JPS61106452A - Manufacture of ceramic plate using waste or like of roof tile - Google Patents
Manufacture of ceramic plate using waste or like of roof tileInfo
- Publication number
- JPS61106452A JPS61106452A JP59228425A JP22842584A JPS61106452A JP S61106452 A JPS61106452 A JP S61106452A JP 59228425 A JP59228425 A JP 59228425A JP 22842584 A JP22842584 A JP 22842584A JP S61106452 A JPS61106452 A JP S61106452A
- Authority
- JP
- Japan
- Prior art keywords
- waste
- tile
- roof tile
- manufacture
- glaze
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
本発明は窯業界における産業廃棄物である瓦屑、釉薬層
等を有効的に再活用せしめて通風性、透水性のある陶板
を製造せしめる様にした瓦の廃物等を利用した陶板の製
造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention is to effectively reuse industrial waste such as tile scraps and glaze layers from the kiln industry to produce ceramic plates with ventilation and water permeability. The present invention relates to a method for manufacturing ceramic plates using .
現在壁材、塀等の建材その他の分野において広く利用さ
れている胸板は所定の粘土質素材を主成分とし、これを
成型、焼成せしめることにより製造されている。BACKGROUND ART Breast plates, which are currently widely used in building materials such as wall materials and fences, and other fields, are manufactured by molding and firing a specified clay material as a main component.
然しながう粘土の貯蔵量が次第に減少している近年にお
いては、原料不足により膨大な需要に対応出来なくなり
つつあり、又一方では瓦の製造過程において廃棄される
不良品としての瓦の廃物や釉薬の廃物等が多量に排出さ
れているが、されらの廃棄物は埋め立て用としてしか利
用する途がなく、かかる廃棄物を有効的に利用すること
が出来なかった。However, in recent years, as the amount of clay stored has been gradually decreasing, it has become impossible to meet the enormous demand due to a shortage of raw materials, and on the other hand, there has also been an increase in the amount of waste tiles that are discarded as defective products during the tile manufacturing process. A large amount of glaze waste is being discharged, but this waste can only be used as a landfill, and such waste has not been able to be used effectively.
本発明はかかる欠点に鑑み、釉薬の廃物と接着用糊剤に
適度の水を加えて混合し、この混合物中に瓦の廃物を粉
砕して成る瓦屑を投入せしめると共に撹拌混合せしめて
成型原料と成し、該成型原料を金型内に充填せしめてプ
レス成型せしめ、乾燥後焼成せしめる様にした瓦の廃物
等を利用した陶板の製造方法を提供して上記欠点を解消
せんとしたものにして、以下本発明の一実施例を図面に
基づいて説明すると、製造される陶板の成型原料として
、先ず釉薬の廃物ｌと有機質の接着用糊剤２と各種瓦製
造業界より廃棄される瓦の廃物を用意し、先ず釉薬の廃
物ｌと接着用糊剤２とを所定量採取せしめると共に、こ
れに適度の水を加えて充分に撹拌混合せしめ、しかる後
この混合物中に瓦の廃物をクラッシャー等により直径時
１〜５ｆｌの粒子状に粉砕処理せしめた瓦屑３を適量投
入せしめると共に、これらを充分に撹拌混合処理せしめ
て粘りのある成型原料と成さしめている。In view of these drawbacks, the present invention has been developed by mixing glaze waste and adhesive paste with an appropriate amount of water, adding tile scraps made by crushing roof tile waste into the mixture, and stirring and mixing the mixture to form a molding material. In order to solve the above-mentioned drawbacks, the present invention provides a method for manufacturing ceramic plates using waste tiles, etc., in which the molding raw material is filled into a mold, press-molded, dried and then fired. An embodiment of the present invention will now be described based on the drawings. First, glaze waste 1, organic adhesive 2, and tiles discarded from various tile manufacturing industries are used as molding raw materials for ceramic plates to be manufactured. Prepare the waste, first collect a predetermined amount of glaze waste 1 and adhesive paste 2, add an appropriate amount of water and mix thoroughly, and then add the tile waste to this mixture using a crusher etc. An appropriate amount of tile scraps 3 which have been pulverized into particles with a diameter of 1 to 5 liters is introduced, and these are sufficiently stirred and mixed to form a sticky molding raw material.
しかる後、該成型原料を所定の形状の金型内に充填せし
めると共に、プレス成型機にて金型内の成型原料を圧縮
成型せしめて成型素地Ｗと成し、該成型素地Ｗを取出し
た後これを充分に乾燥処理せしめ、しかる後所定の焼成
炉内に投入せしめて約１１００℃の温度にて焼成せしめ
ることにより陶板製品と成すのである。・そして、焼成
段階においては成型素地Ｗ中に混入された接着用糊剤２
が燃焼してガス化するため、かかる接着用糊剤２の分布
領域に対応する部分に空隙が生じるため多孔質となり、
又釉薬の廃物１は焼成の際に溶融状態となって相互に散
在した瓦屑３間に流れ込んで各瓦屑３の粒子を相互に粘
結一体化せしめるのである。After that, the molding raw material is filled into a mold having a predetermined shape, and the molding raw material in the mold is compression-molded by a press molding machine to form a molded base W, and after the molded base W is taken out. This is thoroughly dried, then placed in a prescribed firing furnace and fired at a temperature of about 1100°C to produce a ceramic plate product. - Then, in the firing stage, the adhesive paste 2 mixed into the molded base W
is burned and gasified, and voids are created in the area corresponding to the distribution area of the adhesive paste 2, making it porous.
