JPH03227617A - Manufacture of rubber flooring in marble grain tone - Google Patents

Manufacture of rubber flooring in marble grain tone

Info

Publication number
JPH03227617A
JPH03227617A JP2381590A JP2381590A JPH03227617A JP H03227617 A JPH03227617 A JP H03227617A JP 2381590 A JP2381590 A JP 2381590A JP 2381590 A JP2381590 A JP 2381590A JP H03227617 A JPH03227617 A JP H03227617A
Authority
JP
Japan
Prior art keywords
particles
vulcanized
rubber
colored
rolled
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2381590A
Other languages
Japanese (ja)
Other versions
JPH0620762B2 (en
Inventor
Kazuaki Ikeda
一晃 池田
Hiroshi Miyaji
宮地 寛
Minoru Fujiwara
稔 藤原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hiroshima Kasei Ltd
Original Assignee
Hiroshima Kasei Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hiroshima Kasei Ltd filed Critical Hiroshima Kasei Ltd
Priority to JP2381590A priority Critical patent/JPH0620762B2/en
Publication of JPH03227617A publication Critical patent/JPH03227617A/en
Publication of JPH0620762B2 publication Critical patent/JPH0620762B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Floor Finish (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

PURPOSE:To obtain flooring suitable for a floor surface by a method wherein a colored semi-vulcanized rubber particles or vulcanized particles or thermoplastic resin particles having the softening temperature higher than a pressing temperature at the time of molding or thermoplastic resin particles or a mixture of those are kneaded into an unvulcanized rubber composition, rolled to an appropriate thickness, pelletized, vulcanized by putting into a mold and rolled so that a large number of colored rubber particles are in existence in the surface. CONSTITUTION:Pulverized and colored particles of semi-vulcanized rubber or vulcanized rubber or thermoplastic resin or thermosetting resin or ceramics or a mixture of those are kneaded into an unvulcanized rubber composition. The unvulcanized rubber composition is rolled to an appropriate thickness. The same is cut into pellets. A sectional area to be cut down by pelletizing a rolled sheet is the bigger the better to appear effectively colored particles mixed into the unvulcanized rubber in a pelletization process to the surface. Then the pellets are vulcanized by putting into a mold. Then the pellets are filled out into the mold, vulcanization is performed and a sheet is formed.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、床面等に敷設される石目調ゴム床材の製造方
法に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for manufacturing a stone-grained rubber flooring material to be laid on a floor surface or the like.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

一般に未加硫ゴム組成物中に着色された加硫又は半加硫
ゴム粒子を混入し、その後その未加硫ゴム組成物をシー
ト状に圧延し、その後そのシートを加硫することによっ
て表面に着色された粒子を有する床材の製造方法は知ら
れている。しかしこの方法では加旋又は半加硫ゴム粒子
は、禾加饋ゴムノートの加硫・圧延時に内部に入り込む
傾向にあり、表面に現われる着色ゴム粒子は非常に少な
くなる。これでは石目調にするために着色したゴム粒子
を添加した本来の目的は達成されないこの問題点を解消
するため、ゴム粒子の混入量を増やすことは容易に考え
られるが、ゴム粒子の価格は、ゴムバインダーの価格に
比し約2倍と割高であるので、ゴム粒子の混入比率を増
加すれば製品コストが大幅に上昇する。又、ゴム粒子の
混入量を増量し過ぎると、加硫接着力が低下するので、
出来た製品は強度が弱く来月に供しないものとなる。
Generally, colored vulcanized or semi-vulcanized rubber particles are mixed into an unvulcanized rubber composition, the unvulcanized rubber composition is then rolled into a sheet, and the sheet is then vulcanized to form a surface. Methods for producing floor coverings with colored particles are known. However, in this method, the vulcanized or semi-vulcanized rubber particles tend to get inside the vulcanized rubber note during vulcanization and rolling, and very few colored rubber particles appear on the surface. This does not achieve the original purpose of adding colored rubber particles to create a stone-like texture.In order to solve this problem, it is easy to think of increasing the amount of rubber particles mixed in, but the price of rubber particles is , which is about twice as expensive as the rubber binder, so increasing the mixing ratio of rubber particles will significantly increase the product cost. Also, if the amount of rubber particles mixed in is increased too much, the vulcanization adhesive strength will decrease.
The resulting product is weak and cannot be used next month.

