JPH0314815A - Novolac epoxy resin, its preparation, epoxy resin composition, and novolac resin - Google Patents

Novolac epoxy resin, its preparation, epoxy resin composition, and novolac resin

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Publication number
JPH0314815A
JPH0314815A JP19248289A JP19248289A JPH0314815A JP H0314815 A JPH0314815 A JP H0314815A JP 19248289 A JP19248289 A JP 19248289A JP 19248289 A JP19248289 A JP 19248289A JP H0314815 A JPH0314815 A JP H0314815A
Authority
JP
Japan
Prior art keywords
epoxy resin
novolac
general formula
resin
formula
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP19248289A
Other languages
Japanese (ja)
Inventor
Shuji Nakamura
修二 中村
Masashi Miyazawa
宮沢 賢史
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DIC Corp
Original Assignee
Dainippon Ink and Chemicals Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dainippon Ink and Chemicals Co Ltd filed Critical Dainippon Ink and Chemicals Co Ltd
Publication of JPH0314815A publication Critical patent/JPH0314815A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To prepare a novolac epoxy resin giving a cured product excellent in the heat resistance, water resistance, etc., by reacting epichlorohydrin with a novolac resin obtd. by reacting 9,9-bis(4-hydroxyphenyl)fluorene with an aldehyde. CONSTITUTION:A phenol compd. mainly comprising 9,9-bis(4-hydroxyphenyl) fluorene is reacted with an aldehyde of formula I (wherein R is H, 1-3C alkyl, phenyl, hydroxyphenyl, or halogenated phenyl) to give a novolac resin (e.g. formula II). The resulting novolac resin is reacted with epichlorohydrin to give a novolac epoxy resin (e.g. formula IV) contg. repeating units of formula III. The obtd. novolac epoxy resin is useful for a sealing compd. of electronic parts, a laminate board, an adhesive, a coating material, a sealant, etc.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は新規なエポキシ化合物、その製造方法及びエポ
キシ樹脂組成物に関し、より詳細には、硬化することに
よって耐熱性および耐水性の優れた硬化物を得ることが
できるエポキシ化合物に関するものである. 〔従来の技術〕 エポキシ樹脂は種々の硬化剤で硬化させることにより、
一般的に機械的性質、而1水性、耐薬品性、耐熱性、電
気的性質などの優れた硬化物となり、接着剤、塗料、積
層板、成形材料など幅広い分野に使用されている。
Detailed Description of the Invention (Field of Industrial Application) The present invention relates to a novel epoxy compound, a method for producing the same, and an epoxy resin composition. It is related to epoxy compounds that can be used to obtain products. [Prior art] Epoxy resin can be cured with various curing agents.
Generally, it becomes a cured product with excellent mechanical properties, water resistance, chemical resistance, heat resistance, and electrical properties, and is used in a wide range of fields such as adhesives, paints, laminates, and molding materials.

最も汎用的なエポキシ樹脂は、ビスフェノールAにエビ
クロルヒドリンを反応させて得られる液状および固型の
ビスフェノールA型エポキシ樹脂である. 〔発明が解決しようとする課題〕 しかしながら、上記ビスフェノール型エポキシ樹脂は、
1分子当りのグリシジル基が2個よりは多くはないため
に硬化時の架4!密度が低く、耐熱性に劣る傾向にある
. この様な欠点を改良するために、いわゆる多官能エポキ
シ樹脂であるクレゾールノボラック型エポキシ樹脂など
が使用されているが、これらの場合は確かに耐熱性は向
上ずるものの、その度合は不十分な上、耐水性が劣ると
いう欠点を有している. 本発明の目的は、優れた耐熱性、耐水性を有し、機械的
性質にも優れた樹脂硬化物を得ることのできる新規なエ
ポキシ樹脂を提{Jjすることを目的とする。
The most commonly used epoxy resins are liquid and solid bisphenol A type epoxy resins, which are obtained by reacting bisphenol A with shrimp chlorohydrin. [Problem to be solved by the invention] However, the above bisphenol-type epoxy resin,
Since there are no more than 2 glycidyl groups per molecule, the number of bridges during curing is 4! It has a low density and tends to have poor heat resistance. In order to improve these drawbacks, cresol novolac type epoxy resins, which are so-called multifunctional epoxy resins, are used, but although these do improve heat resistance, the degree of improvement is insufficient. However, it has the disadvantage of poor water resistance. An object of the present invention is to provide a novel epoxy resin that has excellent heat resistance, water resistance, and can obtain a cured resin product with excellent mechanical properties.

