JPH0337736Y2 - - Google Patents
Info
- Publication number
- JPH0337736Y2 JPH0337736Y2 JP1703286U JP1703286U JPH0337736Y2 JP H0337736 Y2 JPH0337736 Y2 JP H0337736Y2 JP 1703286 U JP1703286 U JP 1703286U JP 1703286 U JP1703286 U JP 1703286U JP H0337736 Y2 JPH0337736 Y2 JP H0337736Y2
- Authority
- JP
- Japan
- Prior art keywords
- paint
- nozzle
- paint pressure
- reciprocator
- attached
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000003973 paint Substances 0.000 claims description 43
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 230000003028 elevating effect Effects 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 3
- 238000010422 painting Methods 0.000 description 8
- 230000002441 reversible effect Effects 0.000 description 5
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 210000000707 wrist Anatomy 0.000 description 1
Description
【考案の詳細な説明】
産業上の利用分野
本考案は、箱形被塗装物の内面を塗装するのに
適した塗装装置に関する。[Detailed Description of the Invention] Industrial Application Field The present invention relates to a coating device suitable for coating the inner surface of a box-shaped object to be coated.
従来の技術及び考案が解決しようとする問題点
近年、被塗装物に自動的に塗装を施す装置とし
て、三次元方向に運動する腕の先端部にノズルを
装着して塗料を噴射するようにした塗装用ロボツ
トが使用されるようになつたが、ケース類のよう
な箱形被塗装物の内面を塗装する場合には、ノズ
ルを装着した腕の手首の部分を複雑に回曲運動さ
せる必要があることから複雑な制御機構を必要と
し、また、特に、細長い形状の箱形被塗装物の内
面の塗装は、腕を上下に大きく揺動させて行なう
のであるが、ただ揺動させたのでは、ノズルが円
弧形の軌跡で移動して被塗装物との間の距離が変
わることにより塗装にむらができるから、被塗装
物とノズルの距離を略一定に保つように、腕の揺
動とともに腕の前後方向の移動も併せて制御する
必要があり、このような複雑な制御手段を講じて
もなお均一な塗装を施すのが困難な欠点があつ
た。Problems to be solved by conventional techniques and ideas In recent years, as a device for automatically painting objects to be painted, a nozzle is attached to the tip of an arm that moves in a three-dimensional direction to spray paint. Painting robots have come into use, but when painting the inner surface of a box-shaped object such as a case, it is necessary to make complicated rotational movements of the wrist of the arm on which the nozzle is attached. For this reason, a complicated control mechanism is required, and in particular, painting the inner surface of a long and narrow box-shaped object is done by swinging the arm up and down, but it is difficult to do so by simply swinging the arm. Since the nozzle moves in an arcuate trajectory and the distance between it and the object to be painted changes, which causes uneven coating, the arm should be swung to keep the distance between the object and the nozzle approximately constant. At the same time, it is also necessary to control the forward and backward movement of the arm, and even with such complicated control means, it is still difficult to apply uniform coating.
問題点を解決するための手段
上記の問題点を解決するための手段として、本
考案の内面塗装装置は、昇降体を上下方向に往復
運動させるレシプロケータを被塗装物に対して前
後方向に移動可能に設置し、前記昇降体に、モー
タと該モータにより駆動されて軸心回りで回転す
る塗料圧送管を装着し、該塗料圧送管の先端部に
該塗料圧送管の外周方向に塗料を噴射するノズル
を装着するとともに、前記塗料圧送管を塗料圧送
ポンプに接続した構成としたものである。Means for Solving the Problems As a means for solving the above problems, the inner surface coating apparatus of the present invention moves a reciprocator that reciprocates the elevating body in the vertical direction in the front and rear directions with respect to the object to be coated. A motor and a paint pressure-feeding tube that is driven by the motor and rotates about its axis are mounted on the elevating body, and paint is sprayed at the tip of the paint pressure-feeding tube in the direction of the outer circumference of the paint pressure-feeding tube. In addition, the paint pressure feeding pipe is connected to a paint pressure pump.