そこで従来では一旦加饋の後、表面に削るか又は加硫シ
ートを層分割してその着色さnたゴム粒子を表面に多く
現出させていた(特開昭6490745号公報参照)。
Conventionally, after heating, the surface was scraped or the vulcanized sheet was divided into layers to expose many of the colored rubber particles on the surface (see JP-A-6490745).

しかしこれらの方法では削り取ったゴム成分が無駄とな
るか又は層分割のための余分な工程を必要とした。
However, these methods either waste the scraped rubber component or require an extra step for layer division.

〔問題点を解決するための手段〕[Means for solving problems]

本発明者は幅広い研究を行ない、着色された加仇又は半
加硫ゴム粒子等を含む木刀ロ値ゴム組成物/−トをその
まま加硫せずに、その/−トをペレット化し、その後そ
のペレットを金型に入れて加値し、そして圧延すると表
面に着色されたゴム粒子が多く存在することを発見した
。不発明はこの発見に基づいている。
The present inventor has conducted extensive research, and without vulcanizing a wooden rubber composition containing colored adhesive or semi-vulcanized rubber particles as it is, pelletizes the composition and then pelletizes the composition. It was discovered that when pellets were placed in a mold, added value, and rolled, many colored rubber particles were present on the surface. Non-invention is based on this discovery.

本発明は、(1)未加硫ゴム組成物中に着色された半加
硫ゴム粒子、加硫ゴム粒子、成形時のプレス温度より高
い軟化温度を有する熱可塑性樹脂粒子、熱硬化性樹脂粒
子、セラミック粒子又はこれらの混合物を纏り込み、 (ii)その粒子を含む未加硫ゴム組成物を適当な厚さ
に圧延し、 (ii:)  ペレタイザー又は断裁機等で、その圧延
シートをペレット化し、 Ov)  ソのペレットを雀型に入れて加硫し、圧延す
る ことを含む石目調ゴム床材の製造方法に関する。
The present invention provides (1) colored semi-vulcanized rubber particles, vulcanized rubber particles, thermoplastic resin particles, and thermosetting resin particles having a softening temperature higher than the pressing temperature during molding in an unvulcanized rubber composition; , ceramic particles or a mixture thereof, (ii) rolling the unvulcanized rubber composition containing the particles to an appropriate thickness, (ii:) pelletizing the rolled sheet with a pelletizer or cutting machine, etc. The present invention relates to a method for producing a stone-grained rubber flooring material, which comprises placing the pellets in a sparrow shape, vulcanizing them, and rolling them.

未DD’tbゴムとして、天然ゴム、スチレンブタジェ
ンゴム、ブタジェンゴム、イソプレンゴム、クロロプレ
ンゴム、エチレンプロピレンゴム、塩素化ポリエチレン
ゴム、クロロスルホン化ポリエチレン、ニトリルゴム、
ウレタンゴム等のヨウにプレス成型できる全てのゴムが
使用できる。
Non-DD'tb rubbers include natural rubber, styrene butadiene rubber, butadiene rubber, isoprene rubber, chloroprene rubber, ethylene propylene rubber, chlorinated polyethylene rubber, chlorosulfonated polyethylene, nitrile rubber,
Any rubber that can be press-molded can be used, such as urethane rubber.

加硫ゴム粒子又は半加硫ゴム粒子として上述の未加硫ゴ
ムと同様のものが使用できる。一般的には、未加慨ゴム
と同一素材、同一配合のものを着色した加硫ゴム粒子を
用いることが好ましい。しかし未加硫ゴムと異なる素材
の加硫ゴム粒子又は半加硫ゴム粒子も使用できる。一般
に未加硫ゴム組成物と同−素材及び同一配合の加硫ゴム
又は半加ばゴムを使用することが親和性の点からも好ま
しい。
As the vulcanized rubber particles or semi-vulcanized rubber particles, particles similar to the above-mentioned unvulcanized rubber can be used. Generally, it is preferable to use colored vulcanized rubber particles made of the same material and the same formulation as the unvulcanized rubber. However, vulcanized or semi-vulcanized rubber particles made of a material different from unvulcanized rubber can also be used. In general, it is preferable to use vulcanized rubber or semi-vulcanized rubber of the same material and composition as the unvulcanized rubber composition from the viewpoint of compatibility.

