JPH0313391Y2 - - Google Patents
Info
- Publication number
- JPH0313391Y2 JPH0313391Y2 JP1983119317U JP11931783U JPH0313391Y2 JP H0313391 Y2 JPH0313391 Y2 JP H0313391Y2 JP 1983119317 U JP1983119317 U JP 1983119317U JP 11931783 U JP11931783 U JP 11931783U JP H0313391 Y2 JPH0313391 Y2 JP H0313391Y2
- Authority
- JP
- Japan
- Prior art keywords
- layer
- plastic sheet
- base material
- door trim
- carpet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 53
- 239000002985 plastic film Substances 0.000 claims description 27
- 238000004080 punching Methods 0.000 claims description 2
- 238000007688 edging Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229920006221 acetate fiber Polymers 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002984 plastic foam Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Landscapes
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
- Laminated Bodies (AREA)
Description
【考案の詳細な説明】
本考案は自動車のドアトリムに関するものであ
る。[Detailed Description of the Invention] The present invention relates to an automobile door trim.
従来、自動車前部ドアトリムは例えば第１図に
示すように基材１の上半部表面にクツシヨン層２
を介してレザー様のプラスチツクシート３を重合
し、該プラスチツクシート３の上縁は基材１の裏
側へ折曲げてタツカー４で止着し、基材１の下半
部表面にはカーペツト５を重合し、該カーペツト
５の上縁で該プラスチツクシート３下縁を折曲げ
て接触させ、該接触部６を縫合もしくは融着によ
り接着し、該カーペツト５の下縁で同様なレザー
様プラスチツクシートからなる縁取り材７上縁を
折曲げて接触させ、該接触部８を縫合もしくは融
着により接着し、該縁取り材７の下縁は基材１の
裏側へ折曲げてタツカー９で止着すると云う構
成、あるいは自動車後部ドアトリムは例えば第２
図に示すように基材１１の表面にクツシヨン層１
２を介してレザー様のプラスチツクシート１３を
重合し、該プラスチツクシート１３の上縁を基材
１１の裏側へ折曲げてタツカー１４で止着し、下
縁は同様に基材１１の裏側へ折曲げて縁取り材１
７の上縁と共にタツカー１９で止着し、縁取り材
１７の下縁は折曲げてカーペツト１５の上縁と接
触させ、該接触部１６を縫合もしくは融着により
接着すると云う構成を有していた。 Conventionally, an automobile front door trim has a cushion layer 2 on the upper half surface of a base material 1, for example, as shown in FIG.
A leather-like plastic sheet 3 is polymerized through the base material 1, the upper edge of the plastic sheet 3 is bent to the back side of the base material 1 and fixed with a tacker 4, and a carpet 5 is placed on the surface of the lower half of the base material 1. The lower edge of the plastic sheet 3 is bent and brought into contact with the upper edge of the carpet 5, the contact portion 6 is adhered by stitching or fusion, and the lower edge of the carpet 5 is made of a similar leather-like plastic sheet. The upper edge of the edging material 7 is bent and brought into contact, the contact portion 8 is adhered by stitching or fusion, and the lower edge of the edging material 7 is bent to the back side of the base material 1 and fixed with a tassel 9. configuration, or the rear door trim of a car is e.g.
As shown in the figure, a cushion layer 1 is formed on the surface of the base material 11.
2, a leather-like plastic sheet 13 is polymerized, the upper edge of the plastic sheet 13 is folded to the back side of the base material 11 and fixed with a tacker 14, and the lower edge is similarly folded to the back side of the base material 11. Bend edging material 1
It has a structure in which the upper edge of the edging material 17 is fixed with a tackifier 19, the lower edge of the edging material 17 is bent and brought into contact with the upper edge of the carpet 15, and the contact portion 16 is adhered by stitching or fusing. .
上記従来の構成ではプラスチツクシートとカー
ペツトが別材であり材料費が高くなるし、プラス
チツクシートとカーペツトとの接合部分で縫着あ
るいは融着と云う加工を要し、また縁取り材も必
要でありしたがつて縁取り材取付けの手間もかゝ
る。 In the above conventional structure, the plastic sheet and the carpet are made of separate materials, which increases the material cost, requires sewing or fusing at the joint between the plastic sheet and the carpet, and requires edging material. This also increases the time and effort of installing the edging material.
