JPH0337498B2 - - Google Patents

Info

Publication number
JPH0337498B2
JPH0337498B2 JP57058493A JP5849382A JPH0337498B2 JP H0337498 B2 JPH0337498 B2 JP H0337498B2 JP 57058493 A JP57058493 A JP 57058493A JP 5849382 A JP5849382 A JP 5849382A JP H0337498 B2 JPH0337498 B2 JP H0337498B2
Authority
JP
Japan
Prior art keywords
foaming machine
foam
sectional area
mechanical floss
cross
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP57058493A
Other languages
Japanese (ja)
Other versions
JPS58175638A (en
Inventor
Mikio Kitahara
Tadashi Ishioka
Muneo Nagaoka
Yukinari Fujii
Takayuki Kubo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Toatsu Chemicals Inc
Original Assignee
Mitsui Toatsu Chemicals Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Toatsu Chemicals Inc filed Critical Mitsui Toatsu Chemicals Inc
Priority to JP57058493A priority Critical patent/JPS58175638A/en
Publication of JPS58175638A publication Critical patent/JPS58175638A/en
Publication of JPH0337498B2 publication Critical patent/JPH0337498B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/74Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7404Mixing devices specially adapted for foamable substances
    • B29B7/7409Mixing devices specially adapted for foamable substances with supply of gas
    • B29B7/7414Mixing devices specially adapted for foamable substances with supply of gas with rotatable stirrer, e.g. using an intermeshing rotor-stator system
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/235Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids for making foam
    • B01F23/2351Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids for making foam using driven stirrers

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Molding Of Porous Articles (AREA)

Description

【発明の詳細な説明】 本発明は水溶性または水分散性を有する熱硬化
性樹脂(以下単に親水性熱硬化性樹脂という。)
より処理能力の向上した高発泡倍率の発泡体を製
造するに適したメカニカルフロス発泡機に関す
る。
Detailed Description of the Invention The present invention relates to a water-soluble or water-dispersible thermosetting resin (hereinafter simply referred to as a hydrophilic thermosetting resin).
The present invention relates to a mechanical floss foaming machine suitable for producing foam with improved processing capacity and high expansion ratio.

合成樹脂発泡体は断熱材としてすぐれた性能を
有しており、省エネルギー、省資源の必要性から
大きな需要が見込まれている。また省資源の意味
から高発泡倍率の発泡体に対する要求が強まつて
いる。
Synthetic resin foam has excellent performance as a heat insulating material, and is expected to be in great demand due to the need to save energy and resources. Furthermore, from the perspective of resource conservation, there is an increasing demand for foams with a high expansion ratio.

従来高発泡体の製造方法としては、樹脂発泡体
原料、硬化剤および常温、常圧においては液体で
あるが温度上昇により気化する発泡剤、または加
圧下では液体であるが常温常圧では気体である発
泡剤(以下単に液状発泡剤という。)を混合した
後、発泡硬化させる方法が一般的であつた。しか
しながら、このような方法では、発泡倍率を大き
くするためには、多量の発泡剤を使用する必要が
あり、発泡体製造コストが高くなるという欠点を
有している。また、液状発泡剤による発泡体の製
造は雰囲気の温度によりその発泡が異なるため品
質管理が難かしく、特に住宅用パネル等内部空間
が桟等により区切られている場合には、未充填部
分を生じる等トラブルの原因となり易い。
Conventional methods for producing highly foamed materials include resin foam raw materials, curing agents, and blowing agents that are liquid at room temperature and pressure but vaporize as the temperature rises, or liquid under pressure but gaseous at room temperature and pressure. A common method was to mix a certain blowing agent (hereinafter simply referred to as a liquid blowing agent) and then foam and harden the mixture. However, this method has the disadvantage that in order to increase the expansion ratio, it is necessary to use a large amount of foaming agent, which increases the cost of producing the foam. In addition, when producing foam using a liquid foaming agent, quality control is difficult because the foaming rate varies depending on the temperature of the atmosphere, and unfilled areas may occur, especially when the interior space of residential panels is divided by crosspieces, etc. This can easily cause problems.