親和性の問題をクリアすれば、加硫又は半7IO硫ゴム
粒子の外に成形時のプレス温度より高い軟化温度を有す
る着色熱可塑性樹脂粒子、熱硬化性樹脂粒子、セラミッ
ク粒子等も使用できる。
If the affinity problem is overcome, colored thermoplastic resin particles, thermosetting resin particles, ceramic particles, etc., which have a softening temperature higher than the pressing temperature during molding, can also be used in addition to vulcanized or semi-7IO sulfurized rubber particles.

これらの着色粒子の使用量については、未加硫ゴム10
0部につき、着色粒子2〜80部使用でさる。未加硫ゴ
ム100部について着色粒子が2部未満では、粒子が偏
在して見える。又80部以上では粒子が密着しすぎ、か
つコスト高となる。
Regarding the usage amount of these colored particles, unvulcanized rubber 10
For every 0 parts, use 2 to 80 parts of colored particles. If the amount of colored particles is less than 2 parts per 100 parts of unvulcanized rubber, the particles will appear unevenly distributed. Moreover, if it is more than 80 parts, the particles will adhere too closely and the cost will be high.

本発明の製造方法を詳細に説明する。The manufacturing method of the present invention will be explained in detail.

(1)未加硫ゴム組成物中に小さく破砕した着色された
半加硫ゴム、加硫ゴム、熱可塑性樹脂、熱硬化性樹力旨
、セラミック等の粒子(例えば0.5〜4、0 Iu)
又はその混合物を練り込む。
(1) Small crushed colored particles of semi-vulcanized rubber, vulcanized rubber, thermoplastic resin, thermosetting resin, ceramic, etc. in the unvulcanized rubber composition (e.g. 0.5 to 4,0 Iu)
Or knead the mixture.

(ii)その着色粒子を含む未加ばゴム組成物を適当な
厚さ、例えば3〜10mの厚さに圧延する。
(ii) Rolling the uncured rubber composition containing the colored particles to a suitable thickness, for example 3 to 10 m.

(iii)  ペレタイザー又は断裁機等で、その圧延
シートを、例えば3 IuX a朋X3M〜5 y X
 10朋×10朋の大きさのペレットに裁断する。
(iii) The rolled sheet is processed using a pelletizer or a cutting machine, e.g.
Cut into pellets with a size of 10 mm x 10 mm.

ペレット化の工程(iii)において未加硫ゴムに混ぜ
た着色粒子を効果的に表面に現われるようにする為には
圧延ノートをペレット化することにより切り出す断面の
Uki積が大きい方がよい。断面積の和を大きくする為
にはペレットの大きさを小さくする方がよい。
In order to effectively make the colored particles mixed with the unvulcanized rubber appear on the surface in the pelletizing step (iii), it is preferable that the cross section cut out by pelletizing the rolled notebook has a large Uki product. In order to increase the sum of cross-sectional areas, it is better to reduce the size of the pellets.

Gv)  ソ(r) 後、そのペレットを金型に入れて
、加硫する。、その場合、所定の金型の中に所定の厚さ
のジ−トン形成するために、ペレットの重量を討って金
型に充填し、加硫を行ないシートを形成する。
Gv) So(r) After that, the pellet is placed in a mold and vulcanized. In that case, in order to form a jet of a predetermined thickness in a predetermined mold, the pellets are weighed and filled into the mold, and vulcanized to form a sheet.

本発明において加硫又は半加硫ゴム粒子について、色彩
及びメソンユの組合せは、製品の目的、用途により任意
に選択できる。一般にゴム粒子のれ径が3〜40メツシ
ユの範囲のものが好ましいが、耐摩耗性、固さ、耐傷性
の面から、より好ましくは8〜24メツシユの範囲であ
る。
In the present invention, the combination of color and mesonue of the vulcanized or semi-vulcanized rubber particles can be arbitrarily selected depending on the purpose and use of the product. Generally, it is preferable that the rubber particle diameter is in the range of 3 to 40 meshes, but from the viewpoint of wear resistance, hardness, and scratch resistance, it is more preferably in the range of 8 to 24 meshes.

又耐摩耗性の向上と石目模様の保護等の目的で、表層部
の表面に透明あるいは半透明のコーティング層を設ける
ことも任意に選択される。
Further, for the purpose of improving wear resistance and protecting the stone grain pattern, it is optionally possible to provide a transparent or semi-transparent coating layer on the surface layer.

