization treatment) using a strong magnet from outside the vessel wall, discard the supernatant liquid by decantation.
The washing operation with distilled water and the replacement operation with acetone were repeated. The mixture was then dehydrated and dried in a hot air dryer at 100°C to obtain fine metal powder. Table 1 shows the properties of the obtained metal fine powder. Example 2 The same operation as in Example 1 was performed except that stirring using a magnetic stirrer was employed. Table 1 shows the properties of the obtained metal fine powder. Example 3 In the production of palladium colloid, the same operation as in Example 1 was carried out without using stearyltrimethylammonium chloride (surfactant) and before metal palladium aggregated. Table 1 shows the properties of the obtained metal fine powder. Example 4 In producing palladium colloid, the same operation as in Example 1 was carried out except that 0.1 g of polyvinyl alcohol (molecular weight 1800) was used instead of stearyltrimethylammonium chloride. Table 1 shows the properties of the obtained metal fine powder. Example 5 Production of nickel-phosphorus reduction bath (alkali ammonium hydroxide) 0.05 mol of anhydrous nickel chloride was dissolved in 0.5 mol of ammonia aqueous solution, 800 ml of 0.05 mol of sodium hypophosphite was added, and the solution was diluted with concentrated hydrochloric acid. PH
Adjust to 8.9 and add distilled water to bring the total volume to 1. The same operation as in Example 1 was carried out, except that 200 ml of this nickel-phosphorus reducing bath (0.01 mol in terms of nickel atoms) was used instead of the cobalt-phosphorous reducing bath. Table 1 shows the properties of the obtained metal fine powder. Example 6 In Example 5, the palladium colloid liquid was
ml (0.005 mmol as palladium atom),
The same operation as in Example 5 was performed except that stirring using a magnetic stirrer was employed. Table 1 shows the properties of the obtained metal fine powder. Example 7 Production of nickel-phosphorus reduction bath (sodium hydroxide alkali) Nickel chloride 0.05 mol, sodium hypophosphite
0.2mol, sodium tartrate 0.5mol and boric acid
Contains 0.5mol, pH 9.0 with sodium hydroxide
An aqueous solution having a total volume of 1 was obtained. 50 ml of the above nickel-phosphorus reducing bath (0.0025 mol as a nickel atom) and 150 ml of the cobalt-phosphorus reducing bath of Example 1 (0.0075 mol as a cobalt atom)
The following operations were carried out in the same manner as in the Examples using two types of reducing baths. Table 1 shows the properties of the obtained metal fine powder. Example 8 Production of silver colloid While vigorously stirring a solution of 0.5 mmol of silver nitrate () dissolved in 940 ml of distilled water, an aqueous solution 10 containing 0.1 g of stearyltrimethylammonium chloride was added.
ml and 50 ml of an aqueous solution containing 2.0 mmol of sodium borohydride were sequentially added, the color of the solution suddenly changed to yellowish brown, and a homogeneous transparent silver colloid with a pH of 9.6 was obtained. In Example 1, 20 ml of palladium colloid solution
The same operation was carried out except that 20 ml of the above silver colloid solution was used instead. Table 1 shows the properties of the obtained metal fine powder.
【表】
第1表より明らかな如く、本発明方法で得られ
る金属微粉末は磁場の存在下で配向し、いずれも
特異な電気および磁気特性を示している。実施例
2より、磁場の存在下で撹拌することにより電気
および磁気特性が顕著に向上することがわかる。
実施例5と6より、金属錯塩の金属をコバルト
からニツケルに変更することにより電気特性がさ
らに向上し、また製造条件を変更することにより
磁気特性の異なる金属微粉末が容易に得られるこ
とがわかる。
実施例7より、2種の金属錯塩を併用した場合
にもまた、特異な電気および磁気特性を有する金
属微粉末が得られた。データーには示さないが、
実施例1〜7の微粉末を圧縮すると、無磁場でも
テスターの針はいずれも振れるようになる。
なお、磁化処理しない(無磁化)微粉末の電気
特性は非常に不安定であることがわかつた。この
理由としては、地磁気の影響を受けて微粉末が数
時間で磁化されるためと思われる。またテスター
で無磁化微粉末の電気抵抗を測定すると、瞬間的
に針はふれるが、その後ふれなくなる。この原因
は微粉末に電流が流れて磁化されたためと思われ
る。
得られた微粉末の性質や上に述べた考察から考
えて、磁性微粉末は磁化されると微粉末同志の反
撥が生じ、隙間があくものと思われる。この反撥
は微粉末内の原子のスピンの熱的ゆらぎによつて
生じるものと思われる(二官、中尾、四谷仮説)。
この仮説によれば、磁性微粉末から磁性流体が
できること、および実施例における電気磁気特性
の異常性を説明できる。
なおコバルト−りん微粉末を水中に長く放置す
ると、色は黒色となり、磁石で配向してもあるい
は微粉末を圧縮してもテスターの針はふれなくな
る。このことは微粉末の表面が酸化されるものと
思われる。
(発明の効果)
本発明による金属微粉末は、従来知られていな
い特異な電気および磁気特性を有しており、その
すぐれた特性を利用することにより数多くの用途
への適用が期待される。
また製造がきわめて容易であり、さらに製造条
件を種々変更することにより、それに応じて電気
的および磁気的性質の異なる金属微粉末を容易に
得ることができるため、種々のすぐれた特性を有
する新規かつきわめて有用な金属微粉末を提供す
ることが可能である。[Table] As is clear from Table 1, the metal fine powders obtained by the method of the present invention are oriented in the presence of a magnetic field, and all exhibit unique electric and magnetic properties. From Example 2, it can be seen that the electric and magnetic properties are significantly improved by stirring in the presence of a magnetic field. Examples 5 and 6 show that by changing the metal of the metal complex salt from cobalt to nickel, the electrical properties are further improved, and by changing the manufacturing conditions, fine metal powders with different magnetic properties can be easily obtained. . From Example 7, fine metal powder having unique electrical and magnetic properties was also obtained when two types of metal complex salts were used together. Although not shown in the data,
