JPH034300B2 - - Google Patents

Info

Publication number
JPH034300B2
JPH034300B2 JP61505695A JP50569586A JPH034300B2 JP H034300 B2 JPH034300 B2 JP H034300B2 JP 61505695 A JP61505695 A JP 61505695A JP 50569586 A JP50569586 A JP 50569586A JP H034300 B2 JPH034300 B2 JP H034300B2
Authority
JP
Japan
Prior art keywords
mold
sleeve
cooling
copper sleeve
copper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP61505695A
Other languages
Japanese (ja)
Other versions
JPH01500408A (en
Inventor
Arekusandoru Reonidobichi Tsuikeruman
Refu Afuramobichi Boropponsuki
Furadeimiru Nikoraebichi Kururikin
Mihairu Anatoriebichi Kisuseruman
Nadejida Arekuseefuna Kononenko
Igoru Mihairobic Berushuitsuki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FUSESO NAUCHINO ISUSUREDO PUROEKUTONO KONSUTO I TECH INST EREKUTOROTERUMICHESUKOGO OBORUDOBANIA BEE ENU II II I EE TEE OO
Original Assignee
FUSESO NAUCHINO ISUSUREDO PUROEKUTONO KONSUTO I TECH INST EREKUTOROTERUMICHESUKOGO OBORUDOBANIA BEE ENU II II I EE TEE OO
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FUSESO NAUCHINO ISUSUREDO PUROEKUTONO KONSUTO I TECH INST EREKUTOROTERUMICHESUKOGO OBORUDOBANIA BEE ENU II II I EE TEE OO filed Critical FUSESO NAUCHINO ISUSUREDO PUROEKUTONO KONSUTO I TECH INST EREKUTOROTERUMICHESUKOGO OBORUDOBANIA BEE ENU II II I EE TEE OO
Publication of JPH01500408A publication Critical patent/JPH01500408A/en
Publication of JPH034300B2 publication Critical patent/JPH034300B2/ja
Granted legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B9/00General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
    • C22B9/16Remelting metals
    • C22B9/18Electroslag remelting

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Manufacturing & Machinery (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Continuous Casting (AREA)
  • Nitrogen And Oxygen Or Sulfur-Condensed Heterocyclic Ring Systems (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Audible-Bandwidth Dynamoelectric Transducers Other Than Pickups (AREA)

Description

請求の範囲 1 拡大上部2および成形下部3を有する銅スリ
ーブ1と、該銅スリーブ1と同軸に配置されかつ
該スリーブ1と一緒に冷却用空〓5を形成する鋼
シエル4とを含んで成る鋳型において、該拡大上
部2の両端面が鋼フランジ6,7として作られて
おり、該鋼フランジ6,7は、該拡大上部2と一
緒にバイメタル接合部を形成し、かつ該銅スリー
ブ1の該拡大上部2と同軸に配置された該鋼シエ
ル4と剛性接合されており、それによつて形成さ
れた該冷却用空〓5が該銅スリーブ1の該成形下
部3に設けられたダクト冷却系に連絡しているこ
とを特徴とする鋳型。
Claim 1: Comprising a copper sleeve 1 with an enlarged upper part 2 and a shaped lower part 3, and a steel shell 4 arranged coaxially with the copper sleeve 1 and forming a cooling cavity 5 together with the sleeve 1. In the mold, both end faces of the enlarged upper part 2 are made as steel flanges 6, 7, which together with the enlarged upper part 2 form a bimetallic joint and which are connected to the copper sleeve 1. A duct cooling system is provided in the molded lower part 3 of the copper sleeve 1, which is rigidly connected to the steel shell 4, which is arranged coaxially with the enlarged upper part 2, and the cooling cavity 5 thereby formed. A mold characterized by being in contact with.

技術分野 本発明は、治金技術に関し、更に詳しくは鋳型
に関する 背景技術 鋳造物の再溶解用の鋳型として公知のもの
(B.I.Medovarら、“Electroslag Furnaces”、
Naukova、Dumka Publishers、Kiev、1976、
p.91を参照)は、銅または銅合金製スリーブと、
このスリーブと同軸に配置されスリーブと一緒に
冷却のための閉じた空〓を形成する鋼製シエルと
を含んで成る。
TECHNICAL FIELD The present invention relates to metallurgical technology, and more particularly to molds. Background technology regarding molds: Known molds for remelting castings (BIMedovar et al.
Naukova, Dumka Publishers, Kiev, 1976,
(see p.91) with copper or copper alloy sleeves,
It comprises a steel shell which is arranged coaxially with the sleeve and which together with the sleeve forms a closed cavity for cooling.

