JPH03203120A - Heat-resistant and flame-resistant electric insulator - Google Patents

Heat-resistant and flame-resistant electric insulator

Info

Publication number
JPH03203120A
JPH03203120A JP34028489A JP34028489A JPH03203120A JP H03203120 A JPH03203120 A JP H03203120A JP 34028489 A JP34028489 A JP 34028489A JP 34028489 A JP34028489 A JP 34028489A JP H03203120 A JPH03203120 A JP H03203120A
Authority
JP
Japan
Prior art keywords
weight
parts
pts
flame
compound
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP34028489A
Other languages
Japanese (ja)
Inventor
Shigeru Kashiwazaki
柏崎 茂
Shinkichi Nakagawa
中川 真吉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Cable Ltd
Original Assignee
Hitachi Cable Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Cable Ltd filed Critical Hitachi Cable Ltd
Priority to JP34028489A priority Critical patent/JPH03203120A/en
Publication of JPH03203120A publication Critical patent/JPH03203120A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To remarkably improve heat resistance and insulating property of a cross-linked flame-resistant insulator by adding an inorganic lead compound and a specified inorganic compound in prescribed amount each to chlorinated polyethylene. CONSTITUTION:An inorganic lead compound and an inorganic compound having a formula MgxR2(OH)yCO3.zH2O (x=4-6, y=12-16, z=3-4, R stands for Al or Cr or Fe) in 0.5-7 pts.wt. and 2-20 pts.wt., respectively are added to 100 pts.wt. of chlorinated polyethylene. If the amount of the inorganic lead compound added is <=0.5 pt.wt., insulation resistance is lowered; and if it is >=7 pts.wt., heat and deterioration resistance is lowered. Also, if the amount of the inorganic compound added is <=2 pts.wt., heat resistance is not sufficient; and if it is >=20 pts.wt., flame resistance and mechanical strength are lowered. For cross- linking, methods using organic peroxides or radiating ion beam are carried out.

Description

【発明の詳細な説明】 [産業上の利用分野1 この発明は、架橋難燃性絶縁電線の耐熱性向上に関する
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application 1] This invention relates to improving the heat resistance of crosslinked flame-retardant insulated wires.

[従来の技術1 一般に、離燃性電線は、大きくみて含水無機化合物を高
充填する方法、ハロゲン化合物を用いる方法で行なわれ
ている。後者の方法は、例えば可燃性のポリエチレンに
塩素系または臭素系有機難燃剤と三酸化アンチモンを混
和することで達成される。また、塩素化ポリエチレンに
三酸化アンチモンを混和することは比較的難燃化が容易
に達成される。しかし、塩素化ポリエチレンは耐熱性が
ポリエチレンなどに比べて低い。そこで、電線絶縁体に
必要な耐熱性の付与を目的に酸化防止剤を添加すること
が行なわれる。さらに、耐熱性の向上を目的に、例えば
特公平1−19818号公報に記載されているように、
塩基性の鉛塩とシリカゲルとの共沈物を添加した有機過
酸化物架橋を目的とした塩素化ポリエチレン組成物があ
る。
[Prior Art 1] In general, flame-retardant electric wires are produced by a method of highly filling a water-containing inorganic compound or a method of using a halogen compound. The latter method is achieved, for example, by mixing flammable polyethylene with a chlorinated or brominated organic flame retardant and antimony trioxide. Further, by mixing antimony trioxide with chlorinated polyethylene, flame retardation can be achieved relatively easily. However, chlorinated polyethylene has lower heat resistance than polyethylene. Therefore, antioxidants are added to electric wire insulators for the purpose of imparting the necessary heat resistance. Furthermore, for the purpose of improving heat resistance, for example, as described in Japanese Patent Publication No. 1-19818,
There is a chlorinated polyethylene composition for the purpose of organic peroxide crosslinking to which a coprecipitate of basic lead salt and silica gel is added.

また、特公昭56−22903号公報においては、塩素
化ポリエチレン組成物にエポキシ化合物と鉛化合物を添
加する架橋耐熱絶縁性樹脂組成物が示されている。さら
に、特公昭42−9010号公報においては、塩素化ポ
リエチレンに酸化防止剤および鉛化合物を混和すること
が例示されている。
Further, Japanese Patent Publication No. 56-22903 discloses a crosslinked heat-resistant insulating resin composition in which an epoxy compound and a lead compound are added to a chlorinated polyethylene composition. Further, in Japanese Patent Publication No. 42-9010, it is exemplified that an antioxidant and a lead compound are mixed into chlorinated polyethylene.

