JPH0328340A - Zinc base alloy for die formed by casting and die formed by casting - Google Patents

Zinc base alloy for die formed by casting and die formed by casting

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Publication number
JPH0328340A
JPH0328340A JP16226289A JP16226289A JPH0328340A JP H0328340 A JPH0328340 A JP H0328340A JP 16226289 A JP16226289 A JP 16226289A JP 16226289 A JP16226289 A JP 16226289A JP H0328340 A JPH0328340 A JP H0328340A
Authority
JP
Japan
Prior art keywords
casting
weight
zinc
defects
die formed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP16226289A
Other languages
Japanese (ja)
Other versions
JPH0615698B2 (en
Inventor
Kohei Kubota
耕平 久保田
Tsutomu Sato
勉 佐藤
Ryuji Ninomiya
隆二 二宮
Tadataka Kogori
古郡 恭敬
Takuji Yoshida
卓司 吉田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Mining and Smelting Co Ltd
Original Assignee
Mitsui Mining and Smelting Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Mining and Smelting Co Ltd filed Critical Mitsui Mining and Smelting Co Ltd
Priority to JP1162262A priority Critical patent/JPH0615698B2/en
Publication of JPH0328340A publication Critical patent/JPH0328340A/en
Publication of JPH0615698B2 publication Critical patent/JPH0615698B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PURPOSE:To improve the mechanical strength and castability in the zinc base alloy by specifying Al, Cu, Mg and Zn and regulating its Ragonne flow length, the wide of its solidifying temp. and the surface defects in castings to a prescribed range. CONSTITUTION:The zinc base alloy for a die is formed from the compsn. constituted of, by weight, 6.5 to 7.5% Al, 5.6 to 6.5% Cu, 0.01 to 0.2% Mg and the balance Zn. Then, its Ragonne flow length at 430 deg.C is regulated to >=230mm, the wide of its solidifying temp. to >=13 deg.C, and when there are defects of >=50mum within 3mm from the surface of castings, their proportion is regulatd to <=100cm<2> per piece.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は機械的強度が高く.鋳造性に優れ、しかも鋳造
欠陥のほとんどない健全な鋳物を得ることができ,従っ
てプラスチック射出成型あるいはプレス加工に用いる鋳
造してなる金型として好適な鋳造してなる金型用亜鉛基
合金およびそれを鋳造してなる金型に関する. 〔従来の技術〕 従来,プラスチック射出成型およびプレスの試作金型用
としてAQ4.1重量%、Cu3.O重量%. Mg0
.05重量%を含んだ亜鉛合金ZAS (商品名)が広
く利用されている.この合金は410〜450℃の温度
で鋳造が可能なうえ、パターン再現性および鋳肌が良く
、溶湯処理も特に必要としないということで鋳造が極め
て容易である.また,砂型鋳造で22〜27kgf/a
mの引張強度が得られる.ところが,近年、多品種少量
生産の潮流の中でこの亜鉛金型の少量生産用へのグレー
ドアップ,すなわち強度向上が検討されている.このた
め、これに関連した亜鉛基合金として、例えば,特公昭
51−5342号公報にはAQ2〜12重量%、Cu1
〜10重量%、Mg0.01〜0.5重景%、Be0.
02 〜0.15重量%、TiO.01−1.5重量%
、Ag0.01〜3.0重景%を含有し,残部が亜鉛か
らなる耐摩耗性亜鉛基合金が開示されている.さらに,
特開昭63−38548号公報にはAfil〜10重量
%、Cul〜15重景%、Mg0.01−0.5重量%
、Y O.02〜1.0重景%を含有し、残部Znから
なる亜鉛基合金,あるいは特開昭63−65043号公
報にはCu5〜15重量%、Mg0.2重量%以下、ラ
ンタニド0.05〜3重量%およびAQを特定の式を満
たす量含有し、残部がZnからなる亜鉛基合金が開示さ
れている. 〔発明が解決しようとする問題点〕 しかしながら、特公昭51−5342号公報記載の発明