一方、親水性熱硬化性樹脂は、空気を発泡剤と
した発泡方法が可能で、しかもこの方法では発泡
機より吐出後殆んど体積膨張がなく品質の管理が
容易である。この様に空気を発泡剤とするため製
造コストも安く、作業性も良いこと等から親水性
熱硬化樹脂に対する要望は大である。
On the other hand, hydrophilic thermosetting resins can be foamed using air as a foaming agent, and in this method, there is almost no volumetric expansion after discharge from a foaming machine, making quality control easy. There is a great demand for hydrophilic thermosetting resins because they use air as a blowing agent, so they are inexpensive to manufacture and have good workability.

親水性熱硬化性樹脂より空気を発泡剤として発
泡体を製造する方法は、樹脂液、空気、及び硬化
剤を発泡機によつて発泡し、硬化させるが、この
際の発泡機としては、メカニカルフロス発泡機を
使用するのが最も好ましい。
In the method of manufacturing a foam from a hydrophilic thermosetting resin using air as a foaming agent, resin liquid, air, and a curing agent are foamed and cured using a foaming machine. Most preferably, a floss foamer is used.

メカニカルフロス発泡機の構造を第1図に示し
た。メカニカルフロス発泡機は、ミキシングヘツ
ド1内壁に多数の突起2を有する円筒容器内を、
多数の羽根(突起)3を有する回転子4が回転し
羽根3が突起2に接触することなく突起間を回転
子4の回転と共に回転する構造で、回転子4に連
なり、軸受5によつて支えられたシヤフト6の主
として周辺7,8,9の注入口から、注入された
発泡体原料が羽根3と突起2の間で機械的に混合
泡立たせ処理され、含泡状態となる構造を有して
いる。
The structure of the mechanical floss foaming machine is shown in Figure 1. The mechanical floss foaming machine moves inside a cylindrical container having a large number of protrusions 2 on the inner wall of a mixing head 1.
It has a structure in which a rotor 4 having a large number of blades (protrusions) 3 rotates, and the blades 3 rotate between the protrusions together with the rotation of the rotor 4 without contacting the protrusions 2. The foam raw material injected from the injection ports mainly on the periphery 7, 8, and 9 of the supported shaft 6 is mechanically mixed and foamed between the blades 3 and the protrusions 2, and has a structure that becomes a foam-containing state. are doing.

このメカニカルフロス発泡機はピンミキサー、
ホバート型バツチミキサー又はオークス
(Oakes)型連続ミキサー(特公昭40−17143号)
等とも呼ばれ、我国でも別途用途に従来から市販
されている。
This mechanical floss foaming machine is a pin mixer,
Hobart type batch mixer or Oakes type continuous mixer (Special Publication No. 17143, 1977)
It has been commercially available for other purposes in Japan as well.

本発明の親水性熱硬化性樹脂としては、ユリア
樹脂、フエノール樹脂、ウレタン樹脂等がある。
中でも特に高発泡倍率の発泡体ということではユ
リア樹脂において効果が大きい。
Examples of the hydrophilic thermosetting resin of the present invention include urea resin, phenol resin, and urethane resin.
Among them, urea resin is particularly effective as a foam with a high expansion ratio.

以下ユリア樹脂を1例として本発明をくわしく
説明する。
The present invention will be explained in detail below using urea resin as an example.

ユリアフオーム発泡体原料は主として尿素樹脂
原料と硬化剤と空気とからなり、硬化剤としては
酸性水溶液、たとえば塩酸、硫酸、りん酸、しゆ
う酸、パラトルエンスルホン酸、それらの塩、酸
無水物の水溶液などがある。
The raw material for urea foam is mainly composed of a urea resin raw material, a hardening agent, and air, and the hardening agent is an acidic aqueous solution such as hydrochloric acid, sulfuric acid, phosphoric acid, oxalic acid, paratoluenesulfonic acid, their salts, and acid anhydrides. There are aqueous solutions of

尿素樹脂原料又は硬化剤には、この他に界面活
性剤、気泡安定剤、粘度調整剤などの通常使用さ
れる添加剤の含まれることがある。
The urea resin raw material or curing agent may also contain commonly used additives such as surfactants, foam stabilizers, and viscosity modifiers.

