JPH0293019A - Heat treatment - Google Patents
Heat treatmentInfo
- Publication number
- JPH0293019A JPH0293019A JP24450588A JP24450588A JPH0293019A JP H0293019 A JPH0293019 A JP H0293019A JP 24450588 A JP24450588 A JP 24450588A JP 24450588 A JP24450588 A JP 24450588A JP H0293019 A JPH0293019 A JP H0293019A
- Authority
- JP
- Japan
- Prior art keywords
- temperature
- heat treatment
- heat
- temp
- treating chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 72
- 238000000034 method Methods 0.000 claims description 14
- 230000002159 abnormal effect Effects 0.000 abstract description 2
- 230000007774 longterm Effects 0.000 abstract description 2
- 230000000630 rising effect Effects 0.000 abstract 1
- 239000003570 air Substances 0.000 description 17
- 238000001816 cooling Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Landscapes
- Furnace Details (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、熱処理炉等の密閉熱処理容器内に熱風を循環
供給し、被処理物を所定の処理温度に加熱保持すること
によって熱処理を行なう熱処理方法に関する。[Detailed Description of the Invention] (Industrial Application Field) The present invention performs heat treatment by circulating and supplying hot air into a closed heat treatment container such as a heat treatment furnace and heating and maintaining the object to be treated at a predetermined treatment temperature. It relates to a heat treatment method.
(従来技術及びその問題点)
一般に旅客機の翼などの航空機部品等の被処理物を密閉
熱処理容器内に衆人せしめ、該容器内に配設された加熱
器を稼動させ、加熱された空気を該容器内に循環させて
予め設定した処理温度に昇温させ、該処理温度に被処理
物を一定時間保持しておく熱処理方法は、従来公知であ
る。(Prior art and its problems) In general, objects to be treated such as aircraft parts such as passenger aircraft wings are placed in a closed heat treatment container, and a heater installed in the container is operated to blow heated air into the container. A heat treatment method in which an object is circulated in a container to raise the temperature to a preset treatment temperature and the object to be treated is maintained at the treatment temperature for a certain period of time is conventionally known.
この様な熱処理方法において、前記処理温度の維持は、
炉内検出温度に基ずく加熱器のオン・オフ制御により行
われる。In such a heat treatment method, maintaining the treatment temperature includes:
This is done by on/off control of the heater based on the detected temperature inside the furnace.
しかしながら、このように加熱器のオン・オフ制御のみ
により熱処理容器内を一定時間にわたって所定温度に維
持することは非常に困難であり、容器内の温度が変動し
て被処理物の品質に悪影響を与えるという問題があった
。However, it is extremely difficult to maintain the inside of the heat treatment container at a predetermined temperature for a certain period of time only by controlling the heater on and off, and the temperature inside the container fluctuates, which adversely affects the quality of the processed materials. There was a problem of giving.
即ち、従来においては、熱処理容器内が予め設定された
所定の処理温度に達すると、その炉内検出温度に基づい
て加熱器がオフされて昇温が停止され、また熱処理容器
内が所定の温度以下に低下すると再び加熱器がオンされ
て所定の処理温度まで昇温せられるように成されている
が、熱処理容器内が所定の処理温度に達した際に加熱器
をオフして該加熱器の稼動を停止しているにも拘わらず
、熱処理容器内に配設された循環ファンの稼動によって
生ずるジュール熱や、該容器の内壁に蓄積された蓄積熱
の影響を受けて、該容器内の温度が異常に急上昇してし
まうという弊害があり、これは高品質を要求される航空
機部品等の熱処理を行なう場合に特に解決しなけらばな
らない重大な問題となっていた。殊に、処理温度条件が
比較的低温の50〜80℃に設定されている場合には熱
処理容器内に自然発生する前記ジュール熱や蓄積熱の影
響が大きく、熱処理容器内の温度を一定に維持すること
が極めて困難であった。That is, conventionally, when the inside of the heat treatment container reaches a predetermined processing temperature, the heater is turned off based on the detected temperature inside the furnace and temperature increase is stopped, and the inside of the heat treatment container reaches the predetermined temperature. When the temperature in the heat treatment container reaches a predetermined processing temperature, the heater is turned on again and the temperature is raised to a predetermined processing temperature. Even though the operation of the heat treatment container has been stopped, the temperature inside the heat treatment container is affected by the Joule heat generated by the operation of the circulation fan installed inside the heat treatment container and the accumulated heat accumulated on the inner wall of the container. This has the disadvantage that the temperature rises abnormally rapidly, and this has become a serious problem that must be solved especially when heat treating aircraft parts that require high quality. In particular, when the processing temperature condition is set at a relatively low temperature of 50 to 80°C, the Joule heat and accumulated heat naturally generated within the heat treatment container have a large influence, making it difficult to maintain the temperature inside the heat treatment container at a constant level. It was extremely difficult to do so.
