JPH03183671A - Flat grain and production thereof and plate member formed by using flat grain - Google Patents

Flat grain and production thereof and plate member formed by using flat grain

Info

Publication number
JPH03183671A
JPH03183671A JP32229589A JP32229589A JPH03183671A JP H03183671 A JPH03183671 A JP H03183671A JP 32229589 A JP32229589 A JP 32229589A JP 32229589 A JP32229589 A JP 32229589A JP H03183671 A JPH03183671 A JP H03183671A
Authority
JP
Japan
Prior art keywords
pulp
grains
flat
shell
flat grains
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP32229589A
Other languages
Japanese (ja)
Inventor
Kanji Kagami
各務 寛治
Ryoko Kato
良子 加藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YAMASE KK
Original Assignee
YAMASE KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by YAMASE KK filed Critical YAMASE KK
Priority to JP32229589A priority Critical patent/JPH03183671A/en
Publication of JPH03183671A publication Critical patent/JPH03183671A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To obtain the flat grains from which a plate member having the new surface patterns of the surface and unexpectedness is easily formed by rotating finely ground pulp and pottery body with a mixer to form the shell of the body on the pulp surface and firing this shell. CONSTITUTION:The pulp is dissolved in water and is finely ground. The ground pulp is firmly squeezed to a dry and loose state and is further put into the mixer, by which the pulp is finely ground to form the fibrous pulp 1 sized about 2 to 3mm. This pulp and the pottery body of the amt. of about 14 times the amt. of the pulp and mixed by the mixer to entangle and form the shell 2 of the pottery body on the surface 11 of the pulp 1, by which the grains in the flat state of about 0.2 to 0.7mm are formed. The granulated grains are fired at bout 1250 deg.C in a kiln to form the flat grains 3. The pulp 1 in the shell 2 is burned and this part forms a cavity. The flat grains 3 are consequently made into the lighter flat grains. Only the flat grains 3 are then used as a blank material and an epoxy resin and hardener are added thereto and the mixture is press formed, by which the plate material 4 is produced.

Description

【発明の詳細な説明】 [産業上の利用分野1 本発明は、その表面の模様が意外性ある変化に富んだも
のであり、かつ、透水性を備えて多目的に使用可能な板
状部材の要素としての扁平粒及びこれの製造方法並びに
この扁平粒を用いた板状部材に関するものである。
[Detailed Description of the Invention] [Industrial Application Field 1] The present invention provides a plate-like member that has a surface pattern that is rich in unexpected variations, is water permeable, and can be used for multiple purposes. The present invention relates to flat grains as elements, a method for manufacturing the same, and a plate-like member using the flat grains.

[従来の技術] 従来、建築等に使われる陶磁器部材には、陶器質、Ia
器質、半磁器質等のものがある。これらの部材は全て、
各々の原料用土を混練し乾式、湿式によるプレス成形又
は鋳込み方法で成形したものであるので、その表面に特
別の形状、模様等を形成するときは、特別の加工が必要
であり、意外性や斬新さを表出することができなかった
[Conventional technology] Traditionally, ceramic components used in architecture, etc.
There are organic and semi-porcelain types. All these parts are
Each type of raw material soil is kneaded and molded using dry or wet press molding or casting methods, so special processing is required to form special shapes, patterns, etc. on the surface, which may cause surprises and It was not possible to express novelty.

さらに、一般のt!築用部材では道路の表面に敷設した
棒に、非透水性なので一時的な大雨により道路の側溝等
に水があふれて、不測の事態を生じかねないようになっ
ている。
Furthermore, general t! As construction materials, the rods laid on the road surface are impervious to water, so temporary heavy rains can cause water to overflow into road gutters, causing unforeseen problems.