When the fine powders of Examples 1 to 7 were compressed, the needles of the tester were able to swing even in the absence of a magnetic field. In addition, it was found that the electrical properties of the fine powder that was not subjected to magnetization treatment (non-magnetized) were extremely unstable. The reason for this is thought to be that the fine powder becomes magnetized within a few hours under the influence of earth's magnetism. Also, when measuring the electrical resistance of non-magnetized fine powder with a tester, the needle moves momentarily, but then stops moving. The reason for this is thought to be that a current flows through the fine powder and it becomes magnetized. Considering the properties of the obtained fine powder and the above-mentioned considerations, it is thought that when magnetic fine powder is magnetized, repulsion occurs between the fine powders and gaps are created. This repulsion is thought to be caused by thermal fluctuations in the spin of atoms within the fine powder (Nikan, Nakao, and Yotsuya hypotheses). According to this hypothesis, it is possible to explain the production of magnetic fluid from magnetic fine powder and the abnormality of the electromagnetic properties in the examples. If the cobalt-phosphorus fine powder is left in water for a long time, the color will turn black and the tester needle will not touch it even if it is oriented with a magnet or the fine powder is compressed. This seems to be because the surface of the fine powder is oxidized. (Effects of the Invention) The metal fine powder according to the present invention has unique electrical and magnetic properties that were not known in the past, and by utilizing these excellent properties, it is expected to be applied to many uses. In addition, it is extremely easy to manufacture, and by changing the manufacturing conditions, it is easy to obtain fine metal powders with different electrical and magnetic properties. It is possible to provide extremely useful fine metal powders.
Claims (1)
と異なる金属でかつ前記金属よりもイオン化傾向
が同じかまたは小さい金属を有する金属コロイド
を撹拌下に混合し、前記金属を還元折出させて微
粉末を得ることを特徴とする金属微粉末の製造方
法。 2 撹拌を磁場の存在下で行うことを特徴とする
特許請求の範囲第1項記載の金属微粉末の製造方
法。 3 2種以上の金属錯塩を用いることを特徴とす
る特許請求の範囲第1項記載の金属微粉末の製造
方法。[Scope of Claims] 1. A metal colloid having a metal different from the metal and having the same or smaller ionization tendency than the metal is mixed in a bath containing a metal complex salt and its reducing agent with stirring, A method for producing fine metal powder, the method comprising obtaining a fine powder by reducing and precipitating the metal. 2. The method for producing fine metal powder according to claim 1, wherein the stirring is performed in the presence of a magnetic field. 3. The method for producing fine metal powder according to claim 1, characterized in that two or more types of metal complex salts are used.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13294787A JPS63297511A (en) | 1987-05-28 | 1987-05-28 | Production of fine metal powder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13294787A JPS63297511A (en) | 1987-05-28 | 1987-05-28 | Production of fine metal powder |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS63297511A JPS63297511A (en) | 1988-12-05 |
JPH0348244B2 true JPH0348244B2 (en) | 1991-07-23 |
Family
ID=15093214
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13294787A Granted JPS63297511A (en) | 1987-05-28 | 1987-05-28 | Production of fine metal powder |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63297511A (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4081987B2 (en) | 2000-05-30 | 2008-04-30 | 株式会社村田製作所 | Metal powder manufacturing method, metal powder, conductive paste using the same, and multilayer ceramic electronic component using the same |
JP5874086B2 (en) * | 2012-01-20 | 2016-03-01 | 日本アトマイズ加工株式会社 | Method for producing metal nanoparticles and conductive material |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS51133796A (en) * | 1975-04-30 | 1976-11-19 | Ibm | Method of manufacturing magnetic powder |
JPS5329239A (en) * | 1976-08-31 | 1978-03-18 | Mitsubishi Heavy Ind Ltd | Method of welding together tubes and flanges |
JPS5761088A (en) * | 1980-09-30 | 1982-04-13 | Kobe Steel Ltd | Dehydration of brown coal |
-
1987
- 1987-05-28 JP JP13294787A patent/JPS63297511A/en active Granted
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS51133796A (en) * | 1975-04-30 | 1976-11-19 | Ibm | Method of manufacturing magnetic powder |
JPS5329239A (en) * | 1976-08-31 | 1978-03-18 | Mitsubishi Heavy Ind Ltd | Method of welding together tubes and flanges |
JPS5761088A (en) * | 1980-09-30 | 1982-04-13 | Kobe Steel Ltd | Dehydration of brown coal |
Also Published As
Publication number | Publication date |
---|---|
JPS63297511A (en) | 1988-12-05 |
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