JPH03140434A - Beta-type silicon nitride whisker reinforced magnesium composite - Google Patents

Beta-type silicon nitride whisker reinforced magnesium composite

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Publication number
JPH03140434A
JPH03140434A JP27845189A JP27845189A JPH03140434A JP H03140434 A JPH03140434 A JP H03140434A JP 27845189 A JP27845189 A JP 27845189A JP 27845189 A JP27845189 A JP 27845189A JP H03140434 A JPH03140434 A JP H03140434A
Authority
JP
Japan
Prior art keywords
silicon nitride
type silicon
composite
beta
whiskers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP27845189A
Other languages
Japanese (ja)
Other versions
JPH0784637B2 (en
Inventor
Yoshikazu Hirasawa
平沢 良和
Shiyuujirou Oki
沖 脩二郎
Ikuji Hashimoto
橋本 幾治
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Corp
Original Assignee
Ube Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ube Industries Ltd filed Critical Ube Industries Ltd
Priority to JP27845189A priority Critical patent/JPH0784637B2/en
Publication of JPH03140434A publication Critical patent/JPH03140434A/en
Publication of JPH0784637B2 publication Critical patent/JPH0784637B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Manufacture Of Alloys Or Alloy Compounds (AREA)

Abstract

PURPOSE:To obtain the beta-type Si3N4 whisker reinforced Mg composite excellent in mechanical characteristics and withstanding use at >250 deg.C by forming the composite from an Mg alloy contg. each prescribed amt. of Y and Sm and the balance substantial Mg and B-type Si3N4 whiskers. CONSTITUTION:The above Mg composite is formed from 95 to 75vol.% Mg alloy contg. 2 to 8% Y, 2 to 7% Sm and the balance substantial Mg and 5 to 30vol.% beta-type B3N4 whiskers. The Mg composite exhibits the above characteristics because in which beta-type Si3N4 whiskers having a prescribed fibrous volume ratio are used as reinforcing fiber and an Mg-Y-Sm series alloy is used as a matrix. Thus, the composite is considered to be used for the ones requiring lightness in weight, low thermal expansion and thermal resistance such as automobile engine parts and general purpose engine parts.

Description

【発明の詳細な説明】 主粟上皇■凪立互 本発明は繊維強化金属複合材料に関し、詳しくはβ型窒
化珪素ウィスカを強化繊維とし、マグネシウム合金をマ
トリックスとするβ型窒化珪素ウィスカ強化マグネシウ
ム複合材料に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a fiber-reinforced metal composite material, specifically a β-type silicon nitride whisker-reinforced magnesium composite in which β-type silicon nitride whiskers are used as reinforcing fibers and a magnesium alloy is used as a matrix. Regarding materials.

従来■葺土 本願発明者はマグネシウム(以下、Mgと記す場合があ
る。)−イツトリウム(以下、Yと記す。
Conventional ■ Roofing soil The inventor of the present application has produced magnesium (hereinafter sometimes referred to as Mg)-yttrium (hereinafter referred to as Y).

)−サマリウム(以下、Smと記す。)系又は、Mg−
Y−3m−ジルコニウム(以下、Zrと記す。)系の鋳
造用マグネシウム合金を提案した(特開昭61−250
144号公報)。この合金は250 ’C以下の温度で
優れた機械的性質を有するが、アルミニウム合金等と比
較すると熱膨張率が高く、低熱膨張率が要求される用途
には使えない。更に、250°Cを超える温度では強度
の低下が著しいという欠点がある。
)-samarium (hereinafter referred to as Sm) system or Mg-
We proposed a Y-3m-zirconium (hereinafter referred to as Zr) based magnesium alloy for casting (Japanese Patent Laid-Open No. 61-250
Publication No. 144). Although this alloy has excellent mechanical properties at temperatures below 250'C, it has a high coefficient of thermal expansion compared to aluminum alloys, etc., and cannot be used in applications that require a low coefficient of thermal expansion. Furthermore, there is a drawback that the strength decreases significantly at temperatures exceeding 250°C.

Bが”しようとする課簡 上記のように、本願発明者は既にM g −Y −Sm
系又はMg−Y−3m−Z r系の耐熱性に優れた高強
度の鋳造用のマグネシウム合金を提案した。
As mentioned above, the inventor has already written M g −Y −Sm
We have proposed a high-strength magnesium alloy for casting with excellent heat resistance and Mg-Y-3m-Zr series.