実施例1 (配合) SBR1502100 亜鉛華           5 硫黄     3 加懺促進削        2 加硫助剤          1 ステアリン酸        1 老化防止剤         1 カオリン         80 炭酸カル/ラム      20 酸化チ、クン         5 計          223 (a)  、h記の配合(未加硫ゴム組成物)をゴム用
混練機により混練する。
Example 1 (Composition) SBR1502100 Zinc white 5 Sulfur 3 Curing accelerator 2 Vulcanizing aid 1 Stearic acid 1 Anti-aging agent 1 Kaolin 80 Cal/Rum carbonate 20 Chi oxide, Kun 5 Total 223 (a), h The blend (unvulcanized rubber composition) is kneaded using a rubber kneader.

(1))  −kl記の配合物中にカーボンブランクY
 0.5部加え、加硫を行なし・、加硫ゴム粒子(1,
0〜18間)を製造する。
(1)) Carbon blank Y in the formulation of -kl
Added 0.5 parts and did not perform vulcanization. Vulcanized rubber particles (1,
between 0 and 18).

(C)  (a)の珠りゴム100部に対して(b)の
ゴム粒子20部をロールで均一に混ぜる。
(C) 20 parts of the rubber particles of (b) are uniformly mixed with 100 parts of the rubber beads of (a) using a roll.

(d)  そしてカレンダーロールで幅1メートル厚さ
4uに圧延する。
(d) Then, it is rolled with a calendar roll to a width of 1 meter and a thickness of 4 u.

(e)  圧延シートをペレタイザーにより4X4X4
Uの立方体のベレットを作成する。
(e) Rolled sheet is 4X4X4 by pelletizer
Create a U-cube beret.

(f)  350 ×350 X 3.5 amの金型
に(e)のベレン)660Fを計量し金型に均一になら
べる。
(f) Weigh the 660F (Belen) from (e) into a 350 x 350 x 3.5 am mold and spread it evenly onto the mold.

(g)  プレス温度150℃、プレス圧力100Kg
f/17n2.プレス時間15分の乗件でプレス加硫す
る。
(g) Press temperature 150℃, press pressure 100Kg
f/17n2. Press vulcanization takes 15 minutes.

上述の方法によると加硫した製品は裸り込んだゴム粒子
が鮮明に見え石目調の効果が現われる。
According to the above-mentioned method, in the vulcanized product, the exposed rubber particles are clearly visible and a stone grain effect appears.

比較例1 上記(d)で作成した圧延7−トを350X350、l
、に裁断し金型にこめてプレス加硫をして/−トを作成
した。得られたノートは実施例1のソートより粒子が鮮
明に見えなかった。
Comparative Example 1 The rolled sheet produced in (d) above was 350×350, l
The material was cut into pieces, placed in a mold, and press-vulcanized to create a sheet. In the obtained notebook, particles were less clearly visible than in the sorting of Example 1.

実施例2 写真により、本発明の効果を明白にするために実施例1
において(b)の工程でカーボンブランク05部の代わ
りにカーボンブランク5部を加え、かつ未加硫ゴム10
0部に対し、加硫ゴム粒子50部を加え実施例1の操作
を繰返しノートを製造した。これをシートAといつ。
Example 2 Example 1 to clarify the effects of the present invention with photographs
In step (b), 5 parts of carbon blank was added instead of 0.5 parts of carbon blank, and 10 parts of unvulcanized rubber was added.
A notebook was manufactured by adding 50 parts of vulcanized rubber particles to 0 parts and repeating the operation of Example 1. When is this sheet A?

実施例3 同僚に実施例1において(b)の工程でカーボンブラン
ク 5部の代りに下記の組成の顔料を加えた。
Example 3 A colleague added a pigment of the following composition in place of 5 parts of carbon blank in step (b) of Example 1.

(茶)カーボンブランク     03部計     
    58部 実施例1の操作を繰返し、ソートを製造した。
(Brown) Carbon blank 03 copies total
58 parts The procedure of Example 1 was repeated to produce a sort.

これを7−トBという。This is called 7-toB.

比較例2 実施例2の操作において、工程(d)で作成した圧延シ
ートを350 X 350raxに裁断し、金型にこめ
てプレス加硫してシートを作成した。これをシートCと
いう。
Comparative Example 2 In the operation of Example 2, the rolled sheet prepared in step (d) was cut to 350 x 350 rax, placed in a mold and press-cured to form a sheet. This is called sheet C.