この様な問題を解決するために、熱処理容器内に自然発
生するジュール熱、蓄積熱等の熱量を相殺し得る様な補
助冷却器を用いることにより温度制御を行なう熱処理方
法が提案されている(実開昭62−13535号公報)
。In order to solve these problems, a heat treatment method has been proposed in which the temperature is controlled by using an auxiliary cooler that can offset the amount of heat such as Joule heat and accumulated heat naturally generated in the heat treatment container ( Utility Model Publication No. 62-13535)
.
然しながら、上記方法においては、熱処理完了後に該容
器内を冷却するために設ける冷却器とは全く別個に補助
冷却器を設けなければならず、コスト的な面での不利益
を避けることができない。However, in the above method, it is necessary to provide an auxiliary cooler completely separate from the cooler provided for cooling the inside of the container after the heat treatment is completed, and disadvantages in terms of cost cannot be avoided.
また前述したジュール熱や蓄積熱等の熱量は一定のもの
ではないから、補助冷却器の容量を一義的に定めること
ができないという問題もある。Furthermore, since the amount of heat such as the Joule heat and accumulated heat described above is not constant, there is also the problem that the capacity of the auxiliary cooler cannot be uniquely determined.
(問題点を解決するための手段)
本発明は、熱処理室内温度が所定の処理温度に到達した
際に、連続的に外気を導入し、炉内を常に冷却状態に保
持しながら加熱制御を行なうことにより、格別の補助冷
却器を用いることなく、ジュール熱や蓄積熱等による処
理室内温度の異常昇温を防止したものである。(Means for solving the problem) The present invention continuously introduces outside air when the temperature in the heat treatment chamber reaches a predetermined treatment temperature, and performs heating control while keeping the inside of the furnace in a constant cooling state. This prevents abnormal temperature increases in the processing chamber due to Joule heat, accumulated heat, etc., without using a special auxiliary cooler.
即ち本発明によれば、密閉処理室内に熱風を循環供給し
、被処理物を所定の処理温度に一定時間加熱して熱IA
埋を行なう方法において、密閉処理室内温度が所定の処
理温度に到達した際に、連続的に外気の導入及び排気を
行ない、且つ処理室内方囲気の加熱による温度制御を行
ないながら密閉処理室内温度を一定の処理温度に保持す
ることを特徴とする熱処理方法が提供される。That is, according to the present invention, hot air is circulated and supplied into the closed processing chamber, and the object to be processed is heated to a predetermined processing temperature for a certain period of time to achieve thermal IA.
In the burying method, when the temperature in the sealed processing chamber reaches a predetermined processing temperature, the temperature in the sealed processing chamber is raised by continuously introducing and exhausting outside air and controlling the temperature by heating the ambient air inside the processing chamber. A heat treatment method is provided that is characterized by maintaining the treatment temperature at a constant temperature.
(実施例)
本発明方法を、以下、添付図面に基づいて詳細に説明す
る。(Example) The method of the present invention will be described in detail below based on the accompanying drawings.