しかし、この合金には上述のような問題があるため、従
来、繊維強化金属複合材料に使用されている種々の繊維
の中でも特に熱膨張率が低く、高強度を有し、高温安定
性に優れたβ型窒化珪素ウィスカを使用し、Mg−YS
m系又はMg−Y−3m−Zr系合金の改良を目的に、
更には250°Cを超える温度での使用に耐える低熱膨
張率の複合材料の提供を目的に、β型窒化珪素強化Mg
−Y−3m系又はMg−Y−3m−Z r系複合材料を
検討した。
However, because this alloy has the problems mentioned above, among the various fibers conventionally used in fiber-reinforced metal composite materials, it has a particularly low coefficient of thermal expansion, high strength, and excellent high-temperature stability. Using β-type silicon nitride whiskers, Mg-YS
For the purpose of improving m-based or Mg-Y-3m-Zr based alloys,
Furthermore, with the aim of providing a composite material with a low coefficient of thermal expansion that can withstand use at temperatures exceeding 250°C, β-type silicon nitride-reinforced Mg
-Y-3m-based or Mg-Y-3m-Zr-based composite materials were investigated.

i”を”するための 上述の目的は、本発明によれば (1)2〜8%のYおよび2〜7%のSmを含有し、残
りが実質的にMgであるマグネシウム合金95〜70容
量%と、β型窒化珪素ウィスカ5〜30容量%とからな
るβ型窒化珪素ウィスカ強化マグネシウム複合材料、 (2)マグネシウム合金が更に1%以下のZrを含有す
るものである上記(1)に記載の複合材料、によって達
成される。
According to the present invention, the above-mentioned objective for making i" % by volume, and β-type silicon nitride whisker reinforced magnesium composite material consisting of 5 to 30% by volume of β-type silicon nitride whiskers, (2) the above (1) in which the magnesium alloy further contains 1% or less Zr; This is achieved by the described composite material.

本発明は、強化繊維として高強度を有し高温安定性に優
れ、多くの無機繊維の中でも熱膨張率が特に低いβ型窒
化珪素ウィスカを使用する。マトリックスとしてY含有
量が2〜8%、Sm含有量が2〜7%であり、場合によ
っては1%以下のZrを含み、残りが実質的にMgであ
るマグネシウム合金を使用する。そして、β型窒化珪素
ウィスカの繊維体積率を5〜30容量%に設定すること
により、後述する本願発明者が行った実験の結果明らか
なように、250°Cを超える温度での使用に耐える複
合材料を得ることができる。
The present invention uses β-type silicon nitride whiskers as reinforcing fibers, which have high strength, excellent high-temperature stability, and have a particularly low coefficient of thermal expansion among many inorganic fibers. A magnesium alloy with a Y content of 2 to 8%, an Sm content of 2 to 7%, and optionally 1% or less of Zr, with the remainder being substantially Mg, is used as the matrix. By setting the fiber volume fraction of the β-type silicon nitride whiskers to 5 to 30% by volume, it can withstand use at temperatures exceeding 250°C, as is clear from the results of experiments conducted by the inventor described below. Composite materials can be obtained.

Y含有量が2〜8%、Sm含有量が2〜7%で場合によ
っては1%以下のZrを含み、残りが実質的にMgから
成るマグネシウム合金は、機械的強度および耐熱性が高
い。従って、この合金はβ型窒化珪素ウィスカによって
強化されることにより、それらの特性がより一層向上す
る。しかし、Y含有量が2%未満では所望の強度が得ら
れず、8%を超えても強度は8%の場合と余り変わらず
、却って脆くなり、8%を超えたYの添加はYが高価で
あるので経済的でない。Sm含有量が2%未満では充分
強度が出す、7%を超えると脆くなると共に耐熱性が低
下し好ましくない。また、Mgに対するZrO固溶度は
最高が3.8%であるが、実際には0.6%前後で充分
であり、1%以下で充分に強度向上の効果を発揮する。
Magnesium alloys with a Y content of 2 to 8%, an Sm content of 2 to 7%, and in some cases 1% or less of Zr, with the remainder essentially consisting of Mg, have high mechanical strength and heat resistance. Therefore, these alloys are strengthened by β-type silicon nitride whiskers, thereby further improving their properties. However, if the Y content is less than 2%, the desired strength cannot be obtained, and even if it exceeds 8%, the strength is not much different from that of 8%, and it becomes brittle. It is not economical because it is expensive. If the Sm content is less than 2%, sufficient strength will be obtained, but if it exceeds 7%, it will become brittle and the heat resistance will decrease, which is not preferable. Further, the maximum solid solubility of ZrO in Mg is 3.8%, but in reality, around 0.6% is sufficient, and a strength improvement effect of 1% or less is sufficiently exerted.