Further, the glaze waste 1 becomes molten during firing and flows between the scattered tile pieces 3, causing the particles of each tile piece 3 to coagulate and integrate with each other.
要するに本発明は、釉薬の廃物１と接着用糊剤２に適度
の水を加えて混合し、この混合物中に瓦の廃物を粉砕し
て成る瓦屑３を投入せしめると共に撹拌混合せしめて成
型原料と成したので、可塑性、成型性を全（存しない瓦
屑３を接着用糊剤２の存在によって成型可能な粘りのあ
る状態とせしめることにより瓦の廃物を有効的に再活用
せしめることが出来、又成型原料を金型内に充填せしめ
てプレス形成せしめ、乾燥後焼成せしめる様にしたので
、焼成により接着用糊剤２がガス化して除去されるため
、かかる接着用糊剤２の分布領域に対応する部分に空隙
が生じ、よってかかる空隙により通風性、透水性を有す
る陶板を製造せしめることが出来、又釉薬の廃物工が焼
成時に溶融することによって瓦屑ｌ＠ＧＴ！実に粘結〜
体化せしめることが出来、よって本発明によれば従来産
業廃物として廃棄処分されていた釉薬の廃物１、瓦屑３
等を有効的に再活用せしめて貴重な資源の節約を図らし
めることが出来る等その実用的効果甚だ大なるものであ
る。In short, in the present invention, glaze waste 1 and adhesive paste 2 are mixed with an appropriate amount of water, and tile waste 3 made by crushing roof tile waste is added to the mixture, and the mixture is stirred and mixed to form a raw material for molding. Therefore, it is possible to effectively reuse tile waste by making the tile waste 3, which does not have plasticity and moldability, into a sticky state that can be molded by the presence of the adhesive paste 2. In addition, since the molding raw material is filled into the mold, pressed, and dried and then fired, the adhesive paste 2 is gasified and removed by firing, so that the distribution area of the adhesive paste 2 is reduced. Voids are created in the areas corresponding to the porosity, and these voids allow the manufacture of ceramic plates with ventilation and water permeability.Furthermore, as the glaze waste melts during firing, the tile debris l@GT!actually caking~
Therefore, according to the present invention, glaze waste 1 and tile waste 3, which were conventionally disposed of as industrial waste, can be
Its practical effects are enormous, such as the ability to effectively reuse materials and save valuable resources.
図は本発明の一実施例を示すものにして、第１図は成型
素地Ｗの粒子の配向状態を示す拡大図である。
ｌ釉薬の廃物 ２接着用糊剤 ３瓦屑
以上The figure shows one embodiment of the present invention, and FIG. 1 is an enlarged view showing the orientation state of particles of a molded base W. 1 Glaze waste 2 Adhesive glue 3 Tile scraps or more
Claims (1)
の混合物中に瓦の廃物を粉砕して成る瓦屑を投入せしめ
ると共に撹拌混合せしめて成型原料と成し、該成型原料
を金型内に充填せしめてプレス成型せしめ、乾燥後焼成
せしめる様にしたことを特徴とする瓦の廃物等を利用し
た陶板の製造方法。A suitable amount of water is added to and mixed with glaze waste and adhesive paste, and tile scraps made by crushing roof tile waste are added to the mixture, and the mixture is stirred and mixed to form a molding raw material. A method for producing a ceramic board using waste tiles, etc., characterized by filling the material into a mold, press-molding it, drying it and then firing it.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59228425A JPS61106452A (en) | 1984-10-29 | 1984-10-29 | Manufacture of ceramic plate using waste or like of roof tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59228425A JPS61106452A (en) | 1984-10-29 | 1984-10-29 | Manufacture of ceramic plate using waste or like of roof tile |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61106452A true JPS61106452A (en) | 1986-05-24 |
| JPH0151469B2 JPH0151469B2 (en) | 1989-11-02 |
Family
ID=16876274
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP59228425A Granted JPS61106452A (en) | 1984-10-29 | 1984-10-29 | Manufacture of ceramic plate using waste or like of roof tile |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61106452A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02141483A (en) * | 1988-11-21 | 1990-05-30 | Yushi Hayashi | Permeable sponge pottery |
-
1984
- 1984-10-29 JP JP59228425A patent/JPS61106452A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02141483A (en) * | 1988-11-21 | 1990-05-30 | Yushi Hayashi | Permeable sponge pottery |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0151469B2 (en) | 1989-11-02 |
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