JPH03155446A - Method for cooling die for casting - Google Patents
Method for cooling die for castingInfo
- Publication number
- JPH03155446A JPH03155446A JP29336089A JP29336089A JPH03155446A JP H03155446 A JPH03155446 A JP H03155446A JP 29336089 A JP29336089 A JP 29336089A JP 29336089 A JP29336089 A JP 29336089A JP H03155446 A JPH03155446 A JP H03155446A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- die
- casting
- locally heated
- vessel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005266 casting Methods 0.000 title claims abstract description 24
- 238000001816 cooling Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title abstract description 12
- 239000003507 refrigerant Substances 0.000 claims description 15
- 239000000463 material Substances 0.000 abstract description 8
- 239000002826 coolant Substances 0.000 abstract 2
- 239000011248 coating agent Substances 0.000 description 27
- 238000000576 coating method Methods 0.000 description 7
- 239000002184 metal Substances 0.000 description 6
- 230000002950 deficient Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、鋳造用金型の冷却方法に関し、特に金型の
局所的加熱部位を冷却する冷却方法に係る。DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to a method for cooling a casting mold, and particularly to a cooling method for cooling locally heated parts of a mold.
一般に、例えば低圧鋳造の場合では、第4図に示すよう
に、上型2と下型3とによりなる金型lのキャビティ4
内に、下型3の下方に設置されたストーク5と湯道型6
を介して、溶湯が矢印で示すように注湯されるようにな
っている。Generally, in the case of low-pressure casting, for example, as shown in FIG.
Inside, a stalk 5 and a runner mold 6 installed below the lower mold 3
The molten metal is poured through the molten metal as shown by the arrow.
この場合、第4図の符号A、B、Cで示す部位は、注湯
時の溶湯が衝突するため、局所的に加熱されることにな
る。また、鋳造品のボルト挿入孔等を形成するために、
上型2に形成されたピン部21も、その熱受面積が大き
く、かつ容積が小さいため、他の部位より局所的に加熱
されることになる。In this case, the regions indicated by symbols A, B, and C in FIG. 4 are locally heated because the molten metal collides with them during pouring. In addition, in order to form bolt insertion holes etc. of cast products,
The pin portion 21 formed on the upper mold 2 also has a large heat receiving area and a small volume, so that it is heated more locally than other parts.
このため、そのまま鋳造を再開すると、鋳造品が凝固不
良を起こし、鋳造品にひけ巣等が発生して欠陥品となる
。Therefore, if casting is restarted as it is, the cast product will suffer from solidification failure, and shrinkage cavities will occur in the cast product, resulting in a defective product.
そこで従来、このような鋳造品の欠陥品を無くすため、
金型の局所的加熱部位を冷却する方法が考えられている
。Therefore, in order to eliminate such defective casting products,
Methods are being considered to cool locally heated parts of the mold.
この冷却方法は、金型自体の内部に冷却通路を穿設して
、この冷却通路に冷媒を流して金型を冷却するものであ
る。しかし、この方法では、冷却効果が金型全体に至る
ため、局所的な加熱部位の冷却が充分にできず、また、
金型自体の内部から冷却するため、局所的加熱部位の表
面を直接冷却することができず、間接的な冷却となり、
冷却時間が大幅に増加していた。さらに、局所的加熱部
位と成りやすい前記ピン等の細長い突起形状では、その
内部に冷却通路を形成することが実質的に不可能となっ
ていた。In this cooling method, a cooling passage is bored inside the mold itself, and a refrigerant is flowed through the cooling passage to cool the mold. However, with this method, the cooling effect extends to the entire mold, making it impossible to sufficiently cool local heated areas.
Since the mold itself is cooled from inside, it is not possible to directly cool the surface of the locally heated area, resulting in indirect cooling.
Cooling time was significantly increased. Furthermore, the long and narrow protrusions of the pins and the like, which tend to become locally heated parts, make it virtually impossible to form cooling passages therein.