は微量添加元素であるBe,Ti,Agが溶湯中にて酸
化され易く、ドロスの巻き込みが発生して鋳造欠陥を生
じ、プラスチック成型品等の製造歩留が低下する虞れあ
るものであった.さらに,特開昭63−38548号記
載の発明および特開昭63−65043号公報記載の発
明はそれぞれYおよびランタニドを含有させているため
、これら元素が酸化され、ドロスの巻き込みに代表され
る鋳造欠陥が発生し易く,上記したと同様な問題点を有
するものであった。
[Detailed Description of the Invention] [Industrial Application Field] The present invention has high mechanical strength. A zinc-based alloy for casting molds which has excellent castability and can obtain sound castings with almost no casting defects, and is therefore suitable for casting molds used in plastic injection molding or press working, and the same. Regarding molds made by casting. [Prior Art] Conventionally, AQ4.1% by weight, Cu3. O weight%. Mg0
.. A zinc alloy ZAS (trade name) containing 0.5% by weight is widely used. This alloy can be cast at a temperature of 410 to 450°C, has good pattern reproducibility and casting surface, and does not require any special molten metal treatment, making it extremely easy to cast. In addition, 22 to 27 kgf/a can be produced by sand casting.
A tensile strength of m is obtained. However, in recent years, with the trend toward high-mix, low-volume production, studies are being conducted to upgrade zinc molds for low-volume production, that is, to improve their strength. For this reason, as a zinc-based alloy related to this, for example, Japanese Patent Publication No. 51-5342 discloses AQ2 to 12% by weight, Cu1
~10% by weight, Mg0.01~0.5%, Be0.
02 to 0.15% by weight, TiO. 01-1.5% by weight
A wear-resistant zinc-based alloy containing 0.01 to 3.0 weight percent of Ag and the balance being zinc is disclosed. moreover,
JP-A-63-38548 discloses Afil ~10% by weight, Cul ~15% by weight, and Mg0.01-0.5% by weight.
,Y.O. A zinc-based alloy containing 0.2 to 1.0 weight percent and the balance Zn, or JP-A-63-65043 contains 5 to 15 weight percent of Cu, 0.2 weight percent or less of Mg, and 0.05 to 3 lanthanide. A zinc-based alloy is disclosed that contains Zn in weight percent and AQ in an amount that satisfies a specific formula, with the balance being Zn. [Problems to be solved by the invention] However, in the invention described in Japanese Patent Publication No. 51-5342, trace addition elements such as Be, Ti, and Ag are easily oxidized in the molten metal, and dross entrainment occurs, making casting difficult. There was a risk that defects would occur and the manufacturing yield of plastic molded products would decrease. Furthermore, since the invention described in JP-A No. 63-38548 and the invention described in JP-A No. 63-65043 each contain Y and lanthanide, these elements are oxidized, resulting in casting problems such as dross entrainment. Defects were likely to occur, and there were problems similar to those mentioned above.

