JPH03184610A - Flaw eliminating method for rolling roll - Google Patents
Flaw eliminating method for rolling rollInfo
- Publication number
- JPH03184610A JPH03184610A JP32153989A JP32153989A JPH03184610A JP H03184610 A JPH03184610 A JP H03184610A JP 32153989 A JP32153989 A JP 32153989A JP 32153989 A JP32153989 A JP 32153989A JP H03184610 A JPH03184610 A JP H03184610A
- Authority
- JP
- Japan
- Prior art keywords
- roll
- grinding
- flaw
- rolling
- strip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005096 rolling process Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims description 18
- 238000005097 cold rolling Methods 0.000 claims abstract description 9
- 230000007547 defect Effects 0.000 claims description 9
- 230000035939 shock Effects 0.000 abstract description 3
- 230000002093 peripheral effect Effects 0.000 abstract description 2
- 238000005452 bending Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000001364 causal effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000012976 tarts Nutrition 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B28/00—Maintaining rolls or rolling equipment in effective condition
- B21B28/02—Maintaining rolls in effective condition, e.g. reconditioning
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野コ
本発明は鉄鋼材料等のストリップを製造する冷間圧延機
のバックアップロールや中間ロール等、ワークロール以
外のロールに生じたタラツクなどの疵を、局部研削によ
り除去する方法に関するものである。[Detailed Description of the Invention] [Industrial Field of Application] The present invention is a method for removing defects such as tart that occur on rolls other than work rolls, such as backup rolls and intermediate rolls of cold rolling mills that manufacture strips of steel materials. , relates to a method of removing by local grinding.
[従来の技術]
鉄鋼材料等の冷間圧延ストリップに、腰折れと呼ばれる
表面疵が生じることがある。この疵は圧延方向と直角に
全板幅に亘って発生し、その原因の一つとしてストリッ
プの先端をリールドラムの溝に差し込み、該ストリップ
をリールドラムに巻き付けたとき、差し込み部に生じた
凸部によって生しることが知られている。このためスト
リップの先端をリールドラムに差し込まないでリールド
ラムに直接巻き付ける方法も知られている。[Prior Art] A surface flaw called a buckle may occur on a cold-rolled strip of steel or the like. This flaw occurs across the entire width of the sheet at right angles to the rolling direction, and one of the causes is the convexity that occurs at the insertion part when the tip of the strip is inserted into the groove of the reel drum and the strip is wound around the reel drum. It is known that it occurs in some parts of the body. For this reason, a method is also known in which the tip of the strip is directly wound around the reel drum without being inserted into the reel drum.
[発明が解決しようとする課題]
しかし、前記のようにストリップの先端をリールドラム
に直接に巻き付けて圧延を行った場合でも、特にステン
レス鋼ストリップのように光沢のよい材料には腰折れ疵
が認められることがあり、圧延製品の品質を著しく損う
という問題があった。[Problems to be Solved by the Invention] However, even when rolling is carried out by winding the tip of the strip directly around the reel drum as described above, buckling flaws are observed, especially in materials with good gloss such as stainless steel strip. There was a problem in that the quality of rolled products was significantly impaired.
本発明はストリップの冷間圧延において腰折れ疵の発生
を防止することを目的とする。An object of the present invention is to prevent the occurrence of buckling defects during cold rolling of strip.
[課題を解決するための手段]
本発明者は腰折れ疵発生原因について種々検討した結果
、腰折れ疵はバックアップロールや中間ロール等、ワー
クロール以外のロールの周面形状と因果関係かあること
を究明した。[Means for Solving the Problems] As a result of various studies on the causes of occurrence of buckling defects, the present inventor found that buckling defects have a causal relationship with the peripheral surface shape of rolls other than work rolls, such as backup rolls and intermediate rolls. did.