〔!l題を解決するための手段〕[! Means to solve the problem]

本発明は、上記課題を解決するために、下記一般式(1
)で示される重合成分を有するノボラック型エポキシ樹
脂を提供するものである.(式中、Rは水素原子、炭素
数1ないし3のアルキル基、フェニル基、ヒドロキシフ
ェニル基、ハロゲン置換フエニル基を表わす。) 上記一般式(1)の重合戒分を有するノボラック型エポ
キシ樹脂としては次の一般式(n)で示される樹脂が挙
げられ、n=0〜3が好ましい.《式中、Rは一般式(
1)と同じものを表わし、nは繰り返し単位数を表わす
。) また、これらのノボラ゛ソク型エポキシ樹脂の製造方法
及びこのノボラック型エポキシ樹脂を用いた樹脂m威物
、その中間体のノボラック樹脂を提供するものである. 次に本発明を詳細に説明する。
In order to solve the above problems, the present invention provides the following general formula (1
) Novolak-type epoxy resin having the polymerization component shown in the following is provided. (In the formula, R represents a hydrogen atom, an alkyl group having 1 to 3 carbon atoms, a phenyl group, a hydroxyphenyl group, or a halogen-substituted phenyl group.) As a novolac type epoxy resin having the polymerization component of the above general formula (1) Examples include resins represented by the following general formula (n), with n=0 to 3 being preferred. 《In the formula, R is the general formula (
It represents the same as 1), and n represents the number of repeating units. ) The present invention also provides a method for producing these novolac type epoxy resins, resin products using these novolac type epoxy resins, and intermediate novolac resins thereof. Next, the present invention will be explained in detail.

本発明の上記一般式(1)のエポキシ樹脂はnが0〜3
、すなわちノボラック型樹脂の分子中にフルオレン核を
2個以上を含むものを骨格とするものであり、好ましく
はフルオレン核を2〜5個含むもので、特に好ましくは
2.5〜4個含むものである。
In the epoxy resin of the above general formula (1) of the present invention, n is 0 to 3.
That is, a novolak type resin having a skeleton containing two or more fluorene nuclei in the molecule, preferably containing 2 to 5 fluorene nuclei, particularly preferably 2.5 to 4 fluorene nuclei. .

分子中に含まれるフルオレン核の数が少ないと得られる
エポキシ樹脂の耐熱性は不十分であり、また、フルオレ
ン核の数が多くなると、エポキシ樹脂の融点が高くなり
、成形性が悪くなる.上記一般式(1)の重合成分を有
するノボラック型エポキシ樹脂の製造方法としては、9
,9−ビス(4−ヒドロキシフェニル〉フルオレンを主
たる成分とするフェノール類と下記式一般式( III
)R−CIIO          (III)(弐ψ
、Rは上記一般式(+)のものと同しものを表わし、水
素原子、炭素数1ないし3のアルキル基、フェニル基、
ヒドロキシフェニル基、ハロゲン置換フエニル基を表わ
す。) で表わされるアルデヒドとを反応させて得られる下記一
般式(V) −( ンを反応させるが、上記一般式(II)のノボラック型
エポキシ樹脂の場合には分子中にフルオレン核を2個以
上含む下記一般式( [V)で表わされるノボラック樹
脂とエビクロルヒドリンとを反応させる. (式中、R,nは一般式(II)のものと同じものを表
わす。) フェノール化合物としては、上記のほかにフェノール、
クレゾール、キシレノール、レゾルシノール、α−ナフ
トールなどのフェノール類の1種又は2種以上を共重合
成分として用いることができる. また、上記一般式(It)のアルデヒドとしては、具体
的にはホルムアルデヒド、アセトアルデヒド、プロビル
アルデヒド、ブチルアルデヒド、ベンズアルテヒド、p
−ヒドロキシベンズアルデヒド、クロルベンズアルデヒ
ドなどであり、このうちホルムアルデヒドが好ましい。
If the number of fluorene nuclei contained in the molecule is small, the resulting epoxy resin will have insufficient heat resistance, and if the number of fluorene nuclei is large, the melting point of the epoxy resin will become high, resulting in poor moldability. As a method for producing a novolac type epoxy resin having the polymerization component of the above general formula (1), 9
, 9-bis(4-hydroxyphenyl) Phenols whose main component is fluorene and the following general formula (III
)R-CIIO (III) (弐ψ
, R represents the same as in the above general formula (+), and includes a hydrogen atom, an alkyl group having 1 to 3 carbon atoms, a phenyl group,
Represents a hydroxyphenyl group or a halogen-substituted phenyl group. ) The following general formula (V) obtained by reacting with an aldehyde represented by A novolac resin represented by the following general formula ([V) containing the compound is reacted with shrimp chlorohydrin. (In the formula, R and n represent the same as those of the general formula (II).) As the phenol compound, In addition to the above, phenol,
One or more phenols such as cresol, xylenol, resorcinol, and α-naphthol can be used as a copolymerization component. Further, the aldehyde of the above general formula (It) is specifically formaldehyde, acetaldehyde, probilaldehyde, butyraldehyde, benzaldehyde, p
-hydroxybenzaldehyde, chlorobenzaldehyde, etc., and among these, formaldehyde is preferred.