本発明は上記状況に鑑み,機械的強度が高く、鋳造性に
優れ、しかも鋳造欠陥のほとんど発生しない鋳造してな
る金型用亜鉛基合金およびそれを鋳造してなる金型を提
供することを目的とする. 〔問題点を解決するための手段〕 上記課題を達成するため、本発明者らは鋭意研究を重ね
る過程で、本出願人の出願に係る特願平1−5983号
記載の機械加工してなる金型,すなわち6〜12重量%
Afl−5.5〜12重量%Cu−Mg−Znからなり
,鋳造性が劣るため機械加工が不可欠とされた亜鉛基合
金に着目し,この合金の或分範囲を変えて種々検討した
ところ、八2およびCuの特定の限定された威分範囲内
では驚くべきことには鋳造性が極めて良好となるととも
に鋳造欠陥もほとんど見られないということを知見した
. 本発明はこのような知見に基づいてなされたものであり
、AQ6.5〜7.5重量%、Cu5.6〜6.5重量
%、MgO.01〜0.20重景%,残部が不可避不純
物を別にしてZnからなり、430℃におけるラゴンヌ
流動長が230mm以上,凝固温度幅が13℃以上で、
かつ鋳造品の表面3mm以内に50μ厘以上の欠陥が1
個/100cm”以内である鋳造してなる金型用亜鉛基
合金およびそれを鋳造してなる金型である. 本発明において,ラゴンヌ流動長とは、所定の或分の溶
湯を430℃において十分に撹拌し、この溶湯の中に外
径6+amφ、内径4m■φのガラス管の一端を挿入し
、かつ他端から240mmHgの負圧を加え,この時に
ガラス管内に流入して固化した金属の長さを測定した値
である.本発明では良好な鋳造性を確保するために、こ
の430℃におけるラゴンヌ流動長が230■以上必要
である.ラゴンヌ流動長が230mm未満であると,湯
流れ性が悪くなり、種々な形状の鋳型の隅々まで湯が到
着しにくくなる. また、同様に良好な鋳造性を得るため.i固温度範囲幅
が13℃以上必要である.凝固温度範囲幅が13℃より
狭いと鋳造品内部に鋳造欠陥が生じ易くなる.この理由
は明らかではないが、鋳造品表面と内部の冷却温度の差
が小さくなり気泡が逃げにくくなることに起因するもの
と考えられる. さらに、本発明では健全な鋳造品を得るために、鋳造品
表面の3mm以内に50μl以上の欠陥が1個/100
c一以内であることが必要である。
In view of the above circumstances, the present invention aims to provide a zinc-based alloy for molds that has high mechanical strength, excellent castability, and almost no casting defects, and a mold made by casting the same. Purpose. [Means for Solving the Problems] In order to achieve the above-mentioned problems, the present inventors, in the course of intensive research, carried out the machining process described in Japanese Patent Application No. 1-5983 filed by the present applicant. Mold, i.e. 6-12% by weight
Focusing on the zinc-based alloy, which consists of Afl-5.5 to 12% by weight Cu-Mg-Zn and requires machining due to its poor castability, various studies were conducted by changing the range of this alloy. Surprisingly, it has been found that within a certain limited range of strength of 82 and Cu, castability is extremely good and almost no casting defects are observed. The present invention was made based on such findings, and includes AQ of 6.5 to 7.5% by weight, Cu of 5.6 to 6.5% by weight, MgO. 01 to 0.20%, the remainder consists of Zn apart from unavoidable impurities, the Ragonne flow length at 430°C is 230mm or more, the solidification temperature range is 13°C or more,
And there is one defect of 50μ or more within 3mm of the surface of the casting.
Zinc-based alloy for molds made by casting and molds made by casting the same. One end of a glass tube with an outer diameter of 6+amφ and an inner diameter of 4mφ is inserted into this molten metal, and a negative pressure of 240 mmHg is applied from the other end.At this time, a long length of metal flows into the glass tube and solidifies. In the present invention, in order to ensure good castability, the Ragonne flow length at 430°C is required to be at least 230 mm.If the Ragonne flow length is less than 230 mm, the flowability of the metal will deteriorate. This makes it difficult for hot water to reach every corner of molds of various shapes.In addition, in order to obtain good castability, it is necessary that the solidification temperature range width is 13℃ or more.The solidification temperature range width is 13℃ or more. If it is narrower than ℃, casting defects are likely to occur inside the casting.The reason for this is not clear, but it is thought to be because the difference in cooling temperature between the surface of the casting and the inside becomes smaller, making it difficult for air bubbles to escape. Furthermore, in the present invention, in order to obtain a sound cast product, one defect of 50 μl or more is present within 3 mm of the surface of the cast product per 100.
c must be within one.