Mg−Y−3m系又はMg−Y−3m−Zr系合金をマ
トリックスとする複合材料は、β型窒化珪素ウィスカの
繊維体積率が5容量%未溝の場合には、充分な強度、低
い熱膨張率を確保することができない。また、この繊維
体積率が5〜30容量%の範囲では、複合材料の強度は
繊維体積率の増加と共にほぼ直線的に増加するが、繊維
体積率が30容量%を超えると溶湯の浸透に対するβ型
窒化珪素ウィスカ成形体の抵抗がかなり大きくなり、健
全な鋳物の鋳造が困難となる。
Composite materials with a matrix of Mg-Y-3m or Mg-Y-3m-Zr alloys have sufficient strength and low heat when the fiber volume fraction of β-type silicon nitride whiskers is 5% by volume without grooves. It is not possible to ensure the expansion rate. In addition, when the fiber volume fraction is in the range of 5 to 30% by volume, the strength of the composite material increases almost linearly as the fiber volume fraction increases, but when the fiber volume fraction exceeds 30% by volume, β The resistance of the silicon nitride whisker compact becomes considerably large, making it difficult to cast a sound casting.

なお、本明細書におけるY、SmおよびZrはそれぞれ
原子番号39.62および40の元素である。パーセン
テージは、マトリックスあるいは強化繊維を容量%で表
示した場合を除き全て重量%である。また、マグネシウ
ム合金の合金成分に関する「実質的にMgJとは、マグ
ネシウム合金中に含まれるY、Sm、Zr等の添加元素
以外の不可避的に含有されるカルシウム、亜鉛、珪素、
鉄、銅、ニッケル等の不純物の合計が2%以下で残りが
Mgであることを意味する。
Note that Y, Sm, and Zr in this specification are elements with atomic numbers of 39.62 and 40, respectively. All percentages are by weight unless the matrix or reinforcing fibers are expressed as volume %. Regarding alloy components of magnesium alloys, ``Substantially, MgJ means calcium, zinc, silicon,
This means that the total amount of impurities such as iron, copper, and nickel is 2% or less, with the remainder being Mg.

以下に、本発明を実施例によって詳細に説明する。The present invention will be explained in detail below using examples.

実J1外 実施例1〜3、比較例1〜3 マグネシウム合金Mg−3%Y−6%Sm(実施例1)
、Mg−5%Y−4%Sm−0.5%Zr(実施例2L
Mg−7%Y−3%Sm(実施例3)、Mg−1,5%
Y−6%Sm(比較例1)、Mg−7%y−i、s%S
m(比較例2)、Mg−9%Y−8%S m −0,5
%Zr(比較例3)を溶製し、各マグネシウム合金と宇
部興産(株)製β型窒化珪素ウィスカ(平均繊維長10
〜50μm、平均繊維径0.1〜1.5 a m、10
0%β−3i3N4)の成形体を用いて、250トン竪
型ダイカストマシンによりβ型窒化珪素ウィスカ強化マ
グネシウム複合材料を鋳造した。鋳造に使用したマトリ
ックス合金の合金成分、鋳造条件、竪型ダイカストマシ
ン金型キャビティ部模式図および鋳造したβ型窒化珪素
ウィスカ強化マグネシウム複合材料の模式図を、それぞ
れ第1表、第2表、第1図および第2図に示す。
Actual J1 Examples 1 to 3, Comparative Examples 1 to 3 Magnesium alloy Mg-3%Y-6%Sm (Example 1)
, Mg-5%Y-4%Sm-0.5%Zr (Example 2L
Mg-7%Y-3%Sm (Example 3), Mg-1.5%
Y-6%Sm (Comparative Example 1), Mg-7%y-i, s%S
m (Comparative Example 2), Mg-9%Y-8%S m -0,5
% Zr (Comparative Example 3), each magnesium alloy and β-type silicon nitride whisker manufactured by Ube Industries, Ltd. (average fiber length 10
~50μm, average fiber diameter 0.1~1.5am, 10
A β-type silicon nitride whisker-reinforced magnesium composite material was cast using a 250-ton vertical die-casting machine using a compact of 0% β-3i3N4). The alloy components of the matrix alloy used in casting, the casting conditions, a schematic diagram of the mold cavity of a vertical die-casting machine, and a schematic diagram of the cast β-type silicon nitride whisker-reinforced magnesium composite material are shown in Tables 1, 2, and 2, respectively. Shown in Figures 1 and 2.