[発明が解決しようとする課題] そこで、本発明は、上述の従来技術の欠点をなくし、建
築用等多用途に使用すべく、表面の形状模様等が斬新で
、意外性がある板状部材を容易に作ることができ、さら
に、該板状部材が透水性を備えるべく該板状部材の要素
となる扁平粒及びこれの製造方法並びにこの扁平粒を用
いた板状部材を開発することを目的とするものである。
[Problems to be Solved by the Invention] Therefore, the present invention aims to eliminate the drawbacks of the above-mentioned prior art and to provide a plate-like member with novel and unexpected surface shapes and patterns in order to be used for various purposes such as construction. The present invention aims to develop flat grains that are elements of the plate-like member, a method for manufacturing the same, and a plate-like member using the flat grains so that the plate-like member has water permeability. This is the purpose.

[課題を達成するための手段] 上記目的を達成するため、本発明の第一の発明は、細か
く砕いたパルプの表面に陶磁器用粘土をからませ陶磁器
用坏土の殻を作り、該陶磁器用坏土の殻を焼成してなる
扁平粒であり、第二の発明は、細かく砕いたパルプと陶
磁器用粘土をミキサーで回転させ、パルプ表面に陶磁器
用坏土をからませ陶磁器用坏土の殻を作り、次いで、該
陶磁器用粘土の殻を焼成して扁平粒を形成する扁平粒の
製造方法であり、第三の発明は、請求項1記敏の扁平粒
を適宜組み合わせてプレス成形してなる扁平粒を用いた
板状部材である。
[Means for Achieving the Object] In order to achieve the above object, the first invention of the present invention is to create a shell of clay for ceramics by entangling the surface of finely crushed pulp with clay for ceramics. These are flat grains made by firing clay shells.The second invention is to rotate finely crushed pulp and ceramic clay in a mixer, entangle the clay clay on the surface of the pulp, and form clay shells. A third invention is a method for producing flat grains, which comprises making a shell of the ceramic clay to form flat grains; This is a plate-shaped member using flat grains.

[作   用1 上記のように構成された本発明においては、細かく砕い
たパルプと陶磁23用坏土をミキサーで回転させて、パ
ルプ表面に陶磁器用坏土をからませることにより、陶磁
器用坏土の殻を作り、この殻を焼成すると内部のパルプ
が消失して、中空の扁平粒になる。
[Function 1] In the present invention configured as described above, finely crushed pulp and clay for ceramics 23 are rotated in a mixer to entangle the clay for ceramics on the surface of the pulp, thereby forming clay for ceramics. When a shell is made and the shell is fired, the pulp inside disappears and becomes a hollow flat grain.

そして、この中空の扁平粒を板状部材の素材とし、これ
に陶磁器用粘土で粒状としたり、セルベンを砕石したも
のを適宜混入して、プレス成形して板状部材を作ること
ができる。
Then, these hollow flat grains can be used as a material for a plate-like member, and a plate-like member can be made by pulverizing the material into granules with ceramic clay or mixing appropriately crushed Cervene with press molding.

[実 施 例] 以下引き続き、本発明の要旨をさらに明確にするため、
図面を利用して一実旋例を説明する。
[Example] In order to further clarify the gist of the present invention,
An example will be explained using the drawings.

まず図示しない手段でパルプを水にもどして細く砕き、
固くしぼってパサパサの状態にし、さらに、ミキサーに
入れて細かく砕き、2〜3mm位の繊維状のパルプlに
する。
First, by means not shown, the pulp is returned to water and finely crushed.
Squeeze it hard to make it dry, then put it in a mixer and crush it finely to make a fibrous pulp of about 2 to 3 mm.

次に、各パルプと該パルプlの約14倍の量の陶磁器用
坏土とを前記ミキサーで混ぜて、第1図に示すようにパ
ルプlの表面11に陶磁器用粘土の殻2をからませて形
成し、0.2〜0.7+wm位の扁平−状態の造粒をす
る。
Next, each pulp and the clay for ceramics in an amount approximately 14 times the amount of the pulp 1 are mixed in the mixer, and the shell 2 of the clay for ceramics is entangled with the surface 11 of the pulp 1 as shown in FIG. The powder is formed into flat granules of about 0.2 to 0.7+wm.

次に、造粒したものを窓中で約1250℃にて焼成して
扁平粒3を形成する。このとき、殻2の内部のパルプl
は焼けて、その部分は空洞になり、そのため、扁平粒3
がより軽量の扁平粒になる。
Next, the granulated material is fired at about 1250° C. in a window to form flat grains 3. At this time, the pulp l inside the shell 2
is burnt and the part becomes hollow, so the flat grain 3
becomes lighter flat grains.