本発明のノボラック型エポキシ樹脂の原料であるノボラ
ック型樹脂は、従来より行なわれているフェノールノボ
ラック樹脂の製造方法と同様であり、特に制限されるも
のではない。
The novolac type resin which is a raw material for the novolac type epoxy resin of the present invention is the same as the conventional method for producing phenol novolak resin, and is not particularly limited.

9.9−ビス(4−ヒドロキシフエニル)フルオレンと
上記一般式(III)のアルデヒドの仕込み比は目的と
するノボラック型樹脂の重合度によって調節されるが、
9,9−ビス(4−ヒドロキシフエニル)フルオレン1
モルに対して0. 5〜1.2モルの範囲が好ましい. また、反応に使用する酸触媒は硫酸、塩酸、リン酸、塩
化アルξニウム、塩素スズ、塩化亜鉛、シュウ酸、三フ
フ化ホウ素などを用いることができる。これらのうちで
もシュウ酸を用いることが好ましい. また、具体的反応方法としては、9,9−ビス(4一ヒ
ドロキシフェニル)フルオレン等と上記一般式(II)
で表わされるアルデヒドとを酸性触媒の存在下、50〜
250℃、好ましくは80〜200℃の温度で1時間〜
IO時間13m拌することにより行なわれる. また、上記反応はプチルセロソルブ、ベンゼン、トルエ
ン、キシレン、クロロホルム、テトラヒド口フラン等の
不活性な溶媒を使用したほうが反応が円滑に進む. 次に本発明の一般式(1)のエポキシ樹脂は上記の方法
で合成されたノボラック型樹脂にエビクロルヒドリンを
反応させることによって得られる.この場合の反応条件
は、従来より行なわれているエポキシ樹脂の製造条件と
同じであり、特に制限されるものではない. 即ちノボラック型樹脂の水酸基1個に対し、エビクロル
ヒドリンを1.5〜lOモル添加し、水酸化ナトリウム
のようなアルカリの存在下に40〜120℃でエポキシ
化反応を行なうことができ、水酸基に対するエビクロル
ヒドリンが過剰になる過剰率を調節することにより、得
られるエポキシ化物の分子量、エポキシ当■、軟化点を
調整することができる、エピクロルヒドリンの過剰率を
下げるとエポキシ樹脂の分子螢が高くなり、靭性の高い
硬化物となり、逆に上げると分子量が低くなり、耐熱性
の高い硬化物となる傾向がある。
9. The charging ratio of 9-bis(4-hydroxyphenyl)fluorene and the aldehyde of general formula (III) above is adjusted depending on the degree of polymerization of the target novolak type resin,
9,9-bis(4-hydroxyphenyl)fluorene 1
0 per mole. A range of 5 to 1.2 moles is preferred. Further, as the acid catalyst used in the reaction, sulfuric acid, hydrochloric acid, phosphoric acid, aluminum ξium chloride, tin chloride, zinc chloride, oxalic acid, boron trifluoride, etc. can be used. Among these, it is preferable to use oxalic acid. In addition, as a specific reaction method, 9,9-bis(4-hydroxyphenyl)fluorene etc. and the above general formula (II)
In the presence of an acidic catalyst, the aldehyde represented by
1 hour at a temperature of 250°C, preferably 80-200°C
This is done by stirring for an IO time of 13 m. Additionally, the above reaction will proceed more smoothly if an inert solvent such as butyl cellosolve, benzene, toluene, xylene, chloroform, or tetrahydrofuran is used. Next, the epoxy resin of the general formula (1) of the present invention can be obtained by reacting the novolac type resin synthesized by the above method with shrimp chlorohydrin. The reaction conditions in this case are the same as those for conventional production of epoxy resins, and are not particularly limited. That is, it is possible to add 1.5 to 10 moles of shrimp chlorohydrin to one hydroxyl group of a novolak type resin and carry out an epoxidation reaction at 40 to 120°C in the presence of an alkali such as sodium hydroxide. By adjusting the excess ratio of epichlorohydrin to hydroxyl groups, the molecular weight, epoxy resin, and softening point of the resulting epoxide can be adjusted.If the excess ratio of epichlorohydrin is lowered, the molecular weight of the epoxy resin increases. If the molecular weight increases, the resulting cured product tends to have high toughness; conversely, when the molecular weight increases, the molecular weight tends to decrease, resulting in a cured product with high heat resistance.

