JPH03196850A - High-speed continuously-mashing and rubbingly-cutting device - Google Patents

Abstract

PURPOSE:To rubbingly cut unpolished rice into a pasty shape by rubbingly cut the material to be mashed by both the oblique mashing groove of a fixed disk and the oblique mashing groove of a turnable disk and reducing the gap of the rubbing-cutting parts in the tips of the mashing grooves of both disks at the lower limit and high-speedily rotating the turnable disk. CONSTITUTION:Both a fixed disk A and a turnable disk C are oppositely provided while keeping an interval by engaging an S-shaped board D with an engaging circular hole F provided to the central part of a board face. Further, the disk C is high-speedily rotated by a motor 8 and also the material to be mashed and rubbingly cut such as unpolished rice is force-introduced into the above-mentioned interval via a guide hole A from a hose 9. Furthermore, while the force-introduced material to be mashed and rubbingly cut is pushed to the circumferential direction by rotation of the S-shaped board D, the material to be mashed is mashed by the oblique mashing groove 1 of the disk A and the oblique mashing groove 1' of the disk C. The gap of the rubbingly-cutting parts in the tips of the mashing grooves of both disks is reduced at the lower limit and the disk C is high-speedily rotated. Thereby the material to be mashed is rubbingly cut by the rubbingly-cutting parts in the tips of the oblique faces of the mashing grooves and discharged to the outside by the centrifugal force while keeping the mashing grooves as the guide grooves.

Description

[Detailed Description of the Invention] <Industrial Application Field> The present invention is applicable to brown rice, germ, eel, dried prunes, dried grapes,
The present invention relates to a high-speed continuous grinding-cutting method and a high-speed continuous grinding-cutting device in which seaweed or the like is ground into a paste I-like state and crushed at high speed, and then cut.

<Prior art> In the past, the disadvantages were that brown rice was not polished, was nutritionally perfect, had problems with fire absorption, and was difficult to eat. Additionally, shrimp was traditionally processed using a chopper (min.
However, the shrimp skin was too small to be crushed. Furthermore, since the skins of dried prunes cannot be crushed, both dried prunes and raisins are sold as they are without any processing.

(Problems to be Solved by the Invention) The present invention attempts to solve the above-mentioned problems, and also relates to a high-speed continuous grinding and grinding method and a high-speed continuous grinding and grinding device that can be used for other purposes. The skin of brown rice, raw shrimp, dried prunes, dried grapes, seaweed, etc. are made into finely-grained processed foods that are easy to eat by using a high-speed continuous sliding crushing and cutting method and a high-speed continuous sliding crushing and cutting device.

To explain this with a specific example, (1) The outer skin of △ rice is heated in a pressure cooker and crushed to produce a paste-like brown rice that is easy to eat.

(2) When the shrimp is chopped by a chopper (minced) and goes into a battered product, it becomes clumped and strained and has a bad texture.The high-speed continuous grinding and grinding method and high-speed continuous grinding and grinding device make the processed food finer and easier to eat. .

(3) Dried bruins and dried grapes are sold as they are, but they are made into a high-viscosity base 1 using a high-speed continuous grinding method and a high-speed continuous grinding-cutting device, and are used to make Bruno's cake and Bruno's bread. Used as an ingredient in processed foods.

(4) After heating and seasoning raw seaweed such as seaweed seaweed, raw kombu, and hijiki, it is made into a paste-like processed food of tsukudani using a high-speed continuous crushing method and a high-speed continuous crushing and crushing device. do.

(5) It is possible to convert fruits, vegetables, etc. into drinking water such as juice and green juice using a high-speed continuous crushing method and a high-speed continuous crushing and crushing device.