第 表 マグネシウム合金の合金成分 第 表 鋳 造 条 件 β型窒化珪素ウィスカ成形体は、バインダーを使用しな
いで圧縮成形することにより繊維が実質的に三次元ラン
ダムに配向した円板状のものであって、その寸法は直径
的100mm、厚さ約20mmである。β型窒化珪素ウ
ィスカ成形体の繊維体積率は約10容量%であった。
Table: Alloy Composition of Magnesium Alloy Table: Casting Conditions The β-type silicon nitride whisker molded product is a disk-shaped product in which fibers are substantially three-dimensionally randomly oriented by compression molding without using a binder, Its dimensions are 100 mm in diameter and approximately 20 mm in thickness. The fiber volume fraction of the β-type silicon nitride whisker molded body was about 10% by volume.

また、同じ合金溶湯を用いて、同じ鋳造条件で、β型窒
化珪素ウィスカ成形体を入れない鋳物を鋳造した。
Furthermore, a casting without the β-type silicon nitride whisker compact was cast using the same molten alloy and under the same casting conditions.

以下に鋳造方法を具体的に述べる。The casting method will be specifically described below.

第1図に示した250トン竪型ダイカストマシンのスリ
ーブ■にマグネシウム合金溶湯■を柄杓で入れる。スリ
ーブ■の内部にはマグネシウム合金溶湯■の温度低下を
防止するためセラミックペーパー[相]が置かれている
。次に、第1図に示すように置中子■をセットし、その
上にβ型室化珪素ウィスカ成形体■を載せる。直ちに可
動金型■が上から降りてきて閉じられ、キャビティ■に
プランジャー■の押し上げによりマグネシウム合金溶湯
■が押し込まれる。型閉時間の45秒が経過した後可動
金型■が上方に移動し、第2図に示されたβ型窒化珪素
ウィスカ強化マグネシウム複合材料が取り出される。
Using a ladle, pour the molten magnesium alloy (■) into the sleeve (■) of the 250-ton vertical die-casting machine shown in Figure 1. Ceramic paper [phase] is placed inside the sleeve (■) to prevent the temperature of the molten magnesium alloy (■) from decreasing. Next, as shown in FIG. 1, a placing core (2) is set, and a β-type chambered silicon whisker molded body (2) is placed thereon. Immediately, the movable mold ■ comes down from above and closes, and the molten magnesium alloy ■ is pushed into the cavity ■ by the push-up of the plunger ■. After the mold closing time of 45 seconds has elapsed, the movable mold (2) is moved upward, and the β-type silicon nitride whisker-reinforced magnesium composite material shown in FIG. 2 is taken out.

β型窒化珪素ウィスカ成形体を入れない鋳物の鋳造方法
は、β型窒化珪素ウィスカ成形体を入れない点が異なる
だけであり、その他はβ型窒化珪素ウィスカ強化マグネ
シウム複合材料の鋳造方法と同じである。
The casting method for castings that does not contain β-type silicon nitride whisker compacts is the same as the casting method for β-type silicon nitride whisker-reinforced magnesium composite materials, except that the β-type silicon nitride whisker compacts are not included. be.

第2図に示した複合材料において、円板状を呈する窒化
珪素ウィスカ成形体が存在する部分から、この成形体の
円形面に平行に試験片を切り出し、JIS規格に準じて
300″Cで引張試験、250°Cでクリープ破断試験
を行った。また、この成形体の入っていないマグネシウ
ム合金についても同様の試験を行った。それらの結果を
第3表および第4表に別々に示す。
In the composite material shown in Figure 2, a test piece was cut out parallel to the circular surface of the disc-shaped silicon nitride whisker molded body from the part where it was present, and tensile tested at 300″C according to the JIS standard. A creep rupture test was conducted at 250°C.A similar test was also conducted on the magnesium alloy without this molded body.The results are shown separately in Tables 3 and 4.

第3表および第4表からβ型窒化珪素ウィスカにより強
化した複合材料の機械的性質および耐熱性がかなり向上
していることが分かる。
It can be seen from Tables 3 and 4 that the mechanical properties and heat resistance of the composite materials reinforced with β-type silicon nitride whiskers are significantly improved.

発遭ド裏九果 実施例の欄で説明したように、強化繊維として所定の繊
維体積率のβ型窒化珪素ウィスカを使用し、マトリック
スとしてMg−Y−3m系又はMg−Y−3m−Zr系
合金を使用すると、機械的性質が優れ、250°Cを超
える温度での使用に耐える複合材料を得ることができる
As explained in the section of the embodiment example, β-type silicon nitride whiskers with a predetermined fiber volume percentage are used as the reinforcing fibers, and Mg-Y-3m series or Mg-Y-3m-Zr is used as the matrix. The use of these alloys makes it possible to obtain composite materials with excellent mechanical properties and withstand use at temperatures above 250°C.

