JP2946619B2 - Bottom electrode of DC arc furnace - Google Patents
Bottom electrode of DC arc furnaceInfo
- Publication number
- JP2946619B2 JP2946619B2 JP7836290A JP7836290A JP2946619B2 JP 2946619 B2 JP2946619 B2 JP 2946619B2 JP 7836290 A JP7836290 A JP 7836290A JP 7836290 A JP7836290 A JP 7836290A JP 2946619 B2 JP2946619 B2 JP 2946619B2
- Authority
- JP
- Japan
- Prior art keywords
- water
- cooling
- electrode rod
- furnace
- electrode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Discharge Heating (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Furnace Details (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 この発明は溶解および精錬に用いられる直流アーク炉
の炉底電極に関する。The present invention relates to a bottom electrode of a DC arc furnace used for melting and refining.
直流アーク炉の炉底電極は、たとえば製鋼炉の場合、
1600〜1800℃に達する溶融金属との接触、および電極を
流れる高密度電流によるジユール熱によつて、厳しい温
度条件および熱応力にさらされる。このため炉底電極の
主構成部材である電極棒が消耗し過度に溶解して溶融金
属が漏出しないよう、炉底電極の冷却を確実におこなう
必要がある。この炉底電極の水による冷却法としては、
たとえば特公昭63−43675号公報に開示されているよう
に、炉底部から下方へ突出した電極棒を、間隙をもつて
銅スリーブで囲み、この銅スリーブの外周部に設けられ
せん状の溝内に冷却水を強制流通させて銅スリーブを冷
却する方法がある。The bottom electrode of a DC arc furnace is, for example, in the case of a steelmaking furnace,
Exposed to severe temperature conditions and thermal stresses due to contact with the molten metal reaching 1600-1800 ° C. and due to the Joule heat due to the high density current flowing through the electrodes. For this reason, it is necessary to surely cool the furnace bottom electrode so that the electrode rod, which is a main constituent member of the furnace bottom electrode, is worn and excessively melted and the molten metal does not leak. As a method of cooling the furnace bottom electrode with water,
For example, as disclosed in Japanese Patent Publication No. 63-43675, an electrode rod projecting downward from the furnace bottom is surrounded by a copper sleeve with a gap, and a spiral groove is provided on the outer periphery of the copper sleeve. There is a method of cooling the copper sleeve by forcibly flowing cooling water.
ところがこの通水冷却法においては、冷却水は冷却面
に沿つて流れるため冷却効果が劣り、所定の冷却効果を
得るためには上記の溝を小断面形状とし、かつたとえば
6〜10kg/cm2程度の高圧の冷却水を供給して、高速水流
による冷却をおこなう必要があつた。このため極めて多
量の冷却水を必要とするうえ、炉の操業によりひんぱん
な熱サイクルの繰返しを受けて銅スリーブに疲労破壊に
よるクラツクが生じた場合、前記の高圧の冷却水が炉内
側に噴出して、水蒸気爆発などの大事故をおこすおそれ
があつた。また、この通水冷却法では、通水量を加減し
ても、冷却度合を制御することは難しかつた。However, in this water cooling method, the cooling water flows along the cooling surface, so that the cooling effect is inferior. In order to obtain a predetermined cooling effect, the above-mentioned groove has a small cross-sectional shape and, for example, 6 to 10 kg / cm 2 It was necessary to supply cooling water of about high pressure to perform cooling by high-speed water flow. For this reason, a very large amount of cooling water is required.In addition, when cracks due to fatigue failure occur in the copper sleeve due to repeated thermal cycling due to the operation of the furnace, the high-pressure cooling water is ejected to the inside of the furnace. Could cause a serious accident such as a steam explosion. Further, it is difficult to control the degree of cooling by this cooling method even if the amount of flowing water is adjusted.