<Means for Solving the Problems> For this reason, the high-speed continuous sliding, crushing, and cutting method of the present invention includes a circular fitting hole provided at the center of the board surface, and a circular fitting hole provided at the periphery of the circular fitting hole. a guide hole provided at the starting end of the guide part, a guiding slope extending in the circumferential direction from the guiding part, and a groove formed at an appropriate angle in the circumferential direction from the guiding slope. A fixed disc with an extended sliding cutter that can change depth, a fixed disc with a sliding part at its tip, and a protruding part in the center of the disc that fits into the circular fitting hole of the fixed disc. S-shaped plate and
a rotary disk having a sliding groove extending in the circumferential direction from the periphery of the S-shaped plate at an appropriate angle and having a change in groove depth, and a sliding groove at the tip thereof; The S-shaped plate is fitted into the fitting circular hole, and the fixed disk and the rotary disk are opposed to each other with a gap maintained between them, and a motor for rotating the rotary disk at high speed and a shrimp or the like from the guide hole are installed. A hose that press-fits the material to be rubbed and crushed, such as brown rice, into the above-mentioned interval, and a fixed disk that presses the material to be rubbed and cleaned by rotation of the S-shaped plate while pushing it in the circumferential direction while sliding and crushing the fixed disk at an angle. The object to be crushed is crushed by the groove and the slanted crushing groove of the rotating disk, and the rotating disk is rotated at high speed by minimizing the gap between the sliding parts at the tips of the crushing grooves of both disks. By doing so, the object to be crushed is crushed by the sliding portion at the tip of the inclined surface of the crushing groove, and the object is discharged to the outside by centrifugal force using the crushing groove as a guide groove.

<Function> The above-described high-speed continuous grinding, crushing and cutting method and high-speed continuous grinding and cutting apparatus of the present invention are suitable for grinding and crushing solid materials such as brown rice, germ, shrimp, dried plums, dried grapes, and seaweed. If it is press-fitted through the guide hole of the fixed disk, the rotary disk is rotating at high speed, so the rotation of the S-shaped plate will force the object to be rubbed and crushed against the guide part of the fixed disk and the guiding slope. be moved to. At the same time, it is crushed by the sliding action of the rotary disk and further pushed out in the circumferential direction. At this time, the object to be rubbed and crushed is crushed by the action of the sliding part of the crushing groove of the fixed disk and the sliding part of the crushing groove of the rotating disk, and by the centrifugal force, the crushing groove is used as a guide groove. It is released outside in a short period of time.

Therefore, the angle of inclination of the groove, the depth of the groove, and the distance from the center of the circle of both disks are It can be said that it is necessary to select the angle.

To explain this point, there are two types of abrasion grooves: one in which the depth of the abrasion groove is shallower on the outer periphery and deeper on the inner periphery, and the other one in which the depth of the abrasion groove is the same on both the outer and inner peripheries. The angle of the suribusuko is selected separately from the center line of the disk to the front and rear of the rotation direction. For example, if you assemble two pieces of sliding grooves, one with a 10 degree rearward angle and the other with a 10 degree front groove, the angle will be 10 degrees with respect to the same direction.

In this way, the direction of the blades of the rotating disc and the fixed disc can be determined by having the blades in the same direction when the device is assembled, or by having them intersect in an X shape to crush or cut the food. There is a way to do it.

Therefore, whether the angle of the grinding grooves of the two combined disks is closer to the front or back in the rotational direction from the center line of the disks depends on the grinding food, but it also depends on the amount of water contained in the food. It can be said that there are.

In addition, whether or not the crushed food is easily released outside the disk by the centrifugal force of the rotating disk is determined by the type of the sliding part, the angle of inclination of the sliding crusher,
This is because it often depends on the depth of the crushing groove and the angle from the center of the disk. Furthermore, the number of rotations of the rotary disk also has an important meaning.