このような尿素樹脂原料の例としては、粘度
550センチポイズ、不揮発分68%の尿素樹脂初期
縮合物100重量部に対して水35重量部、アルキル
ジフエニルエーテルジスルフオン酸ソーダ2重量
部を加えて粘度50センチポイズとした樹脂液があ
る。この樹脂液と硬化液とを重量比100/38の流
量で前記メカニカルフロス発泡機(たとえば東邦
機械工業(株)製、東邦TM−302型)に注入し、ま
た、圧縮空気を注入口より注入し、内圧を3.0
Kg/cm3に保ち、発泡機の回転子は450rpmの回転
数で回転する。
Examples of such urea resin raw materials include
There is a resin liquid whose viscosity is 50 centipoise by adding 35 parts by weight of water and 2 parts by weight of sodium alkyl diphenyl ether disulfonate to 100 parts by weight of a urea resin initial condensate with a non-volatile content of 68%. This resin liquid and curing liquid are injected into the mechanical floss foaming machine (for example, Toho TM-302 model manufactured by Toho Kikai Kogyo Co., Ltd.) at a flow rate of 100/38 by weight, and compressed air is injected from the injection port. and the internal pressure to 3.0
Kg/cm 3 is maintained, and the rotor of the foaming machine rotates at a rotation speed of 450 rpm.

得られた含泡状混合物は発泡機本体の吐出口1
0より吐出される。
The obtained foam-containing mixture is discharged from the discharge port 1 of the foaming machine main body.
It is discharged from 0.

本発明はこのようなメカニカルフロス発泡機に
おいて、吐出口10に先端部の断面積が増大した
吐出管を設けたことを特徴とする。
The present invention is characterized in that such a mechanical floss foaming machine is provided with a discharge pipe having an increased cross-sectional area at its tip at the discharge port 10.

本発明者は、発泡体吐出に際し、吐出口10よ
り発泡体をパネルに注入する注入口に至る吐出管
12の圧力降下を円滑にならしめるため種々研究
を続けていたところ、吐出口10より注入口まで
の断面積が同一の吐出管を用いた場合には管長l
を増加させると第2図に示すごとく、得られた発
泡体の密度が低下し、最低点に達した後、さらに
増大すること、この傾向は管径を太くすると管長
lの長い部分で同様の傾向が認められ、発泡体密
度の下限はほぽ同一になることを見出した。さら
に管の断面積Sが吐出口に比し先端部で増大して
いる吐出管を用いると得られる発泡体密度が上記
した下限値より更に減少することを見出した。
(なお、Aは細管径、Bは中太管径、Cは太管径
の場合で、実線は従来起、破線は拡大吐出管を示
す)。
The inventor of the present invention has been conducting various studies to smooth out the pressure drop in the discharge pipe 12 from the discharge port 10 to the injection port for injecting the foam into the panel when discharging the foam. When using discharge pipes with the same cross-sectional area up to the inlet, the pipe length l
As shown in Figure 2, when increasing the tube diameter, the density of the obtained foam decreases, reaches the lowest point, and then increases further. A trend was observed, and it was found that the lower limits of foam density were almost the same. Furthermore, it has been found that when a discharge tube in which the cross-sectional area S of the tube is larger at the tip than at the discharge port is used, the resulting foam density is further reduced below the above-mentioned lower limit.
(Note that A is a small pipe diameter, B is a medium-large pipe diameter, and C is a large pipe diameter, where the solid line shows the conventional pipe and the broken line shows the enlarged discharge pipe.)

