JPH0339839B2 - - Google Patents
Info
- Publication number
- JPH0339839B2 JPH0339839B2 JP8344285A JP8344285A JPH0339839B2 JP H0339839 B2 JPH0339839 B2 JP H0339839B2 JP 8344285 A JP8344285 A JP 8344285A JP 8344285 A JP8344285 A JP 8344285A JP H0339839 B2 JPH0339839 B2 JP H0339839B2
- Authority
- JP
- Japan
- Prior art keywords
- pattern
- plate
- conduit
- film
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229920005989 resin Polymers 0.000 claims description 16
- 239000011347 resin Substances 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 15
- 239000002023 wood Substances 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 229920006337 unsaturated polyester resin Polymers 0.000 claims description 6
- 238000007639 printing Methods 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 239000004641 Diallyl-phthalate Substances 0.000 claims description 2
- 239000004640 Melamine resin Substances 0.000 claims description 2
- 229920000877 Melamine resin Polymers 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 claims description 2
- 230000001070 adhesive effect Effects 0.000 claims description 2
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 claims description 2
- 239000000758 substrate Substances 0.000 claims 2
- 238000007872 degassing Methods 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 238000007650 screen-printing Methods 0.000 claims 1
- 229920000728 polyester Polymers 0.000 description 9
- 229920002978 Vinylon Polymers 0.000 description 7
- 229920001225 polyester resin Polymers 0.000 description 7
- 239000004645 polyester resin Substances 0.000 description 7
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- 229920002050 silicone resin Polymers 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- 229910052719 titanium Inorganic materials 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 229920000298 Cellophane Polymers 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- -1 polyethylene terephthalate Polymers 0.000 description 2
- 229920005749 polyurethane resin Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 240000007049 Juglans regia Species 0.000 description 1
- 235000009496 Juglans regia Nutrition 0.000 description 1
- 229920004552 POLYLITE® Polymers 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical compound FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 235000020234 walnut Nutrition 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Description
【発明の詳細な説明】
〈産業上の利用分野〉
本発明はいわゆる同調エンボス化粧板の製造方
法に関するものである。DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a method for producing a so-called tuned embossed decorative board.
〈従来の技術〉
従来より同調エンボス化粧板を得る方法は種々
考えられてきたのであるが、例えば同調エンボス
ポリエステル化粧板を得る方法としては化粧紙の
印刷インキの一部に不飽和ポリエステル樹脂に対
する硬化抑制剤を混入し、この硬化抑制剤の作用
する部分とそれ以外の部分とのポリエステル樹脂
の硬化による収縮率の違いを応用する方法、ある
いはポリエステル樹脂に対して離型性を有するフ
イルムに隠蔽性を有するインキにて選択的に印刷
を施し、マスク版としまたポリエステル樹脂に増
感剤を混入させ、、紫外線照射にて硬化させると
きにポリエステル樹脂の硬化速度の差による収縮
の差を利用する方法があつた。<Prior Art> Various methods have been considered for obtaining tone-embossed decorative laminates. For example, one method for obtaining tone-embossed polyester decorative laminates involves curing unsaturated polyester resin in part of the printing ink of decorative paper. A method of mixing an inhibitor and applying the difference in shrinkage rate due to curing of the polyester resin between the area where the curing inhibitor acts and the other area, or using a film that has mold releasability to the polyester resin to hide it. A method of selectively printing with an ink having a mask plate, mixing a sensitizer with a polyester resin, and utilizing the difference in shrinkage due to the difference in curing speed of the polyester resin when curing with ultraviolet irradiation. It was hot.