ここで、改めて本発明の或分組成範囲の限定理由を説明
する。
Here, the reasons for limiting the composition range of the present invention will be explained once again.

AQ:7.5重景%を超えると凝固温度幅が狭くなり、
鋳造欠陥が多くなる.逆に6.5重量%に達しないと流
動性が低下して湯の流れが悪くなるとともに鋳造欠陥も
多くなる. Cu : 5.6重景%を超えると流動性が低下して湯
の流れが悪くなるとともに鋳造欠陥が多くなる.さらに
、プラスチック或形用の一部に用いられるシボ加工が困
難になる。ここでシボ加工とは、プラスチック或形品の
表面に模様を付けるため,エチッングにより金型表面に
微細な凹凸模様を付けることである.逆に,Cu含量が
5.6重量%に達しないと凝固温度幅が狭くなり、鋳造
欠陥が多くなる。
AQ: When it exceeds 7.5%, the solidification temperature range becomes narrower.
There will be more casting defects. On the other hand, if the content does not reach 6.5% by weight, fluidity decreases, resulting in poor flow of the molten metal and more casting defects. Cu: When the content exceeds 5.6%, the fluidity decreases, the flow of the metal becomes poor, and casting defects increase. Furthermore, it becomes difficult to perform texturing, which is used for some plastic shapes. Texturing here refers to the process of etching a fine uneven pattern on the surface of a mold in order to add a pattern to the surface of a plastic product. Conversely, if the Cu content does not reach 5.6% by weight, the solidification temperature range becomes narrow and casting defects increase.

Mg:Mgは粒間腐食を防止するために0.Ol〜0.
2重景%必要である.0.2重量%を超えると合金を脆
化させる。
Mg: Mg is 0.0% to prevent intergranular corrosion. Ol~0.
Double view% is required. If it exceeds 0.2% by weight, the alloy becomes brittle.

このような本発明合金を鋳造する方法はZAS合金と同
様で良く,また凝固時にはアルミニウムの偏析を避ける
ために、上部を加熱して底部を冷却するトップヒート法
を採用することが望ましい. 〔作  用〕 このように本発明ではAQ−Cu−Mg−Znからなり
、これ以外の添加元素が加えられていないため,ドロス
が発生してこれが巻き込まれることによる鋳造欠陥が生
じることがなく、しかもラゴンヌ流動長が所定長さ以上
でかつ凝固温度範囲幅が所定値以上であるため、鋳造性
に優れ,機械的強度も36kg/+im”以上となる.
以下に本発明の実施例を説明する. 実施例 第1表に示す組成の亜鉛基合金を、黒鉛るつぼを用いて
溶解して調製した.次に、これら合金を再度溶解し、試
験鋳型に鋳造温度430℃で鋳造し、また凝固時には鋳
型上部をバーナーで加熱′するトップヒートを行った。
The method for casting such an alloy of the present invention may be the same as that for ZAS alloy, and in order to avoid segregation of aluminum during solidification, it is preferable to use a top heat method in which the top part is heated and the bottom part is cooled. [Function] As described above, since the present invention is made of AQ-Cu-Mg-Zn and no other additive elements are added, there is no possibility of casting defects caused by the generation of dross and its entrainment. Furthermore, since the Ragonne flow length is greater than a predetermined length and the solidification temperature range width is greater than a predetermined value, it has excellent castability and mechanical strength of 36 kg/+im'' or more.
Examples of the present invention will be described below. Example A zinc-based alloy having the composition shown in Table 1 was prepared by melting it in a graphite crucible. Next, these alloys were melted again and cast into test molds at a casting temperature of 430°C, and during solidification, top heating was performed by heating the upper part of the mold with a burner.

こうして得られた鋳物について,鋳造欠陥の数,引張強
度,ブリネル硬さを評価した。また、これら亜鉛基合金
の430℃におけるラゴンヌ流動長および凝固温度範囲
幅を測定し、これらを第1表に併せて示す. これら各評価の試験方法は次の通りである。
The number of casting defects, tensile strength, and Brinell hardness of the thus obtained castings were evaluated. In addition, the Ragonne flow length and solidification temperature range width at 430°C of these zinc-based alloys were measured, and these are also shown in Table 1. The test methods for each of these evaluations are as follows.