このような鋳型の構造では、銅スリーブの剛性
が不十分なため実用的な強度が低く、その結果、
運転中に銅スリーブの壁に負荷される大きな熱的
負荷によつて鋳型が急速に破損する。銅スリーブ
の壁の厚さ方向には約5〜10℃/mmの大きな温度
勾配が生ずる。そのため、壁には大きな熱応力と
それによる歪が発生する。そこで、金属のエレク
トロスラグ再溶解のための鋳型の構造の改良に対
して強い要請がある。
In this type of mold structure, the practical strength is low due to insufficient rigidity of the copper sleeve, and as a result,
The large thermal loads imposed on the walls of the copper sleeve during operation lead to rapid mold failure. A large temperature gradient of about 5-10° C./mm occurs through the thickness of the wall of the copper sleeve. Therefore, large thermal stress and resulting distortion occur in the wall. Therefore, there is a strong demand for improvements in the structure of molds for electroslag remelting of metals.

もう1つの公知の鋳型(B.I.Medovarら、
“Electroslag Furnaces”、Naukova、Dumka
Publishers、Kiev、1976、p.91を参照)は、拡大
した上部および成形する下部を有する銅スリーブ
と、このスリーブと同軸に配置されスリーブと一
緒に冷却のための閉じた空〓を形成する鋼シエル
とを含んで成る。
Another known template (BIMedovar et al.
“Electroslag Furnaces”, Naukova, Dumka
Publishers, Kiev, 1976, p. 91) consists of a copper sleeve with an enlarged upper part and a forming lower part, and a steel sleeve arranged coaxially with this sleeve and forming with it a closed air space for cooling. It consists of Ciel.

この従来の鋳型は、拡大したスリーブ上部の壁
厚が薄いためこの部分の剛性が不十分である。壁
に発生する熱応力によつて銅スリーブが歪み、寿
命が短くなる。更に、この構造の鋳型は溶湯レベ
ルの検知装置を鋳型内に設置することが繁雑であ
る。すなわち、冷却用空〓の中へ水平管を溶接す
るため、溶接部がかなりの熱流の影響を受ける領
域内になるので、冷却用空〓の密封の信頼性がか
なり低下する。そのため、鋳型操作の信頼性が低
下し、冷却液がスラグや金属浴中に侵入して爆発
を起こす原因となる。
This conventional mold has a thin wall thickness in the upper part of the enlarged sleeve, resulting in insufficient rigidity in this area. Thermal stress generated in the wall causes the copper sleeve to warp, reducing its lifespan. Furthermore, in a mold having this structure, it is complicated to install a molten metal level detection device in the mold. That is, the welding of horizontal pipes into the cooling cavity places the weld in an area subject to significant heat flow, thereby significantly reducing the reliability of the sealing of the cooling cavity. This reduces the reliability of mold operation and causes the coolant to enter the slag or metal bath, causing an explosion.

発明の開示 本発明は、銅スリーブを改良して信頼性と構造
的剛性とを高めた鋳型を提供することを目的とす
る。
DISCLOSURE OF THE INVENTION It is an object of the present invention to provide a mold with improved copper sleeves for increased reliability and structural rigidity.