この複合材料の用途としては軽量、低熱膨張と耐熱性が
要求されるもの、例えば自動車用エンジン部品、汎用エ
ンジン部品などが考えられる。
Possible uses for this composite material include those that require light weight, low thermal expansion, and heat resistance, such as automobile engine parts and general-purpose engine parts.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は250トン竪型ダイ力ストマシン金型キヤビテ
イ部模式図、第2図はβ型窒化珪素ウィスカ強化マグネ
シウム複合材料模式図である。 ■ −−−−−−−−一可動金型、■ −一一一一一・
・・固定金型、■ −・−−−−−・プラテン、■ ・
・−−−−−−−プランジャー■ −・・−・・スリー
ブ、■ −−−−−−−−装置中子、■ −−−一一一
−−−キャビティ、 ■ −−一一一一・・−マグネシウム合金溶湯、β型窒
化珪素ウィスカ成形体、 セラミックペーパー
FIG. 1 is a schematic diagram of a mold cavity of a 250-ton vertical die force machine, and FIG. 2 is a schematic diagram of a β-type silicon nitride whisker-reinforced magnesium composite material. ■ −−−−−−−−1 Movable mold, ■ −1111・
・・Fixed mold, ■ −・−−−−−・Platen, ■ ・
・−−−−−−− Plunger ■ −・・−・・Sleeve, ■ −−−−−−− Equipment core, ■ −−−111−−−Cavity, ■ −−111 - Molten magnesium alloy, β-type silicon nitride whisker compact, ceramic paper

Claims (2)

【特許請求の範囲】[Claims] (1)2〜8%のイットリウムおよび2〜7%のサマリ
ウムを含有し、残りが実質的にマグネシウムであるマグ
ネシウム合金95〜70容量%と、β型窒化珪素ウィス
カ5〜30容量%とからなるβ型窒化珪素ウィスカ強化
マグネシウム複合材料。
(1) Consisting of 95-70% by volume of a magnesium alloy containing 2-8% yttrium and 2-7% samarium, with the remainder being substantially magnesium, and 5-30% by volume of β-type silicon nitride whiskers. β-type silicon nitride whisker reinforced magnesium composite material.
(2)マグネシウム合金が更に1%以下のジルコニウム
を含有するものである請求項(1)に記載の複合材料。
(2) The composite material according to claim (1), wherein the magnesium alloy further contains 1% or less of zirconium.
JP27845189A 1989-10-27 1989-10-27 β-type silicon nitride whisker reinforced magnesium composite material Expired - Fee Related JPH0784637B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP27845189A JPH0784637B2 (en) 1989-10-27 1989-10-27 β-type silicon nitride whisker reinforced magnesium composite material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP27845189A JPH0784637B2 (en) 1989-10-27 1989-10-27 β-type silicon nitride whisker reinforced magnesium composite material

Publications (2)

Publication Number Publication Date
JPH03140434A true JPH03140434A (en) 1991-06-14
JPH0784637B2 JPH0784637B2 (en) 1995-09-13

Family

ID=17597524

Family Applications (1)

Application Number Title Priority Date Filing Date
JP27845189A Expired - Fee Related JPH0784637B2 (en) 1989-10-27 1989-10-27 β-type silicon nitride whisker reinforced magnesium composite material

Country Status (1)

Country Link
JP (1) JPH0784637B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010215974A (en) * 2009-03-17 2010-09-30 Kobe Steel Ltd Heat resistant magnesium alloy extruded material having excellent anisotropy of proof stress, and method for producing the same
EP2264200A1 (en) * 2008-04-01 2010-12-22 Kabushiki Kaisha Kobe Seiko Sho Magnesium alloy and process for producing the same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2264200A1 (en) * 2008-04-01 2010-12-22 Kabushiki Kaisha Kobe Seiko Sho Magnesium alloy and process for producing the same
EP2264200A4 (en) * 2008-04-01 2011-03-02 Kobe Steel Ltd Magnesium alloy and process for producing the same
US8329094B2 (en) 2008-04-01 2012-12-11 Kobe Steel, Ltd. Magnesium alloy and process for producing the same
JP2010215974A (en) * 2009-03-17 2010-09-30 Kobe Steel Ltd Heat resistant magnesium alloy extruded material having excellent anisotropy of proof stress, and method for producing the same

Also Published As

Publication number Publication date
JPH0784637B2 (en) 1995-09-13

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