[発明が解決しようとする課題1 ところで、これらの従来技術においては、確かに耐熱性
をある程度向上させることが可能ではあるが、放射線あ
るいは有機過酸化物により架橋した場合に耐熱性がむし
ろ低下する場合が多く見受けられた。また、電気絶縁性
が損なわれるという場合もあるということが明らかとな
った。
[Problem to be Solved by the Invention 1] By the way, with these conventional techniques, it is certainly possible to improve heat resistance to some extent, but when crosslinked by radiation or organic peroxides, the heat resistance actually decreases. Many cases were observed. It has also become clear that electrical insulation may be impaired in some cases.

この発明の目的は、このような従来技術の欠点を解消し
、架橋難燃性絶縁体の耐熱性および絶縁性を大幅に向上
させることにある。
The purpose of the present invention is to eliminate the drawbacks of the prior art and to significantly improve the heat resistance and insulation properties of crosslinked flame-retardant insulators.

[課題を解決するための手段および作用]この発明では
、無機または有3機船化合物な0.5重量部〜7重量部
かつMgxRgfOH1yCO3・Z)(20(x=4
〜6.y= 12〜16、z=3〜4でRはAIまたは
CrまたはFe)で示される無機化合物2〜20重量部
含有させることにあり、必要に応じさらにエポキシ化合
物を3重量部以下で鉛化合物の1/2重量部以下の範囲
で含有させることにある。それによって耐熱性、絶縁性
を大幅に改良した放射線架橋電線を得ることができる。
[Means and effects for solving the problem] In the present invention, 0.5 parts by weight to 7 parts by weight of an inorganic or organic marine compound and MgxRgfOH1yCO3.Z) (20 (x=4
~6. y = 12 to 16, z = 3 to 4, and R is AI, Cr, or Fe), and contains 2 to 20 parts by weight of an inorganic compound, and if necessary, an epoxy compound of 3 parts by weight or less, and a lead compound. It is to be contained in a range of 1/2 part by weight or less. As a result, a radiation-crosslinked electric wire with significantly improved heat resistance and insulation properties can be obtained.

[実 施 例] この発明に用いる無機または有機鉛化合物としては、酸
化鉛、四三酸化鉛、三塩基性硫酸鉛、二塩基性亜りん酸
鉛、二塩基性フクル酸鉛、三塩基性マレイン酸鉛、ケイ
酸鉛鉛白(PbO−R20・2PbC○3)、脂肪酸鉛
(例えばステアリン酸鉛、二塩基性ステアリン酸鉛、ラ
ウリン酸鉛。
[Example] Inorganic or organic lead compounds used in this invention include lead oxide, trilead tetraoxide, tribasic lead sulfate, dibasic lead phosphite, dibasic lead fucurate, and tribasic maleic acid. Acid lead, lead white silicate (PbO-R20.2PbC○3), fatty acid lead (e.g. lead stearate, dibasic lead stearate, lead laurate.

リシノール酸鉛、ナフテン酸鉛、12−ヒドロキシステ
アリン酸鉛なと)、三塩基性亜硫酸鉛、塩基性亜硫酸船
、塩基性亜硫酸亜りん鉛などを挙げることができる。そ
の添加量としては0.5〜7重量部である。これが0.
5重量部以下では絶縁抵抗が低下し、また7重量部以上
では耐熱老化特性が大きく低下する。特に放射線架橋の
場合は著しい。また、Mg、R2(OHIyCog  
・ZH20で示される無機化合物としては、例えばMg
<、eA 12(OH)+a COs  ・3.5Hz
 OあるいはMga A 12(OH)+8 COs 
 ・4H20,Mgs Cr2(OH)+s COs 
 −4H20,Mga FIB2(OH)、6CO3・
4H20などが例示される。その添加量としては2〜2
0重量部である。これが2重量部以下では耐熱性が不足
し、また、20重量部以上では難燃性5機械的強度が低
下する。これにより耐熱性電気絶縁性に優れた難燃型綿
を得ることができる。
Examples include lead ricinoleate, lead naphthenate, lead 12-hydroxystearate), tribasic lead sulfite, basic sulfite, and basic phosphorous sulfite. The amount added is 0.5 to 7 parts by weight. This is 0.
If the amount is less than 5 parts by weight, the insulation resistance will decrease, and if it is more than 7 parts by weight, the heat aging resistance will be significantly decreased. This is particularly noticeable in the case of radiation crosslinking. Also, Mg, R2(OHIyCog
- Examples of inorganic compounds represented by ZH20 include Mg
<, eA 12(OH)+a COs ・3.5Hz
O or Mga A 12(OH)+8 COs
・4H20, Mgs Cr2(OH)+s COs
-4H20, Mga FIB2(OH), 6CO3・
An example is 4H20. The amount added is 2-2
It is 0 parts by weight. If it is less than 2 parts by weight, heat resistance will be insufficient, and if it is more than 20 parts by weight, flame retardancy 5 mechanical strength will be reduced. As a result, flame-retardant cotton with excellent heat resistance and electrical insulation properties can be obtained.