上記の目的は、拡大された上部(以下、「拡大
上部」)および成形する下部(以下、「成形下部」)
を有する銅スリーブと、銅スリーブと同軸に配置
されかつこのスリーブと一緒に冷却用空〓を形成
する鋼シエルとを含んで成る鋳型において、拡大
上部の両端面が鋼フランジとして作られており、
鋼フランジは、拡大上部と一緒にバイメタル接合
部を形成し、かつ銅スリーブの該拡大上部と同軸
に配置された鋼シエルと剛性接合されており、そ
れによつて形成された冷却用空〓が銅スリーブの
成形下部に設けられたダクト冷却系に連絡してい
ることを特徴とする鋳型によつて達成される。
The purpose of the above is to form an enlarged upper part (hereinafter referred to as "enlarged upper part") and a molded lower part (hereinafter referred to as "formed lower part").
in a mold comprising a copper sleeve having a diameter and a steel shell arranged coaxially with the copper sleeve and forming a cooling cavity together with the sleeve, both end faces of the enlarged upper part being made as steel flanges,
The steel flange forms a bimetallic joint with the enlarged upper part and is rigidly joined to a steel shell arranged coaxially with the enlarged upper part of the copper sleeve, so that the cooling cavity formed thereby is connected to the copper sleeve. This is achieved by means of a mold which is characterized in that it is connected to a ducted cooling system located in the lower part of the molded sleeve.

これによつて鋳型の剛性および信頼性が向上
し、操業時の構造の歪みや変位が低減され、鋳型
の寿命が長くなる。更に、この構造によつて、鋳
型の銅スリーブの拡大上部が薄壁構造であるた
め、入手困難な非鉄金属(銅、クロム青銅)を節
約することができ、従来公知のタイプのスリーブ
の構造のすべてに固有であつたゴム製密封手段を
用いないため、鋳型の寿命が大幅に向上し、鋳型
の操作条件が単純化し、構造的信頼性が向上す
る。
This increases mold rigidity and reliability, reduces structural distortion and displacement during operation, and extends mold life. Furthermore, this construction allows the saving of hard-to-obtain non-ferrous metals (copper, chrome bronze) due to the thin-walled upper part of the enlarged copper sleeve of the mold, which is superior to the construction of previously known types of sleeves. By eliminating the rubber sealing means inherent in all, mold life is significantly increased, mold operating conditions are simplified, and structural reliability is improved.

スリーブの成形下部のダクト冷却系と拡大上部
のジヤケツトタイプの冷却用空〓とを連絡したこ
とによつて、スリーブを高さ方向に沿つて最も合
理的に冷却することができるばかりでなく、溶湯
レベルの制御のための検知装置を鋳型内に容易に
配置することができる。
By connecting the duct cooling system at the bottom of the molded sleeve with the jacket-type cooling air at the enlarged top, it is possible not only to cool the sleeve most rationally along the height direction, but also to Sensing devices for controlling the molten metal level can be easily placed within the mold.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、本発明にしたがつた鋳型を組立てた
状態を示す鉛直正面図、および 第2図は、本発明にしたがつた第1図の鋳型の
線−における水平断面図である。
FIG. 1 is a vertical front view showing an assembled mold according to the present invention, and FIG. 2 is a horizontal sectional view taken along line - of the mold of FIG. 1 according to the present invention.

上記添付図面を参照して、本発明の特定の実施
態様を以下に説明する。
Specific embodiments of the invention will now be described with reference to the accompanying drawings.

発明を実施するための最良の形態 第1図の鋳型は、拡大された上部(以下、「拡
大上部」)2および成形する下部(以下、「成形下
部」)3を有する銅スリーブ1と、この拡大上部
2と同軸に配置され上部2と一緒に閉じた冷却用
空〓5を形成する鋼シエル4とを含んで成る。鋼
シエル4は鋼フランジ6および7に溶接されてお
りかつ銅スリーブ1の拡大上部2の上端面および
下端面とバイメタル接合部を形成している。銅ス
リーブ1の拡大上部2に水平ダクト8が作られて
おり、冷却用空〓5を成形下部3に設けられた鉛
直ダクト9と連絡している。これによつて、鋳造
物のための閉じた水冷回路が第2図のように配置
される。
BEST MODE FOR CARRYING OUT THE INVENTION The mold of FIG. It comprises a steel shell 4 which is arranged coaxially with the enlarged upper part 2 and which together with the upper part 2 forms a closed cooling cavity 5. The steel shell 4 is welded to the steel flanges 6 and 7 and forms a bimetallic joint with the upper and lower end faces of the enlarged upper part 2 of the copper sleeve 1. A horizontal duct 8 is made in the enlarged upper part 2 of the copper sleeve 1, communicating the cooling air 5 with a vertical duct 9 provided in the molded lower part 3. This provides a closed water cooling circuit for the casting as shown in FIG.