<Examples> Examples of the present invention will be described below with reference to the drawings.
Figures 1 to 3 show specific examples of a high-speed continuous grinding, crushing, and cutting method and a high-speed continuous sliding, crushing, and cutting device as embodiments of the present invention.
FIG. 1 is a side view of an apparatus for performing the high-speed continuous sliding, crushing, and cutting method, FIG. 2 is a front view of its fixed disk, and FIG. 3 is its rotating disk. The high-speed continuous sliding and crushing method as an embodiment of the present invention includes a circular fitting hole F provided at the center of the board surface, and a guide portion 4' provided on the periphery of the circular fitting hole F. , a guide hole 4 provided at the starting end of the guide part 4', a guiding inclined surface 11 extending in the circumferential direction from the guiding part 4', and a suitable guide hole 4 extending in the circumferential direction from the guiding inclined surface 11. A fixed disk A having an extended sliding groove 1 with a change in angle and depth of the groove, and a sliding cut portion e at the tip thereof, and a fitting of the fixed disk A in the center of the disk surface. A protruding S-shaped plate that fits into a circular hole F, and a sliding plate 1 extending from the periphery of the S-shaped plate with appropriate angles and changes in groove depth in the circumferential direction. and a rotary disk C having a sliding portion e at its tip, and the S-shaped plate is fitted into the fitting circular hole F to maintain a distance between the fixed disk A and the rotary disk C. a motor 8 which is arranged opposite to each other and rotates the rotary disk C at high speed, and a hose which presses the crushed material such as shrimp or brown rice into the space from the guide hole 4;
The rotation of the S-shaped plate pushes the pressed-in crushed material to be crushed in the circumferential direction, while the fixed disk A tilts and crushes 7I.
11 and the slanted crushing groove 1 of the rotating disc C to crush the object to be crushed, and rotate while minimizing the gap between the sliding part e at the tip of the crushing groove 1 of both circular blocks. By rotating the disk C at high speed, the object to be crushed is crushed by the sliding part e at the tip of the inclined surface of the crushing groove 1, and the crushing groove 1 is used as a guide groove to release the object to the outside by centrifugal force. It is equipped with Diameter of rotating plate C: 30
The diameter of fixed disk A is larger than cm, which is 30 cm+
Q: Since the width is 5mm, the gap between arc-shaped adjustment plate 5 and fixed disk A is 0.25mm, which is half of 0.5mm, so it is 1f! No rubbing fever occurs. There are three types of crushing grooves: normal triangular A, shallow triangular opening on the outer periphery, and wide triangular C. Choose from three shapes. In addition, by adjusting the flow of the material to be rubbed and crushed by various combinations of the three types of groove shapes, the material to be rubbed and crushed can be made into small pieces, making maximum use of the material to be rubbed and crushed. You can.

Then, as shown in Fig. 1, a mounting box 2 for the fixed disc A, which forms a crushing groove 1 on the board surface, is fixed with the support frames 3 on both sides of the body B, and the fixed disc A is moved in and out of the box 2. It is supported with bolt 6 as shown. The fixed disk A is equipped with a guide hole 4 in the center of the disk surface from the back side for introducing the material to be rubbed and crushed, and an arc-shaped adjustment plate 5 is attached to the upper periphery of the fixed disk A using bolts 6'. The fixing disk A is detachably fixed, and a crushing groove 1 is formed on the disk surface, so that the crushed material passing through the crushing groove 1 is quickly discharged to the outer periphery by centrifugal force.

<Effects of the Invention> As explained above, the present invention crushes the object to be crushed by the inclined crushing groove 1 of the fixed disk A and the inclined crushing groove 1 of the rotary disk C, and Face the surfaces A and C on which the crushing grooves 1 are installed, leave a minimum gap, and rotate the rotary disk C at high speed to grind the tip of the crushing groove 1 without tilting the object to be crushed. By grinding in the section, strained lees of brown rice, germ, raw shrimp, dried blue beans, dried grapes, seaweed, fruits, vegetables, etc., and fish meat, etc.
Waste materials such as white rice bran and okara can also be reused to make processed foods in the form of pace I. In addition, it has become possible to supply other foods with the base 1 to 100%.

In addition, to explain the operation of the embodiment of the present invention, the diameter 30c
300 grinding grooves 1 on each fixed disk A and rotating disk C of m.
The gap between fixed disk A and rotating disk C should be at least 0.
．． Adjust it to 0.01 mm to 0.02 mm, and turn the rotary disk C once until the sliding groove 1 and the sliding portion e of 300×300=90,000 are close to each other. Also, the number of revolutions per minute of the rotating disk C is 800 to 2,400, but as an example in this case, when the number of revolutions per minute is 2□400, it rotates 400 times per second, so one second 3.6 million sliding grooves 1 and sliding portions e cross each other. Also, the diameter is 30 cm
The peripheral speed of rotating disk C of m is 30cm x 3.14 = 94c
Since it rotates 400 times per second with a circumference of m, 1 of the rotating disk C
The circumferential speed per second is 0.94ITI x 40 = 37 m
become. Depending on the number of times the sliding groove 1 and the sliding part e pass each other and the speed of the rotating disk (the circumferential speed of the sliding groove 1 and the sliding part e),
The skin of brown rice, the skin of raw eel, the skin of dried prunes, etc. can be made into a very small paste and used as ingredients for processed foods and processed foods. Also, when the sliding portion e at the tip of the sliding groove 1 of both discs A and 0 is worn out, the efficiency of sliding can be improved by polishing the entire upper surface of the disc from time to time.