さらに、エポキシ化合物を鉛化合物の1/2重量部以下
として、かつ3重量部以下添加することにより耐熱性を
向上させることができる。エポキシ化合物が3重量部以
上または鉛化合物の1/2重量部以上になると絶縁抵抗
が低下するので避けなければならない。この発明で規定
する範囲内で用いれば、電気特性の低下を抑制して耐熱
性を向上できる。エポキシ化合物としては、エポキシ化
大豆油、エポキシ化アマニ油あるいはエピコート828
などのビスフェノール型エポキシレジンを挙げることが
できる。ただし、必ずしもエポキシ化合物を加えなくて
もよい。
Furthermore, heat resistance can be improved by adding the epoxy compound at 1/2 part by weight or less of the lead compound and by adding 3 parts by weight or less. If the epoxy compound exceeds 3 parts by weight or the lead compound exceeds 1/2 part by weight, the insulation resistance will decrease and must be avoided. If used within the range prescribed in this invention, it is possible to suppress deterioration of electrical properties and improve heat resistance. Epoxy compounds include epoxidized soybean oil, epoxidized linseed oil, or Epicote 828.
Bisphenol type epoxy resins such as However, it is not always necessary to add the epoxy compound.

架橋の方法としては有機過酸化物による方法、あるいは
電離性放射線を照射する方法がある。使用される有機過
酸化物としては、ジ−ターシャリ−ブチルパーオキシド
、1.3−ビス(ターシャリ−ブチルパーオキシイソプ
ロピル)ベンゼン、ジクミルパーオキシド、1.1−ジ
−クーシャリ−ブチルパーオキシ−3,3,5−1−ク
ーメチルシクロヘキサン、a、a’−ビス(ターシャリ
−ブチルパーオキシ)−P−ジ−イソプロピルベンゼン
、25−ジ−メチル−2,5−ジ(ターシャリ−ブチル
パーオキシ)ヘキサン−3等があり、樹脂100重量部
に刻して1〜10重量部の範囲で用いられる。
Crosslinking methods include a method using an organic peroxide and a method of irradiating with ionizing radiation. Organic peroxides used include di-tert-butyl peroxide, 1,3-bis(tert-butylperoxyisopropyl)benzene, dicumyl peroxide, 1,1-di-butylperoxy- 3,3,5-1-coumethylcyclohexane, a,a'-bis(tert-butylperoxy)-P-di-isopropylbenzene, 25-di-methyl-2,5-di(tert-butylperoxy) ) Hexane-3 and the like, which are chopped into 100 parts by weight of resin and used in a range of 1 to 10 parts by weight.

架橋条件としては温度150〜220℃で加圧下、0.
5〜60分間の範囲が選ばれる。
The crosslinking conditions were at a temperature of 150 to 220°C, under pressure, and at a temperature of 0.
A range of 5 to 60 minutes is selected.

電離性放射線架橋の場合は5〜30 M r a dの
綿量を照射させることによって充分架橋が行なわれる。
In the case of crosslinking with ionizing radiation, sufficient crosslinking is carried out by irradiating with a dose of 5 to 30 M r a d.

以下、この発明を具体例によって説明する。The present invention will be explained below using specific examples.

実施例1 特に耐熱性に優れた塩素化ポリエチレン(塩素量25%
、ダウケミカル社 CPE−2552)100重量部と
Mga A 12fOH1+□CO33Ha○(協和化
学(株)  DHT−4A)10重量部、二塩基性ステ
アリン酸鉛1重量部、三塩基性硫酸鉛を4重量部、三酸
化アンチモン50重量部、トリメチロールプロパントリ
メタクリレート5重量部、酸化防止剤3重量部(イルガ
ノックス1010.1重量部、シーノックス41282
重量部)からなる組成物を、温度145°Cの加圧ニー
グーで混練した。次いで、1mmシートに170°Cの
温度でプレス成形し、電子線により15Mrad照射し
試料とした。
Example 1 Chlorinated polyethylene with particularly excellent heat resistance (25% chlorine content)
, Dow Chemical Co., Ltd. CPE-2552), 100 parts by weight of Mga A 12fOH1+□CO33Ha○ (Kyowa Chemical Co., Ltd. DHT-4A), 1 part by weight of dibasic lead stearate, and 4 parts by weight of tribasic lead sulfate. parts, antimony trioxide 50 parts by weight, trimethylolpropane trimethacrylate 5 parts by weight, antioxidant 3 parts by weight (Irganox 1010.1 parts by weight, Seenox 41282
(parts by weight) was kneaded in a pressurized kneading machine at a temperature of 145°C. Next, it was press-molded into a 1 mm sheet at a temperature of 170°C, and irradiated with an electron beam at 15 Mrad to prepare a sample.