さらに、研究の結果、特にメカニカルフロス発
泡機の内圧がゲージ圧で3Kg/cm3以上のとき、発
泡機の吐出口断面積をS1、先端部断面積S2とする
とS2/S1が1.5倍以上、好ましくは2倍以上5以
下の場合圧力降下も円滑で高発泡倍率のものが得
られる。たとえばS2/S1が1.7倍、2.3倍、及び4.0
倍としたとき、発泡体密度は拡大吐出口を使用し
ないときに比べてそれぞれ86%、72%及び65%に
低下し、高発泡体が達成できた。配管の拡大及び
長さの決定は発泡体原料の処理量や、吐出口より
パネルへの距離によつて自由に調節する事が可能
であるが、メカニカルフロス発泡機の内圧が3
Kg/cm3G以上の所定圧力を維持し、発泡体が連続
的に流動するように選定する必要がある。今好ま
しい拡大吐出管の態様を第3〜5図に列挙した。
第3図はラツパ管に拡大する場合、第4図は段階
的に拡大する場合、第5図は分枝している場合で
ある。分枝型の場合は管先端部の断面積の総計を
S2とする。ただし本発明は、この実施例に限定さ
れるものではない。
Furthermore, as a result of research, especially when the internal pressure of the mechanical floss foaming machine is 3Kg/cm 3 or more in gauge pressure, S 2 /S 1 is S 1 when the cross-sectional area of the foaming machine's discharge port is S 1 and the cross-sectional area of the tip is S 2 . When it is 1.5 times or more, preferably 2 times or more and 5 times or less, the pressure drop is smooth and a high expansion ratio can be obtained. For example, S 2 /S 1 is 1.7 times, 2.3 times, and 4.0
When doubled, the foam density decreased to 86%, 72%, and 65%, respectively, compared to when the enlarged discharge port was not used, and a highly foamed product was achieved. The expansion and length of the piping can be freely adjusted depending on the amount of foam raw material processed and the distance from the discharge port to the panel, but if the internal pressure of the mechanical floss foaming machine is 3.
It is necessary to maintain a predetermined pressure of Kg/cm 3 G or more and to make the foam flow continuously. Preferred embodiments of the enlarged discharge tube are listed in FIGS. 3 to 5.
Fig. 3 shows the case where it expands into a canal of Rappa, Fig. 4 shows the case where it expands stepwise, and Fig. 5 shows the case where it branches. In the case of a branched type, the total cross-sectional area of the tube tip is
Let it be S 2 . However, the present invention is not limited to this example.

本発明によれば発泡体の注入が円滑になると共
に発泡体密度が低い高発泡倍率のものが得られ、
又発泡体を充填するパネル内の水分が減少するの
で乾燥時間が短縮され、省資源および生産性が大
巾に向上する。
According to the present invention, the injection of the foam becomes smooth, and a foam with a low density and a high expansion ratio can be obtained.
In addition, since the moisture content in the panel filled with foam is reduced, drying time is shortened, and resource savings and productivity are greatly improved.

【図面の簡単な説明】[Brief explanation of drawings]

第1図はメカニカルフロス発泡機の構造を示す
断面図、第2図はメカニカルフロス発泡機により
得られた管長に対する発泡体の密度を模式的に示
すグラフ、第3図、4図、5図はそれぞれラツパ
型、段階的な拡大型、分枝型の吐出管の形状を示
す図である。 1……ミキシングヘツド、2……突起、3……
羽根、4……回転子、5……軸受、6……シヤフ
ト、7〜9……注入口、10……吐出口、11…
…吐出管。
Figure 1 is a cross-sectional view showing the structure of a mechanical floss foaming machine, Figure 2 is a graph schematically showing the density of foam versus pipe length obtained by the mechanical floss foaming machine, and Figures 3, 4, and 5 are FIG. 6 is a diagram showing the shapes of a bulging type, a stepwise expansion type, and a branched type of discharge pipe, respectively. 1...Mixing head, 2...Protrusion, 3...
Vane, 4...Rotor, 5...Bearing, 6...Shaft, 7-9...Inlet, 10...Discharge port, 11...
...Discharge pipe.