Furthermore, in order to prevent the heat from rising even when grinding brown rice, raw eel, dried prunes, etc., the inclination angle of the grinding groove 1 of the rotating disk C1 and the fixed disk A, the depth of the grinding groove 1, etc. , the angle from the center of the disk, and the number of rotations of the rotating disk C. Moreover, when it is cut, it enters the grinding groove 1, and due to the centrifugal force, it is ejected to the outside using the grinding groove 1 of the fixed disk A as a guide groove, so the quality is reduced or less, before and after grinding. However, the nutritional value will not change, the color will be shiny, and the vitamins will not change.
Even after rinsing fibrous vegetables, they should be treated with care, as they have a calming effect on the intestines and are less likely to scatter. In addition, the material to be rubbed and crushed does not become clogged.

Below, we will explain a specific example of processing using the device of this patent application: ■ How to use brown rice and germ (a) How to make brown rice paste-like porridge Wash the brown rice in water one hour before cooking and drain it in a colander. Drain. Place 3 cups of brown rice and 6-12 cups of water in a pressure cooker and heat on low heat for 60 minutes. After that, let it steam naturally for 15 minutes, and after making sure that the pressure has completely released, remove the brown rice from the pot, let it cool, and crush it. If the viscosity is too strong, you may add 1 to 2 cups of water and stir well to make the brown rice flow smoothly when grinding and grinding.

Book Brown rice 1 as an example of how to make brown rice porridge
Heat 2-4 cups of water per cup in a pressure cooker. In order to maintain the balance (ratio) of brown rice and water in the pressure cooker, do not allow hot water to escape even when the rice is boiling.

When the viscosity of the heated brown rice is high, it will put too much load on the motor, so it is important to adjust the viscosity to the appropriate level according to the food being crushed. Insert and adjust. When the heated brown rice has low moisture and does not have the proper viscosity, the shape of the sliding part of the rotating disk and fixed disk, the angle of inclination of the crushing groove, the depth of the cleaning groove, the angle from the center of the disk, When the rotation speed of the rotating disk is not appropriate, the temperature of the crushed brown rice rises. However, when the conditions (adjustment) are appropriate, the temperature rise rate is low, and when it is optimal, it emits a pleasant odor (rice smell).

Compared to polished rice, which has the bran and germ removed, brown rice is rich in nutrients such as vitamin B and 82, or the hard skin of brown rice hinders the action of digestive juices, making digestion difficult. However, 1. By heating brown rice in a pressure cooker and crushing it,
The epidermis of brown rice becomes bast-like, making it easier to digest.

* When brown rice is used as a base, the unique color of brown rice,
Smells, textures, etc. come out. To solve these problems, use spinach, carrots, etc. for color. In terms of smell, it softens the smell of tea, matcha, perilla, mugwort, coffee, curry, etc.

In the mouth, it is rice porridge, greens, honey and sen.
Sake lees etc. are mixed into brown rice paste-like porridge to give it a nice texture. In addition, as mentioned above, nutritious brown rice paste)
You can also season the porridge to your liking.

* Examples of seasonings for brown rice porridge of your choice: (a) salty (b) brown rice porridge with honey and lemon, sutachi (c) brown rice porridge with plum, shin, tea, matcha, mugwort (d) Brown rice porridge and rice porridge (E) Brown rice porridge and miso soup, sake lees, hemp greens, consommé flavor (various extracts) (E) Brown rice porridge and coffee, cocoa, curry (I) Brown rice porridge and celery *Brown rice The same can be said for other products (regarding processing methods) (a) Do not mix as much air as possible with the product to be sukiri-zukiri (b) Do not mix air with the product to be sukiri-zukiri at the same time. (c) The horizontal vibration of the side of the rotating disk should be within 2/100mn1 (d) The rotation speed of the rotating disk should be 800 to 2,400 rpm (b) How to make rice and porridge by mixing brown rice and polished rice *Brown rice and Mixed rice: Put 3 cups of polished rice, 1.5-4 cups of water, and 2 cups of brown rice porridge into a pressure cooker, heat over low heat for 30-60 minutes, then let it cool naturally and steam for 15 minutes.

*Mixed brown rice and polished rice When the polished white rice porridge is ready, mix the brown rice porridge in the desired amount. Suitable for sick people.

