JPH0321250B2 - - Google Patents
Info
- Publication number
- JPH0321250B2 JPH0321250B2 JP5197782A JP5197782A JPH0321250B2 JP H0321250 B2 JPH0321250 B2 JP H0321250B2 JP 5197782 A JP5197782 A JP 5197782A JP 5197782 A JP5197782 A JP 5197782A JP H0321250 B2 JPH0321250 B2 JP H0321250B2
- Authority
- JP
- Japan
- Prior art keywords
- forging
- rolls
- pair
- roughening
- manipulator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000005242 forging Methods 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 11
- 238000007788 roughening Methods 0.000 claims 3
- 238000010586 diagram Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229910000897 Babbitt (metal) Inorganic materials 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H1/00—Making articles shaped as bodies of revolution
- B21H1/18—Making articles shaped as bodies of revolution cylinders, e.g. rolled transversely cross-rolling
- B21H1/20—Making articles shaped as bodies of revolution cylinders, e.g. rolled transversely cross-rolling rolled longitudinally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/42—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for step-by-step or planetary rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/18—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories for step-by-step or planetary rolling; pendulum mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/16—Adjusting or positioning rolls
- B21B31/20—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis
- B21B31/22—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis mechanically, e.g. by thrust blocks, inserts for removal
- B21B31/26—Adjusting eccentrically-mounted roll bearings
Description
【発明の詳細な説明】
この発明は、クランク軸の熱間鍛造工程におけ
る荒地取り方法およびその装置に関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method and apparatus for removing roughness in a hot forging process of a crankshaft.
一般に用いられている多数パス加工式フオージ
ングロールにおいては、第1図に示すように、例
えば1パスから4パスまでの各パスにおいて、フ
オージングロール1,1の二軸間距離d1およびミ
ニプレータ2の噛込み開始位置l1が一定の全体調
整方式であるが、このような方法の場合、次のよ
うな問題を有している。 In a generally used multi - pass processing type forging roll, as shown in FIG. 2 is an overall adjustment method in which the biting start position l1 is constant, but such a method has the following problems.
圧下量を調整すると、ロール型と被加工材の
接触開始位置(噛み込み開始位置)が異なつて
くるため、各パス相互の長手寸法にずれを生
じ、被加工材の長手寸法に不具合を生じる。 When the rolling reduction amount is adjusted, the contact start position (biting start position) between the roll die and the workpiece differs, which causes a deviation in the longitudinal dimension of each pass, causing a problem in the longitudinal dimension of the workpiece.
フオージングロール型の摩耗(熱間加工を行
なうと逐次被加工材との接触面が摩耗進行す
る。)に伴う微調整が全体調整方式では困難で
ある。 It is difficult to make fine adjustments due to the wear of the forging roll type (the contact surface with the workpiece gradually wears out when hot working is performed) using the overall adjustment method.
同様なことが、フオージングロール設備の各
摩耗部(例えばロール軸軸受メタル)の劣化に
対する微調整に関してもいえる。 The same thing can be said about fine adjustments for deterioration of each worn part of the forging roll equipment (for example, the roll shaft bearing metal).
さらに、フオージングロールの型設計上の誤
差あるいは型の製作誤差(型の復元誤差も含
む)に対しても微調整が全体調整方式では困難
である。 Furthermore, it is difficult to make fine adjustments to errors in the design of the forging roll mold or manufacturing errors in the mold (including restoration errors in the mold) using the overall adjustment method.
この発明はこのような問題点を解消すべく提案
されたもので、その目的は、被加工物の寸法精度
の向上を図ることのできる荒地取り方法およびそ
の装置を提供することにある。 The present invention has been proposed to solve these problems, and its purpose is to provide a method and apparatus for removing rough areas that can improve the dimensional accuracy of a workpiece.
以下、この発明を図示する一実施例に基づいて
説明する。第2図に示すように、フオージングロ
ール3,4間の二軸間距離d2,d3,d4,d5が可変
となるように構成し、各パス毎にこの距離d2,
d3,d4,d5を設定することにより各パスで最適圧
下量を得ることができるようにするとともにマニ
プレータ5によるロールの噛み込み開始位置l2,
l3,l4,l5が可変となるように構成し、各パス毎
にこの位置l2,l3,l4,l5を設定することにより各
パスの噛み込み位置が最適となるようにする。 The present invention will be described below based on an illustrated embodiment. As shown in FIG. 2, the distances d 2 , d 3 , d 4 , d 5 between the two axes between the forging rolls 3 and 4 are variable, and the distances d 2 , d 5 are changed for each pass.
By setting d 3 , d 4 , and d 5 , it is possible to obtain the optimum rolling reduction amount in each pass, and the roll biting start position l 2 ,
By configuring l 3 , l 4 , and l 5 to be variable, and setting these positions l 2 , l 3 , l 4 , and l 5 for each pass, the bite position of each pass can be optimized. Make it.