作用及び効果
本考案は、上記の構成になり、被塗装物がレシ
プロケータの前面に搬送されると、レシプロケー
タが前進してノズルが被塗装物の内面側に入り、
昇降体の移動により塗料圧送管が上下方向に移動
しつつこの塗料圧送管自身がモータの駆動力で軸
心回りに回転すると同時に、塗料圧送管に塗料圧
送ポンプから塗料が供給され、ノズルから霧状の
塗料が噴射されて被塗装物の内面に塗装が施され
るのであつて、ノズルから噴射される塗料が上下
方向に移動しつつ塗料圧送管を中心としてその全
周に振り撤かれるから、ノズルの位置の複雑な制
御を伴うことなく、特に、細長い形状の箱形被塗
装物の内面を能率良く、しかも、均一に塗装する
ことができる効果がある。Functions and Effects The present invention has the above-described configuration, and when the object to be coated is conveyed to the front of the reciprocator, the reciprocator moves forward and the nozzle enters the inner surface of the object to be coated.
As the elevating body moves, the paint pressure pipe moves up and down, and the paint pressure pipe itself rotates around its axis due to the driving force of the motor.At the same time, paint is supplied to the paint pressure pipe from the paint pressure pump, and mist is produced from the nozzle. The paint is sprayed to coat the inner surface of the object to be coated, and the paint sprayed from the nozzle moves vertically and is swung around the entire circumference of the paint pressure pipe. In particular, the inner surface of an elongated box-shaped object to be coated can be efficiently and uniformly coated without complicated control of the nozzle position.
実施例
以下、本考案の一実施例を第1図及び第2図に
基づいて説明する。Embodiment An embodiment of the present invention will be described below with reference to FIGS. 1 and 2.
図においては、1は、被塗装物の搬送路と平行
に設置された基台であつて、この基台1上に、台
車3が、その車輪4を基台1の両側縁に配置した
レール2,2に嵌めて、基台1の長さ方向に沿つ
た移動調節可能に装置されており、さらにこの台
車3上に、レシプロケータ7が、その下面に取り
付けられた車輪8を台車3の両側縁に配置したレ
ール5,5に嵌め、図示しないハンドルの操作に
より被塗装物の搬送路と直角な前後方向に移動可
能に装置されている。 In the figure, reference numeral 1 denotes a base installed parallel to the conveyance path of the object to be coated. 2, 2, so that the movement along the length direction of the base 1 can be adjusted.Furthermore, on this trolley 3, a reciprocator 7 is installed to move wheels 8 attached to the lower surface of the trolley 3. It is fitted into rails 5, 5 arranged on both side edges, and is movable in the front and rear directions perpendicular to the conveyance path of the object to be coated by operating a handle (not shown).
このレシプロケータ7は、細長い箱体9の底板
に可逆モータ10が取り付けられ、その出力軸に
固定された駆動プーリ11と、同じく底板上に取
り付けられた減速機12の従動プーリ13の間に
ベルト14が掛け渡されており、この減速機12
の出力軸に固定されたスプロケツト15と、箱体
9の前面板と後面板の間に回転自由に差し渡され
た軸17に固定された一方のスプロケツト18の
間に第1の駆動チエーン19が掛け渡され、この
軸17に固定された他方のスプロケツト21と、
この軸17の上方に回転自由に支持された軸22
に固定された一方のスプロケツト23の間に第2
の駆動チエーン24が掛け渡され、さらに、この
軸22に固定された他方のスプロケツト25と、
このスプロケツト25の直上に軸支されたスプロ
ケツト26の間に無端チエーン27が掛け渡され
ており、この無端チエーン27の両直線走行部の
外側に、一対の上下方向のガイドレール29,2
9が配置されて、箱体9の前面板と後面板の間に
差し渡されたフレーム30,30によつて取り付
けられており、このガイドレール29,29の前
面側に、昇降板31が、その左右両側の上下に取
り付けたローラ32を夫々ガイドレール29,2
9に嵌めて上下方向の移動自由に支持され、この
昇降板31の後面に固定された連結具33が、前
記した無端チエーン27の一方の直線走行部に固
定されているとともに、昇降板31の前面に水平
な支持棒35が取り付けられ、その両端部が、箱
体9の両側板の前縁部に形成された縦孔36,3
6を通つて外部に突出し、この支持棒35の両端
部に、箱体9の前面を横切る略コ字形に曲成され
た取付棒37の両端部が夫々取付具38,38で
取り付けられ、この取付棒37の中央部に、縦長
の昇降棒40の中央部が取付具41で取り付けら
れており、可逆モータ11の正方向または逆方向
の駆動により、無端チエーン27が一方向または
逆方向に走行して、昇降棒40がレシプロケータ
7の前面で上下方向に一定のストロークで往復運