そこで、金型形状に関係無く、速やかに金型を冷却する
方法として、特開昭63−168267号公開公報(特
願昭62−934号)が提案されている。Therefore, Japanese Unexamined Patent Publication No. 168267/1983 (Japanese Patent Application No. 934/1982) has been proposed as a method for quickly cooling a mold regardless of the shape of the mold.
この方法は、金型に、冷媒をノズル等により噴射させて
冷却するものである。これにより、金型を冷媒により直
接冷却することができるものである。In this method, a mold is cooled by injecting a refrigerant through a nozzle or the like. This allows the mold to be directly cooled by the refrigerant.
しかし、このような冷却方法では、金型を冷却するため
の冷却時間は短縮できるものの、冷却しようとする局所
的加熱部位以外にも冷媒が噴射されたり、また、噴射さ
れた冷媒が流れ出して、冷却不要な部位まで冷却されて
しまう、その結果、鋳造時に鋳造品が均一に凝固せず、
ひけ巣が発生して鋳造品としては欠陥品となる。However, although this type of cooling method can shorten the cooling time for cooling the mold, the refrigerant may be injected to areas other than the locally heated areas that are being cooled, or the injected refrigerant may flow out. Parts that do not require cooling are cooled, and as a result, the cast product does not solidify uniformly during casting.
Shrinkage cavities occur and the cast product becomes defective.
そこでこの発明の課題は、金型の必要な部位のみを、速
やかに、かつ充分に冷却することにある。Therefore, an object of the present invention is to quickly and sufficiently cool only the necessary parts of the mold.
そのためこの発明は、金型を型開きして、金型から鋳造
品を離型させた後、金型の局所的加熱部位を、容器に入
れた冷媒に直接、接触させて冷却するようにしたもので
ある。Therefore, in this invention, after the mold is opened and the cast product is released from the mold, the locally heated parts of the mold are brought into direct contact with a refrigerant placed in a container to be cooled. It is something.
上述の方法によれば、金型の局所的加熱部位のみを、容
器内の冷媒により直接接触させて冷却できるので、鋳造
時に鋳造品は均一に凝固するため、鋳造品に何等欠陥品
は生じない。According to the above method, only the locally heated parts of the mold can be cooled by direct contact with the refrigerant in the container, so the cast product solidifies uniformly during casting, so no defects will occur in the cast product. .
以下、添付図面に基づいてこの発明の詳細な説明する。 Hereinafter, the present invention will be described in detail based on the accompanying drawings.
第1図および第4図はこの発明の一実施例を示しており
、第1図は金型の冷却方法を示す第4図のA部拡大図、
第4図は低圧鋳造における一般的な金型断面図である。1 and 4 show an embodiment of the present invention, and FIG. 1 is an enlarged view of part A in FIG. 4 showing a mold cooling method;
FIG. 4 is a sectional view of a typical mold for low-pressure casting.
そして、第4図に示すように、低圧鋳造装置は、上型2
と下型3とによりなる金型1内にキャビティ4が形成さ
れ、下型3の下方に湯道型6とストーク5が配設された
構成とされている。As shown in FIG. 4, the low pressure casting device has an upper die 2
A cavity 4 is formed in a mold 1 consisting of a lower mold 3 and a lower mold 3, and a runner mold 6 and a stalk 5 are disposed below the lower mold 3.
このような低圧鋳造装置において、鋳造時には、上型2
と下型3とにより形成されたキャビティ4内に、ストー
ク5と湯道型6を介して溶湯が矢印で示すように注湯さ
れる。そして、溶湯の凝固完了後に、上型2を図示しな
い持ち上げ手段により下型3より離型させて、鋳造品を
取り出す、その後、上型2を下型3に再度セットし鋳造
を再開する。In such a low-pressure casting apparatus, during casting, the upper mold 2
Molten metal is poured into the cavity 4 formed by the lower mold 3 and the lower mold 3 via the stalk 5 and the runner mold 6 as shown by the arrow. After solidification of the molten metal is completed, the upper mold 2 is released from the lower mold 3 by a lifting means (not shown) and the cast product is taken out. Thereafter, the upper mold 2 is set in the lower mold 3 again and casting is restarted.