上記反応で生威した本発明のエポキシ樹脂は単独で、ま
た必用により汎用のポリエポキシ化合物、例えばビスフ
ェノールA型エポキシ樹脂をこれに配合し、硬化剤を添
加混合し、加熱硬化させることによって、硬化物を得る
ことができる。
The epoxy resin of the present invention produced in the above reaction can be cured alone or, if necessary, by blending it with a general-purpose polyepoxy compound, such as a bisphenol A type epoxy resin, adding and mixing a curing agent, and heating and curing. can get things.

上記硬化剤としては特に限定されるものではなく、通常
エポキシ樹脂の硬化剤として常用されている化合物はす
べて使用するとかできジエチレントリアニン、トリエチ
レンテトラミンなどの脂肪族アミン類、メタフエニレン
、ジアミン、ジアミノジフエニルメタン、ジアミノジフ
エニルスルホンなどの芳香族アミン類、ボリアミド樹脂
及びこれらの変性物、無水マレイン酸、無水フタル酸、
無水へキサヒドフタル酸、無水ピロメリット酸などの酸
無水物系硬化剤ジシアンジアミド、イミダゾール、BF
i−アξン金属塩、グアニジン誘導体などの潜在性硬化
剤、ノボラック樹脂などがあげられる。
The above-mentioned curing agent is not particularly limited, and all compounds commonly used as curing agents for epoxy resins can be used. Aromatic amines such as enylmethane and diaminodiphenylsulfone, polyamide resins and modified products thereof, maleic anhydride, phthalic anhydride,
Acid anhydride curing agent such as hexahydrophthalic anhydride, pyromellitic anhydride, dicyandiamide, imidazole, BF
Examples include i-amine metal salts, latent curing agents such as guanidine derivatives, and novolac resins.

これらの硬化剤の使用量は、用いるエポキシ化合物の一
分子中に含まれるエポキシ基の数と硬化剤中の活性水素
の数が当量付近となる量が一般的である。
The amount of these curing agents used is generally such that the number of epoxy groups contained in one molecule of the epoxy compound used and the number of active hydrogens in the curing agent are approximately equivalent.

これらの硬化剤は単独でも2種以上の併用でもよい。These curing agents may be used alone or in combination of two or more.

上記硬化剤を用いる際は、硬化促進剤を適宜使用するこ
とができる. 硬化促進剤としては公知、慣用のものがいづれも使用で
きるが、例えば第3級アミン、イξダゾール、有機酸金
属塩、ルイス酸、ア果ン金属塩等が挙げられ、これらは
単独のみならず2種以上の併用も可能である. 次に本発明を実施例により具体的に説明するが、以下に
おいて部は特に断りのない限りすべてfflfft部で
あるものとする. 実施例1 9.9−ビス(4−ヒドロキシフエニル)フルオレン1
′?s部をプチルセロソルブ /75部に溶解し、シュ
ウ酸1.2gを加え100℃に昇温し、さらにホルマリ
ン(41.5%)41部を30分間かけて滴下し、次い
で同温度で5時間加熱する。その後、昇温し脱水し、最
終的に180〜200℃で減圧蒸留により脱溶剤を行な
い、フルオレンノボラック樹脂(a)(融点120℃)
187部を得た.GPC(ゲルパーミネーションクロマ
トグラフィー〉分析により平均でフルオレン核を2.7
個含んでいることかわかった。
When using the above curing agent, a curing accelerator can be used as appropriate. Any known or commonly used curing accelerator can be used, but examples include tertiary amines, ξdazole, organic acid metal salts, Lewis acids, and apple metal salts. It is also possible to use two or more types together. Next, the present invention will be explained in detail with reference to Examples, and in the following, unless otherwise specified, all parts are fflfft parts. Example 1 9.9-bis(4-hydroxyphenyl)fluorene 1
′? Part S was dissolved in 75 parts of butyl cellosolve, 1.2 g of oxalic acid was added, the temperature was raised to 100°C, 41 parts of formalin (41.5%) was added dropwise over 30 minutes, and then the mixture was heated at the same temperature for 5 hours. Heat. After that, the temperature is raised and dehydrated, and finally the solvent is removed by vacuum distillation at 180 to 200°C, and the fluorene novolac resin (a) (melting point 120°C)
Obtained 187 copies. GPC (gel permeation chromatography) analysis shows that fluorene nuclei are on average 2.7
I found out that it contains .