動するようになつている。 This reciprocator 7 has a reversible motor 10 attached to the bottom plate of an elongated box body 9, and a belt between a drive pulley 11 fixed to its output shaft and a driven pulley 13 of a reducer 12 also attached to the bottom plate. 14 is spanned, and this reducer 12
A first drive chain 19 is stretched between a sprocket 15 fixed to the output shaft of the box body 9 and one sprocket 18 fixed to a shaft 17 freely rotatably spanned between the front plate and the rear plate of the box body 9. and the other sprocket 21 fixed to this shaft 17,
A shaft 22 rotatably supported above this shaft 17
The second sprocket 23 is fixed to the
A drive chain 24 is spanned therebetween, and the other sprocket 25 is fixed to the shaft 22.
An endless chain 27 is stretched between a sprocket 26 that is pivotally supported directly above the sprocket 25, and a pair of vertical guide rails 29, 2 are placed outside both straight running parts of the endless chain 27.
9 are arranged and attached by frames 30, 30 that are passed between the front plate and the rear plate of the box body 9, and on the front side of these guide rails 29, 29, an elevating plate 31 is installed on the left and right sides. The rollers 32 attached to the top and bottom of both sides are connected to guide rails 29 and 2, respectively.
A connecting tool 33 is fitted into the vertical chain 9 and supported so as to be freely movable in the vertical direction, and is fixed to the rear surface of the lifting plate 31. A horizontal support rod 35 is attached to the front surface, and both ends thereof are connected to vertical holes 36, 3 formed in the front edges of both side plates of the box body 9.
Both ends of a mounting rod 37, which is bent into a substantially U-shape and crosses the front surface of the box body 9, are attached to both ends of the support rod 35 by means of fittings 38, 38, respectively. The center of a vertically elongated lifting rod 40 is attached to the center of the mounting rod 37 with a fixture 41, and the endless chain 27 runs in one direction or the opposite direction by driving the reversible motor 11 in the forward or reverse direction. The lifting rod 40 is configured to reciprocate in the vertical direction at a constant stroke in the front surface of the reciprocator 7.
前記した昇降棒40の上下両端部には、第2図
に詳示するように、ブロツク43が取付具44で
取り付けられ、各ブロツク43に、先端部が直角
に曲げられた取付棒45が前方を向けて固定さ
れ、各取付棒45の先端に夫々塗料噴射装置A,
Aが装着されており、この塗料噴射装置Aは、円
形箱形をなす本体46の後面に突成した取付部4
7が上記の取付棒45に固定されており、この本
体46の前面に回転筒48が軸心回りの回転自由
に支持され、本体46の後面に取り付けられたエ
アモータ49の出力軸と歯車で連結されて回転駆
動されるようになつており、この回転筒48の先
端部に塗料圧送管50が一体に接続され、この塗
料圧送管50の先端に、前方を向いた出口と、こ
の出口と直角に両側を向いた出口の会計3個の出
口を有する十字形の分岐管51の入口が接続さ
れ、この分岐管51の前方を向いた出口にノズル
52aが、両側の2つの出口に夫々ノズル52
b,52cが装着されており、さらに、この塗料
圧送管50は、本体46に取り付けられた塗料ホ
ース53の一端と塗料の圧送可能に接続され、塗
料ホース53の他端が図示しない塗料圧送ポンプ
に接続されている。 As shown in detail in FIG. 2, blocks 43 are attached to both the upper and lower ends of the lifting rod 40 with fixtures 44, and each block 43 has an attachment rod 45 whose tip is bent at a right angle. At the tip of each mounting rod 45, there is a paint spraying device A,
A is installed, and this paint injection device A has a mounting portion 4 protruding from the rear surface of a main body 46 having a circular box shape.