このシートの絶縁抵抗(体積抵抗率で表示)を調べた。The insulation resistance (expressed as volume resistivity) of this sheet was investigated.

また、1.6mmφのスズメツキ銅線上に絶縁厚0.3
2mmで被覆し、電子線照射15Mradを行ない架橋
して試料とした。得られた電線絶縁体について難燃性(
UL規格 垂直難燃性)と耐熱老化特性(温度160°
Cの引張強さとの伸びの残率)を調べた。その結果、引
張強さはあまり劣化の程度を示さないのに対し伸びは著
しく、その劣化の程度を反映したので、伸び残率をもっ
て耐熱老化特性を評価した。なお、初期の伸びが200
%以下の場合は伸び残率が高くて6電線絶縁体としては
好ましくない。第1表に評価結果を示す。非常に高い耐
熱性を有している。他の特性ち良好である。
In addition, the insulation thickness is 0.3 on the tinned copper wire of 1.6 mmφ.
The sample was coated with a film of 2 mm and crosslinked by electron beam irradiation of 15 Mrad. The obtained wire insulation has flame retardancy (
UL standard vertical flame retardancy) and heat aging resistance (temperature 160°
The tensile strength and residual elongation of C were investigated. As a result, while the tensile strength did not show much of a degree of deterioration, the elongation was significant and reflected the degree of deterioration, so the heat aging resistance was evaluated based on the residual elongation. In addition, the initial growth is 200
% or less, the residual elongation rate is high and it is not preferable as a 6-wire insulator. Table 1 shows the evaluation results. It has very high heat resistance. Other properties are good.

実施例2 Mg4A1s(OHL。CO8・3H,Oを5重量部と
した以外は、上記実施例1と同様にして評価を行なった
。第1表にその評価結果を示すとおり十分な耐熱性を保
持している。
Example 2 Mg4A1s (OHL. Evaluation was performed in the same manner as in Example 1 above, except that 5 parts by weight of CO8.3H, O was used. As shown in Table 1, sufficient heat resistance was maintained. are doing.

実施例3 鉛化合物を三塩基性硫酸鉛1.5重量部だけどした以外
は、上記実施例1と同様にして評価を行なった。評価結
果は第1表に示すとおり良好な特性を示した。
Example 3 Evaluation was carried out in the same manner as in Example 1 above, except that the lead compound was 1.5 parts by weight of tribasic lead sulfate. The evaluation results showed good characteristics as shown in Table 1.

実施例4 上記実施例2にエピコート828(シェル化学社)を2
重量部添加して評価を行なった。評価結果は、第1表に
示すとおり良好な耐熱性を示している。
Example 4 Two doses of Epicoat 828 (Shell Chemical Co., Ltd.) were added to Example 2 above.
The evaluation was carried out by adding parts by weight. The evaluation results show good heat resistance as shown in Table 1.

比較例1 上記実施例1において、Mg4A1□(○H1,。Comparative example 1 In the above Example 1, Mg4A1□(○H1,.

CO3・3H20を除いた以外は全く同様にして評価を
行なった。第1表に示すとおり耐熱性が太き(低下した
Evaluation was performed in exactly the same manner except that CO3.3H20 was omitted. As shown in Table 1, the heat resistance increased (decreased).

比較例2 上記実施例1において、鉛化合物を除いた以外は上記実
施例1と同様にして評価を行なった。評価結果は、第1
表に示すとおり、体積抵抗率が大幅に低下した。
Comparative Example 2 Evaluation was carried out in the same manner as in Example 1 above, except that the lead compound was removed. The evaluation results are the first
As shown in the table, the volume resistivity decreased significantly.

比較例3 上記実施例3の組成にさらにエピコート828を8重量
部添加して同様の評価を行なったところ、第1表に示す
とおり体積抵抗率に著しい低下が認められた。また難燃
性も不良となった。
Comparative Example 3 When 8 parts by weight of Epikote 828 was further added to the composition of Example 3 and the same evaluation was conducted, a significant decrease in volume resistivity was observed as shown in Table 1. The flame retardance was also poor.