第3図に示すように、一方のフオージングロー
ル4は他方のフオージングロール3に対して進退
自在とされている。すなわち、フオージングロー
ル4の軸端部4Aと軸受部6との間に偏心リング
7が回転自在に介在され、この偏心リング7を回
転させることによりフオージングロール4がフオ
ージングロール3に対して進退する。第5図に示
すように、偏心リング7は、そのリング本体7A
に軸端部4Aがスリーブ8を介して偏心して挿入
され、このリング本体7Aの外周部が軸受部6に
スリーブ9を介して回転自在に支持されている。
さらに、リング本体7Aにはフランジ部7Bが形
成され、このフランジ部7Bの外周に歯車10が
形成され、この歯車10にピニオン11が噛合さ
れ、このピニオン11を適宜の手段によつて回転
させることにより偏心リング7が回転する。 As shown in FIG. 3, one of the forging rolls 4 can move forward and backward relative to the other of the forging rolls 3. That is, an eccentric ring 7 is rotatably interposed between the shaft end 4A of the forging roll 4 and the bearing part 6, and by rotating the eccentric ring 7, the forging roll 4 is moved relative to the forging roll 3. Advance and retreat. As shown in FIG. 5, the eccentric ring 7 has a ring body 7A.
The shaft end portion 4A is eccentrically inserted through the sleeve 8, and the outer peripheral portion of the ring body 7A is rotatably supported by the bearing portion 6 through the sleeve 9.
Further, a flange portion 7B is formed on the ring body 7A, a gear 10 is formed on the outer periphery of the flange portion 7B, a pinion 11 is meshed with the gear 10, and the pinion 11 can be rotated by appropriate means. This causes the eccentric ring 7 to rotate.
第4図に示すように、このピニオン11は、さ
ら頭12を有するピン13により軸受部6に取付
けられ、皿ばね14の付勢力によりピニオン11
が固定され、これにより偏心リング7が固定され
る。固定の解除に際しては、油圧室15内に圧油
を導入するによりピン13が引き出される。偏心
リングの駆動は第6図に示す通り回転駆動軸16
とモータ17によりピニオン11の回転および固
定を行なうようにしたものであり、回転駆動軸1
6を対向する軸受部6間に回転自在に掛け渡し、
この軸16にピニオン11を固定したものであ
る。 As shown in FIG. 4, this pinion 11 is attached to the bearing part 6 by a pin 13 having a countersunk head 12, and the pinion 11 is attached to the bearing part 6 by a pin 13 having a countersunk head 12.
is fixed, thereby fixing the eccentric ring 7. To release the fixation, the pin 13 is pulled out by introducing pressure oil into the hydraulic chamber 15. The eccentric ring is driven by a rotary drive shaft 16 as shown in FIG.
The pinion 11 is rotated and fixed by the motor 17, and the rotation drive shaft 1
6 is rotatably spanned between the opposing bearing parts 6,
A pinion 11 is fixed to this shaft 16.
マニプレータ5は、その台車部20が昇降枠2
1に上下動自在に取付けられるとともにその先端
つかみ部5Aが台車部20に対して上下位置調整
自在に取付けられている。昇降枠21はロール軸
方向に移動自在に案内架台22に取付けられ、マ
ニプレータ5が各パス位置に位置するようにされ
ている。 The manipulator 5 has a cart portion 20 that is connected to the lifting frame 2.
1 so as to be vertically movable, and its tip grip portion 5A is attached to the carriage portion 20 so as to be vertically adjustable. The elevating frame 21 is attached to a guide frame 22 so as to be movable in the roll axis direction, and the manipulator 5 is positioned at each pass position.
前述のとおりこの発明によれば、フオージング
ロールでの荒地寸法精度が従来に比べて極めて向
上させることができる。 As described above, according to the present invention, the rough ground dimensional accuracy of the forging roll can be significantly improved compared to the conventional method.
第1図は従来の荒地取り方法を示す概略図、第
2図はこの発明に係る荒地取り方法を示す概略
図、第3図はフオージングロールの概略を示す横
断面図、第4図はその要部拡大断面図、第5図は
同様のロール移動機構を示す概略図、第6図はそ
の駆動部を示す断面図、第7図、第8図は装置全
体を示す側面図、正面図である。
1……フオージングロール、2……マニプレー
タ、3,4……フオージングロール、4A……軸
端部、5……マニプレータ、5A……先端つかみ
部、6……軸受部、7……偏心リング、7A……
リング本体、7B……フランジ部、8,9……ス
リーブ、10……歯車、11……ピニオン、12
……さら頭、13……ピン、14……皿ばね、1
5……油圧室、16……回転駆動軸、17……モ
ータ、20……台車部、21……昇降枠、22…
…案内架台。
Fig. 1 is a schematic diagram showing a conventional roughing method, Fig. 2 is a schematic diagram showing a roughing method according to the present invention, Fig. 3 is a cross-sectional view schematically showing a forging roll, and Fig. 4 is a schematic diagram showing a forging roll. FIG. 5 is a schematic view showing a similar roll moving mechanism, FIG. 6 is a sectional view showing the drive section, and FIGS. 7 and 8 are side and front views showing the entire device. be. 1... Forging roll, 2... Manipulator, 3, 4... Forging roll, 4A... Shaft end, 5... Manipulator, 5A... Tip grip part, 6... Bearing part, 7... Eccentricity Ring, 7A...