Claims (1)

【特許請求の範囲】 1 内壁に多数の突起を有する混合室内を多数の
羽根を有する回転子が回転し、羽根が突起に接触
することなく突起間を回転子の回転と共に回転す
る構造を有し、尿素樹脂初期縮合物を主体とする
樹脂液、硬化剤及び空気を主成分とする発泡体原
料を、羽根と突起の間で機械的に混合泡立たせ、
含泡状態で吐出させるメカニカルフロス発泡機に
おいて、該発泡機の吐出口に、先端部の断面積S2
が、発泡機の吐出口断面積S1に対して、その比率
(S2/S1)で1.5〜5に先端部で断面積が増大して
いる吐出管を設けた事を特徴とする熱硬化性樹脂
用メカニカルフロス発泡機。 2 吐出管がラツパ管である特許請求の範囲第1
項記載の熱硬化性樹脂用メカニカルフロス発泡
機。 3 吐出管の断面積が段階的に拡大している特許
請求の範囲第1項記載の熱硬化性樹脂用メカニカ
ルフロス発泡機。 4 吐出管が分枝している特許請求の範囲第1項
記載の熱硬化性樹脂用メカニカルフロス発泡機。
[Claims] 1. A rotor having a large number of blades rotates in a mixing chamber having a large number of projections on the inner wall, and the blades rotate between the projections together with the rotation of the rotor without contacting the projections. , mechanically mix and foam a resin liquid mainly composed of a urea resin initial condensate, a curing agent, and a foam raw material mainly composed of air between a blade and a protrusion;
In a mechanical floss foaming machine that discharges foam in a foamed state, the cross-sectional area of the tip is S 2 at the discharge port of the foaming machine.
is a heat generating machine characterized by having a discharge pipe whose cross-sectional area increases at the tip to a ratio (S 2 /S 1 ) of 1.5 to 5 with respect to the cross-sectional area S 1 of the discharge port of the foaming machine. Mechanical floss foaming machine for hardening resin. 2 Claim 1 in which the discharge pipe is a lapper pipe
Mechanical floss foaming machine for thermosetting resin as described in Section 1. 3. The mechanical floss foaming machine for thermosetting resin according to claim 1, wherein the cross-sectional area of the discharge pipe is gradually expanded. 4. The mechanical floss foaming machine for thermosetting resin according to claim 1, wherein the discharge pipe is branched.
JP57058493A 1982-04-08 1982-04-08 Mechanical froth foaming machine for thermosetting resin Granted JPS58175638A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57058493A JPS58175638A (en) 1982-04-08 1982-04-08 Mechanical froth foaming machine for thermosetting resin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57058493A JPS58175638A (en) 1982-04-08 1982-04-08 Mechanical froth foaming machine for thermosetting resin

Publications (2)

Publication Number Publication Date
JPS58175638A JPS58175638A (en) 1983-10-14
JPH0337498B2 true JPH0337498B2 (en) 1991-06-05

Family

ID=13085944

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57058493A Granted JPS58175638A (en) 1982-04-08 1982-04-08 Mechanical froth foaming machine for thermosetting resin

Country Status (1)

Country Link
JP (1) JPS58175638A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5090394B2 (en) * 2009-02-27 2012-12-05 有限会社サン・イースト・リサーチ MANUFACTURING METHOD AND MANUFACTURING APPARATUS FOR STRING REACTIVE RESIN FOAM MOLDED ARTICLE

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS532453B2 (en) * 1974-01-14 1978-01-28
JPS5789942A (en) * 1980-11-26 1982-06-04 Bridgestone Corp Production of non-gel latex foamed rubber

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4965763U (en) * 1972-09-22 1974-06-08
JPS52165169U (en) * 1976-06-08 1977-12-14
JPS532453U (en) * 1976-06-24 1978-01-11

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS532453B2 (en) * 1974-01-14 1978-01-28
JPS5789942A (en) * 1980-11-26 1982-06-04 Bridgestone Corp Production of non-gel latex foamed rubber

Also Published As

Publication number Publication date
JPS58175638A (en) 1983-10-14

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