JPH03174053A - Production of long loopy fabric - Google Patents
Production of long loopy fabricInfo
- Publication number
- JPH03174053A JPH03174053A JP1311926A JP31192689A JPH03174053A JP H03174053 A JPH03174053 A JP H03174053A JP 1311926 A JP1311926 A JP 1311926A JP 31192689 A JP31192689 A JP 31192689A JP H03174053 A JPH03174053 A JP H03174053A
- Authority
- JP
- Japan
- Prior art keywords
- fabric
- loop
- long
- weaving
- warp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 68
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000009941 weaving Methods 0.000 claims abstract description 16
- 239000011162 core material Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 238000002844 melting Methods 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 2
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
Landscapes
- Woven Fabrics (AREA)
Abstract
Description
本発明方法は長寸のループ地を製織する長寸ループ地の
製造方法に関するものである。The method of the present invention relates to a method of manufacturing a long loop fabric by weaving a long loop fabric.
タオルや絨穂のように生地の上面にループを形成する場
合は、所定の経糸をリードの往復運動よより所定量弛ま
せた状態で織上げて製織するようにしである。
ところが、この方法で形成されるループの大きさには限
度が有り、長寸のループを形成することができなかった
。
そこで、従来では長寸のループを形成する場合、所望す
るループ長の芯材を所定の経糸に介装させて織あげ、然
る後、芯材を抜き取って長寸のループ地を製織するよう
にしている。When loops are formed on the upper surface of a fabric such as a towel or carpet, the weaving is done by loosening a predetermined warp thread by a predetermined amount due to the reciprocating movement of the reed. However, there is a limit to the size of the loop that can be formed using this method, and long loops cannot be formed. Therefore, conventionally, when forming a long loop, a core material of the desired loop length is interposed between a predetermined warp thread and woven, and then the core material is removed and a long loop fabric is woven. I have to.
上記従来方法に拠る長寸のループ地の製織ではまず、ル
ープを形成する所定の位置に芯材を配設する作業や製織
した後、芯材を抜き取る作業に多大の手間を要し、その
為に生産性が極めて悪く、勢い製造コストも高価に成っ
てしまうと言う問題があった。
しかも、製織した後、芯材を抜き取る時に芯材でループ
を傷付けたり、切断してしまうことが多く、良質のルー
プを安定して生産することが出来ないと言う問題もあっ
た。
そこで、本発明は上記問題点に鑑み提案されたもので、
高品質の長寸のループ地を簡単に安定して製織すること
ができる長寸ループ地の製造方法を提供することを目的
とするものである。Weaving long loop fabrics using the conventional method described above first requires a great deal of effort to place the core material in a predetermined position to form the loop, and to remove the core material after weaving. However, there were problems in that productivity was extremely poor and manufacturing costs were also high. Moreover, when the core material is removed after weaving, the loops are often damaged or cut by the core material, which poses a problem in that high-quality loops cannot be stably produced. Therefore, the present invention was proposed in view of the above problems.
It is an object of the present invention to provide a method for manufacturing a long loop fabric that can easily and stably weave a high quality long loop fabric.
上記目的を達成するために、本発明に係る長寸ループ地
の製造方法は、上地組織と下地組織とを略同時に製織し
、両組織の間をループ素材で連結状に織或し、上地組織
と下地組織の何れか一方の地組織を形成する縦糸又は/
及び経糸を溶解糸で織成し、該溶解糸を生地織成後に溶
解させて上地組織と下地組織の何れか一方の地組織を除
去して長寸ループを形成するようにしたことを特徴とす
るものである。In order to achieve the above object, the method for manufacturing a long loop fabric according to the present invention involves weaving a top fabric and a base fabric almost simultaneously, and weaving a loop material between the two fabrics in a connected manner. The warp or / that forms the ground texture of either the base texture or the base texture
and the warp is woven with a dissolvable thread, and the dissolvable thread is dissolved after weaving the fabric to remove either the top fabric or the base fabric to form a long loop. It is something.