得られたフルオレンノボラック樹脂(alの赤外吸収ス
ペクトルを図−1に示す。顕著な吸収は下記の如くであ
る。
The infrared absorption spectrum of the obtained fluorene novolac resin (al) is shown in Figure 1. The remarkable absorptions are as follows.

なおArは芳香環を示す。以下同様である.3300C
l1−’         八r−0113050ai
−’      −C−II (Ar−II)2950
 〜2850 an − ’     −Cll zま
た、NMRスペクトルを図3に示す。
Note that Ar represents an aromatic ring. The same applies below. 3300C
l1-' 8r-0113050ai
-' -C-II (Ar-II) 2950
~2850 an − ' -Cll z The NMR spectrum is also shown in FIG.

実施例2 ホルマリンの量を41部から、46.0部に変更した以
外は実施例1と同様にしてフルオレンノボラック樹脂(
b)(融点130℃)189部を得た.GPC分析によ
り平均でフルオレン核を3.5個含んでいることが分か
った。
Example 2 Fluorene novolac resin (
b) (melting point: 130°C) 189 parts were obtained. GPC analysis revealed that it contained 3.5 fluorene nuclei on average.

実施例3 実施例1で得られたフルオレンノボラック樹脂(all
7’7gをエピクロルヒドリン463g(5モル)に溶
解させた後、撹拌下80℃で、20%N a O1l水
溶液220g(1.1モル)を5時間かけて滴下し、更
に1時間反応させ、次いで水層を棄却した後、過剰のエ
ビクロルヒドリンを蒸留回収して、得られた反応生成物
にメヂルイソブチルケトン4!;Qgを加え、均一に溶
解させ、水140gを加えて水洗した後、油水分離し、
油層から共沸蒸留により水を除いた後、濾過し、さらに
メチルイソブチルケトンを留去させて、エポキシ当撥2
73、融点80℃なるエポキシ樹脂(cl 2−LO 
gを得た。その赤外吸収スペクトルを図−2に示す。
Example 3 Fluorene novolak resin obtained in Example 1 (all
After dissolving 7'7g in 463g (5 mol) of epichlorohydrin, 220g (1.1 mol) of 20% NaO1 aqueous solution was added dropwise at 80°C with stirring over 5 hours, the reaction was continued for another 1 hour, and then After discarding the aqueous layer, excess shrimp chlorohydrin was distilled and recovered, and the resulting reaction product contained methyl isobutyl ketone 4! ; Add Qg and dissolve it uniformly, add 140 g of water and wash with water, then separate the oil and water.
After water is removed from the oil layer by azeotropic distillation, it is filtered, and methyl isobutyl ketone is distilled off to remove the epoxy resin.
73, epoxy resin with a melting point of 80°C (cl 2-LO
I got g. Its infrared absorption spectrum is shown in Figure 2.

顕著な吸収は下記の如くである。The notable absorptions are as follows.

