JPH0319659Y2 - - Google Patents
Info
- Publication number
- JPH0319659Y2 JPH0319659Y2 JP7847786U JP7847786U JPH0319659Y2 JP H0319659 Y2 JPH0319659 Y2 JP H0319659Y2 JP 7847786 U JP7847786 U JP 7847786U JP 7847786 U JP7847786 U JP 7847786U JP H0319659 Y2 JPH0319659 Y2 JP H0319659Y2
- Authority
- JP
- Japan
- Prior art keywords
- flask
- head
- valve
- recess
- compressed air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000002788 crimping Methods 0.000 claims description 7
- 238000009423 ventilation Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000004576 sand Substances 0.000 description 11
- 238000010115 full-mold casting Methods 0.000 description 6
- 238000005266 casting Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Landscapes
- Magnetically Actuated Valves (AREA)
Description
【考案の詳細な説明】
(産業用の利用分野)
本考案はフルモールド鋳造あるいは減圧鋳型鋳
造等に使用する鋳枠のチエツク弁を開くバルブ装
置に関する。[Detailed Description of the Invention] (Field of Industrial Use) The present invention relates to a valve device for opening a check valve of a flask used in full mold casting, vacuum mold casting, or the like.
(従来の技術)
例えばフルモールド鋳造法により鋳造を行うに
は、箱形の鋳枠内に乾燥砂を投入し、鋳枠の底部
から圧縮空気を供給して乾燥砂を浮遊状態にし、
この状態で消失模型を乾燥砂の中へセツトし、圧
縮空気の供給を停止した後鋳枠内を減圧して乾燥
砂を吸引減圧固化状態にし注湯を行う方法がなさ
れている。このようなフルモールド鋳造では、特
公昭51−25402号公報に開示されているように鋳
枠内に圧縮空気を供給したり、吸引減圧するため
の配管を鋳枠に常時連通接続させた状態の装置を
使用するのが一般的である。(Prior art) For example, to perform casting using the full mold casting method, dry sand is put into a box-shaped casting flask, and compressed air is supplied from the bottom of the flask to make the dry sand suspended.
In this state, the vanishing model is set in dry sand, and after stopping the supply of compressed air, the pressure inside the flask is reduced to suck the dry sand into a solidified state under reduced pressure, and then pouring molten metal. In this type of full mold casting, as disclosed in Japanese Patent Publication No. 51-25402, piping for supplying compressed air into the flask and for suctioning and depressurizing the flask is constantly connected to the flask. It is common to use equipment.
しかし上記のような公知の装置は鋳枠と配管が
常に接続されているため、鋳枠の取扱いが非常に
厄介であると共に多数の鋳枠を使用する場合には
配管設備が極めて複雑になる等の問題があつた。 However, in the above-mentioned known apparatus, the flask and piping are always connected, which makes handling the flask extremely troublesome, and when a large number of flasks are used, the piping equipment becomes extremely complicated. There was a problem.
(考案の目的)
本考案は上記の問題を解決する目的のもとにな
されたものであつて圧縮空気の供給および吸引減
圧作用に関係なく鋳枠との連通を成し得るバルブ
装置を提供するものである。(Purpose of the invention) The present invention was made with the aim of solving the above-mentioned problems, and provides a valve device that can communicate with the flask regardless of the supply of compressed air and the suction depressurization action. It is something.
(考案の構成)
以下本考案の構成を図示例に基づいて詳細に説
明する。1は、図示されないローラコンベア上に
移動可能に載置されたフルモールド鋳造用の鋳枠
でこの鋳枠1は全体形状を断面凹形状の箱形と
し、内側底板には、空気のみを通過させる程度の
小さな細孔2が上下に貫通して穿設されている。(Structure of the invention) The structure of the invention will be described in detail below based on illustrated examples. Reference numeral 1 denotes a flask for full mold casting that is movably placed on a roller conveyor (not shown).The flask 1 has a box-like overall shape with a concave cross section, and has an inner bottom plate that allows only air to pass through. Small pores 2 are bored vertically and vertically.
さらに該鋳枠1の外側板には通気開口3が設け
られていて、該通気開口3の外側面には弁座4が
取付けられている。5は、弁座4の外側面に形成
された大径な凹部で、該凹部5の底部には中央部
に所定巾のリム部6を挟んで対向する二個の弁口
7,7が形成されている。 Furthermore, a ventilation opening 3 is provided in the outer plate of the flask 1, and a valve seat 4 is attached to the outer surface of the ventilation opening 3. Reference numeral 5 denotes a large diameter recess formed on the outer surface of the valve seat 4, and two valve ports 7, 7 are formed at the bottom of the recess 5, facing each other with a rim portion 6 of a predetermined width in between. has been done.