比較例4 上記実施例1でM g 4 A 1□(OH+ 12 
CO53H20を5重量部とし、三塩基性硫酸鉛を12
重量部とした以外は全く同様にして評価を行なった。そ
の評価結果は、第1表に示すとおり耐熱性が大きく低下
した。
Comparative Example 4 In Example 1 above, M g 4 A 1□(OH+ 12
5 parts by weight of CO53H20 and 12 parts by weight of tribasic lead sulfate
Evaluation was performed in exactly the same manner except that parts by weight were used. As shown in Table 1, the evaluation results showed that the heat resistance was significantly reduced.

鉛化合物は厳しい加熱老化条件においてはむしろ架橋後
の絶縁体に悪影響を及ぼすものと考えられる。
It is thought that lead compounds have an adverse effect on the crosslinked insulator under severe heating aging conditions.

この発明の樹脂組成物には、さらに充填剤9着色剤、加
工助剤、金属害防止剤などを添加することができる。
The resin composition of the present invention may further contain fillers, colorants, processing aids, metal damage inhibitors, and the like.

(以下余白) 11 [発明の効果] 以上説明したとおり、この発明によれば、極めて耐熱性
に優れた難燃性絶縁樹脂組成物を得ることができる。そ
の工業的価値は極めて大なるものである。
(The following is a blank space) 11 [Effects of the Invention] As explained above, according to the present invention, a flame-retardant insulating resin composition with extremely excellent heat resistance can be obtained. Its industrial value is extremely great.

Claims (2)

【特許請求の範囲】[Claims] (1)塩素化ポリエチレン100重量部に対して、無機
鉛化合物0.5〜7重量部および一般式Mg_xR_2
(OH)_yCO_3・zH_2O(x=4〜6、y=
12〜16、z=3〜4であり、RはAlまたはCrま
たはFe)で示される無機化合物2〜20重量部含有す
る樹脂組成物からなる成形体を架橋してなることを特徴
とする耐熱難燃性電気絶縁物。
(1) 0.5 to 7 parts by weight of an inorganic lead compound and general formula Mg_xR_2 to 100 parts by weight of chlorinated polyethylene
(OH)_yCO_3・zH_2O(x=4~6, y=
12 to 16, z = 3 to 4, and R is Al, Cr, or Fe. Flame retardant electrical insulation.
(2)塩素化ポリエチレン100重量部に対して、無機
鉛化合物0.5〜7重量部および一般式Mg_xR_2
(OH)_yCO_3・zH_2O(x=4〜6、y=
12〜16、z=3〜4であり、RはAlまたはCrま
たはFe)で示される無機化合物を2〜20重量部およ
びエポキシ化合物を前記無機鉛化合物の1/2重量部以
下の範囲で0.1〜3重量部含有する樹脂組成物からな
る成形体を架橋してなることを特徴とする耐熱難燃性電
気絶縁物。
(2) 0.5 to 7 parts by weight of an inorganic lead compound and general formula Mg_xR_2 for 100 parts by weight of chlorinated polyethylene
(OH)_yCO_3・zH_2O(x=4~6, y=
12 to 16, z = 3 to 4, R is Al, Cr, or Fe) and an epoxy compound in an amount of 1/2 part by weight or less of the inorganic lead compound. A heat-resistant, flame-retardant electrical insulator characterized by being formed by crosslinking a molded article made of a resin composition containing .1 to 3 parts by weight.
JP34028489A 1989-12-29 1989-12-29 Heat-resistant and flame-resistant electric insulator Pending JPH03203120A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP34028489A JPH03203120A (en) 1989-12-29 1989-12-29 Heat-resistant and flame-resistant electric insulator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP34028489A JPH03203120A (en) 1989-12-29 1989-12-29 Heat-resistant and flame-resistant electric insulator

Publications (1)

Publication Number Publication Date
JPH03203120A true JPH03203120A (en) 1991-09-04

Family

ID=18335469

Family Applications (1)

Application Number Title Priority Date Filing Date
JP34028489A Pending JPH03203120A (en) 1989-12-29 1989-12-29 Heat-resistant and flame-resistant electric insulator

Country Status (1)

Country Link
JP (1) JPH03203120A (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59226411A (en) * 1983-06-06 1984-12-19 日立電線株式会社 Flame resistance composition for electric insulator
JPS60118724A (en) * 1983-11-29 1985-06-26 Hitachi Cable Ltd Crosslinkable polyolefin composition

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59226411A (en) * 1983-06-06 1984-12-19 日立電線株式会社 Flame resistance composition for electric insulator
JPS60118724A (en) * 1983-11-29 1985-06-26 Hitachi Cable Ltd Crosslinkable polyolefin composition

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