例えば下地組織にループを植設させる場合には先ず、ル
ープを植立しない下地組織部分ではループ素材は下地組
織の1部を形成し、ループを植立する部分になると、下
地組織から上地組織に移って上地組織の1部を形成した
後、上地組織から下地組織に帰り、再び下地組織の1部
を形成しながらループを植立する部分まで織成されて行
く。
更に、ループを植立する部分になると上記の動作を繰り
返して上地組織と下地組織とその間をループ素材が縫絡
した状態で製織される。
次に、上地組織と下地組織の何れか一方の地組織を形成
する縦糸又は/及び経糸の溶解糸を溶解するとその組織
は縦糸又は経糸に分解されて除去されると、長寸のルー
プが形成された下地組織が残るのである。For example, when planting a loop in the underlying tissue, the loop material forms part of the underlying tissue in the part of the underlying tissue where the loop is not implanted, and in the part where the loop is implanted, the underlying tissue changes from the underlying tissue to the overlying tissue. After moving on to form a part of the upper fabric, the weaving returns from the upper fabric to the underlying fabric, and continues to be woven to the part where the loops are to be planted while forming part of the underlying fabric again. Furthermore, when it comes to the part where the loops are to be planted, the above-mentioned operations are repeated, and the loop material is woven in a state in which the upper fabric, the underlying fabric, and the loop material are sewn between them. Next, when the dissolving yarns of the warp and/or warp that form the base texture of either the top texture or the base texture are dissolved, the texture is broken down into warp or warp threads and removed, and the long loops are removed. The formed underlying tissue remains.
以下本発明に係る長寸ループ地の製造方法の一実施例を
図面に基づいて説明する。
第1図はループ地の製造時の側面図を示すもので、図中
符号1は上地組織2、下地組織3及びループ素材4とか
らなる二重縁の生地を全体的に示す。
この二重縁の生地1は、例えば上地組織2の経糸5・6
を制御するための二枚の綜絖と、下地組織3の経糸7・
8を制御するための二枚の綜絖、ループ素材4を制御す
るための一枚の綜絖の最小限五枚の綜絖(図示せず)と
、これら各綜絖の開口を制御するドビー装置、及び緯糸
9・10のシャツトル等で形成された給糸装置(図示せ
ず)とで製織されている。
そして、例えば下地組織3に長寸のループ11を植設さ
せる場合を例に説明すると、まず、ループ素材4の綜絖
はループ11を植立しない下地組織3部分では下地組織
3の経糸7・8の一方と同行して開口制御され、緯糸l
Oで下地組織3の一部を形成する。
ループ11を植立する部分になると、ループ素材4の綜
絖は下地組織3から上地組織2に移って上地組織2の経
糸5・6の一方と同行して開口制御され、緯糸9で上地
組織2の一部を形成する。
この時、上地組織2の緯糸9は熱溶解糸で構成する。
こうしてループ素材4が上地組織2の1部を形成した後
、上地組織2から下地組織3に帰り、再び下地組織3の
一部を形成しながらループ11を植立する部分まで織成
して行き、更に、ループ11を植立する部分になると上
記の動作を繰り返して上地組織2と下地組織3とがルー
プ素材4で縫絡された状態で生地lが製織される。
こうして織製された第1図に示す二重繊状の生地1は次
に、精練・漂白等の布帛処理装置で蒸熱加工処理される
のであるが、この蒸熱処理時に上地組織2の緯糸9が熱
溶解して第2図に示すように除去されてしまうので、上
地組織2はその地組織を形成することが出来な(なり、
上地組織2も同時に除去され、第3図に示すように長寸
のループ11が形成された下地組織3が残るのである。
尚、上記実施例では下地組織3に長寸のループを形成す
るようにしであるが、上地組織2から長寸のループを垂
下する場合も上記と同様にして形成することが出来るの
である。
また、上記実施例では緯糸を熱溶解糸で構成するように
しであるが、除去しようとする地組織の経糸の1部また
は全部熱溶解糸で構成するようにしても良いし、熱溶解
糸に代えて水溶性糸で形成するようにしても良いことは
勿論である。An embodiment of the method for manufacturing a long loop fabric according to the present invention will be described below with reference to the drawings. FIG. 1 shows a side view of the loop fabric during manufacture, and reference numeral 1 in the figure generally indicates a double-edged fabric consisting of a top fabric 2, a base fabric 3, and a loop material 4. This double-edged fabric 1 has, for example, warp threads 5 and 6 of the upper fabric 2.