(C) Separation method of brown rice paste-like water * 100 parts of brown rice paste-like water to 20 parts alcohol
Mix ~40% well and allow the sediment to settle and separate the water.

(('') How to use the germ * Mix 3 cups of the germ and 4-6 cups of water, leave it in the dark for 2-5 hours, put it in a pressure cooker, cover it with a lid, and bring it to a boil over high heat without stirring. Cover with a lid, reduce the heat to low, and allow to cool naturally after 20 to 40 minutes.Then, use a high-speed continuous cutting device to form a base I shape.

* Before heating white rice or white porridge, add the desired amount of germ paste, mix and heat.

■Processing method of shrimp paste and processed food (1-) Processing method of shrimp paste* The temperature of shrimp with the head removed is raised using a high-speed continuous scraping device.It depends on how small the shrimp skin is made. You can make shrimp paste with a fine texture and a pleasant texture.

(b) Processed food made from shrimp paste * There are many ways to use shrimp paste, and there are two methods: freezing it with powder and seasonings, and freezing it as is. Mix pickled fish meat, powder, and pickled shrimp to make paste products, fish sausages, etc.

Mix pickled fish, powder, egg, leavening agent, and seasoning to make senhei. Mix shrimp paste into croquettes, shumai, etc. In addition, it has many uses such as I. lessing, seasoning, and side dishes.

■High-viscosity food processing methods and reuse of high-viscosity waste foods.

* A reuse processing method for strained fish lees, brown rice germ, bran, okara, etc. Small fish, frozen food processing, dried prunes, dried grapes, miso, sake lees, seaweed, fruits, vegetables, etc. are crushed and cut into Pace I (high viscosity), juice, and green juice.

*Examples include dried prunes, dried fruit cakes, bread, confectionery such as kutsky, sake lees, miso, side dishes containing moromi and shrimp paste, seasonings, dressings, okara bread, tango, etc. filler material.

* As an example of okara, 12 cups of okara (950
g) When heating 3-6 cups of water in a pressure cooker, simmer on low heat for 20-40 minutes from the beginning. After that, the invitation will be printed.

■Processed food made by cutting seaweed into paste-like shapes Raw seaweed, raw kelp, hijiki, and other seaweeds are heated and seasoned, and then boiled into tsukudani (dried into paste-like pieces).

■Make fruits and vegetables into drinking water such as juice or green juice.

[Brief explanation of drawings]

Figures 1 to 6 are embodiments of the present invention, and show the configuration of a high-speed continuous invitation-sliding device. Figure 1 is a side view of the high-speed continuous invitation-sliding device, and Figure 2 is its fixing. Front view of the disc,
FIG. 3A is a front view of the rotary disk of the first embodiment, B is a front view of the rotating disk of the second embodiment, FIG. A cross-sectional view of the sliding groove according to FIG.
The figure shows an explanation table of invitation grooves.

Claims (1)

[Claims] A circular fitting hole provided at the center of the board surface, a guide portion provided at the periphery of the circular fitting hole, a guide hole provided at the starting end of the guide portion, and a guiding slope extending in the direction, a sliding groove extending in the circumferential direction from the guiding slope with an appropriate angle and a change in groove depth, and a sliding portion at the tip thereof. a fixed disc having a protruding S-shaped plate in the center of the disc surface that fits into the fitting circular hole of the fixed disc, an appropriate angle in the circumferential direction from the periphery of the S-shaped plate, and a groove depth. A rotary disk is provided with an extended sliding groove and a sliding cut portion at the tip thereof, and the S-shaped plate is fitted into the fitting circular hole to form the fixed disk. A motor for rotating the rotary disk at high speed while maintaining a distance from the rotary disk; and a hose for press-fitting the cut material to be crushed, such as shrimp or brown rice, into the distance from the guide hole; The rotation of the S-shaped plate forces the press-fitted object to be rubbed and crushed in the circumferential direction, and the object to be rubbed and crushed is crushed by the inclined crushing groove of the fixed disk and the inclined crushing groove of the rotating disk. By rotating the rotary disk at high speed while minimizing the gap between the sliding portions at the tips of the crushing grooves of both disks, the object to be crushed can be crushed by sliding the material into the sliding portions at the tips of the inclined surfaces of the crushing grooves. A high-speed continuous sliding and crushing device that uses the crushing grooves as guide grooves to release the material to the outside using centrifugal force.