〈発明が解決しようとする問題点〉
しかしながらこれらはいずれも収縮によるもの
のため（エンボス）凹凸がシヤープでないこと
や、凹部の硬化が不充分なため物性が悪いという
重大な欠点を有していた。また、原稿に直接型撮
り用シリコーン樹脂を流し透明フイルム等で裏打
ちすることによつて賦型フイルムとする方法も考
えられているがシリコーン樹脂自体極めて高価で
あるという問題点を有していた。また下地柄と導
管模様とを合致させて見当を合わせる場合、あま
り下地柄の木目模様の輪郭を明確にすると見当が
合わせにくく生産性が落ちまた歩留りも悪いとい
う問題があつた。<Problems to be Solved by the Invention> However, all of these have serious drawbacks in that the unevenness is not sharp due to shrinkage (embossment), and the physical properties are poor because the concave portions are insufficiently hardened. It has also been considered to make a molding film by pouring silicone resin for molding directly onto the original and backing it with a transparent film, etc., but this method has had the problem that the silicone resin itself is extremely expensive. Furthermore, when registering the base pattern and the conduit pattern by matching them, there is a problem in that if the outline of the wood grain pattern of the base pattern is made too clear, it will be difficult to match the register, which will reduce productivity and yield.
〈問題点を解決するための手段〉
本発明は以上の諸欠点を解消すべくなされたも
のである。すなわち、先ず天然木より木目模様を
写真撮りするのであるが、この際導管模様を除い
た下地柄と導管模様を分けて写真撮りするのであ
る。下地柄はフイルムに現像した後レタツチにて
木目模様の輪郭をぼかして修正する。こうするこ
とによつて後工程にて下地柄と導管模様を合わせ
るとき多少ずれても意匠的に支障にないものが得
られる。次にそれぞれ製版し、下地柄は含浸性の
良いパターン原紙に色柄を印刷し、導管模様はシ
ルクスクリーン版を得る。このスクリーン版を用
いて賦型用フイルムに対して密着性が良く、硬化
性樹脂に対して離型性を有する樹脂を該賦型フイ
ルム上に盛り上げ印刷する。この賦型フイルムを
用いて通常フイルム法とよばれるような化粧板の
製造方法で同調ポリエステル化粧板はじめ同調メ
ラミン樹脂塗布化粧板、同調ジアリルフタレート
樹脂化粧板等を製造するのであるが、このときフ
イルムの導管模様と下地柄がだいたい合致するよ
うに見当を合わせれば容易に同調ポリエステル等
化粧板が得られるのである。そして必要に応じて
ワイピングを施し導管溝中に着色インキをつめれ
ばより同調が強調され、またその上にトツプコー
トを施せば極めて意匠性に優れた天然木に近い同
調ポリエステル化粧板が得られる。<Means for Solving the Problems> The present invention has been made to solve the above-mentioned drawbacks. That is, first, the grain pattern of natural wood is photographed, but at this time, the base pattern excluding the conduit pattern and the conduit pattern are photographed separately. The base pattern is developed on film and then retouched to blur the outline of the wood grain pattern. By doing this, even if the base pattern and the conduit pattern are slightly misaligned in the subsequent process, there will be no problem with the design. Next, each plate is made, and the base pattern is printed with a color pattern on patterned paper with good impregnability, and the conduit pattern is obtained by a silk screen plate. Using this screen plate, a resin that has good adhesion to the forming film and has releasability to the curable resin is printed in a raised manner on the forming film. This shaped film is used to manufacture tuned polyester decorative laminates, tuned melamine resin coated decorative laminates, tuned diallyl phthalate resin decorative laminates, etc. using a decorative laminate manufacturing method commonly called the film method. By adjusting the register so that the conduit pattern and the base pattern roughly match, a matching polyester decorative board can be easily obtained. Then, if necessary, wiping is performed and colored ink is filled in the conduit grooves to further emphasize the synchronization, and by applying a top coat on top of this, a synchronized polyester decorative board with an extremely excellent design and close to natural wood can be obtained.