The two healds are used to control the warp threads 7 and
a minimum of five healds (not shown), two healds for controlling the loop material 8, one heddle for controlling the loop material 4, a dobby device for controlling the opening of each of these healds, and a weft. Weaving is carried out using a yarn feeding device (not shown) formed of 9/10 shirt bolts or the like. For example, to explain the case where long loops 11 are planted in the base fabric 3, first, the healds of the loop material 4 have warps 7 and 8 of the base fabric 3 in the portions of the base fabric 3 where the loops 11 are not planted. Shedding is controlled along with one side of the weft l.
O forms part of the base structure 3. When it comes to the part where the loop 11 is to be planted, the healds of the loop material 4 move from the base fabric 3 to the top fabric 2, and the shedding is controlled along with one of the warps 5 and 6 of the top fabric 2, and the weft threads 9 Forms part of the ground tissue 2. At this time, the weft yarns 9 of the fabric fabric 2 are made of heat-melting yarns. After the loop material 4 forms a part of the top fabric 2 in this way, it returns from the top fabric 2 to the base fabric 3, and continues forming a part of the base fabric 3 again until it reaches the part where the loop 11 is to be planted. Furthermore, when it comes to the part where the loops 11 are to be planted, the above-mentioned operations are repeated to weave the fabric 1 in a state where the upper fabric 2 and the underlying fabric 3 are sewn together with the loop material 4. The double fibrous fabric 1 shown in FIG. is thermally melted and removed as shown in FIG.
The underlying tissue 2 is also removed at the same time, leaving the underlying tissue 3 in which long loops 11 are formed, as shown in FIG. Incidentally, in the above embodiment, a long loop is formed in the base tissue 3, but when a long loop is suspended from the top tissue 2, it can be formed in the same manner as described above. Further, in the above embodiment, the weft yarn is made of heat-melting yarn, but a part or all of the warp threads of the ground texture to be removed may be made of heat-melting yarn, or heat-melting yarn may be used as the weft yarn. Of course, it is also possible to use a water-soluble thread instead.
以上に説明したように、本発明の長寸ループ地の製造方
法に依れば、ループ素材で纏絡した状態で製織される上
地組織と下地組織を製織し、この上地組織と下地組織の
何れか一方の地組織を形成する縦糸又は/及び経糸を溶
解糸で形成するとともに、この熔解糸を例えば精練・漂
白等の布帛の後処理装置で処理するだけで溶解糸が溶解
し、長寸ループ地を製造することが出来るので、従来方
法のようにループを形成する所定の位置に芯材を配設す
る作業や製織した後、芯材を抜き取る作業を省略するこ
とが出来、生産性を格段に高めて大量生産による製造コ
ストの大幅な低減が可能となった。
更に、製織した後に芯材を抜き取る時、この芯材でルー
プを傷付けたり、切断してしまうことも無く、高品質の
長寸ループ地を安定して製造することが出来ると言う利
点もある。As explained above, according to the method for manufacturing a long loop fabric of the present invention, the top fabric and the base fabric are woven in a state entwined with the loop material, and the top fabric and the base fabric are woven together. The warp and/or warp that form either one of the ground textures are formed from dissolving threads, and the dissolving threads are dissolved and lengthened by simply processing the melted threads with a fabric post-processing device such as scouring or bleaching. Since it is possible to manufacture one-dimensional loop fabric, it is possible to omit the work of placing the core material at the predetermined position to form the loop and the work of removing the core material after weaving, which is required in conventional methods, resulting in increased productivity. This has made it possible to significantly reduce manufacturing costs through mass production. Another advantage is that when the core material is removed after weaving, the core material does not damage or cut the loops, making it possible to stably produce high-quality long loop fabrics.