比較例3 実施例3の操作において工程(d)で作成した圧延/−
トを350X350mに裁断し、金型にこめてプレス加
硫してシートを作成した。これを7トDという。シート
A、B、C及びDの着色粒子の構造の写真を第1〜4図
に示す。
Comparative Example 3 Rolled/- produced in step (d) in the operation of Example 3
The sheet was cut to a size of 350 x 350 m, placed in a mold, and press-vulcanized to create a sheet. This is called 7-D. Photographs of the structure of the colored particles of sheets A, B, C and D are shown in Figures 1-4.

シートAと7−トC及びシートBと7−)−Dが同一の
加硫ゴム粒子を同量使用したにもかかわらず、本発明の
方法により得られた/−トA及びBは、従来技術の方法
により得られた7−トC及びDに比べて、表面に多くの
粒子が存在し、石目調が際立って見える。
Even though sheets A and 7-C and sheets B and 7-)-D used the same amount of vulcanized rubber particles, sheets A and B obtained by the method of the present invention are different from conventional ones. Compared to 7-to C and D obtained by the method of the present invention, many particles are present on the surface and the stone grain appears distinct.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は実施例2で得られたシートAの着色粒子の構造
を示す写真である。 第2図は比較例2で得られたシートBの着色粒子の構造
を示す写真である。 第3図は実施例3で得られたシートCの着色粒子の構造
を示す写真である。 第4図は比較例3で得られたシートDの着色粒子の構造
を示す写真である。
FIG. 1 is a photograph showing the structure of colored particles of Sheet A obtained in Example 2. FIG. 2 is a photograph showing the structure of colored particles of Sheet B obtained in Comparative Example 2. FIG. 3 is a photograph showing the structure of colored particles of Sheet C obtained in Example 3. FIG. 4 is a photograph showing the structure of colored particles of Sheet D obtained in Comparative Example 3.

Claims (1)

【特許請求の範囲】 1、(i)未加硫ゴム組成物中に着色された半加硫ゴム
粒子、加硫ゴム粒子、成形時のプレス温度より高い軟化
温度を有する熱可塑性樹脂粒子、熱硬化性樹脂粒子、セ
ラミック粒子又はこれらの混合物を練り込み、 (ii)その粒子を含む未加硫ゴム組成物を適当な厚さ
に圧延し、 (iii)ペレタイザー又は断裁機等で、その圧延シー
トをペレット化し、 (iv)そのペレットを金型に入れて加硫し、圧延する ことを含む石目調ゴム床材の製造方法。
[Claims] 1. (i) Semi-vulcanized rubber particles colored in an unvulcanized rubber composition, vulcanized rubber particles, thermoplastic resin particles having a softening temperature higher than the pressing temperature during molding, heat Curable resin particles, ceramic particles, or a mixture thereof are kneaded, (ii) an unvulcanized rubber composition containing the particles is rolled to an appropriate thickness, and (iii) the rolled sheet is made using a pelletizer or cutting machine, etc. and (iv) placing the pellets in a mold, vulcanizing them, and rolling them.
JP2381590A 1990-02-02 1990-02-02 Method for producing stone-tone rubber flooring Expired - Lifetime JPH0620762B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2381590A JPH0620762B2 (en) 1990-02-02 1990-02-02 Method for producing stone-tone rubber flooring

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2381590A JPH0620762B2 (en) 1990-02-02 1990-02-02 Method for producing stone-tone rubber flooring

Publications (2)

Publication Number Publication Date
JPH03227617A true JPH03227617A (en) 1991-10-08
JPH0620762B2 JPH0620762B2 (en) 1994-03-23

Family

ID=12120846

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2381590A Expired - Lifetime JPH0620762B2 (en) 1990-02-02 1990-02-02 Method for producing stone-tone rubber flooring

Country Status (1)

Country Link
JP (1) JPH0620762B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03117047U (en) * 1990-03-16 1991-12-04
KR100549191B1 (en) * 2002-09-23 2006-02-02 (주)휴먼네이쳐텍 A color rubber formed figure and Figure forming Method of the same
KR100610748B1 (en) * 2005-03-16 2006-08-11 주식회사 케이매트 Plant for producing color rubber block

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03117047U (en) * 1990-03-16 1991-12-04
KR100549191B1 (en) * 2002-09-23 2006-02-02 (주)휴먼네이쳐텍 A color rubber formed figure and Figure forming Method of the same
KR100610748B1 (en) * 2005-03-16 2006-08-11 주식회사 케이매트 Plant for producing color rubber block

Also Published As

Publication number Publication date
JPH0620762B2 (en) 1994-03-23

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