〈作用〉
ここで含浸性の良い紙は薄葉紙のようなもので
も良いが紙間強度や隠蔽性などの点で一般にポリ
エステル化粧板にひろく使われているチタン紙が
パターン紙として最も優れている。賦型フイルム
としてはビニロンフイルムがポリエステル化粧板
製造適性に優れており、他にポリエステル樹脂適
性のあるフイルムとしてはポリポリエチレンテレ
フタレート樹脂フイルム、セロフアンフイルム、
フツ化ビニル樹脂フイルムなどが考えられるが離
型性、艶、伸び、柔軟性、価格等を勘案するとや
はりビニロンフイルムが一番優れている。スクリ
ーンインキに使用する、ビニロンフイルムに対し
て密着が良く不飽和ポリエステル樹脂に対して離
型性を有する樹脂としはポリビニルアルコール樹
脂、ポリウレタン樹脂およびそれらに離型剤を添
加したもの、またはシリコーン樹脂などが考えら
れるが、一般にポリビニルアルコール樹脂は固形
分が15〜25％程度と低いため盛り上げ効果が上が
らず、ポリウレタン樹脂はポリエステル樹脂に対
する離型性が不充分であり、結局シリコーン樹脂
がビニロンに対する密着性、ポリエステル樹脂に
対する離型性、盛り上げ効果とも優れている。<Function> The paper with good impregnation properties may be tissue paper, but titanium paper, which is generally used widely in polyester decorative boards, is the best patterned paper in terms of interpaper strength and concealment properties. As a molding film, vinylon film has excellent suitability for manufacturing polyester decorative laminates, and other films suitable for polyester resin include polyethylene terephthalate resin film, cellophane film,
Vinyl fluoride resin film and the like are considered, but vinylon film is the best in terms of releasability, gloss, elongation, flexibility, price, etc. Resins used for screen ink that have good adhesion to vinylon film and release properties from unsaturated polyester resins include polyvinyl alcohol resins, polyurethane resins, and those with release agents added, or silicone resins. However, in general, polyvinyl alcohol resin has a low solid content of about 15 to 25%, so the raising effect is not improved, and polyurethane resin has insufficient mold release properties against polyester resin, and in the end, silicone resin has poor adhesion to vinylon. It has excellent mold releasability and heaping effect against polyester resin.
〈実施例〉
次に示す手順で化粧板の製造を行ない良質の同
調ポリエステル化粧板を極めて容易に得ることが
できた。<Example> A decorative laminate was manufactured according to the following procedure, and a high-quality tunable polyester decorative laminate could be obtained very easily.
ウオールナツト板目の天然木より導管模様を
除いた下地柄と導管模様をそれぞれ別々に写真
撮りする。 Separate photos are taken of the base pattern and the conduit pattern, excluding the conduit pattern, from a natural wood grained walnut board.
下地柄をフイルムに現像し、次にこれをレタ
ツチして木目模様の輪郭をぼかしたボカシ版と
する。 The base pattern is developed on film, which is then retouched to create a blurred version with the outline of the wood grain pattern blurred.
下地柄をグラビア版に製版して(株)興人製チタ
ン紙PM−36（80ｇ／m2）に下地柄を印刷する。 The base pattern is made into a gravure plate and printed on titanium paper PM-36 (80 g/m 2 ) manufactured by Kojin Co., Ltd.
一方、導管版はシルクスクリーン版を製版す
る。（スクリーンメツシユ180線／インチ感光膜
30μ）
東京セロフアン紙(株)製ビニロンフイルム25μ
厚（片面艶消し）を内寸1100mm×2100mmの鉄枠
にたるまないように貼り、その艶消し面にスク
リーン印刷する。（スクリーンインキ信越化学
工業(株)製KE44塗布量35〜40ｇ／m2）
これを常温（25℃）にて24時間放置し樹脂分
を固化させる。 On the other hand, the conduit plate is made using a silk screen plate. (Screen mesh 180 lines/inch photosensitive film
30μ) Vinylon film 25μ manufactured by Tokyo Cellophane Paper Co., Ltd.
Paste a thick (matte on one side) onto an iron frame with internal dimensions of 1100mm x 2100mm without sagging, and screen print on the matte side. (Screen ink KE44 manufactured by Shin-Etsu Chemical Co., Ltd. Coating amount: 35 to 40 g/m 2 ) This was left at room temperature (25° C.) for 24 hours to solidify the resin component.
上記の下地柄を印刷したチタン紙を合板
（2.7mm厚３尺×６尺）に酢酸ビニルエマルジヨ
ン接着剤（コニシ(株)CH−70）にて貼り合わせ
る。 The titanium paper with the above base pattern printed on it was pasted onto plywood (2.7 mm thick, 3 shaku x 6 shaku) using vinyl acetate emulsion adhesive (Konishi Co., Ltd. CH-70).