この発明は上記従来の問題点を解決するもので、電極
棒が少量の冷却水により効率よく冷却され、また冷却水
の炉内側への噴出を抑制して水蒸気爆発事故を防止でき
る直流アーク炉の炉底電極を提供しようとするものであ
る。The present invention solves the above-mentioned conventional problems, and is directed to a DC arc furnace in which an electrode rod is efficiently cooled by a small amount of cooling water, and a steam explosion accident can be prevented by suppressing injection of cooling water into the inside of the furnace. It is intended to provide a furnace bottom electrode.
しかしてこの発明の炉底電極は、炉底を構成する耐火
物に、頂面が炉内に露出し下部が炉外に突出した状態
で、電極棒を埋込み、この電極棒の下部側面を、該下部
側面に内側壁が間隙をもつて対向する中空環体状の水冷
ケースで包囲し、前記内側壁に対向する噴出口を有し冷
却水供給源に接続されたスプレーノズルを、前記水冷ケ
ース内に配設し、前記水冷ケースの下部に排水口を設
け、この排水口を排水手段に接続するとともに、前記電
極棒の下端部に通電端子を直接接続したことを特徴とす
る直流アーク炉の炉底電極である。Thus, the furnace bottom electrode of the present invention, in a refractory constituting the furnace bottom, in a state where the top surface is exposed in the furnace and the lower part protrudes outside the furnace, the electrode rod is embedded, the lower side of the electrode rod, A spray nozzle, which is surrounded by a hollow ring-shaped water-cooling case whose inner wall faces the lower side surface with a gap therebetween and has a spout facing the inner wall and connected to a cooling water supply source, Disposed in the lower part of the water-cooled case, a drain port is provided, and the drain port is connected to a drain means, and a current-carrying terminal is directly connected to a lower end of the electrode rod. It is a furnace bottom electrode.
この発明における水冷ケースは、少なくともその内側
壁部が銅などの熱伝導性の優れた材料で構成されている
ことが好ましい。It is preferable that at least the inner wall of the water-cooled case according to the present invention is made of a material having excellent thermal conductivity such as copper.
この発明におけるスプレーノズルとしては、噴出口か
ら水のみが噴出する水スプレーノズルと、噴出口から水
と空気が噴出する気水スプレーノズルの、いずれを用い
てもよい。As the spray nozzle in the present invention, any of a water spray nozzle in which only water is ejected from the ejection port and a water-water spray nozzle in which water and air are ejected from the ejection port may be used.
またこの発明における排水手段としては、先端が排水
溝に開口した排水管のような自然排水方式の排水手段の
ほかに、水または水蒸気の駆動流体とするベンチユリ機
構を利用したジエツトポンプ等の、各種のポンプにより
強制排水する方式の排水手段を用いることができる。In addition, as the drainage means in the present invention, various drainage means such as a jet pump using a bench lily mechanism using water or steam as a driving fluid, in addition to a drainage means of a natural drainage type such as a drainage pipe having an open end in a drainage groove. Drainage means of a system for forcibly draining water by a pump can be used.
この発明において水冷ケースによつて包囲される部分
の電極棒の長さは、電極棒の直径の0.5乃至2倍の範囲
内の値とするのがよい。In the present invention, the length of the electrode rod surrounded by the water-cooling case is preferably in a range of 0.5 to 2 times the diameter of the electrode rod.