銅スリーブ1の成形下部3(第1図)におい
て、鉛直ダクト9間に溶湯レベルの検知装置10
が設けられている。
In the formed lower part 3 of the copper sleeve 1 (FIG. 1), a molten metal level detection device 10 is installed between the vertical ducts 9.
is provided.

鉛直ダクト9に冷却液を供給する流入管11が
銅スリーブ1の成形下部3に溶接されており、一
方、冷却液を排出する流出管12が鋼シエル4の
上部に溶接されている。消耗電極13が鋳型の拡
大上部2に配置され、スラグ浴14の中で溶融す
る。電極13が溶融するのに伴つて、成形下部3
では鋳造物が凝固し、鋳造物中に液体金属部分1
5および凝固部分16が存在する。
An inlet pipe 11 supplying the vertical duct 9 with cooling liquid is welded to the formed lower part 3 of the copper sleeve 1, while an outlet pipe 12 discharging the cooling liquid is welded to the upper part of the steel shell 4. A consumable electrode 13 is placed in the enlarged upper part 2 of the mold and melts in a slag bath 14. As the electrode 13 melts, the molded lower part 3
Then the casting solidifies and a liquid metal part 1 is formed in the casting.
5 and a solidified portion 16 are present.

鋳型は次のように操作される。鋳型を底板(図
示せず)の上に載せる。冷却液が流入管11を通
して鋳型の成形下部3に供給され、鉛直ダクト9
を進行し、水平ダクト8を通り、鋼シエル4と銅
スリーブ1の拡大上部2とによつて形成された冷
却用空〓5に入る。冷却液は流出管12を通して
鋳型から排出される。
The mold is operated as follows. Place the mold on a bottom plate (not shown). Cooling liquid is supplied to the forming lower part 3 of the mold through an inlet pipe 11 and is passed through a vertical duct 9
It passes through a horizontal duct 8 and enters the cooling cavity 5 formed by the steel shell 4 and the enlarged upper part 2 of the copper sleeve 1. Cooling fluid exits the mold through outlet tube 12.

鋳型の拡大上部2に位置するスラグ浴14に消
耗電極13が導入され、スラグ浴14に電圧が印
加されて再溶解工程が開始する。再溶解が開始し
た時点で液体金属部分15が形成され、鉛直ダク
ト9を通して冷却用空〓5に供給される冷却液に
よる成形下部3の強力な冷却と底板からの冷却と
によつて液体金属部分15が結晶化する。
A consumable electrode 13 is introduced into the slag bath 14 located in the enlarged upper part 2 of the mold, and a voltage is applied to the slag bath 14 to begin the remelting process. A liquid metal part 15 is formed when remelting starts, and the liquid metal part 15 is formed by strong cooling of the molded lower part 3 by the cooling liquid supplied to the cooling air 5 through the vertical duct 9 and by cooling from the bottom plate. 15 crystallizes.

鋳造物の凝固部分16が増加するのに伴つて、
鋳造物を鋳型から引き抜く。溶湯レベル検知装置
10を用いて、鋳造物の液体金属部分15の上部
レベルを、鋳型の成形下部3の中で所定レベルに
維持する。エレクトロスラグ再溶解中に、鋳型の
各部材は液体のスラグおよび金属から0.5〜1.5×
106W/m2にも達する大きな熱的負荷を受ける。
その結果、銅スリーブの壁の厚さ方向に熱応力が
発生して、特に最も危険な領域すなわち銅スリー
ブ1の成形下部3と拡大上部2との接続部では不
可逆的な歪の原因となる。
As the solidified portion 16 of the casting increases,
Pull the casting out of the mold. A molten metal level sensing device 10 is used to maintain the upper level of the liquid metal portion 15 of the casting at a predetermined level within the forming lower part 3 of the mold. During electroslag remelting, each part of the mold is removed from the liquid slag and metal by 0.5 to 1.5
They are subjected to large thermal loads reaching up to 10 6 W/m 2 .
As a result, thermal stresses occur in the thickness direction of the wall of the copper sleeve, causing irreversible distortions, especially in the most critical area, namely the connection between the formed lower part 3 and the enlarged upper part 2 of the copper sleeve 1.