次に、この合板に貼着されたチタン紙上に不
飽和ポリエステル樹脂（大日本インキ化学(株)製
ポリライトKC−34K500ｇ）と硬化剤（川口薬
品(株)製メポツクス55 ５c.c.）を攪拌混合して流
す。 Next, unsaturated polyester resin (Polylite KC-34K, 500 g, manufactured by Dainippon Ink Chemical Co., Ltd.) and curing agent (Mepotx 55, 5 c.c., manufactured by Kawaguchi Yakuhin Co., Ltd.) were stirred on the titanium paper attached to this plywood. Mix and drain.
さらにその上に該ビニロンフイルムを印刷面
が不飽和ポリエステル樹脂側にあるように重ね
合わせかつ下地柄と導管模様が大体合致するよ
うに見当を合わせ圧延脱泡の後硬化させる。 Further, the vinylon film is placed on top of the film so that the printed surface is on the unsaturated polyester resin side, the base pattern and the conduit pattern are aligned so that they roughly match, and the film is rolled and defoamed, and then cured.
ビニロンフイルムを離型した後ワイピングお
よびその上にトツプコートを行なつたところ下
地柄と導管模様が10mm程度ずれたが意匠的には
全く問題のない極めて意匠性の優れた同調ポリ
エステル化粧板が得られた
〈発明の効果〉
本発明の化粧板の製造方法では、先ず天然木よ
り木目模様を写真撮りするのであるが、この際同
一原稿より導管模様を除いた下地柄と導管模様を
分けて写真撮りするのである。下地柄はフイルム
に現像した後レタツチにて木目模様の輪郭をぼか
して修正する。このようにすることによつて後工
程にて下地柄と導管模様を合わせるとき多少ずれ
ても意匠的に支障のないものを得ることができる
のである。次にそれぞれ製版し、下地柄はグラビ
ア版として含浸性の良いパターン紙に色柄を印刷
し、一方導管模様はシルクスクリーン版を得る。
このスクリーン版を用いて賦型フイルムに対して
密着性が良く、不飽和ポリエステル樹脂に対して
離型性を有する樹脂をインキとして賦型フイルム
に盛り上げ印刷する。この賦型フイルムを用いて
通常フイルム法とよばれるような方法で化粧板を
製造するのであるが、このとき賦型フイルムの導
管模様とパターン紙の下地柄がだいたい合致する
ように見当を合わせれば容易に同調ポリエステル
等化粧板が得られるのである。そして必要に応じ
てワイピングを施し、トツプコートをかけること
もできる。また下地柄と導管模様とを合致させて
見当を合わせる場合、あまり下地柄の木目模様の
輪郭を不明確にしてあるため見当合わせが容易で
生産性上り歩留り良くなるのである。 After releasing the vinylon film, we wiped it and applied a top coat on it, and although the base pattern and the conduit pattern were misaligned by about 10 mm, we were able to obtain a matched polyester decorative board with an extremely excellent design and no problems at all in terms of design. <Effects of the Invention> In the method for manufacturing a decorative board of the present invention, the wood grain pattern of natural wood is first photographed, but at this time, the base pattern excluding the conduit pattern and the conduit pattern are separately photographed from the same original. That's what I do. The base pattern is developed on film and then retouched to blur the outline of the wood grain pattern. By doing so, it is possible to obtain a product that does not cause any problems in terms of design even if there is some deviation when matching the base pattern and the conduit pattern in the subsequent process. Next, each plate is made, and the base pattern is printed as a gravure plate with a color pattern on pattern paper with good impregnability, while the conduit pattern is obtained as a silk screen plate.
Using this screen plate, a resin that has good adhesion to the patterned film and has releasability to the unsaturated polyester resin is used as an ink to print on the patterned film in a raised manner. Decorative laminates are manufactured using this typed film using a method commonly called the film method. At this time, the conduit pattern of the typed film and the base pattern of the patterned paper should be aligned so that they roughly match. A decorative board made of tuned polyester or the like can be easily obtained. You can then wipe it and apply a top coat if necessary. Furthermore, when registering the base pattern and the conduit pattern by matching them, the outline of the wood grain pattern of the base pattern is not very clear, so registration is easy and productivity and yield are improved.