3050al−’      −C−II (Ar−I
I)(  0)1 2950〜2850cm−’     −Cll,12
50c1m−’          −0 一860c
m−’        また、NMRスペクトルを図4に示す.実施例4 エビクロルヒドリン463gの代りに270g(3モル
)を使用した以外は実施例3と同様にして、エポキシ当
量が285融点90℃なるエポキシ樹脂+d) Z I
 S gを得た.実施例5 フルオレンノボラック樹脂(a)の代りに(b) ヲ使
用した以外は実施例3と同様にして、エポキシ当量が2
,80,融点86℃なるエポキシ樹脂(elを得た.実
施例6〜Bおよび比較例1〜2(エポキシ樹脂組成物) エポキシ樹脂として実施例3〜5で得られたエポキシ樹
脂(C)〜(e》(実施例6〜8)、フェノールノボラ
ック型エポキシ樹脂エビクロント73B  (大B本イ
ンキ化学工業a着製、エポキシ当ill 8 0)(比
較例1)、オルソクレゾールノボランク型エポキシ樹脂
エピクロンN−670 (同社製、エポキシ当ffl2
 1 0) (比較例2)、硬化剤としてエピクロンB
−570  (同社製、メチルテトラヒドロフタル酸無
水物)、硬化促進剤としてペンジルジメチルアξンを用
い、エポキシ樹脂のエポキシ基1個に対して硬化剤のM
無水物基が1個になる様に下記表−1に示す組威で配合
して、本発明および比較対照用のエポキシ樹脂組戒物を
得た。
3050al-' -C-II (Ar-I
I) (0) 1 2950-2850cm-' -Cll, 12
50c1m-' -0 -860c
m-' Also, the NMR spectrum is shown in Figure 4. Example 4 An epoxy resin with an epoxy equivalent of 285 and a melting point of 90°C was prepared in the same manner as in Example 3, except that 270 g (3 mol) was used instead of 463 g of shrimp chlorohydrin + d) Z I
I got S g. Example 5 The same procedure as in Example 3 was carried out except that fluorene novolak resin (b) was used instead of (a), but the epoxy equivalent was 2.
, 80, an epoxy resin (el) having a melting point of 86° C. was obtained. Examples 6 to B and Comparative Examples 1 to 2 (epoxy resin compositions) Epoxy resins (C) obtained in Examples 3 to 5 as epoxy resins (e) (Examples 6 to 8), Phenol novolak type epoxy resin Ebicuront 73B (manufactured by Dai-Bon Ink Kagaku Kogyo A, epoxy per illumination 80) (Comparative example 1), Orthocresol novolac type epoxy resin Epiclon N -670 (manufactured by the same company, epoxy ffl2
10) (Comparative Example 2), Epiclon B as a curing agent
-570 (manufactured by the same company, methyltetrahydrophthalic anhydride), using penzyldimethylamine as a curing accelerator,
Epoxy resin compositions for the present invention and for comparison were obtained by blending the compositions as shown in Table 1 below so that the number of anhydride group was one.

これらのエポキシ権脂組成物をlOO℃で2時間、次い
で160℃で2時間、更に180℃で2時間の条件で硬
化せしめて試験片とし、JISκ6911に準拠して熱
変形温度、曲げ強度、聞げ郵性率、引張り強度、引張り
伸び率および煮沸吸水率を測定した.結果を下記表に示
す。
These epoxy resin compositions were cured at 100°C for 2 hours, then at 160°C for 2 hours, and then at 180°C for 2 hours. The tensile strength, tensile elongation, and boiling water absorption were measured. The results are shown in the table below.