この発明の炉底電極においては、電極棒の通電に伴う
熱膨張により、電極棒の下部側面は水冷ケースの内側壁
表面に接触する。この水冷ケースの内側壁は、内部にあ
るスプレーノズルからの水または気水スプレーにより冷
却されるので、電極棒の下部側面はこの内側壁を介して
奪熱冷却される。そして上記の水または気水スプレー冷
却においては、冷却水の小滴が被冷却面に衝突して熱交
換をおこなうため、通水冷却に比べて、同一冷却水流量
に対して、熱伝達係数が2〜3倍と高い値を示すので、
運転中の電極棒は効率よく冷却され、昇温が抑制され
る。また、炉の運転と運転の間の炉底電極の急速な冷却
が望ましくない時は、スプレー水量を低減したり、気体
による水噴霧(気水スプレー)を採用することにより、
冷却強度を制御できる。また冷却後の冷却水は、水冷ケ
ースの下部にある排水口から排水手段により排水され、
水冷ケース内に殆ど滞留しない。このため、万一溶湯や
電極棒溶融物が水冷ケース内に侵入しても、通水冷却の
場合のような水蒸気爆発をおこすおそれがない。また万
一水冷ケースに熱疲労等によるクラツクが発生しても、
水冷ケース内の圧力は大気圧であるため、通水冷却の場
合のような高圧水の炉内側への噴出による水蒸気爆発事
故をおこすおそれがなく、安全性が高い。In the furnace bottom electrode according to the present invention, the lower side surface of the electrode rod comes into contact with the inner wall surface of the water-cooled case due to thermal expansion accompanying the energization of the electrode rod. The inner side wall of the water-cooled case is cooled by water or air-water spray from a spray nozzle provided inside, so that the lower side surface of the electrode rod is heat-removed through the inner side wall. In the above-mentioned water or air-water spray cooling, since a small droplet of the cooling water collides with the surface to be cooled to perform heat exchange, the heat transfer coefficient is smaller than that of the through-water cooling for the same cooling water flow rate. Since it shows a high value of 2-3 times,
During operation, the electrode rod is efficiently cooled, and the temperature rise is suppressed. Also, when rapid cooling of the bottom electrode between the operation of the furnace is not desirable, by reducing the amount of spray water or adopting water spray by gas (air-water spray),
The cooling intensity can be controlled. Also, the cooling water after cooling is drained by drainage means from the drain port at the bottom of the water cooling case,
It hardly stays in the water cooling case. For this reason, even if the molten metal or the electrode rod melt enters the water-cooled case, there is no possibility of causing a steam explosion as in the case of water-flow cooling. Also, even if a crack due to thermal fatigue etc. occurs in the water cooling case,
Since the pressure inside the water-cooled case is atmospheric pressure, there is no risk of causing a steam explosion accident due to the ejection of high-pressure water to the inside of the furnace as in the case of water-flow cooling, and the safety is high.
また炉操業時においては、電極棒は炉内側から第1図
に鎖線50で示すように水冷ケースの上面から寸法Lの位
置まで溶解して水冷ケースの冷却力とバランス状態を維
持するが、水冷ケースによつて包囲される部分の電極棒
の長さB(≒水冷ケースの高さ)はあまり小さくすると
L寸法が過小となり溶解位置が水冷ケースに接近して危
険であり、またあまり大きくしてもL寸法は一定値以上
とはならず炉底スペースが過大となり好ましくない。第
3図は発明者のテスト結果を整理した線図であり、電極
棒の直径をDとするとき、電極棒の冷却部分長さBは0.
5D以上あれば充分であり、2D以上としてもLの増加は少
量であるので、0.5D≦B≦2Dとするのが好ましい。Also, during the furnace operation, the electrode rods are melted from the inside of the furnace to the position of the dimension L from the upper surface of the water-cooled case as shown by a chain line 50 in FIG. If the length B (≒ the height of the water-cooled case) of the electrode rod in the portion surrounded by the case is too small, the dimension L becomes too small, and the melting position approaches the water-cooled case, which is dangerous. However, the L dimension does not exceed a certain value, and the hearth space is undesirably large. FIG. 3 is a diagram in which the test results of the inventor are arranged. When the diameter of the electrode rod is D, the length B of the cooled part of the electrode rod is 0.
5D or more is sufficient, and even if it is 2D or more, the increase in L is small, so that 0.5D ≦ B ≦ 2D is preferable.
以下第1図および第2図により、この発明の一実施例
を説明する。An embodiment of the present invention will be described below with reference to FIGS.
