JPH0343399B2 - - Google Patents

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Publication number
JPH0343399B2
JPH0343399B2 JP60158299A JP15829985A JPH0343399B2 JP H0343399 B2 JPH0343399 B2 JP H0343399B2 JP 60158299 A JP60158299 A JP 60158299A JP 15829985 A JP15829985 A JP 15829985A JP H0343399 B2 JPH0343399 B2 JP H0343399B2
Authority
JP
Japan
Prior art keywords
paper
glass
concentration
glass fibers
fibers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP60158299A
Other languages
Japanese (ja)
Other versions
JPS6221898A (en
Inventor
Osamu Inada
Sadao Hosokawa
Noboru Takeshita
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanyo Kokusaku Pulp Co Ltd
Original Assignee
Sanyo Kokusaku Pulp Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanyo Kokusaku Pulp Co Ltd filed Critical Sanyo Kokusaku Pulp Co Ltd
Priority to JP15829985A priority Critical patent/JPS6221898A/en
Publication of JPS6221898A publication Critical patent/JPS6221898A/en
Publication of JPH0343399B2 publication Critical patent/JPH0343399B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】[Detailed description of the invention]

[産業上の利用分野] 本発明は極細ガラス繊維を主原料とした中性抄
紙法によるガラスペーパー製造方法に関するもの
であり、更に詳しくは極細ガラス繊維100部にチ
ヨツプドストランドガラス繊維10〜50部添加した
ガラス繊維とポリビニルアルコール系バインダー
を中性下に水を用いて濃度0.5〜2.0%で5〜10分
間離解した後、ポリエチレングリコールアルキル
フエニルエーテル型ノニオン性界面活剤の1〜
20ppm濃度溶液を添加し、0.01〜0.1%濃度で分
散し、坪量50〜100g/m2で抄紙することを特徴
とするガラスペーパー製造方法に関するものであ
る。 ガラス繊維には、平均繊維径が0.2〜2.6μmで
綿状である極細ガラス繊維と、繊維長が5mm〜25
mmで繊維径が6μm〜20μmのチヨツプドストラン
ドガラス繊維とがある。このうち極細ガラス繊維
を主原料として湿式抄紙法(水系での抄紙法)で
製造したガラスペーパーは高性能エアフイルター
或いはバツテリーセパレーター、断熱材、吸音材
などの用途に使われている。
[Industrial Field of Application] The present invention relates to a method for manufacturing glass paper using a neutral papermaking method using ultrafine glass fiber as the main raw material. After 50 parts of glass fiber and polyvinyl alcohol binder were disintegrated with water under neutral conditions at a concentration of 0.5 to 2.0% for 5 to 10 minutes, 1 to 1 of polyethylene glycol alkyl phenyl ether type nonionic surfactant was added.
The present invention relates to a glass paper production method characterized by adding a 20 ppm concentration solution, dispersing it at a concentration of 0.01 to 0.1%, and making paper with a basis weight of 50 to 100 g/m 2 . Glass fibers include ultrafine glass fibers with an average fiber diameter of 0.2 to 2.6 μm and fiber lengths of 5 mm to 2.5 μm.
There is chopped strand glass fiber with a fiber diameter of 6 μm to 20 μm. Among these, glass paper manufactured using the wet papermaking method (water-based papermaking method) using ultrafine glass fibers as the main raw material is used for applications such as high-performance air filters or battery separators, heat insulation materials, and sound-absorbing materials.

【従来の技術】[Conventional technology]

極細ガラス繊維を用い湿式抄紙法でガラスペー
パーを製造する場合、ガラスは表面が疎水性であ
るため親水性のパルプ繊維などに比べ、水中での
分散が本来著しく劣ることから、中性での湿式抄
紙法では地合が良好で実用に適したガラスペーパ
ーを製造することが困難とされていた。 そこで従来は「INDUSTRIAL AND
ENGINEERING CHEMISTRY」48(2)219〜222
(1956)或いはマンビル社カタログ
「MANVILLE TEMPSTRAN FIBERS.FOR
THE PAPER INDUSTRY」更に「第19回紙・
パルプシンポジウム要旨集」9〜19頁(1984)な
どに見られる様に硫酸酸性水(PH3.2以下)を用
いる湿式抄紙法によりガラスペーパー製造を行な
つていた。 しかし、硫酸酸性でのガラスペーパーの製造方
法は作業の安全性或いは装置の腐食性などの点か
ら問題があり、中性での湿式抄紙法に関して鋭意
検討した結果、本発明に到達したものである。
When producing glass paper using the wet papermaking method using ultra-fine glass fibers, glass has a hydrophobic surface, so its dispersion in water is significantly lower than that of hydrophilic pulp fibers. It has been difficult to produce glass paper with good texture and suitable for practical use using papermaking methods. Therefore, in the past, “INDUSTRIAL AND
ENGINEERING CHEMISTRY” 48 (2)219〜222
(1956) or the Manville catalog “MANVILLE TEMPSTRAN FIBERS.FOR
THE PAPER INDUSTRY” and “19th Paper Industry”
As can be seen in "Pulp Symposium Abstracts", pages 9-19 (1984), glass paper was manufactured by a wet papermaking method using sulfuric acid acidic water (pH 3.2 or less). However, the method of manufacturing glass paper using acidic sulfuric acid has problems in terms of work safety and corrosiveness of the equipment, so the present invention was arrived at as a result of intensive research into wet papermaking methods using neutral conditions. .