鋼フランジ6および7はスリーブ1の拡大上部
2の両端面とバイメタル接合されており、この領
域の構造的剛性をかなり高めて鋳型全体として必
要な信頼性および剛性を確保する。
Steel flanges 6 and 7 are bimetallicly connected to both end faces of the enlarged upper part 2 of the sleeve 1, increasing the structural rigidity of this area considerably and ensuring the necessary reliability and rigidity of the mold as a whole.

更に、銅スリーブ1の拡大上部2のジヤケツト
タイプの冷却が成形下部3のダクト冷却系と連絡
しているので、銅スリーブ1はより均一に冷却さ
れ、ダクト冷却タイプの鋳型に特有の局部的加熱
が避けられる。その結果、銅スリーブの変形およ
びエロージヨンが極力低減されて信頼性が高ま
る。
Furthermore, since the jacket-type cooling of the enlarged upper part 2 of the copper sleeve 1 is in communication with the duct cooling system of the molded lower part 3, the copper sleeve 1 is cooled more uniformly and avoids the localized cooling typical of duct-cooled molds. Heating is avoided. As a result, deformation and erosion of the copper sleeve are minimized and reliability is increased.

この構造では、シエルとスリーブを密封する最
も重要な部材としてゴム製の密封部材を用いな
い。更に、鋳型の拡大上部に剛性のある鋼フラン
ジを用いたことによつて、スリーブの拡大上部の
壁厚を減少させることができるため、銅の使用量
を低減できると共に壁温度が高い場合に起る鋳型
スリーブのエロージヨンを従来よりも低減するこ
とができる。以上のことによつて、エレクトロス
ラグ再溶解の設備の最重要部の一つである鋳型の
信頼性を大幅に向上させることができる。
This structure does not use a rubber sealing member as the most important member for sealing the shell and sleeve. Furthermore, by using a rigid steel flange at the enlarged top of the mold, the wall thickness of the enlarged top of the sleeve can be reduced, reducing copper usage and reducing the risk of high wall temperatures. Erosion of the mold sleeve can be reduced more than before. As a result of the above, the reliability of the mold, which is one of the most important parts of electroslag remelting equipment, can be greatly improved.

産業上の利用可能性 本発明は、所定の組織を有する金属の高品質の
インゴツトを製造する金属のエレクトロスラグ再
溶解に有用である。現在、エレクトロスラグ技術
は、種々の鋼、非鉄金属、更には高融点金属の中
実および中空のインゴツトおよび成形鋳造物を製
造するためにも用いることができる。
Industrial Applicability The present invention is useful for electroslag remelting of metals to produce high quality ingots of metals with predetermined textures. Electroslag technology can now be used to produce solid and hollow ingots and molded castings of various steels, nonferrous metals, and even refractory metals.

JP61505695A 1986-08-25 1986-08-25 template Granted JPH01500408A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/SU1986/000082 WO1988001653A1 (en) 1986-08-25 1986-08-25 Crystallizer

Publications (2)

Publication Number Publication Date
JPH01500408A JPH01500408A (en) 1989-02-16
JPH034300B2 true JPH034300B2 (en) 1991-01-22

Family

ID=21617027

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61505695A Granted JPH01500408A (en) 1986-08-25 1986-08-25 template

Country Status (6)

Country Link
JP (1) JPH01500408A (en)
DE (2) DE3690772T1 (en)
FR (1) FR2603371B1 (en)
GB (1) GB2202773B (en)
SE (1) SE462640B (en)
WO (1) WO1988001653A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2071979C1 (en) * 1995-05-05 1997-01-20 Владимир Васильевич Ларионов Apparatus for electroslag casting of steel and alloys

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Also Published As

Publication number Publication date
GB2202773A (en) 1988-10-05
FR2603371B1 (en) 1988-12-09
GB8807530D0 (en) 1988-05-25
DE3690772C2 (en) 1989-07-13
WO1988001653A1 (en) 1988-03-10
DE3690772T1 (en) 1988-08-25
SE462640B (en) 1990-08-06
JPH01500408A (en) 1989-02-16
SE8801509D0 (en) 1988-04-22
SE8801509L (en) 1988-04-22
GB2202773B (en) 1990-08-15
FR2603371A1 (en) 1988-03-04

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