図中、1は直流アーク炉の炉底で、2は耐火物、3は
炉体の鉄皮である。4は炉底電極で、鉄丸棒から成る電
極棒5の中間部乃至上部を耐火物2に埋込み、この電極
棒5の下部側面5aを水冷ケース6により包囲するととも
に、電極棒5の下端部5bにボルト8により通電端子9を
直接接続してある。電極棒5の頂面5cは炉内に露出して
いる。水冷ケース6は断面略口字状の中空環体状を呈
し、内側壁10aと上側壁10bから成る銅製の内側環状体10
と、外側壁11aと下側壁11bとフランジ部11cから成る耐
熱鋼製の外側環状体11とを、シールリング12,13を介し
てボルト14による一体に連結して成る。フランジ部11c
は絶縁物15を介して鉄皮3により支承されている。内側
壁10aと電極棒5の下部側面5aの間には、電極棒5の所
定温度(たとえば700〜800℃)迄の熱膨張量に相当する
すきまsが設けてある。また16は通電端子9と外側環状
体11を連結するボルトである。21は外側壁11aの内周に
沿つて設けた給水路で、その壁面には、内側壁10aに対
向する噴出口を有するスプレーノズル22と、内側壁10a
乃至上側壁10bに対向する噴出口を有するスプレーノズ
ル23が設けてある。24は給水路21に連通する給水口であ
り、また25は水冷ケース6の下部に設けた排水口で、水
または水蒸気を駆動流体とするジエツトポンプからなる
排水手段(図示しない)に接続されている。In the figure, reference numeral 1 denotes a furnace bottom of a DC arc furnace, 2 denotes a refractory, and 3 denotes a furnace shell. Reference numeral 4 denotes a furnace bottom electrode, in which the middle or upper part of an electrode rod 5 made of an iron rod is embedded in the refractory 2, the lower side surface 5 a of the electrode rod 5 is surrounded by a water-cooled case 6, and the lower end of the electrode rod 5 An energizing terminal 9 is directly connected to 5b by a bolt 8. The top surface 5c of the electrode rod 5 is exposed in the furnace. The water-cooling case 6 has a hollow annular shape having a substantially square cross section, and has a copper inner annular body 10 having an inner side wall 10a and an upper side wall 10b.
And an outer annular body 11 made of heat-resistant steel comprising an outer wall 11a, a lower wall 11b, and a flange 11c, and integrally connected by bolts 14 via seal rings 12, 13. Flange part 11c
Is supported by the steel shell 3 via the insulator 15. A clearance s corresponding to the amount of thermal expansion of the electrode rod 5 up to a predetermined temperature (for example, 700 to 800 ° C.) is provided between the inner side wall 10a and the lower side surface 5a of the electrode rod 5. Reference numeral 16 denotes a bolt connecting the energizing terminal 9 and the outer annular body 11. Reference numeral 21 denotes a water supply channel provided along the inner periphery of the outer wall 11a, and a spray nozzle 22 having a jet port facing the inner wall 10a,
In addition, a spray nozzle 23 having a jet port facing the upper side wall 10b is provided. Reference numeral 24 denotes a water supply port communicating with the water supply passage 21, and reference numeral 25 denotes a water discharge port provided at a lower portion of the water cooling case 6, which is connected to drainage means (not shown) including a jet pump using water or steam as a driving fluid. .
一方通電端子9の電極棒5への取付部の下面には、通
水冷却式の水冷ボツクス26がボルト8により取付けら
れ、その給水口27は冷却水供給源に接続され、その排水
口28は接続管29を介して給水路21の給水口24に接続され
ている。On the other hand, a water-cooling type water-cooled box 26 is attached to the lower surface of the attachment portion of the energizing terminal 9 to the electrode rod 5 with a bolt 8, a water supply port 27 is connected to a cooling water supply source, and a drain port 28 is provided. The connection pipe 29 is connected to the water supply port 24 of the water supply path 21.