Ring body, 7B...Flange part, 8, 9...Sleeve, 10...Gear, 11...Pinion, 12
...Counterhead, 13...Pin, 14...Disc spring, 1
5...Hydraulic chamber, 16...Rotation drive shaft, 17...Motor, 20...Dolly portion, 21...Elevating frame, 22...
...Guidance stand.
Claims (1)
工により素材を荒地取りして荒地材を得る荒地取
り方法であつて、各パス毎に一対のロールの噛み
込み開始位置を設定するとともに一対のロールの
二軸間距離を設定することを特徴とする熱間鍛造
における荒地取り方法。 2 一対のフオージングロールと、素材をその軸
方向に移動させるマニプレータとを有する荒地取
り装置であつて、一方のフオージングロールは、
その軸端部と軸受部との間に偏心リングが回転自
在に介在され、マニプレータは、その台車部が昇
降枠に上下動自在に取付けられるとともにその先
端つかみ部が前記台車部に対して上下位置調整自
在に取付けられていることを特徴とする熱間鍛造
における荒地取り装置。[Claims] 1. A roughening method for obtaining rough material by roughening a material through multiple pass processing using forging rolls, in which the biting start position of a pair of rolls is set for each pass. A method for removing rough areas in hot forging, characterized by setting the distance between two axes of a pair of rolls. 2 A roughening device having a pair of forging rolls and a manipulator that moves the material in the axial direction, one of the forging rolls is
An eccentric ring is rotatably interposed between the shaft end portion and the bearing portion, and the manipulator has its truck portion mounted on the lifting frame so as to be vertically movable, and its tip grip portion positioned vertically relative to the truck portion. A roughness removal device for hot forging, characterized by being installed in a freely adjustable manner.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5197782A JPS58168452A (en) | 1982-03-30 | 1982-03-30 | Method and apparatus for roughing-down in case of hot forging |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5197782A JPS58168452A (en) | 1982-03-30 | 1982-03-30 | Method and apparatus for roughing-down in case of hot forging |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS58168452A JPS58168452A (en) | 1983-10-04 |
JPH0321250B2 true JPH0321250B2 (en) | 1991-03-22 |
Family
ID=12901920
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5197782A Granted JPS58168452A (en) | 1982-03-30 | 1982-03-30 | Method and apparatus for roughing-down in case of hot forging |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58168452A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10272533A (en) * | 1997-03-28 | 1998-10-13 | Sumitomo Metal Ind Ltd | Method for controlling shifting of manipulator in die forming roll equipment and device for controlling shifting thereof |
US10010486B2 (en) | 2014-11-05 | 2018-07-03 | Arthur Nazginov | Adjustable indicators for container assemblies |
US10198975B2 (en) | 2014-11-05 | 2019-02-05 | Arthur Nazginov | Adjustable indicators for container assemblies |
US10201479B2 (en) | 2014-11-05 | 2019-02-12 | Arthur Nazginov | Adjustable indicators for container assemblies |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10316249B4 (en) * | 2003-03-04 | 2010-04-15 | Langenstein & Schemann Gmbh | Method for forming a workpiece and a rolling machine |
JP2008238217A (en) * | 2007-03-27 | 2008-10-09 | Sumitomo Heavy Industries Techno-Fort Co Ltd | Forging roll |
-
1982
- 1982-03-30 JP JP5197782A patent/JPS58168452A/en active Granted
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10272533A (en) * | 1997-03-28 | 1998-10-13 | Sumitomo Metal Ind Ltd | Method for controlling shifting of manipulator in die forming roll equipment and device for controlling shifting thereof |
US10010486B2 (en) | 2014-11-05 | 2018-07-03 | Arthur Nazginov | Adjustable indicators for container assemblies |
US10198975B2 (en) | 2014-11-05 | 2019-02-05 | Arthur Nazginov | Adjustable indicators for container assemblies |
US10201479B2 (en) | 2014-11-05 | 2019-02-12 | Arthur Nazginov | Adjustable indicators for container assemblies |
US11039985B2 (en) | 2014-11-05 | 2021-06-22 | Arthur Nazginov | Adjustable indicators for container assemblies |
Also Published As
Publication number | Publication date |
---|---|
JPS58168452A (en) | 1983-10-04 |
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