(試験条件) (1)  鋳造欠陥の数:鋳物下部の10cm角の面に
対して浸透深傷を実施して欠陥を検出し,50μ票以上
の欠陥個数を測定した.211g定面ば鋳物表面,同じ
個所を1 . 5mm研削した面,さらに1.5+am
研削した面(表面から3mm深さ)の三面を測定し、そ
の平均値を測定値とした.(2)  引張強度:インス
トロン引張試験機により引張速度lea/分,温度25
℃で測定した。
(Test conditions) (1) Number of casting defects: Penetrating deep scratches were performed on a 10cm square surface at the bottom of the casting to detect defects, and the number of defects larger than 50μ was measured. 211g constant surface, casting surface, same location 1. 5mm ground surface, further 1.5+am
Three sides of the ground surface (3 mm deep from the surface) were measured, and the average value was taken as the measured value. (2) Tensile strength: using an Instron tensile tester at a tensile rate of lea/min and a temperature of 25
Measured at °C.

試験片はJIS4号試験片とした. (3)  ブリネル硬さ:ブリネル硬さ試験機により荷
重1000kg、30秒保持,保持温度25℃で測定し
た. (4)  シボ加工:エッチング溶液に硝酸アルコール
(3%HNO,)を用いて鋳造品表面をエッチングして
、その模様が金属組織により乱されるか否かを限度見本
との対比で目視で判断した。限度見本以上に乱されてい
ないものをシボ加工可能と判断した. (以下余白) 第1表から次のことがわかる。
The test piece was a JIS No. 4 test piece. (3) Brinell hardness: Measured using a Brinell hardness tester at a load of 1000 kg, held for 30 seconds, and held at a holding temperature of 25°C. (4) Graining: Etch the surface of the casting using nitric acid alcohol (3% HNO,) as an etching solution, and visually judge whether the pattern is disturbed by the metal structure by comparing it with a limit sample. did. It was determined that the grain could be processed if it was not disturbed more than the limit sample. (Left below) Table 1 shows the following.

(1)本発明合金よりAQが低いか,Cuが高いと、ラ
ゴンメ流動長で表される流動性が悪化する. (2)本発明合金よりAflが高いか、Cuが低いと、
凝固温度範囲幅が狭くなる. (3)本発明合金にミッシュメタルあるいはBeを微量
添加して強度向上を図ろうとすれば、鋳造欠陥が多発し
た. (4)また.Cuが高くなると、シボ加工性が劣るよう
になる。
(1) If the AQ is lower or the Cu content is higher than that of the alloy of the present invention, the fluidity expressed by the Lagomme flow length deteriorates. (2) If Afl is higher or Cu is lower than the present invention alloy,
The solidification temperature range narrows. (3) When an attempt was made to improve the strength by adding a small amount of misch metal or Be to the alloy of the present invention, many casting defects occurred. (4) Again. As the Cu content increases, the graining properties become poorer.

なお,本発明実施例合金はいずれも32kgf/mm以
上の機械的強度を有するものであり、従って平均的な条
件では50000〜100000ショットのポリアセタ
ール樹脂の射出成形に、そしてプレスでS P C I
,2mml0000回に耐えるものであった.〔発明の
効果〕 以上説明したところから明らかなように、本発明によれ
ば、ZAS合金と同様に良好な鋳造性を有し、ZAS合
金における鋳造方案がそのまま生かせるとともに、ZA
S合金に対して機械的強度が大幅に向上し、鋳造欠陥も
ほとんど生じない鋳造してなる金型用亜鉛基合金および
それを鋳造してなる金型が得られる.
All of the alloys of the present invention have a mechanical strength of 32 kgf/mm or more, and therefore, under average conditions, they can be used for injection molding of 50,000 to 100,000 shots of polyacetal resin and SPC I in a press.
, 2 mm/0,000 times. [Effects of the Invention] As is clear from the above explanation, according to the present invention, it has good castability similar to ZAS alloy, the casting method for ZAS alloy can be used as is, and ZA
It is possible to obtain a zinc-based alloy for molds, which has significantly improved mechanical strength compared to S alloy, and which hardly causes casting defects, and a mold made by casting the same.