上記構成の炉底電極4においては、アーク電流による
ジユール熱および溶湯との接触によつて電極棒5がたと
えば700〜800℃程度迄昇温すると、電極棒5の熱膨張に
より電極棒5の下部側面5aは水冷ケース6の内側壁10a
の内周面に接触し、それ以上の温度では内側壁10aは電
極棒5とほぼ一体となつて膨張収縮する。冷却水供給源
から水冷ボツクス26を介して給水路21に供給された冷却
水は、スプレーノズル22および23から噴出して内側壁10
aおよび上側壁10bを冷却するので、電極棒5の下部側面
5aは内側壁10aを介して効率よく奪熱冷却される。また
水冷ボツクス26内を流通する冷却水により、通電端子9
および電極棒5の下端面が冷却される。水冷ケース6内
で各スプレーノズルから噴出したスプレー冷却後の冷却
水は、水冷ケース6内から排水口25を経て排水手段によ
り排水されるので、水冷ケース6内には水は殆ど滞留す
ることがない。In the furnace bottom electrode 4 having the above-described structure, when the electrode rod 5 is heated to, for example, about 700 to 800 ° C. by the contact with the Joule heat and the molten metal due to the arc current, the lower part of the electrode rod 5 due to the thermal expansion of the electrode rod 5. The side surface 5a is the inner wall 10a of the water-cooled case 6.
The inner wall surface 10a expands and contracts almost integrally with the electrode rod 5 at a temperature higher than that. The cooling water supplied to the water supply channel 21 from the cooling water supply source via the water-cooled box 26 is jetted from the spray nozzles 22 and 23 and
a and the upper side wall 10b, so that the lower side
5a is efficiently cooled by heat removal through the inner wall 10a. In addition, the cooling water flowing through the water-cooled box 26 allows for
And the lower end surface of the electrode rod 5 is cooled. The spray-cooled cooling water spouted from each spray nozzle in the water-cooled case 6 is drained from the water-cooled case 6 through the drain 25 through the drainage means, so that the water hardly stays in the water-cooled case 6. Absent.
この発明は上記実施例に限定されるものではなく、た
とえば上記実施例では給水路21は水冷ボツクス26を介し
て冷却水供給源に接続したが、直接冷却水供給源に接続
してもよい。また電極棒5の下端面は比較的温度か低い
ので、水冷ボツクス26は省略してもよい。The present invention is not limited to the above embodiment. For example, in the above embodiment, the water supply passage 21 is connected to the cooling water supply via the water-cooled box 26, but may be directly connected to the cooling water supply. Further, since the lower end surface of the electrode rod 5 is relatively low in temperature, the water-cooled box 26 may be omitted.
以上説明したようにこの発明によれば、水冷ケースの
内側壁を介して電極棒の下部側面をスプレー冷却するよ
うにしたので、通水冷却に比べて少量の水で効率よく電
極棒を冷却できる。また水冷ケース内には冷却水はほと
んど滞留せず、水冷ケース内は大気圧であるため、万一
溶湯や電極溶融物が水冷ケース内に侵入したり水冷ケー
スにクラツクが発生した場合でも、水蒸気爆発事故をお
こすおそれがなく、安全性が高い。As described above, according to the present invention, since the lower side surface of the electrode rod is spray-cooled through the inner wall of the water-cooling case, the electrode rod can be efficiently cooled with a small amount of water as compared with water-flow cooling. . Also, since the cooling water hardly stays in the water-cooled case and the inside of the water-cooled case is at atmospheric pressure, even if the molten metal or electrode melt enters the water-cooled case or cracks occur in the water-cooled case, the water High safety with no risk of explosion.