本考案は上記従来技術の欠点を改良して製造工
程が簡単なドアトリムを提供することを目的と
し、基材と、該基材表面に貼着せられる表装材と
からなり、該表装材は全体的にプラスチツクシー
トで形成し、その下半部においてプラスチツクシ
ート裏面にフリース層を当接し、ニードルパンチ
ングによつて下半部表面に立毛層を形成させたこ
とを骨子とする。 The purpose of the present invention is to improve the drawbacks of the above-mentioned prior art and provide a door trim with a simple manufacturing process.The present invention is composed of a base material and a covering material that is attached to the surface of the base material, and the covering material is The gist is that a fleece layer is brought into contact with the back surface of the plastic sheet in the lower half of the plastic sheet, and a nap layer is formed on the surface of the lower half by needle punching.
本考案を以下に詳細に説明する。 The present invention will be explained in detail below.
第３図および第４図は前部ドアトリムの一実施
例に関するものであり、２１は基材であり、例え
ばレジンボード、ハードボード、ダンボール等を
材料とし、２３は表装材でありレザー様のプラス
チツクシート２３Ａの裏面全面にフエルト層２２
を重合し、下半部において該フエルト層側からプ
ラスチツクシート２３Ａの表面側へ立毛層２５を
形成した構成を有する。該表装材２３は上縁と下
縁とを基材２１の裏側へ折曲げてタツカー２４，
２９で止着する。かくして立毛層２５は従来のカ
ーペツトに相当し、フエルト層２２は従来のクツ
シヨン層として機能する。 3 and 4 relate to an embodiment of the front door trim, 21 is a base material made of, for example, resin board, hardboard, cardboard, etc., and 23 is a covering material made of leather-like plastic. Felt layer 22 is provided on the entire back surface of the sheet 23A.
is polymerized, and a raised layer 25 is formed in the lower half from the felt layer side to the surface side of the plastic sheet 23A. The upper edge and the lower edge of the facing material 23 are bent to the back side of the base material 21, and then the tassel 24,
It stops at 29. The raised layer 25 thus corresponds to a conventional carpet and the felt layer 22 functions as a conventional cushion layer.
第５図は後部ドアトリムの一実施例に関するも
のであり、３１は基材であり、３３は表装材であ
り、レザー様のプラスチツクシート３３Ａの裏面
全面にフエルト層３２を重合し、下半部において
該フエルト層側からプラスチツクシート３３Ａの
表面側へ立毛層３５を形成した構成を有する。該
基材３１は表装材３３の上半部、即ちプラスチツ
クシート３３Ａ露出部分裏面に当接せられ、該表
装材３３の上縁は基材３１の裏側へ折曲げてタツ
カー３４で止着する。 FIG. 5 shows an example of a rear door trim, in which 31 is a base material and 33 is a covering material, in which a felt layer 32 is polymerized on the entire back surface of a leather-like plastic sheet 33A, and in the lower half It has a structure in which a raised layer 35 is formed from the felt layer side to the surface side of the plastic sheet 33A. The base material 31 is brought into contact with the upper half of the facing material 33, that is, the back surface of the exposed portion of the plastic sheet 33A, and the upper edge of the facing material 33 is bent toward the back side of the base material 31 and fixed with a tacker 34.
第６図は前部ドイトリムの他の実施例に関する
ものであり、４１は基材であり、該基材４１表面
にはポリウレタン、ポリエチレン等のプラスチツ
クの発泡体からなるクツシヨン層４２を介して表
装材４３が重合せられ、該表装材４３はレザー様
のプラスチツクシート４３Ａの裏面下半部にフエ
ルト層４２Ａを重合し、該フエルト層４２Ａ側か
らプラスチツクシート４３Ａの表面側へ立毛層４
５を形成した構成を有する。 FIG. 6 relates to another embodiment of the front doit rim. Reference numeral 41 is a base material, and the surface of the base material 41 is covered with a covering material through a cushion layer 42 made of plastic foam such as polyurethane or polyethylene. The facing material 43 includes a felt layer 42A superimposed on the lower half of the back surface of a leather-like plastic sheet 43A, and a raised layer 4 is formed from the felt layer 42A side to the front side of the plastic sheet 43A.