図面は本発明方法の一実施例を示すもので、第1図は二
重繊状の生地の組織を示す側面図、第2図は緯糸を溶解
した状態の側面図、第3図は上地組織を除去して形成し
た長寸ループ地の組織を示す側面図である。
2・・・上地組織、3・・・下地組織、4・・・ループ
素材、5・6・・・上地組織の経糸、7・8・・・下地
組織の経糸、9・10・・・緯糸、11・・・ループ。The drawings show an embodiment of the method of the present invention, in which Fig. 1 is a side view showing the structure of a double-filament fabric, Fig. 2 is a side view of the weft in a state in which it has been dissolved, and Fig. 3 is a side view showing the texture of a double-filament fabric. It is a side view showing the structure of the long loop fabric formed by removing the structure. 2... Top fabric, 3... Base fabric, 4... Loop material, 5, 6... Warp of the fabric, 7.8... Warp of the fabric, 9, 10...・Weft, 11...Loop.
Claims (1)
織の間をループ素材で連結状に織成し、上地組織と下地
組織の何れか一方の地組織を形成する縦糸又は/及び経
糸を溶解糸で織成し、該溶解糸を生地織成後に溶解させ
て上地組織と下地組織の何れか一方の地組織を除去して
長寸ループを形成するようにしたことを特徴とする長寸
ループ地の製造方法。(1) Weaving the top fabric and the base fabric almost simultaneously, weaving a loop material between both fabrics in a connected manner, and forming the warp or/and the base fabric of either the top fabric or the base fabric. A long loop characterized in that the warp threads are woven with dissolvable threads, and the dissolvable threads are dissolved after weaving the fabric to remove either the base structure or the base structure to form a long loop. Manufacturing method for size loop fabric.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1311926A JPH03174053A (en) | 1989-11-29 | 1989-11-29 | Production of long loopy fabric |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1311926A JPH03174053A (en) | 1989-11-29 | 1989-11-29 | Production of long loopy fabric |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH03174053A true JPH03174053A (en) | 1991-07-29 |
Family
ID=18023095
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1311926A Pending JPH03174053A (en) | 1989-11-29 | 1989-11-29 | Production of long loopy fabric |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH03174053A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011095994A1 (en) * | 2010-02-04 | 2011-08-11 | Kannappan Govindaswamy | Method of weaving, processing and finishing a pile fabric |
CN105483911A (en) * | 2016-02-02 | 2016-04-13 | 浙江英诺威纺织有限公司 | Jacquard imitation loop pile and weaving method thereof |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4828771A (en) * | 1971-08-24 | 1973-04-16 | ||
JPS5255773A (en) * | 1975-10-29 | 1977-05-07 | Suminoe Textile | Method of and apparatus for manufacturing warp loop fabric |
-
1989
- 1989-11-29 JP JP1311926A patent/JPH03174053A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4828771A (en) * | 1971-08-24 | 1973-04-16 | ||
JPS5255773A (en) * | 1975-10-29 | 1977-05-07 | Suminoe Textile | Method of and apparatus for manufacturing warp loop fabric |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011095994A1 (en) * | 2010-02-04 | 2011-08-11 | Kannappan Govindaswamy | Method of weaving, processing and finishing a pile fabric |
CN105483911A (en) * | 2016-02-02 | 2016-04-13 | 浙江英诺威纺织有限公司 | Jacquard imitation loop pile and weaving method thereof |
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