8は、ゴムあるいは合成樹脂等の弾性部材から
なる円形の弁体で、この弁体8の中央部には背面
を溝状に陥没させることによつてリム部6と対向
する薄肉部が形成されており、この薄肉部が座金
およびカラーを介してリム部6にねじ9で固着さ
れている。そして弁体8は外径が凹部5よりも若
干小径でその内面側が凹部5の底部と密着可能に
成形されていると共に背面部の薄肉部を除く部位
には鉄板等の磁性体10,10が焼付貼着されて
いて、全体としてチエツク弁を構成している。1
1は、図示されないローラコンベヤに沿つて鋳枠
1の1側面と対向するように配置された固定台1
2に固着されたエアーシリンダであつて、そのピ
ストンロツド13の先端には取付板14を介して
断面コ字形の横凹部15を構成した圧着ヘツド1
6が取付けられている。該圧着ヘツド16の底部
には、電磁マグネツト17が埋設されていて、該
電磁マグネツト17には断面U字形状をしたチエ
ツク弁磁着ヘツド18がその両先端を前記磁性体
10,10に対向するようにして横凹部15内に
位置して横向きに固着されている。 Reference numeral 8 denotes a circular valve body made of an elastic member such as rubber or synthetic resin, and a thin wall portion facing the rim portion 6 is formed in the center of the valve body 8 by recessing the back surface in the shape of a groove. This thin wall portion is fixed to the rim portion 6 with a screw 9 via a washer and a collar. The valve body 8 has an outer diameter slightly smaller than that of the recess 5, and its inner surface is molded so that it can come into close contact with the bottom of the recess 5, and magnetic bodies 10, such as iron plates, are formed on the parts other than the thin wall part on the back surface. It is baked and pasted to form a check valve as a whole. 1
Reference numeral 1 denotes a fixed stand 1 arranged so as to face one side of the flask 1 along a roller conveyor (not shown).
The crimp head 1 is an air cylinder fixed to the crimping head 2, and the piston rod 13 has a horizontal recess 15 with a U-shaped cross section at the tip of the piston rod 13 via a mounting plate 14.
6 is installed. An electromagnet 17 is buried in the bottom of the crimping head 16, and a check valve magnetic head 18 having a U-shaped cross section is located in the electromagnet 17, with both ends facing the magnetic bodies 10, 10. In this way, it is located within the horizontal recess 15 and fixed horizontally.
さらに前記圧着ヘツド16の側壁には横凹部1
5の内外に貫通する通気孔19が穿設されてい
て、該通気孔19はゴムホース20、切替弁21
を介して圧縮空気供給源22及び減圧装置23に
切替可能に連通されている。 Furthermore, a horizontal recess 1 is formed on the side wall of the crimp head 16.
A ventilation hole 19 penetrating the inside and outside of 5 is bored, and the ventilation hole 19 is connected to a rubber hose 20 and a switching valve 21.
It is switchably connected to a compressed air supply source 22 and a pressure reducing device 23 via.
尚図中、24はシール体、25は乾燥砂であ
る。 In the figure, 24 is a sealing body, and 25 is dry sand.
(考案の作用)
このように構成された本実施例の作用について
説明する。乾燥砂25を投入した鋳枠1が図示さ
れないローラコンベヤによりバルブ装置が待機し
ている位置まで移動されて第1図の状態にして停
止する。次いでエヤーシリンダ11が作動して圧
着ヘツド16のシール体24を弁座4の外側面に
圧接させると共に電磁マグネツト17に通電す
る。これにより磁性体10,10が磁気ヘツド1
8の磁力作用を受けて弁体8と共に第2図のよう
に弁口7,7を開放する方向に作動し、吸着ヘツ
ド18の先端に磁着固定され第2図の状態にな
る。(Operation of the invention) The operation of this embodiment configured as described above will be explained. The flask 1 charged with dry sand 25 is moved by a roller conveyor (not shown) to a position where the valve device is on standby, and is stopped in the state shown in FIG. 1. Next, the air cylinder 11 is operated to press the seal body 24 of the crimping head 16 against the outer surface of the valve seat 4, and the electromagnet 17 is energized. As a result, the magnetic bodies 10, 10 are attached to the magnetic head 1.
Under the magnetic force of the valve element 8, the valve body 8 operates in the direction of opening the valve ports 7, 7 as shown in FIG. 2, and is magnetically fixed to the tip of the suction head 18, resulting in the state shown in FIG.
この状態で切替弁21を切替え、圧着ヘツド1
6と圧縮空気供給源22とを連通する。これによ
り圧縮空気が通気孔19、弁口7及び細孔2を通
つて噴出され乾燥砂25を浮遊状態にする。この
状態で図示されない消失模型を乾燥砂の中にセツ
トし、圧縮空気の供給を停止する。 In this state, switch the switching valve 21 and press the crimping head 1.
6 and a compressed air supply source 22 are communicated with each other. As a result, compressed air is blown out through the vent hole 19, the valve port 7, and the pore 2, causing the dry sand 25 to become suspended. In this state, the disappearing model (not shown) is set in dry sand, and the supply of compressed air is stopped.