Claims (1)
模様をそれぞれ別々に写真撮りする工程 ２ 下地柄をフイルムに現像し、これをレタツチ
して木目模様の輪郭をぼかしたボカシ版を得る
工程 ３ 該下地柄のボカシ版をグラビア版に製版して
これを用いてパターン紙上に下地柄を印刷する
工程 ４ 導管版をシルクスクリーン版に製版する工程 ５ 該シルクスクリーン版を用いて賦型用フイル
ム上に該賦型用フイルムに対して密着性が良
く、硬化性樹脂に対して離型性を有する樹脂を
インキとして導管模様をスクリーン印刷する工
程 ６ 下地柄を印刷したパターン紙を基板に接着剤
にて貼り合わせる工程 ７ この基板に貼着された下地柄を印刷したパタ
ーン紙上に硬化型樹脂とその硬化剤の混合物を
流す工程 ８ 該導管模様を印刷してある賦型フイルムをそ
の印刷面が該混合物に接するようにして、該下
地柄と該導管模様とが調和するように見当を合
わせしつつ重ね合わせ圧延脱泡した上で該混合
物を硬化させる工程 ９ 賦型フイルムを離型した後必要に応じワイピ
ングおよびその上にトツプコートを行なう工程 の各工程よりなる化粧板の製造方法。 ２ 硬化型樹脂が不飽和ポリエステル樹脂である
特許請求の範囲第１項に記載の化粧板の製造方
法。 ３ 硬化型樹脂がメラミン樹脂またはジアリルフ
タレート樹脂である特許請求の範囲第１項に記載
の化粧板の製造方法。[Scope of Claims] 1. At least 1. A step of separately photographing the base pattern and the conduit pattern obtained by removing the conduit pattern from a natural wood board. 2. Developing the base pattern on a film and retouching it to obtain the outline of the wood grain pattern. Step 3 of obtaining a blurred plate with a blurred background pattern Step 4 of making a gravure plate from the blurred plate of the base pattern and printing the base pattern on pattern paper using this plate Step 5 of making a conduit plate into a silk screen plate Step 5 of making the silk screen plate Step 6 of screen printing a conduit pattern on the forming film using a printing plate using as ink a resin that has good adhesion to the forming film and has releasability to the curable resin. Printing the base pattern. Step 7 of pasting the patterned paper onto the substrate with adhesive; Step 8 of pouring a mixture of a curable resin and its curing agent onto the patterned paper pasted to the substrate and printed with the base pattern; Step 8 on which the conduit pattern is printed. Step 9 of placing the imprinted film so that its printed surface is in contact with the mixture, aligning it so that the base pattern and the conduit pattern harmonize, degassing it by rolling it, and then curing the mixture. A method for manufacturing a decorative board, which comprises the steps of releasing a mold film, wiping it as necessary, and applying a top coat thereon. 2. The method for manufacturing a decorative board according to claim 1, wherein the curable resin is an unsaturated polyester resin. 3. The method for manufacturing a decorative board according to claim 1, wherein the curable resin is a melamine resin or a diallyl phthalate resin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8344285A JPS61241198A (en) | 1985-04-18 | 1985-04-18 | Manufacture of decorative board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8344285A JPS61241198A (en) | 1985-04-18 | 1985-04-18 | Manufacture of decorative board |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61241198A JPS61241198A (en) | 1986-10-27 |
| JPH0339839B2 true JPH0339839B2 (en) | 1991-06-17 |
Family
ID=13802541
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP8344285A Granted JPS61241198A (en) | 1985-04-18 | 1985-04-18 | Manufacture of decorative board |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61241198A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012025466A (en) * | 2010-07-27 | 2012-02-09 | Niigata Loading Systems Ltd | Fluid cargo handling device for ship delivery |
-
1985
- 1985-04-18 JP JP8344285A patent/JPS61241198A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012025466A (en) * | 2010-07-27 | 2012-02-09 | Niigata Loading Systems Ltd | Fluid cargo handling device for ship delivery |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61241198A (en) | 1986-10-27 |
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