このような工程を繰り返して、鋳造品を連続的に製作す
る鋳造方法であって、上型2を下型3から離型させて、
凝固した鋳造品を取り出した後に、金型の局所的加熱部
位を冷却する工程を追加したものである。This is a casting method in which cast products are continuously manufactured by repeating such steps, and the upper mold 2 is separated from the lower mold 3.
After the solidified casting is removed, a step is added to cool down the locally heated parts of the mold.
具体的には、第4図のA部位の場合、第1図に示すよう
に、冷媒としての塗型剤8を入れた容器7を、図示しな
い昇降手段により上昇させて、金型の局所的加熱部位と
なるピン部21を、容器7内の塗型剤8中に浸漬し、塗
型材8と直接接触させて、塗型材8によりピン部21の
熱を吸収させる。その後、容器7を下降させ、上型2を
下型3にセットし鋳造を再開するものである。Specifically, in the case of part A in FIG. 4, as shown in FIG. 1, a container 7 containing mold coating agent 8 as a refrigerant is raised by a lifting means (not shown), and the mold is locally coated. The pin part 21 serving as a heated part is immersed in the mold coating material 8 in the container 7 and brought into direct contact with the mold coating material 8, so that the heat of the pin part 21 is absorbed by the mold coating material 8. Thereafter, the container 7 is lowered, the upper mold 2 is set on the lower mold 3, and casting is restarted.
また、容器7の上部には、ピン部21に対応した孔91
が穿設された蓋部材9が取付けられており、容器7の下
降時に、蓋部材9の孔91の周縁がボルトピン21に接
触して塗型材8を拭き取るようになる。なお、この蓋部
材9は、カオウール(商品名)等のような伸縮性、耐熱
性および吸水性を有するものを使用する。In addition, a hole 91 corresponding to the pin portion 21 is provided at the top of the container 7.
A lid member 9 having a hole therein is attached, and when the container 7 is lowered, the periphery of the hole 91 of the lid member 9 comes into contact with the bolt pin 21 and wipes off the coating material 8. Note that this lid member 9 is made of a material having elasticity, heat resistance, and water absorption properties, such as Kao Wool (trade name).
以上のような方法により、上型2のピン部21が局所的
に加熱された場合は、ピン部21を容器8に入れた塗型
材8により直接冷却することができるため、必要な部位
のみを、短時間で充分に冷却することができる。また、
これにより、鋳造の再開にあたって、溶湯は均一に凝固
するため、鋳造品にひけ巣等は発生しない。When the pin part 21 of the upper mold 2 is locally heated by the method described above, the pin part 21 can be directly cooled by the coating material 8 placed in the container 8, so that only the necessary parts are heated. , can be sufficiently cooled in a short time. Also,
As a result, when the casting is restarted, the molten metal solidifies uniformly, so that no shrinkage cavities or the like occur in the cast product.
また、ピン部21の塗型剤8による冷却完了後に、容器
7を下降させる際、容器7に取付けた蓋部材9により、
ピン部21に付着した塗型剤8を拭き取ることができる
とともに、この拭き取りにより、塗型剤8の液だれを防
止することができる。Furthermore, when the container 7 is lowered after the pin portion 21 has been cooled by the coating agent 8, the lid member 9 attached to the container 7
The mold coating agent 8 adhering to the pin portion 21 can be wiped off, and this wiping can prevent the mold coating agent 8 from dripping.
さらに、塗型剤8を容器7に入れているため、冷媒とし
ての塗型剤8の容量を大きくすることができ、冷却能力
を大幅に向上することができるとともに、これにより、
ピン部21をさらに短時間で充分に冷却することができ
る。Furthermore, since the mold coating agent 8 is placed in the container 7, the capacity of the mold coating agent 8 as a refrigerant can be increased, and the cooling capacity can be greatly improved.
The pin portion 21 can be sufficiently cooled in a shorter time.