7 is fixed to the above-mentioned mounting rod 45, and a rotary cylinder 48 is supported on the front surface of the main body 46 so as to freely rotate around the axis, and is connected to the output shaft of an air motor 49 attached to the rear surface of the main body 46 by gears. A paint pressure feeding pipe 50 is integrally connected to the tip of the rotary cylinder 48, and the paint pressure feeding tube 50 has an outlet facing forward and an outlet perpendicular to the outlet. The inlet of a cross-shaped branch pipe 51 having three outlets facing both sides is connected to the branch pipe 51. A nozzle 52a is connected to the forward facing outlet of this branch pipe 51, and a nozzle 52a is connected to each of the two outlets on both sides.
b, 52c are attached, and furthermore, this paint pressure feeding pipe 50 is connected to one end of a paint hose 53 attached to the main body 46 so as to be able to pump paint, and the other end of the paint hose 53 is connected to a paint pressure pump (not shown). It is connected to the.
次に、本実施例の作動を説明する。 Next, the operation of this embodiment will be explained.
昇降棒40がストロークの上端位置にありレシ
プロケータ7が台車3上で後方に退避した状態に
おいて、第2図に示すように、前面が開放された
細長い箱形の被塗装物aが、間欠的に走行するコ
ンベアのハンガbに吊り下げられてレシプロケー
タ7の前面に搬送されて停止し、続いて、ハンド
ルの操作によりレシプロケータ7を前進させる
と、両塗料圧送管50の先端の両ノズル52群
が、上側のノズル52群が被塗装物aの上方に位
置する状態で、被塗装物aの内側に入る。 When the lifting rod 40 is at the upper end of its stroke and the reciprocator 7 is retracted backward on the trolley 3, as shown in FIG. When the reciprocator 7 is suspended from the hanger b of the conveyor running and conveyed to the front of the reciprocator 7 and stopped, the reciprocator 7 is moved forward by operating the handle. The group enters the inside of the object a with the upper nozzle group 52 positioned above the object a.
かかる状態で、可逆モータ11並びに両エアモ
ータ49を起動するとともに、塗料圧送ポンプか
ら塗料ホース53を介して高圧力に加圧された塗
料を供給すると、昇降棒40の下降に伴い両塗料
圧送管50が下降しつつ、回転筒48とともに両
塗料圧送管50が夫々軸心回りに回転して、各ノ
ズル52から霧状の塗料が噴射され、上下のノズ
ル52群のうち、夫々の前方を向いたノズル52
aから噴射される塗料で主として被塗装物aの底
面を塗装し、また、両側の2個のノズル52b,
52cから噴射される塗料で主として被塗装物a
の内側面を塗装するのであり、昇降棒40がスト
ロークの下端位置まで下降して、下側のノズル5
2群が被塗装物a内の下方位置に到ると、可逆モ
ータ11が逆回転し、両塗料圧送管50が逆に上
昇しつつ軸心回りに回転し、上記と同様に被塗装
物aの内面に塗装が施され、両塗料圧送管50が
1回乃至数回往復動したところで塗装が完了す
る。 In this state, when the reversible motor 11 and both air motors 49 are started and highly pressurized paint is supplied from the paint pressure pump through the paint hose 53, both paint pressure feed pipes 50 are moved as the lifting rod 40 is lowered. While descending, both paint pressure feeding pipes 50 rotate around their respective axes together with the rotary cylinder 48, and atomized paint is sprayed from each nozzle 52, and each of the upper and lower groups of nozzles 52 faces forward. Nozzle 52
The bottom surface of the object to be coated a is mainly painted with the paint sprayed from a, and the two nozzles 52b on both sides,
The paint sprayed from 52c mainly targets the object a
The inner surface of the nozzle 5 is painted, and the lifting rod 40 is lowered to the lower end of the stroke and the lower nozzle 5 is painted.