すなわち、ロール周面にクラック等の疵が生じた場合、
これを放置して圧延を行うと疵が拡大し、ロールが破損
して圧延不能になるおそれがあるため、該クラックを研
削などによって除去する必要がある。除去する方法とし
ては、圧延ロール全周面を研削する方法と、クラックの
部分のみを研削する方法とがある。しかしロール全周面
を研削する方法はロール径の減少によるロール寿命の短
縮及び研削工数の増加、さらにはロール径の減少による
上下ロール間でのロール径のアンバランスが生じるとい
う問題がある。In other words, if flaws such as cracks occur on the circumferential surface of the roll,
If rolling is carried out with these cracks left unattended, there is a risk that the cracks will expand and the rolls will be damaged, making rolling impossible. Therefore, it is necessary to remove the cracks by grinding or the like. Methods for removing cracks include a method of grinding the entire circumferential surface of the rolling roll and a method of grinding only the cracked portion. However, the method of grinding the entire circumferential surface of the roll has problems such as a reduction in the roll diameter, resulting in a shortened roll life and an increase in the number of grinding steps, as well as an imbalance in the roll diameter between the upper and lower rolls due to the reduction in the roll diameter.
したがって従来は第5図に示すように疵部分のみを局部
的に研削しており、削り取られた部分は局部的な凹部1
となる。このようなり−ル2を圧延機に組み込んで圧延
を行った場合に、特に光沢の良いストリップに腰折れ疵
が発生した。Therefore, in the past, only the flawed part was locally ground as shown in Fig. 5, and the ground part was the local recess 1.
becomes. When such a roll 2 was installed in a rolling mill and rolled, bending defects occurred particularly in the shiny strip.
本発明は冷間圧延機のワークロール以外のロールの周面
に発生した疵を該ロールの局部研削により除去する方法
において、該局部研削によって生しる凹部を該ロールの
回転方向に一周する溝状に形成することを特徴とする圧
延ロールの疵除去方法である。The present invention provides a method for removing flaws generated on the circumferential surface of a roll other than a work roll of a cold rolling mill by local grinding of the roll, in which a groove circumferentially circumferentially forms a recess formed by the local grinding in the rotational direction of the roll. This is a method for removing flaws from a rolling roll, characterized by forming the roll into a shape.
本発明の対象とする冷間圧延機は上下4段、上−’l’
6段冷間圧延機およびゼンジミア圧延機を含む各種ク
ラスター型冷間圧延機である。また本発明におけるワー
クロール以外のロールとは、中間ロールやバックアップ
ロールを指す。The cold rolling mill to which the present invention is applied has four stages, upper and lower, and upper-'l'
Various cluster type cold rolling mills including 6-high cold rolling mill and Sendzimir rolling mill. Further, in the present invention, rolls other than work rolls refer to intermediate rolls and backup rolls.
以下、本発明を図面により詳細に説明する。第1図に示
す2はロール周面に生じた疵を研削除去される圧延ロー
ルとしてのロールであり、5はロール2に生した疵を研
削除去した後の凹部である。凹部5はロールの回転方向
に一周する溝状に形成されている。この凹部5はロール
周面に生じた複数の疵がロール軸方向でずれている場合
は複数条設けてもよい。Hereinafter, the present invention will be explained in detail with reference to the drawings. Reference numeral 2 shown in FIG. 1 is a roll serving as a rolling roll on which scratches formed on the circumferential surface of the roll are removed by abrasion, and 5 is a recessed portion after the flaws formed on the roll 2 are removed by grinding. The recess 5 is formed in the shape of a groove that goes around in the rotational direction of the roll. A plurality of recesses 5 may be provided when the plurality of flaws generated on the roll circumferential surface are shifted in the roll axis direction.
凹部5の幅はロール2の周方向で均等でなくてもよく、
例えば第2図に示すように幅をWlからw2に連続的に
変化させてもよい。しかし、第4図に示すように凹部5
の幅がWlからW2へと連続的に変化していない場合は
、A部に応力集中によるクラックが発生ずる。このため
凹部5の幅な変化させる場合は、連続的に変化させるこ
とか必要である。疵を除去する手段としては旋盤による
切削、グラインダーによる研削の他、公知の手段を用い
ることができる。The width of the recess 5 does not have to be uniform in the circumferential direction of the roll 2,
For example, as shown in FIG. 2, the width may be changed continuously from Wl to w2. However, as shown in FIG.