実施例9〜l1および比較応用例3〜4硬化剤としてエ
ピクロンB−570の代りにノボラック型フェノール樹
脂バーカムTO−2131 (大日本インキ化学工業■
製、軟化点80℃〕を用い、エポキシ樹脂のエポキシ基
1個に対して硬化剤のフェノール性水酸基が1個になる
様に下記表−1に示す組威で配合した以外は実施例lと
同様にして、本発明および比較対照用のヱポキシ樹脂組
或物を得た. これらのエポキシ樹脂組成物を100℃で2時間、次い
で120℃で2時間、更に150℃で2時間の条件で硬
化せしめて試験片とし、実施例1と同様の測定を行った
。結果を下記表−1に示す.〔発明の効果〕 本発明によれば、上記一般式(1)で示される新規なエ
ポキシ樹脂及びその製造方法を提供できるので、このエ
ポキシ1M脂を種々の硬化剤により、硬化させることに
よって優性耐熱性、耐水性を有し、機械的性質にも優れ
た硬化物にすることができ、電気、電子部品等の封子剤
、ブリプレグ等の成形材料、注型材料、積層板等の複合
材料、ハニカムパネル等の構造材料、各種接着剤、各種
塗料、ブライマー、シール剤、樹脂モルタル、樹脂セメ
ント、舗装材等の用途に有用なエポキシ樹脂を提供でき
る.
Examples 9 to 11 and Comparative Application Examples 3 to 4 Novolac type phenolic resin Barkum TO-2131 (Dainippon Ink & Chemicals) was used instead of Epiclon B-570 as a curing agent.
Example 1 was used, except that the composition was blended with the composition shown in Table 1 below so that the number of phenolic hydroxyl groups in the curing agent was one for each epoxy group in the epoxy resin. Epoxy resin compositions for the present invention and for comparative purposes were obtained in the same manner. These epoxy resin compositions were cured at 100° C. for 2 hours, then at 120° C. for 2 hours, and then at 150° C. for 2 hours to prepare test pieces, and the same measurements as in Example 1 were performed. The results are shown in Table 1 below. [Effects of the Invention] According to the present invention, it is possible to provide a novel epoxy resin represented by the above general formula (1) and a method for producing the same. By curing this 1M epoxy resin with various curing agents, it is possible to obtain superior heat resistance. It can be made into a cured product that has excellent hardness, water resistance, and mechanical properties, and can be used as a sealant for electrical and electronic parts, molding materials such as Bripreg, casting materials, and composite materials such as laminates. We can provide epoxy resins useful for structural materials such as honeycomb panels, various adhesives, various paints, brimers, sealants, resin mortars, resin cements, paving materials, etc.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の一実施例のエポキシ樹脂の赤外線スペ
クトル図、第2図は他の実施例のエポキシ樹脂の赤外線
スペクトル図、第3図は第1図に示すエポキシ樹脂のN
MRスペクトル図、第4図は第2図に示すエポキシ樹脂
のNMRスペクトル図である。
FIG. 1 is an infrared spectrum diagram of an epoxy resin according to one embodiment of the present invention, FIG. 2 is an infrared spectrum diagram of an epoxy resin according to another embodiment, and FIG. 3 is an N of the epoxy resin shown in FIG.
MR spectrum diagram, FIG. 4 is an NMR spectrum diagram of the epoxy resin shown in FIG. 2.

Claims (7)

【特許請求の範囲】[Claims] (1)下記一般式( I )で表わされる重合成分を有す
るノボラック型エポキシ樹脂。 ▲数式、化学式、表等があります▼( I ) (式中、Rは水素原子、炭素数1ないし3のアルキル基
、フェニル基、ヒドロキシフェニル基、ハロゲン置換フ
ェニル基を表わす。)
(1) A novolac-type epoxy resin having a polymerization component represented by the following general formula (I). ▲There are mathematical formulas, chemical formulas, tables, etc.▼ (I) (In the formula, R represents a hydrogen atom, an alkyl group having 1 to 3 carbon atoms, a phenyl group, a hydroxyphenyl group, or a halogen-substituted phenyl group.)
(2)下記一般式(II)で表わされる請求項1記載のノ
ボラック型エポキシ樹脂。 ▲数式、化学式、表等があります▼ (式中、Rは一般式( I )のものと同じものを表わし
、nは繰り返し単位数を表わす。)
(2) The novolac type epoxy resin according to claim 1, which is represented by the following general formula (II). ▲There are mathematical formulas, chemical formulas, tables, etc.▼ (In the formula, R represents the same thing as in general formula (I), and n represents the number of repeating units.)
(3)nが0〜3である請求項2記載のノボラック型エ
ポキシ樹脂。
(3) The novolac type epoxy resin according to claim 2, wherein n is 0 to 3.
(4)請求項1ないし3のいずれかに記載のノボラック
型エポキシ樹脂と硬化剤を含有することを特徴とするエ
ポキシ樹脂組成物。
(4) An epoxy resin composition comprising the novolak epoxy resin according to any one of claims 1 to 3 and a curing agent.
(5)9,9−ビス(4−ヒドロキシフェニル)フルオ
レンを主成分とするフェノール化合物と下記一般式(I
II) R−CHO(III) (式中、Rは請求項1記載の一般式( I )とおなじも
のを表わす。) で表わされるアルデヒドとを反応させて得られるノボラ
ック型樹脂とエピクロルヒドリンとから得られるノボラ
ック型エポキシ樹脂の製造方法。
(5) A phenolic compound containing 9,9-bis(4-hydroxyphenyl)fluorene as a main component and the following general formula (I
II) R-CHO(III) (wherein R represents the same thing as the general formula (I) according to claim 1): obtained from a novolac type resin obtained by reacting with an aldehyde represented by R-CHO(III) and epichlorohydrin. A method for producing novolak-type epoxy resin.
(6)ノボラック型樹脂が下記一般式 (IV)で表わされる樹脂である請求項5記載のノボラッ
ク型エポキシ樹脂の製造方法。 ▲数式、化学式、表等があります▼(IV) (式中、Rは一般式( I )と同じものを表わし、nは
繰り返し単位数を表わす。)
(6) The method for producing a novolak-type epoxy resin according to claim 5, wherein the novolak-type resin is a resin represented by the following general formula (IV). ▲There are mathematical formulas, chemical formulas, tables, etc.▼(IV) (In the formula, R represents the same thing as the general formula (I), and n represents the number of repeating units.)
(7)下記一般式(V)で表わされる重合成分を有する
ノボラック樹脂。 ▲数式、化学式、表等があります▼(V) (式中、Rは一般式( I )と同じものを表わす。)(
8)請求項6記載の一般式(IV)で表わされるノボラッ
ク樹脂。
(7) A novolac resin having a polymerization component represented by the following general formula (V). ▲There are mathematical formulas, chemical formulas, tables, etc.▼(V) (In the formula, R represents the same thing as the general formula (I).)
8) A novolak resin represented by the general formula (IV) according to claim 6.
JP19248289A 1989-03-01 1989-07-27 Novolac epoxy resin, its preparation, epoxy resin composition, and novolac resin Pending JPH0314815A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP4660989 1989-03-01
JP1-46609 1989-04-20