次に、第3図に示すように、扁平粒3のみを素材とし、
エポキシ系樹脂と硬化剤とを添加してプレス成形して、
板状部材4を作ることができる。
Next, as shown in FIG. 3, only the flat grains 3 are used as a material,
Add epoxy resin and curing agent and press mold,
A plate-like member 4 can be made.

また、第4図に示すように、扁平粒3と他の素材粉例え
ばセルベンを砕石してなる素材粉6を用いて、同様にエ
ポキシ系樹脂と硬化剤とを添加してプレス成形により、
板状部材5を作ることができる。
Further, as shown in FIG. 4, using the flat grains 3 and other material powder 6, such as a material powder 6 made by crushing Cerben, epoxy resin and a hardening agent are added in the same manner, and press molding is performed.
A plate-like member 5 can be made.

このようにして形成した板状部材4.5の表面の形状は
、扁平粒3又は他の素材粉6のため、意外性があり、斬
新な模様となると共に、各粒間に隙間を形成して透水性
を備えたものとなる。
The surface shape of the plate-like member 4.5 formed in this way is unexpected because it is made of flat grains 3 or other raw material powder 6, and it has an innovative pattern and creates gaps between each grain. It becomes water permeable.

なお、前記実施例における扁平粒及びこれを用いた板状
部材の大きさ、形状及びこれらで形成される各粒状層の
厚さ1割合は任意でよく、かつ、これらの材質も什意で
よく、さらに、製造方法及び敷設方法も特に前述実施例
に限定されるものではなく任意でよい等、本発明は、前
記した目的、作用及び後記する発明の効果が達成される
範囲においてそれぞれ任意に定められてよく、それらの
変更は本発明の要旨を変更するものではないことは申す
までもない。
In addition, the size and shape of the flat grains and the plate-shaped member using the same in the above examples, and the thickness 1 ratio of each grain layer formed of these may be arbitrary, and the materials thereof may also be arbitrary. Furthermore, the manufacturing method and the laying method are not particularly limited to the above-mentioned embodiments, and may be any arbitrary method.The present invention can be arbitrarily defined as long as the above-mentioned objects, operations, and effects of the invention described later are achieved. It goes without saying that these changes do not change the gist of the present invention.

[発明の効果1 以上詳細に説明したように本発明は、細かく砕いたパル
プの表面にからませた陶磁器用坏土の殻を焼成して、中
空の扁平粒を形成し、この扁平粒を多数使用してプレス
成形して板状部材を形成しているので、板状部材の要素
としての造粒物を中空扁平粒とし、この扁平粒を多数使
用した板状部材の表面の形状、模様が、プレス成形する
際の扁嘔粒相互の偶然的位置関係によって決まるので、
意外性あるものになり、かつ、斬新なものになる。
[Effect of the invention 1 As explained in detail above, the present invention involves firing the shell of clay for ceramics entangled with the surface of finely crushed pulp to form hollow flat grains, and forming a large number of these flat grains. The granules used as the elements of the plate-like member are hollow flat grains, and the shape and pattern of the surface of the plate-like member using a large number of these flat grains is , as it is determined by the accidental positional relationship of the prolate grains during press molding.
It will be unexpected and innovative.

更に、これよりなる板状部材は、内部に通路が形成され
た構造となるので、きわめて透水性、通水性にすぐれ、
かつ訃1摩耗性がよいので、これを路面に敷設すること
により、−時的な大雨による道路の冠水等を防ぐことが
でき、また、任意の粒材及び着色により変化のあるもの
に形成できる。
Furthermore, the plate-like member made of this has a structure with a passage formed inside, so it has excellent water permeability and water permeability.
In addition, it has good abrasion resistance, so by laying it on the road surface, it can prevent flooding of the road due to occasional heavy rain, and it can be formed into a variety of shapes by using arbitrary granular materials and coloring. .