If the width does not change continuously from Wl to W2, cracks will occur in part A due to stress concentration. Therefore, when changing the width of the recess 5, it is necessary to change it continuously. In addition to cutting with a lathe and grinding with a grinder, known means can be used to remove the flaws.
[作用]
第1図に示すように周面に生じた疵の除去によって凹部
5か形成されたロール2を圧延機に組み込んでストリッ
プの冷間圧延を行う。この際、第3図に示すように四部
5はロールの回転方向に周する溝状に形成されているた
め、ロールの回転方向には四部5とロール面との境界が
存在しない。このためワークロール3はショックを受け
ることがないのて腰折れ疵か発生しない。[Function] As shown in FIG. 1, the roll 2 with the recesses 5 formed by removing the flaws formed on its circumferential surface is installed in a rolling mill, and a strip is cold rolled. At this time, as shown in FIG. 3, since the four portions 5 are formed in the shape of a groove circumferentially in the rotational direction of the roll, there is no boundary between the four portions 5 and the roll surface in the rotational direction of the roll. For this reason, the work roll 3 is not subjected to shock and therefore does not suffer from buckling or flaws.
第5図のような従来の局部研削を行った場合は、凹部1
とロール面との境界かロールの回転方向に存在するため
、ワークロールがこの境界と接するときにショックを受
け、これが原因となって腰折れ疵が発生すると考えられ
る。When conventional local grinding as shown in Fig. 5 is performed, the recess 1
Since the boundary between the work roll and the roll surface exists in the rotational direction of the roll, the work roll receives a shock when it comes into contact with this boundary, and this is thought to be the cause of the buckling flaw.
[実施例コ
ゼンジミア圧延機を用いて板厚0.6mm 、板幅12
75mmのステンレス薄鋼板を冷間圧延した。このとき
ロール軸方向中央部に生じたクラック疵を次の2つの方
法によって研削除去した直径233mmの皿中間ロール
を用いた。[Example: The plate thickness was 0.6 mm and the plate width was 12 mm using a Kozenzimir rolling mill.
A 75 mm thin stainless steel plate was cold rolled. At this time, a countersunk intermediate roll with a diameter of 233 mm was used, in which cracks occurring in the center in the axial direction of the roll were removed by grinding using the following two methods.
本発明例として皿中間ロール周面の疵除去によって生じ
る凹部をロールの回転方向に一周する溝状に形成した。As an example of the present invention, a concave portion formed by removing flaws on the circumferential surface of a dish intermediate roll was formed in the shape of a groove that goes around the roll in the rotational direction of the roll.
凹部の幅は65mm、深さは1.8mmであった。この
皿中間ロールを圧延機に組み込んで圧延した結果、圧延
後の製品に腰折れ疵は生じなかった。比較例として皿中
間ロール周面の疵を中心に深さ1.5mm 、幅55m
m、長さ40mmの研削を行った。この皿中間ロールを
圧延機に組み込んで圧延した結果、圧延後の製品に板幅
方向の腰折れ疵が734mmのピッチで連続的に発生し
2級品となった。The width of the recess was 65 mm and the depth was 1.8 mm. When this countersunk intermediate roll was installed in a rolling mill and rolled, no bending defects were produced in the product after rolling. As a comparative example, the flaws on the circumferential surface of the intermediate roll are 1.5 mm deep and 55 m wide.
Grinding was performed with a length of 40 mm. When this countersunk intermediate roll was installed in a rolling mill and rolled, the rolled product had continuous bending defects in the board width direction at a pitch of 734 mm, resulting in a second-class product.