When the second group reaches the lower position inside the object a, the reversible motor 11 rotates in the opposite direction, and both paint pumping pipes 50 rise in the opposite direction and rotate around their axes. The inner surface of the paint is coated, and the coating is completed when both paint pressure feeding pipes 50 have reciprocated once to several times.
塗装が完了したら、レシプロケータ7を後退さ
せて両ノズル52群を被塗装物aの内側から外へ
出すと、引き続くコンベアの走行により、塗装の
完了した被塗装物aが次に送られ、新たな被塗装
物aがレシプロケータ7の前面に搬送されて、上
記と同じ作動が繰り返される。 When the painting is completed, the reciprocator 7 is moved backward to bring both groups of nozzles 52 out from the inside of the object a, and as the conveyor continues to run, the object a that has been completely painted is sent to the next one, and a new one is sent. The object to be painted a is transported to the front of the reciprocator 7, and the same operation as described above is repeated.
なお、塗料噴射装置Aの数は、上記実施例で示
した2個に限らず、例えば、余り長くない被塗装
物を塗装する場合には1個でも良いし、また、3
個以上と数多く設ければそれだけ能率良く塗装を
行なうことができる。 Note that the number of paint spraying devices A is not limited to the two shown in the above embodiment, but may be one, for example, when painting an object that is not very long, or three.
If a large number of them are provided, painting can be performed more efficiently.
また、ノズル52群の構成も、上記実施例の3
方に噴射する構成に限らず、例えば、両側のノズ
ル52b,52cのうちのいずれか一方だけにし
たり、あるいは、これらに噴射角度の大きいノズ
ルを使用して前方を向くノズル52aを除去する
構成としても良い。 Furthermore, the configuration of the nozzle group 52 is also different from that in the third embodiment.
The present invention is not limited to a configuration in which the jet is ejected in the opposite direction; for example, a configuration in which only one of the nozzles 52b and 52c on both sides is used, or a configuration in which a nozzle with a large jet angle is used for these and the nozzle 52a facing forward can be removed. Also good.
第1図は本考案の一実施例の一部切欠斜視図、
第2図はその塗装作業状態を示す部分拡大斜視図
である。
5:レール、7:レシプロケータ、40:昇降
棒、49:エアモータ、50:塗料圧送管、52
a,52b,52c:ノズル。
FIG. 1 is a partially cutaway perspective view of an embodiment of the present invention;
FIG. 2 is a partially enlarged perspective view showing the state of the painting work. 5: Rail, 7: Reciprocator, 40: Lifting rod, 49: Air motor, 50: Paint pressure feeding pipe, 52
a, 52b, 52c: nozzle.
Claims (1)
ータを被塗装物に対して前後方向に移動可能に設
置し、前記昇降体に、モータと該モータにより駆
動されて軸心回りで回転する塗料圧送管を装着
し、該塗料圧送管の先端部に該塗料圧送管の外周
方向に塗料を噴射するノズルを装着するととも
に、前記塗料圧送管を塗料圧送ポンプに接続した
ことを特徴とする内面塗装装置。 A reciprocator that reciprocates an elevating body in the vertical direction is installed so as to be movable in the front and rear directions with respect to the object to be coated, and a motor and a paint pressure pipe that is driven by the motor and rotates around an axis are mounted on the elevating body. An internal surface coating device, characterized in that a nozzle for spraying paint in an outer circumferential direction of the paint pressure-feeding tube is attached to the tip of the paint pressure-feeding tube, and the paint pressure-feeding tube is connected to a paint pressure-feeding pump.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1703286U JPH0337736Y2 (en) | 1986-02-07 | 1986-02-07 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1703286U JPH0337736Y2 (en) | 1986-02-07 | 1986-02-07 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS62130758U JPS62130758U (en) | 1987-08-18 |
JPH0337736Y2 true JPH0337736Y2 (en) | 1991-08-09 |
Family
ID=30809424
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1703286U Expired JPH0337736Y2 (en) | 1986-02-07 | 1986-02-07 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0337736Y2 (en) |
-
1986
- 1986-02-07 JP JP1703286U patent/JPH0337736Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS62130758U (en) | 1987-08-18 |
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