次に切替弁21を切替えて圧着ヘツト16と減
圧装置23とを連通させると共に乾燥砂25の上
面に合成樹脂製のフイルムをかぶせる。これによ
り乾燥砂25は減圧作用を受け、フイルムを介し
て外圧が加えられ固形化状態にされて消失模型を
しつかりと保持する。 Next, the switching valve 21 is switched to connect the pressure bonding head 16 and the pressure reducing device 23, and the top surface of the dry sand 25 is covered with a synthetic resin film. As a result, the dry sand 25 is subjected to a depressurizing action, and external pressure is applied through the film to solidify the dry sand 25 and firmly hold the disappearing model.
次に溶湯を前記消失模型の湯口部へ注湯しフル
モールド鋳造を行い、溶湯が凝固するまでこの状
態を維持する。 Next, the molten metal is poured into the sprue of the disappearing model to perform full mold casting, and this state is maintained until the molten metal solidifies.
次に電磁マグネツト17の通電を遮断すると共
にシリンダ11を逆作動させ、圧着ヘツド16及
び弁体8を第1図の状態に復帰させる。ついで鋳
造済の鋳枠1を除去し、別の未注湯鋳枠1をバル
ブ装置の待機位置に移動させ前記の作動をくりか
えすのである。 Next, the electromagnet 17 is de-energized and the cylinder 11 is operated in reverse to return the crimp head 16 and valve body 8 to the state shown in FIG. Next, the cast flask 1 is removed, another unfilled flask 1 is moved to the standby position of the valve device, and the above operation is repeated.
なお上記実施例では、フルモールド鋳造用の鋳
枠に対して適用する例を示したが、減圧鋳型鋳造
(Vプロセス)用の鋳枠にも適用できるものであ
る。 In the above embodiment, an example was shown in which the present invention is applied to a flask for full mold casting, but it can also be applied to a flask for vacuum mold casting (V process).
(考案の効果)
本考案は上記の如くチエツク弁の弁体を電磁マ
グネツトにより開放させて圧縮空気の供給と減圧
作用を行わせ得る構成したから、鋳枠と配管とを
常に連通させておく必要がなくなるため、鋳枠の
取扱いが容易になると共に配管設備も大巾に簡易
化できる等すぐれた効果を奏する。(Effects of the invention) As described above, the present invention is constructed so that the valve body of the check valve can be opened by an electromagnetic magnet to supply compressed air and reduce pressure, so it is necessary to keep the flask and piping in communication at all times. This eliminates the need for casting flasks, making it easier to handle the flask and greatly simplifying the piping equipment.
図は本考案の実施例を示すものにして、第1図
は一部切欠き正面図、第2図は作動状態を示す要
部の拡大断面図である。
15……横凹部、16……圧着ヘツド、17…
…電磁マグネツト、18……チエツク弁磁着ヘツ
ド、19……通気孔、21……切替弁、22……
圧縮空気供給源、23……減圧装置。
The drawings show an embodiment of the present invention; FIG. 1 is a partially cutaway front view, and FIG. 2 is an enlarged sectional view of the main parts showing the operating state. 15... Horizontal recess, 16... Crimping head, 17...
...Electromagnetic magnet, 18...Check valve magnetic head, 19...Vent hole, 21...Switching valve, 22...
Compressed air supply source, 23...pressure reducing device.
Claims (1)
16を往復移動可能に設けると共に該圧着ヘツド
16の横凹部15の底部に電磁マグネツト17を
埋設し、該電磁マグネツト17にチエツク弁磁着
ヘツド18を前記横凹部15内に位置して横向き
に固着し、前記圧着ヘツド16の側壁に横凹部1
5内外に貫通する通気孔19を設け、該通気孔1
9を切替弁21を介して圧縮空気供給源22およ
び減圧装置23に切替可能に連続通過したことを
特徴とするバルブ装置。 A crimping head 16 having a horizontal recess 15 having a U-shaped cross section is provided so as to be movable back and forth, and an electromagnetic magnet 17 is embedded in the bottom of the lateral recess 15 of the crimping head 16. A check valve magnetic head 18 is attached to the electromagnetic magnet 17. It is located in the horizontal recess 15 and fixed horizontally, and the horizontal recess 1 is formed on the side wall of the crimp head 16.
A ventilation hole 19 penetrating the inside and outside of 5 is provided, and the ventilation hole 1
9 is continuously passed through a compressed air supply source 22 and a pressure reducing device 23 via a switching valve 21 in a switchable manner.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7847786U JPH0319659Y2 (en) | 1986-05-24 | 1986-05-24 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7847786U JPH0319659Y2 (en) | 1986-05-24 | 1986-05-24 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS62190182U JPS62190182U (en) | 1987-12-03 |
JPH0319659Y2 true JPH0319659Y2 (en) | 1991-04-25 |
Family
ID=30927458
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7847786U Expired JPH0319659Y2 (en) | 1986-05-24 | 1986-05-24 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0319659Y2 (en) |
-
1986
- 1986-05-24 JP JP7847786U patent/JPH0319659Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS62190182U (en) | 1987-12-03 |
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