さらにまた、本来、塗型剤8は、湯回り性や離型性等の
向上のために塗布してしいるが、金型1の温度差が激し
い部位、即ち局所的加熱部位であるピン部21において
、剥離が発生しやすい、しかしながら、この実施例では
、冷媒として塗型剤8を使用したため、ピン部21の冷
却と同時に塗型剤8を塗布することができるので、あら
ためて塗型剤を塗布する必要がすく、その工程や工数を
短縮することができるとともに、塗型剤8の本来の機能
を維持することができる。また、塗型剤8の剥離した部
位のみを塗布することで、塗型修正ができるので、常に
塗型剤8表面を凹凸のない均一な表面にすることができ
、鋳造品表面の品質を向上することができる。Furthermore, the mold coating agent 8 is originally applied to improve the runnability and mold releasability, but the mold coating agent 8 is applied to areas of the mold 1 where there is a large temperature difference, that is, the pin area, which is a locally heated area. However, in this example, since the coating agent 8 was used as the refrigerant, the coating agent 8 can be applied at the same time as the pin portion 21 is cooled, so it is necessary to apply the coating agent again. There is less need for coating, and the process and man-hours can be shortened, and the original function of the mold coating agent 8 can be maintained. In addition, the coating can be corrected by applying only the parts where the coating agent 8 has peeled off, so the surface of the coating agent 8 can always be made uniform with no irregularities, improving the quality of the surface of the cast product. can do.
第2図はこの発明の第2実施例を示す第4図のB部拡大
図である。FIG. 2 is an enlarged view of section B in FIG. 4 showing a second embodiment of the present invention.
なお、この実施例において第1図に相当する部分につい
ては、第1図と同一の符号を用い、その具体的な説明は
省略する。In this embodiment, the same reference numerals as in FIG. 1 are used for the parts corresponding to those in FIG. 1, and detailed explanation thereof will be omitted.
そして、第2図に示す第2実施例では、上型2の局所的
加熱部位となる側面部22を、容器lOを上昇させて容
器10内の塗型剤11と直接、接触させて冷却するよう
にしたものである。また、この実施例の場合は、ポンプ
12により容器10内の塗型剤11を、矢印で示すよう
に強制的に循環させて、冷却能力を向上させている。In the second embodiment shown in FIG. 2, the side surface 22 of the upper mold 2, which is a locally heated region, is cooled by raising the container 10 and bringing it into direct contact with the mold coating agent 11 inside the container 10. This is how it was done. Further, in the case of this embodiment, the mold coating agent 11 in the container 10 is forcibly circulated as shown by the arrow by the pump 12 to improve the cooling capacity.
さらに、容器10の上端と上型2との間は、容器10に
取付けられた蓋部材13によりシールされている。なお
、この蓋部材13は前記第1実施例と同様に、カオウー
ル(商品名)を使用している。Furthermore, the space between the upper end of the container 10 and the upper mold 2 is sealed by a lid member 13 attached to the container 10. Note that this lid member 13 is made of Kao Wool (trade name) as in the first embodiment.
第3図はこの発明の第3実施例を示す第4図のC部拡大
図である。FIG. 3 is an enlarged view of section C in FIG. 4 showing a third embodiment of the present invention.
なお、この実施例において第1図に相当する部分につい
ては、第1図と同一の符号を用い、その具体的な説明は
省略する。In this embodiment, the same reference numerals as in FIG. 1 are used for the parts corresponding to those in FIG. 1, and detailed explanation thereof will be omitted.
そして、第3図に示す第3実施例では、上型2の局所的
加熱部位となる側面部23に、容器14を蓋部材15を
介して圧着させ、容器14内の塗型剤16を蓋部材15
に染み込ませて、塗型剤16を側面部23に接触させ冷
却するようにしたものである。In the third embodiment shown in FIG. 3, the container 14 is pressure-bonded to the side surface 23 of the upper mold 2 through the lid member 15, and the mold coating agent 16 inside the container 14 is covered with the lid. Member 15
The mold coating agent 16 is brought into contact with the side surface portion 23 and cooled.