【発明が解決しようとする問題点】[Problems to be solved by the invention]

極細ガラス繊維を湿式抄紙法で製造する場合、
離解→分散→抄紙という概念が重要である。 極細ガラス繊維は綿状であり、之を用いて湿式
抄紙法でガラスペーパーを製造するには、先ず離
解を如何に効果的に行なうかが重要なポイントと
なる。即ち極細ガラス繊維の離解が不充分で未離
解の繊維束が残つていると、之をたとえ従来行な
われている硫酸酸性水で分散、抄紙しても地合が
良好で実用に適したガラスペーパーの製造が出来
ない。そこで、この極細ガラス繊維の離解を如何
に効果的に行なうかを検討した。即ち、極細ガラ
ス繊維として、商品名マンビル106(0.54〜0.68μ
mφ)(マンビル社製)20gと、水2をTAPPI
離解機(熊谷理機工業社製)に入れて所定時間離
解し、その時の離解状態をガラス繊維濃度が0.05
%となる様に水で希釈後、500ml容のメスシリン
ダーに採取し、目視により判定した(表1)。更
に、チヨツプドストランドガラス繊維(6mm,
9μmφ)(旭フアイバーグラス社製)2gをマン
ビル106(0.54〜0.68μmφ)20gに混合し、同様
に離解した時の離解状態も示した。また比較とし
て水の代わりに硫酸酸性水(PH2.5)を用いて同
様な離解処理した結果を表1に示した。
When manufacturing ultrafine glass fibers using the wet papermaking method,
The concept of disaggregation → dispersion → paper making is important. Ultrafine glass fibers are flocculent, and in order to produce glass paper using the wet papermaking method, the first important point is how effectively to disintegrate the fibers. In other words, if the ultrafine glass fibers are insufficiently disintegrated and undisintegrated fiber bundles remain, even if they are dispersed and made into paper using the conventional sulfuric acid water solution, the formation of the glass paper will be good and it will not be suitable for practical use. cannot be manufactured. Therefore, we investigated how to effectively disintegrate these ultrafine glass fibers. That is, as an ultra-fine glass fiber, the product name Manville 106 (0.54~0.68μ
mφ) (manufactured by Manville) and 20 g of water in TAPPI
Put it in a disintegrator (manufactured by Kumagai Riki Kogyo Co., Ltd.) and disintegrate it for a predetermined period of time.
After diluting the sample with water to give a % concentration, it was collected in a 500 ml graduated cylinder and visually judged (Table 1). Furthermore, chopped strand glass fiber (6mm,
The disintegration state when 2 g of Manville 106 (0.54 to 0.68 μm φ) was mixed with 20 g of Mannville 106 (0.54 to 0.68 μm φ) and disintegrated in the same manner is also shown. For comparison, Table 1 shows the results of a similar disintegration treatment using sulfuric acid acid water (PH2.5) instead of water.