更にセルベンを用いた粒材と併用することによって、タ
イルの廃物利用となり、省資源となって、不良品となっ
たタイルを埋立処理する必要がなくなるので、経済的効
果が著しい等、本発明は独特の効果を奏し実用上まこと
に優れたものである。
Furthermore, by using it in combination with a granular material using Cerben, the present invention can be used as waste tiles, saving resources and eliminating the need to dispose of defective tiles in landfills, which has a significant economic effect. It has a unique effect and is excellent in practical use.

【図面の簡単な説明】[Brief explanation of drawings]

図面は本発明の一実流例を示したものであって、第1図
は焼成前の素地としての扁平粒の断面図、第2図は焼成
後の扁平粒の断面図、第3図は扁平粒のみを用いた板状
部材の側面図、第4図は扁平粒及び他の素材粒を用いた
板状部材の側面図である。 1−−−−−バ ル プ 11−−−−−パルプの表面 2−−−−一陶磁器用坏土の殻 3−−−−−扁   平   粒 4.5−−一板状部材
The drawings show an actual flow example of the present invention; FIG. 1 is a cross-sectional view of flat grains as a base before firing, FIG. 2 is a cross-sectional view of flat grains after firing, and FIG. 3 is a cross-sectional view of flat grains as a base material before firing. FIG. 4 is a side view of a plate-like member using only flat grains. FIG. 4 is a side view of a plate-like member using flat grains and other material grains. 1-----Bulb 11--Surface of pulp 2-----One shell of clay for ceramics 3-----Flat grain 4.5--One plate-shaped member

Claims (3)

【特許請求の範囲】[Claims] (1)細かく砕いたパルプの表面に陶磁器用坏土をから
ませ陶磁器用坏土の殻を作り、該陶磁器用坏土の殻を焼
成してなることを特徴とする扁平粒。
(1) Flat grains characterized by being produced by entangling the surface of finely crushed pulp with clay for ceramics to form a shell of clay for ceramics, and firing the shell of clay for ceramics.
(2)細かく砕いたパルプと陶磁器用坏土をミキサーで
回転させ、パルプ表面に陶磁器用坏土をからませ陶磁器
用坏土の殻を作り、次いで、該陶磁器用坏土の殻を焼成
して扁平粒を形成することを特徴とする扁平粒の製造方
法。
(2) Finely crushed pulp and clay for ceramics are rotated in a mixer, the surface of the pulp is entwined with clay for ceramics to make a shell of clay for ceramics, and then the shell of clay for ceramics is fired. A method for producing flat grains, characterized by forming flat grains.
(3)請求項1記載の扁平粒を適宜組み合わせてプレス
成形してなることを特徴とする扁平粒を用いた板状部材
(3) A plate-shaped member using flat grains, characterized in that the flat grains according to claim 1 are press-molded in a suitable combination.
JP32229589A 1989-12-12 1989-12-12 Flat grain and production thereof and plate member formed by using flat grain Pending JPH03183671A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32229589A JPH03183671A (en) 1989-12-12 1989-12-12 Flat grain and production thereof and plate member formed by using flat grain

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32229589A JPH03183671A (en) 1989-12-12 1989-12-12 Flat grain and production thereof and plate member formed by using flat grain

Publications (1)

Publication Number Publication Date
JPH03183671A true JPH03183671A (en) 1991-08-09

Family

ID=18142033

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32229589A Pending JPH03183671A (en) 1989-12-12 1989-12-12 Flat grain and production thereof and plate member formed by using flat grain

Country Status (1)

Country Link
JP (1) JPH03183671A (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5110810A (en) * 1974-07-18 1976-01-28 Toppan Printing Co Ltd Ninino otomeno jusuru shoketsutaino seizohoho
JPS525328A (en) * 1975-05-26 1977-01-17 Nuova San Giorgio Spa Method and apparatus for winding yarn stop

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5110810A (en) * 1974-07-18 1976-01-28 Toppan Printing Co Ltd Ninino otomeno jusuru shoketsutaino seizohoho
JPS525328A (en) * 1975-05-26 1977-01-17 Nuova San Giorgio Spa Method and apparatus for winding yarn stop

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