5.
本考案の表装材を製造するに最とも適した方法
を以下に説明する。 The most suitable method for producing the facing material of the present invention will be described below.
該方法は次の３つの工程からなる。 The method consists of the following three steps.
１ プラスチツクシートの裏面にウエブ層を敷設
する工程１
２ 該ウエブ層をフエルトニードルによつて絡合
してフリース層を形成する工程２
３ 該フリース層側からフオークニードルを刺通
してプラスチツクシートの表面に立毛層を形成
する工程３
本考案に用いるプラスチツクシートとしては例
えばポリエチレン、ポリプロピレン、エチレンア
イオノマー、エチレン−プロピレン共重合体、エ
チレン−酢酸ビニル共重合体、ポリ塩化ビニル、
アクリロニトリル−プタジエン−スチレン共重合
体、ポリアミド、ポリエステル等の熱可塑性プラ
スチツクを材料とする。1 Step 1 of laying a web layer on the back side of the plastic sheet 2 Step 2 of intertwining the web layer with a felt needle to form a fleece layer 3 Pierce the fork needle from the fleece layer side to the surface of the plastic sheet Step 3 of forming a nap layer The plastic sheets used in the present invention include, for example, polyethylene, polypropylene, ethylene ionomer, ethylene-propylene copolymer, ethylene-vinyl acetate copolymer, polyvinyl chloride,
The material is a thermoplastic such as acrylonitrile-ptadiene-styrene copolymer, polyamide, or polyester.
工程１においてはプラスチツクシート２３Ａの
裏面に再生繊維、ポリエステル繊維、アセテート
繊維、ポリアミド繊維、アクリル繊維、木綿、
麻、羊毛等の合成繊維や天然繊維からなるウエブ
層２２Ａを敷設する。この状態は第７図に示され
る。該ウエブ層２２Ａは通常５〜８mm厚である。 In step 1, recycled fibers, polyester fibers, acetate fibers, polyamide fibers, acrylic fibers, cotton,
A web layer 22A made of synthetic fibers such as hemp and wool or natural fibers is laid. This state is shown in FIG. The web layer 22A is typically 5-8 mm thick.
工程２においては該ウエブ層２２Ａを第８図に
示すようにフエルトニードル５１によつて絡合し
てフリース層２２を形成する。 In step 2, the web layer 22A is entangled with a felt needle 51 to form a fleece layer 22, as shown in FIG.
工程３においては該フリース層２２側から第９
図に示すようにフオークニードル５２を刺通して
プラスチツクシート２３Ａの表面に立毛層２５を
形成し、本考案の表装材２３を得る。 In step 3, from the fleece layer 22 side, the ninth
As shown in the figure, a fork needle 52 is pierced to form a nap layer 25 on the surface of the plastic sheet 23A, thereby obtaining the facing material 23 of the present invention.
上記方法において第５図の表装材３３のように
部分的に立毛層３５を形成するには例えば第１０
図に示すようにプラスチツクシート３３Ａの裏面
全体にウエブ層を敷設し、これをフエルトニード
ルによつてフリース層３２となした後、部分的に
フオークニードルによつて立毛層３５を形成する
とともに露出部Ａを設ける方法、あるいは第６図
の表装材４３のように第１１図に示すようにプラ
スチツクシート４３Ａの裏面の立毛層形成部分の
みにウエブ層を敷設し同様にフリース層４２Ａ化
しかつ立毛層４５を形成する方法がある。 In the above method, in order to partially form the raised layer 35 like the facing material 33 in FIG.
As shown in the figure, a web layer is laid over the entire back surface of the plastic sheet 33A, and this is formed into a fleece layer 32 using a felt needle, and then a raised layer 35 is partially formed using a felt needle, and the exposed portions are formed using a felt needle. A, or as shown in FIG. 11, like the facing material 43 in FIG. There is a way to form.