【表】 その結果、中性にて離解すると従来行なわれて
いる硫酸酸性よりも短時間で同一離解状態が得ら
れ、また、チヨツプドストランドガラス繊維を添
加すると、更に離解速度を速められることが判つ
た。好ましいチヨツプドストランドガラス繊維の
配合量は極細ガラス繊維100部に対し10〜50部で
ある。10部未満では離解に長時間を要し、また50
部を超えると極細ガラス繊維比率が下がるため間
隙が大きくなり微細粒子の補集率が下がり好まし
くない。 次に分散、抄紙であるが、ガラス繊維は本来水
中での分散が著しく劣るため効果的な離解によ
り、たとえ極細ガラス繊維を1本1本に分離して
も中性の水中では直ぐに凝集して了うので、従来
は硫酸酸性水を用いて分散、抄紙していた。 しかし、硫酸酸性水の使用は作業の安全性や装
置の腐食性などから問題があり、この分散、抄紙
を中性にて行なうことの可能性を鋭意検討した。
[Table] As a result, the same state of disintegration can be obtained in a shorter time when disintegrated in neutral conditions than in the conventional acidic sulfuric acid solution, and the disintegration speed can be further accelerated by adding chopped strand glass fibers. It turned out that. The preferred amount of chopped strand glass fibers is 10 to 50 parts per 100 parts of ultrafine glass fibers. If it is less than 10 parts, it will take a long time to disintegrate, and if the
If it exceeds 50%, the ratio of ultrafine glass fibers decreases, which increases the gap and decreases the collection rate of fine particles, which is not preferable. The next step is dispersion and paper making.Glass fibers inherently have extremely poor dispersion in water, so even if ultra-fine glass fibers are separated into individual fibers by effective disintegration, they will quickly aggregate in neutral water. Conventionally, sulfuric acid water was used for dispersion and paper making. However, the use of sulfuric acid acid water poses problems in terms of operational safety and corrosiveness of the equipment, so the possibility of performing dispersion and paper making in neutral conditions was investigated.

【問題点を解決するための手段および作用】 その結果、ガラス繊維の離解時にポリビニルア
ルコール系バインダーを添加し、次いで分散時に
ポリエチレングリコールアルキルフエニルエーテ
ル型ノニオン性界面活性剤の水溶液を使用すれ
ば、硫酸酸性水で分散、抄紙するのと同様なガラ
スペーパーを製造することが可能となることが判
つた。茲でポリエチレングリコールアルキルフエ
ニルエーテル型ノニオン性界面活性剤としては、
アルキル基としてオクチル基、ノニル基などを使
つたタイプのものが使用できる。また用いる水溶
液の濃度は1〜20ppm、好ましくは5〜10ppmで
ある。水溶液濃度が1ppm以下では分散能力が弱
く、地合の良好な実用に適したガラスペーパーは
製造出来ない。一方、20ppmよりも濃度を高くし
ても顕著な分散効果の向上が得られないことから
経済的でなく好ましくない。 また中性で、例えばエアフイルター用ガラスペ
ーパーを製造すると、硫酸酸性で製造するよりも
フイルター性能が向上することが認められた。こ
のことは中性でガラスペーパーを製造すると、ガ
ラス繊維の損傷が少なくなるためと推定される。 なお本発明においてはガラスペーパーの強度を
確保するためにポリビニルアルコール系バインダ
ーを用いることが必要であるが撥水性を確保する
ための撥水剤或いはタルクやTiO2などの無機充
填材などを必要に応じて内添や含浸にて使用して
も何等支障はない。
[Means and effects for solving the problem] As a result, if a polyvinyl alcohol binder is added during disintegration of glass fibers, and then an aqueous solution of a polyethylene glycol alkyl phenyl ether type nonionic surfactant is used during dispersion, It has been found that it is possible to produce glass paper similar to dispersion and paper making using sulfuric acid water. As a polyethylene glycol alkyl phenyl ether type nonionic surfactant,
Types using octyl groups, nonyl groups, etc. as alkyl groups can be used. The concentration of the aqueous solution used is 1 to 20 ppm, preferably 5 to 10 ppm. If the concentration of the aqueous solution is less than 1 ppm, the dispersion ability will be weak and it will not be possible to produce glass paper with good formation that is suitable for practical use. On the other hand, even if the concentration is higher than 20 ppm, a significant improvement in the dispersion effect cannot be obtained, which is uneconomical and undesirable. It has also been found that when glass paper for air filters, for example, is produced with neutrality, the filter performance is improved compared to when it is produced with acidic sulfuric acid. This is presumed to be because glass fibers are less damaged when glass paper is manufactured using neutrality. In the present invention, it is necessary to use a polyvinyl alcohol binder to ensure the strength of the glass paper, but it is also necessary to use a water repellent or an inorganic filler such as talc or TiO 2 to ensure water repellency. There is no problem in using it as an internal addition or impregnation.