Publications (1)

Publication Number Publication Date
JPH0314815A true JPH0314815A (en) 1991-01-23

Family

ID=12752046

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19248289A Pending JPH0314815A (en) 1989-03-01 1989-07-27 Novolac epoxy resin, its preparation, epoxy resin composition, and novolac resin

Country Status (1)

Country Link
JP (1) JPH0314815A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11199656A (en) * 1998-01-12 1999-07-27 Nippon Kayaku Co Ltd Novolak resin, epoxy resin, epoxy resin composition and cured product thereof
US7303855B2 (en) * 2003-10-03 2007-12-04 Shin-Etsu Chemical Co., Ltd. Photoresist undercoat-forming material and patterning process
JP2008274000A (en) * 2007-04-06 2008-11-13 Osaka Gas Co Ltd Thermosetting resin composition and its cured material
CN105273149A (en) * 2014-07-15 2016-01-27 罗门哈斯电子材料有限责任公司 Resin for underlayer
WO2020213992A1 (en) * 2019-04-19 2020-10-22 국도화학 주식회사 Epoxy resin, preparation method thereof, and epoxy resin composition comprising same

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11199656A (en) * 1998-01-12 1999-07-27 Nippon Kayaku Co Ltd Novolak resin, epoxy resin, epoxy resin composition and cured product thereof
US7303855B2 (en) * 2003-10-03 2007-12-04 Shin-Etsu Chemical Co., Ltd. Photoresist undercoat-forming material and patterning process
JP2008274000A (en) * 2007-04-06 2008-11-13 Osaka Gas Co Ltd Thermosetting resin composition and its cured material
CN105273149A (en) * 2014-07-15 2016-01-27 罗门哈斯电子材料有限责任公司 Resin for underlayer
JP2016029160A (en) * 2014-07-15 2016-03-03 ローム アンド ハース エレクトロニック マテリアルズ エルエルシーRohm and Haas Electronic Materials LLC Resin for underlayer
US9880469B2 (en) 2014-07-15 2018-01-30 Rohm And Haas Electronic Materials Llc Resins for underlayers
WO2020213992A1 (en) * 2019-04-19 2020-10-22 국도화학 주식회사 Epoxy resin, preparation method thereof, and epoxy resin composition comprising same
KR20200123028A (en) * 2019-04-19 2020-10-28 국도화학 주식회사 Epoxy resin, preparation method thereof, and epoxy resin composition comprising the same
CN113710720A (en) * 2019-04-19 2021-11-26 国都化学株式会社 Epoxy resin, method for preparing the same, and epoxy resin composition comprising the same
JP2022529361A (en) * 2019-04-19 2022-06-21 クク・ト・ケミカル・カンパニー・リミテッド Epoxy resin, a method for producing the same, and an epoxy resin composition containing the same.
CN113710720B (en) * 2019-04-19 2023-06-13 国都化学株式会社 Epoxy resin, method for preparing the same, and epoxy resin composition comprising the same

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