第1図はこの発明の一実施例を示す炉底電極の縦断面
図、第2図は第1図のA−A線断面図、第3図は第1図
の電極棒の冷却部分の長さと電極棒非溶解長さとの関係
を示す線図である。 1……炉底、2……耐火物、4……炉底電極、5……電
極棒、5a……下部側面、6……水冷ケース、9……通電
端子、10a……内側壁、21……給水路、22……スプレー
ノズル、24……給水口、25……排水口。1 is a longitudinal sectional view of a furnace bottom electrode showing one embodiment of the present invention, FIG. 2 is a sectional view taken along the line AA of FIG. 1, and FIG. 3 is a length of a cooling portion of the electrode rod of FIG. FIG. 3 is a diagram showing the relationship between the electrode rod non-dissolution length. DESCRIPTION OF SYMBOLS 1 ... Furnace bottom, 2 ... Refractory, 4 ... Furnace bottom electrode, 5 ... Electrode bar, 5a ... Lower side surface, 6 ... Water-cooled case, 9 ... Current-carrying terminal, 10a ... Inner wall, 21 … Water supply channel, 22… spray nozzle, 24… water supply port, 25… drainage port.
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.6,DB名) F27B 3/08,3/24 F27D 11/08,11/10 H05B 7/12 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. 6 , DB name) F27B 3 / 08,3 / 24 F27D 11 / 08,11 / 10 H05B 7/12
Claims (2)
出し下部が炉外に突出した状態で、電極棒を埋込み、こ
の電極棒の下部側面を、該下部側面に内側壁が間隙をも
つて対向する中空環体状の水冷ケースで包囲し、前記内
側壁に対向する噴出口を有し冷却水供給源に接続された
スプレーノズルを、前記水冷ケース内に配設し、前記水
冷ケースの下部に排水口を設け、この排水口を排水手段
に接続するとともに、前記電極棒の下端部に通電端子を
直接接続したことを特徴とする直流アーク炉の炉底電
極。An electrode rod is buried in a refractory constituting a furnace bottom with a top surface exposed in the furnace and a lower part protruding outside the furnace, and a lower side surface of the electrode rod is inserted inside the lower side surface. A spray nozzle, which is surrounded by a hollow annular water-cooling case whose walls oppose each other with a gap, and has a discharge port facing the inner wall and is connected to a cooling water supply source, is disposed in the water-cooling case. A bottom electrode of a DC arc furnace, wherein a drain port is provided at a lower portion of the water-cooling case, and the drain port is connected to a drain unit, and a current-carrying terminal is directly connected to a lower end of the electrode rod.
棒の長さが、電極棒の直径の0.5乃至2倍の範囲内にあ
る請求項1記載の直流アーク炉の炉底電極。2. The bottom electrode of a DC arc furnace according to claim 1, wherein the length of the electrode rod in a portion surrounded by the water-cooling case is within a range of 0.5 to 2 times the diameter of the electrode rod.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7836290A JP2946619B2 (en) | 1990-03-27 | 1990-03-27 | Bottom electrode of DC arc furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7836290A JP2946619B2 (en) | 1990-03-27 | 1990-03-27 | Bottom electrode of DC arc furnace |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH03279779A JPH03279779A (en) | 1991-12-10 |
JP2946619B2 true JP2946619B2 (en) | 1999-09-06 |
Family
ID=13659890
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7836290A Expired - Fee Related JP2946619B2 (en) | 1990-03-27 | 1990-03-27 | Bottom electrode of DC arc furnace |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2946619B2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE29602191U1 (en) * | 1996-02-08 | 1996-03-21 | Badische Stahl-Engineering GmbH, 77694 Kehl | Bottom electrode |
IT1396945B1 (en) * | 2009-12-15 | 2012-12-20 | Danieli Off Mecc | ELECTRODE FOR DIRECT CURRENT ELECTRIC OVEN |
CN112902674B (en) * | 2021-01-26 | 2024-04-30 | 中冶赛迪工程技术股份有限公司 | Air-cooled contact pin type bottom electrode |
-
1990
- 1990-03-27 JP JP7836290A patent/JP2946619B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH03279779A (en) | 1991-12-10 |
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LAPS | Cancellation because of no payment of annual fees |