【実施例】【Example】

本発明を更に詳述するために、次に具体例によ
り説明する。 エアフイルター用ガラスペーパーを中性で製造
した実施例を以下に示す。 実施例1〜5および比較例1 極細ガラス繊維として、商品名マンビル106
(0.54〜0.68μmφ)(マンビル社製)10g、商品
名マンビル108A(0.69〜1.1μmφ)(マンビル社
製)4gに、チヨツプドストランドガラス繊維
(6mm、9μmφ)(旭フアイバーグラス社製)6
gと商品名SMM(ユニチカ化成社製)のPVA系
バインダー1.2gを、TAPPI離解機に入れ、水2
を加えて7分間離解した後、所定の濃度(1.0
〜20ppm)に調整した商品名ノイゲンEA160(第
一工業製薬社製)のポリエチレングリコールノニ
ルフエニルエーテル型ノニオン性界面活性剤水溶
液8を加え、商品名SV−538A型(島崎製作所
製)の反転式アジターにて5分間撹拌した。この
液を得られるガラスペーパーの坪量が約75g/m2
となる様に採取して前述の所定の濃度に調整した
ノイゲンEA160水溶液を加えて全量を4とし、
反転式アジターにて更に3分間撹拌後、自製の丸
型JIS式手抄装置(金網面積0.0191m2、金網目開
75mesh)にてガラスペーパーを抄紙した。この
湿紙に更に商品名ダイジツトEY(互応化学社製)
のワツクスエマルジヨン系撥水剤を用いて撥水処
理後、シリンダドライヤーにて乾燥しエアフイル
ター用ガラスペーパーを製造し、目視により地合
を判定した。このガラスペーパーを自製したフラ
ツトシート用フイルター試験装置にて性能評価を
した。比較例1はポリエチレングリコールノニル
フエニルエーテル型ノニオン界面活性剤(商品名
ノイゲンEA160)水溶液の濃度を0.5ppmに調整
したものを用いた。 実施例 6 界面活性剤として商品名ニツサン・ノニオン
HS−200(日本油脂社製)のポリエチレングリコ
ールオクチルフエニルエーテル型ノニオン性界面
活性剤を用いた以外は実施例3と同様に行なつ
た。 比較例 2 界面活性剤水溶液の代わりに硫酸酸性水(PH
2.5)を用いた以外は実施例と同様に行なつた。
In order to further explain the present invention in detail, specific examples will now be described. Examples of producing neutral glass paper for air filters are shown below. Examples 1 to 5 and Comparative Example 1 As the ultrafine glass fiber, the product name is Manville 106.
(0.54-0.68μmφ) (manufactured by Manville) 10g, trade name Manville 108A (0.69-1.1μmφ) (manufactured by Manville) 4g, chopped strand glass fiber (6mm, 9μmφ) (manufactured by Asahi Fiberglass) 6
g and 1.2 g of PVA-based binder with the trade name SMM (manufactured by Unitika Kasei Co., Ltd.) in a TAPPI disintegrator, and 2 g of water.
After adding and disintegrating for 7 minutes, the specified concentration (1.0
Add a polyethylene glycol nonyl phenyl ether type nonionic surfactant aqueous solution 8 of the trade name Neugen EA160 (manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd.) adjusted to ~20 ppm), and add the inversion type of trade name SV-538A (manufactured by Shimazaki Manufacturing Co., Ltd.). The mixture was stirred in an agitator for 5 minutes. The basis weight of the glass paper used to obtain this liquid is approximately 75g/m 2
Add the Neugen EA160 aqueous solution that was collected and adjusted to the specified concentration as described above to bring the total volume to 4,
After stirring for another 3 minutes in an inverted agitator, a self-made round JIS type hand paper machine (wire mesh area 0.0191 m 2 , wire mesh opening)
Glass paper was made using 75mesh). In addition to this wet paper, the product name is Dijitsu EY (manufactured by Goo Kagaku Co., Ltd.).
After water-repellent treatment using a wax emulsion-based water repellent, glass paper for air filters was produced by drying with a cylinder dryer, and the formation was visually determined. The performance of this glass paper was evaluated using a self-manufactured flat sheet filter testing device. Comparative Example 1 used an aqueous solution of polyethylene glycol nonyl phenyl ether type nonionic surfactant (trade name: Neugen EA160) whose concentration was adjusted to 0.5 ppm. Example 6 As a surfactant, trade name Nitsusan Nonion
The same procedure as in Example 3 was carried out except that a polyethylene glycol octyl phenyl ether type nonionic surfactant of HS-200 (manufactured by NOF Corporation) was used. Comparative Example 2 Sulfuric acid water (PH
2.5) was carried out in the same manner as in the example except that 2.5) was used.