なお、この蓋部材15は前記第1実施例と同様に、カオ
ウール(商品名)を使用している。Note that this lid member 15 is made of Kao Wool (trade name) as in the first embodiment.
なお、以上の実施例では、金型のピン部、上面部および
側面部を冷却した場合を例に挙げて説明したが、これに
限定されることなく、金型形状の如何に係わらず、如何
なる・部位の冷却にも実施できるものである。In addition, in the above embodiment, the case where the pin part, the top surface part, and the side part of the mold were cooled was explained as an example, but the invention is not limited to this, and regardless of the shape of the mold, any・It can also be used to cool parts of the body.
また、低圧鋳造を例に挙げて説明したが、これに限定さ
れることなく、如何なる鋳造法で行われてもよい。Furthermore, although the explanation has been given using low-pressure casting as an example, the present invention is not limited to this, and any casting method may be used.
さらに、冷媒に、塗型剤を使用した例を挙げて説明した
が、これに限定されることなく、冷媒であれば、如何な
るものでもよい。Further, although an example has been described in which a coating agent is used as the refrigerant, the present invention is not limited to this, and any refrigerant may be used.
この発明は上述のように、金型の局所的加熱部位を容器
に入れた冷媒により、直接接触させるようにしたので、
金型の局所的加熱部位のみを短時間で充分に冷却するこ
とができる。As mentioned above, this invention brings the locally heated parts of the mold into direct contact with the refrigerant contained in the container.
Only the locally heated parts of the mold can be sufficiently cooled in a short time.
第1図はこの発明の一実施例を示す第4図のA部拡大図
、第2図および第3図は他の実施例を示す第4図のB部
およびC部拡大部、第4図は一般的な低圧鋳造における
金型断面図である。
1−−一−・−・・金型
7−−−−・−・容器
8・−・・−・塗型剤(冷媒)1 is an enlarged view of part A in FIG. 4 showing one embodiment of the present invention, FIGS. 2 and 3 are enlarged parts B and C of FIG. 4 showing another embodiment, and FIG. is a cross-sectional view of a mold in general low-pressure casting. 1−−1−・−・・Mold 7−−−−・−・Container 8・−・・−・Mold coating agent (refrigerant)
Claims (1)
型の局所的加熱部位を、容器に入れた冷媒に直接、接触
させて冷却するようにしたことを特徴とする鋳造用金型
の冷却方法。After the mold is opened and the cast product is released from the mold, the locally heated parts of the mold are brought into direct contact with a refrigerant placed in a container to be cooled. Cooling method for casting molds.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1293360A JP2827349B2 (en) | 1989-11-10 | 1989-11-10 | Cooling method of casting mold |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1293360A JP2827349B2 (en) | 1989-11-10 | 1989-11-10 | Cooling method of casting mold |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH03155446A true JPH03155446A (en) | 1991-07-03 |
JP2827349B2 JP2827349B2 (en) | 1998-11-25 |
Family
ID=17793783
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1293360A Expired - Fee Related JP2827349B2 (en) | 1989-11-10 | 1989-11-10 | Cooling method of casting mold |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2827349B2 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS452272Y1 (en) * | 1967-06-27 | 1970-01-30 | ||
JPS57177870A (en) * | 1981-04-23 | 1982-11-01 | Mazda Motor Corp | Cooler for metallic mold for casting of light alloy |
JPS62127353U (en) * | 1986-01-30 | 1987-08-12 |
-
1989
- 1989-11-10 JP JP1293360A patent/JP2827349B2/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS452272Y1 (en) * | 1967-06-27 | 1970-01-30 | ||
JPS57177870A (en) * | 1981-04-23 | 1982-11-01 | Mazda Motor Corp | Cooler for metallic mold for casting of light alloy |
JPS62127353U (en) * | 1986-01-30 | 1987-08-12 |
Also Published As
Publication number | Publication date |
---|---|
JP2827349B2 (en) | 1998-11-25 |
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