本考案は上記したように基材表面に貼着せられ
る表装材としてプラスチツクシートの下半部表面
に立毛層を有するものを用いるから、該立毛層部
分がカーペツトとして機能し、したがつてプラス
チツクシートとカーペツトを別材とした場合より
も材料費が大幅に節減されまたプラスチツクシー
トとカーペツトとの接合部分に関する加工、縁取
り材や該縁取り材の取付け加工等の従来の必須の
加工や部材が省略出来、ドアトリムが極めて簡単
な工程で製造され得る。 As described above, the present invention uses a plastic sheet having a nap layer on the lower half surface as a facing material to be attached to the surface of the base material, so the nap layer part functions as a carpet, and therefore it is not a plastic sheet. The material cost is significantly reduced compared to when the carpet is made of a separate material, and conventionally required processing and components such as processing for the joint between the plastic sheet and the carpet, edging material and attachment of the edging material can be omitted. A door trim can be manufactured through an extremely simple process.
第１図は前部ドアトリムの従来例の断面図、第
２図は後部ドアトリムの従来例の断面図、第３図
以下は本考案にかゝる実施例に関するものであ
り、第３図は前部ドアトリムの断面図、第４図は
正面図、第５図は後部ドアトリムの断面図、第６
図は前部ドアトリムの他の実施例の断面図、第７
図以下は本考案にかゝる表装材の製造方法の一実
施例を示すものであり、第７図は工程１の側断面
図、第８図は工程２の側断面図、第９図は工程３
の側断面図、第１０図は部分的に立毛層を形成し
た第５図に使用されるカーペツトの一実施例の側
断面図、第１１図は第６図に使用されるカーペツ
トの他の実施例の側断面図である。
図中、２１，３１，４１……基材、２２，３
２，４２Ａ……フエルト層、２３，３３，４３…
…表装材、２３Ａ，３３Ａ，４３Ａ……プラスチ
ツクシート、２５，３５，４５……立毛層、２
２，３２……フリース層、２２Ａ……ウエブ層、
５１……フエルトニードル、５２……フオークニ
ードル。
Fig. 1 is a sectional view of a conventional example of a front door trim, Fig. 2 is a sectional view of a conventional example of a rear door trim, Fig. 3 and subsequent figures relate to an embodiment according to the present invention; Fig. 4 is a front view, Fig. 5 is a sectional view of the rear door trim, and Fig. 6 is a sectional view of the rear door trim.
The figure is a sectional view of another embodiment of the front door trim.
The following figures show an embodiment of the method for manufacturing a facing material according to the present invention, in which FIG. 7 is a side sectional view of step 1, FIG. 8 is a side sectional view of step 2, and FIG. 9 is a side sectional view of step 2. Process 3
FIG. 10 is a side sectional view of one embodiment of the carpet used in FIG. 5 with a raised layer partially formed, and FIG. 11 is a side sectional view of another embodiment of the carpet used in FIG. 6. FIG. 3 is a side cross-sectional view of an example. In the figure, 21, 31, 41... base material, 22, 3
2,42A...Felt layer, 23,33,43...
... Surface material, 23A, 33A, 43A ... Plastic sheet, 25, 35, 45 ... Napped layer, 2
2, 32...fleece layer, 22A...web layer,
51...Felt needle, 52...Fork needle.
Claims (1)
らなり、該表装材は全体的にプラスチツクシート
で形成し、その下半部においてプラスチツクシー
ト裏面にフリース層を当接し、ニードルパンチン
グによつて下半部表面に立毛層を形成させたこと
を特徴とする自動車のドアトリム。 It consists of a base material and a facing material that is adhered to the surface of the base material.The facing material is formed entirely of a plastic sheet, and a fleece layer is brought into contact with the back surface of the plastic sheet in the lower half, and the fleece layer is applied by needle punching. An automobile door trim characterized by forming a nape layer on the lower half surface of the door trim.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11931783U JPS6025553U (en) | 1983-07-29 | 1983-07-29 | auto door trim |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11931783U JPS6025553U (en) | 1983-07-29 | 1983-07-29 | auto door trim |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6025553U JPS6025553U (en) | 1985-02-21 |
| JPH0313391Y2 true JPH0313391Y2 (en) | 1991-03-27 |
Family
ID=30273888
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11931783U Granted JPS6025553U (en) | 1983-07-29 | 1983-07-29 | auto door trim |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6025553U (en) |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5825718U (en) * | 1981-07-18 | 1983-02-18 | トヨタ自動車株式会社 | Fiber skin material for automobile door trims |
-
1983
- 1983-07-29 JP JP11931783U patent/JPS6025553U/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6025553U (en) | 1985-02-21 |
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