[発明の効果コ
本発明によれば従来重大な問題てあった冷間圧延ストリ
ップの腰折れ疵の発生を防止することができる。特に表
面光沢や平坦度が重視されるステンレス鋼ストリップに
おいては、級落ちあるいはスクラップの発生を防止する
ことができ、品質向上およびコスト低減に大きく貢献す
る。[Effects of the Invention] According to the present invention, it is possible to prevent the occurrence of buckling defects in cold-rolled strips, which has been a serious problem in the past. Particularly in the case of stainless steel strips, where surface gloss and flatness are important, it is possible to prevent deterioration or scrap, greatly contributing to quality improvement and cost reduction.
またロール全周面を研削する方法では、ロール研削工数
を多く要し、かつロール径が減少するためロール寿命か
短縮する。さらには上下ロール間でロール径のアンバラ
ンスが生しるので該バランスを得るために多数の在庫を
必要とするか、またはロール径を一致させるための研削
が必要になる。これに対し本発明はロール研削工数が少
なくて済み、かつロール径が減少しないのでロール寿命
を前記と比べて約2倍に延長させることかできる。さら
には上下ロール間でのロール径のバランスを得るための
多数の在庫やロール研削が不要である。In addition, the method of grinding the entire circumferential surface of the roll requires a large number of roll grinding steps and reduces the roll diameter, which shortens the roll life. Furthermore, since the roll diameters are unbalanced between the upper and lower rolls, a large amount of inventory is required to achieve this balance, or grinding is required to match the roll diameters. In contrast, the present invention requires fewer roll grinding steps and does not reduce the roll diameter, making it possible to extend the life of the roll by about twice as compared to the above. Furthermore, there is no need for a large number of inventories or roll grinding in order to balance the roll diameters between the upper and lower rolls.
第1図、第2図、第3図は本発明法を説明する図であり
、第1図及び第2図はロールの疵除去方法を説明する図
、第3図は本発明法による圧延中におけるワークロール
とロールとの当接状態を示す側断面図(第1図のA−A
視断面図)、第4図は本発明以外の例を説明する図、第
5図は圧延ロルの疵除去方法の従来例を説明する正面図
である。
2・・・ロール、3・・・ワークロール、4・・・スト
リップ、5・・・凹部Figures 1, 2, and 3 are diagrams for explaining the method of the present invention, Figures 1 and 2 are diagrams for explaining the method for removing scratches from rolls, and Figure 3 is for explaining the method of rolling by the method of the present invention. A side sectional view showing the state of contact between the work roll and the roll (A-A in Figure 1)
Fig. 4 is a diagram illustrating an example other than the present invention, and Fig. 5 is a front view illustrating a conventional method for removing flaws from a rolling roll. 2... Roll, 3... Work roll, 4... Strip, 5... Concave part
Claims (1)
生した疵を該ロールの局部研削により除去する方法にお
いて、該局部研削によって生じる凹部を該ロールの回転
方向に一周する溝状に形成することを特徴とする圧延ロ
ールの疵除去方法。1. In a method for removing defects generated on the circumferential surface of a roll other than the work roll of a cold rolling mill by local grinding of the roll, the recesses caused by the local grinding are formed in the shape of a groove that goes around the roll in the rotational direction of the roll. A method for removing flaws from a rolling roll, characterized by:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32153989A JPH0724844B2 (en) | 1989-12-13 | 1989-12-13 | Roll removal method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32153989A JPH0724844B2 (en) | 1989-12-13 | 1989-12-13 | Roll removal method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH03184610A true JPH03184610A (en) | 1991-08-12 |
JPH0724844B2 JPH0724844B2 (en) | 1995-03-22 |
Family
ID=18133689
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP32153989A Expired - Lifetime JPH0724844B2 (en) | 1989-12-13 | 1989-12-13 | Roll removal method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0724844B2 (en) |
-
1989
- 1989-12-13 JP JP32153989A patent/JPH0724844B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH0724844B2 (en) | 1995-03-22 |
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