Claims (1)

【特許請求の範囲】 1、アルミニウム6.5〜7.5重量%、銅5.6〜6
.5重量%、マグネシウム0.01〜0.20重量%、
残部が不可避不純物を別にして亜鉛からなり、430℃
におけるラゴンヌ流動長が230mm以上、凝固温度幅
が13℃以上で、かつ鋳造品の表面3mm以内に50μ
m以上の欠陥が1個/100cm^2以内である鋳造し
てなる金型用亜鉛基合金。 2、アルミニウム6.5〜7.5重量%、銅5.6〜6
.5重量%、マグネシウム0.01〜0.20重量%、
残部が不可避不純物を別にして亜鉛からなり、430℃
におけるラゴンヌ流動長が230mm以上、凝固温度幅
が13℃以上で、かつ表面3mm以内に50μm以上の
欠陥が1個/100cm^2以内である鋳造してなる金
型。
[Claims] 1. 6.5-7.5% by weight of aluminum, 5.6-6% of copper
.. 5% by weight, magnesium 0.01-0.20% by weight,
The remainder consists of zinc apart from unavoidable impurities, and the temperature is 430℃.
The Lagonne flow length is 230mm or more, the solidification temperature range is 13℃ or more, and 50μ is within 3mm of the surface of the cast product.
A cast zinc-based alloy for molds having defects of m or more within 1/100cm^2. 2. Aluminum 6.5-7.5% by weight, copper 5.6-6
.. 5% by weight, magnesium 0.01-0.20% by weight,
The remainder consists of zinc apart from unavoidable impurities, and the temperature is 430℃.
A casting mold having a Ragonne flow length of 230 mm or more, a solidification temperature range of 13° C. or more, and a defect of 50 μm or more within 3 mm of the surface within 1/100 cm^2.
JP1162262A 1989-06-23 1989-06-23 Zinc-based alloy mold made by casting Expired - Lifetime JPH0615698B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1162262A JPH0615698B2 (en) 1989-06-23 1989-06-23 Zinc-based alloy mold made by casting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1162262A JPH0615698B2 (en) 1989-06-23 1989-06-23 Zinc-based alloy mold made by casting

Publications (2)

Publication Number Publication Date
JPH0328340A true JPH0328340A (en) 1991-02-06
JPH0615698B2 JPH0615698B2 (en) 1994-03-02

Family

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JP1162262A Expired - Lifetime JPH0615698B2 (en) 1989-06-23 1989-06-23 Zinc-based alloy mold made by casting

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1584698A1 (en) * 2004-03-11 2005-10-12 Eike Schulz Zinc cast alloy having high strength and good casting properties
WO2011011383A1 (en) * 2009-07-20 2011-01-27 Eastern Alloys, Inc. High strength, creep resistant zinc alloy
US10183720B2 (en) 2014-09-24 2019-01-22 Kawasaki Jukogyo Kabushiki Kaisha Engine support structure for saddled vehicle

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01104737A (en) * 1987-07-01 1989-04-21 Mitsui Mining & Smelting Co Ltd Zinc-based alloy for mold
JPH01168834A (en) * 1987-12-24 1989-07-04 Mitsui Mining & Smelting Co Ltd High strength zinc-based alloy for die casting

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01104737A (en) * 1987-07-01 1989-04-21 Mitsui Mining & Smelting Co Ltd Zinc-based alloy for mold
JPH01168834A (en) * 1987-12-24 1989-07-04 Mitsui Mining & Smelting Co Ltd High strength zinc-based alloy for die casting

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1584698A1 (en) * 2004-03-11 2005-10-12 Eike Schulz Zinc cast alloy having high strength and good casting properties
WO2011011383A1 (en) * 2009-07-20 2011-01-27 Eastern Alloys, Inc. High strength, creep resistant zinc alloy
US10183720B2 (en) 2014-09-24 2019-01-22 Kawasaki Jukogyo Kabushiki Kaisha Engine support structure for saddled vehicle

Also Published As

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