【発明の効果】【Effect of the invention】

之等の結果を表2に示すが、中性にて湿式抄紙
したエアフイルター用ガラスペーパーは従来の硫
酸酸性にて製造したガラスペーパーと比較して地
合は全く変わらなかつた。 またエアフイルターの主要性能はDOPスモー
ク(フタル酸ジオクチル、粒径0.3μm)捕集率と
圧力損失で表わされ、望ましいエアフイルター性
能は或る一定規格のDOPスモーク捕集率を成る
可く低い圧力損失で達成するものであるが、中性
にて製造したエアフイルター用ガラスペーパーは
HEPAフイルターの規格、即ち0.3μm粒径の
DOPスモーク捕集率が99.97%以上であることを
充分満足しているが、酸性で製造したエアフイル
ター用ガラスペーパーはこの規格以下となつてい
た。
The results are shown in Table 2, and the formation of the glass paper for air filters wet-made in neutral conditions was not changed at all compared to the conventional glass paper produced in sulfuric acid conditions. In addition, the main performance of an air filter is expressed by the DOP smoke (dioctyl phthalate, particle size 0.3 μm) collection rate and pressure loss, and the desirable air filter performance is to meet a certain standard of DOP smoke collection rate as low as possible. This is achieved through pressure loss, but glass paper for air filters manufactured in neutral condition
HEPA filter standard, i.e. 0.3μm particle size.
Although the DOP smoke collection rate of 99.97% or higher is fully satisfied, the glass paper for air filters manufactured with acidity was below this standard.

【表】【table】

Claims (1)

【特許請求の範囲】[Claims] 1 平均繊維長0.2〜2.6μmの極細ガラス繊維100
部にチヨツプドストランドガラス繊維を10〜50部
添加したガラス繊維とポリビニルアルコール系バ
インダーを中性下に水を用いて濃度0.5〜2.0%で
5〜10分間離解した後、ポリエチレングリコール
アルキルフエニルエーテル型ノニオン性界面活性
剤の1〜20ppm濃度水溶液を添加し、0.01〜0.1
%濃度で分散し、坪量50〜100g/m2で抄紙する
ことを特徴とするエアフイルター用ガラスペーパ
ーの製造方法。
1 100 ultra-fine glass fibers with an average fiber length of 0.2 to 2.6 μm
After disintegrating glass fibers with 10 to 50 parts of chopped strand glass fibers and a polyvinyl alcohol binder in neutral water at a concentration of 0.5 to 2.0% for 5 to 10 minutes, polyethylene glycol alkyl fibers were prepared. Add an aqueous solution of enyl ether type nonionic surfactant at a concentration of 1 to 20 ppm, and
A method for producing glass paper for air filters, which comprises dispersing the glass paper at a concentration of 50 to 100 g/m 2 and producing paper with a basis weight of 50 to 100 g/m 2 .
JP15829985A 1985-07-19 1985-07-19 Production of glass paper Granted JPS6221898A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP15829985A JPS6221898A (en) 1985-07-19 1985-07-19 Production of glass paper

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15829985A JPS6221898A (en) 1985-07-19 1985-07-19 Production of glass paper

Publications (2)

Publication Number Publication Date
JPS6221898A JPS6221898A (en) 1987-01-30
JPH0343399B2 true JPH0343399B2 (en) 1991-07-02

Family

ID=15668579

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15829985A Granted JPS6221898A (en) 1985-07-19 1985-07-19 Production of glass paper

Country Status (1)

Country Link
JP (1) JPS6221898A (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0570452U (en) * 1992-02-28 1993-09-24 アマノ株式会社 High clean floor cleaning machine
JP2002274893A (en) * 2001-03-21 2002-09-25 Nippon Electric Glass Co Ltd Chopped strand for glass paper
JP4511327B2 (en) * 2004-11-17 2010-07-28 北越紀州製紙株式会社 Filter material for air filter and method for producing the same
WO2009119054A1 (en) * 2008-03-25 2009-10-01 北越製紙株式会社 Filter material for air filters

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JPS5450583A (en) * 1977-09-30 1979-04-20 Japan Vilene Co Ltd Sheet substrate
JPS55148299A (en) * 1979-03-30 1980-11-18 Gen Aniline & Film Corp Production of uniform glass mat
JPS5926560A (en) * 1982-06-01 1984-02-10 ザ・プロクタ−・エンド・ギヤンブル・カンパニ− Hydrophilic fine fiber-like absorbing web

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52118005A (en) * 1976-03-31 1977-10-04 Fukubi Kagaku Kogyo Kk Process for making backing sheets for laminated products
JPS5450583A (en) * 1977-09-30 1979-04-20 Japan Vilene Co Ltd Sheet substrate
JPS55148299A (en) * 1979-03-30 1980-11-18 Gen Aniline & Film Corp Production of uniform glass mat
JPS5926560A (en) * 1982-06-01 1984-02-10 ザ・プロクタ−・エンド・ギヤンブル・カンパニ− Hydrophilic fine fiber-like absorbing web

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JPS6221898A (en) 1987-01-30

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