本発明方法を好適に実施するための密閉熱処理装置を示
す第1図において、この熱処理装置(全体として1で表
わす)は、熱処理室2から成っており、該処理室2には
開閉扉3が設けられており、この扉3を介して熱処理す
べき物品4が搬入され、また熱処理後は搬出される。In FIG. 1 showing a closed heat treatment apparatus for suitably carrying out the method of the present invention, this heat treatment apparatus (represented as a whole by 1) consists of a heat treatment chamber 2, and the treatment chamber 2 has an opening/closing door 3. The article 4 to be heat-treated is carried in through this door 3, and the article 4 is carried out after the heat treatment.
前記熱処理室2及び開閉ff1I3の内壁には断熱材が
配設されて保温層5が形成されている。A heat insulating layer 5 is formed by disposing a heat insulating material on the inner walls of the heat treatment chamber 2 and the opening/closing ff1I3.
また熱処理室2には、循環ファン10が設けられている
とともに、その内壁に沿って気流通路11が形成されて
、更に気流通路11内には加熱ヒーター12が設けられ
ている。Further, the heat treatment chamber 2 is provided with a circulation fan 10, an air flow passage 11 is formed along the inner wall thereof, and a heating heater 12 is further provided within the air flow passage 11.
即ち、この熱処理装置においては、熱処理室2内を熱風
が矢線Aに示す様に循環し、熱処理室2内に搬入された
物品4の熱処理が均一に行なわれる様になっている。That is, in this heat treatment apparatus, hot air circulates within the heat treatment chamber 2 as shown by the arrow A, so that the articles 4 carried into the heat treatment chamber 2 are uniformly heat treated.
更に熱処理室2には、吸気ダンパー20及び排気ダンパ
ー21が設けられているとともに該処理室2内に熱電対
等の温度センサー22が設けられている。Furthermore, the heat treatment chamber 2 is provided with an intake damper 20 and an exhaust damper 21, and is also provided with a temperature sensor 22 such as a thermocouple.
また、前記加熱ヒーター12、吸気及び排気ダンパー2
0.21及び温度センサー22は、制御装置23に連結
されており、これらは後述する様にコントロールされる
。In addition, the heating heater 12, the intake and exhaust damper 2
0.21 and temperature sensor 22 are connected to a control device 23, and these are controlled as described below.
本発明方法においては、熱処理室2内に熱処理すべき物
品4を搬入し、開閉扉3を閉じて密閉状態とし、循環フ
ァン10を駆動させ、加熱ヒーター12をONL、なが
ら、熱風を熱処理室2内に循環させる。この間、吸気ダ
ンパー20及び排気ダンパー21は共に閉状態にある。In the method of the present invention, the article 4 to be heat treated is carried into the heat treatment chamber 2, the opening/closing door 3 is closed to make it airtight, the circulation fan 10 is driven, and the heating heater 12 is turned on, while hot air is delivered to the heat treatment chamber 2. circulate within. During this time, both the intake damper 20 and the exhaust damper 21 are in the closed state.
本発明によれば、熱処理室2内の温度が一定の処理温度
に到達したことが温度センサー22によって検知される
と、制御装置23からの信号によって、吸気ダンパー2
0及び排気ダンパー21が開き、以後連続的に外気の導
入及び排気が行なわれるとともに、加熱ヒーター12の
0N−OFFIIJ御が行なわれる。According to the present invention, when the temperature sensor 22 detects that the temperature inside the heat treatment chamber 2 has reached a certain treatment temperature, the intake damper 2
0 and the exhaust damper 21 are opened, and from then on, outside air is continuously introduced and exhausted, and the heating heater 12 is controlled ON-OFF II.
即ち本発明においては、熱処理室2内の温度が一定の熱
処理温度に到達した後は、常時外気が導入され、冷却さ
れる分は、加熱ヒーター12の0N−OFF制御によっ
て補われ、一定の熱処理温度が保持される。That is, in the present invention, after the temperature inside the heat treatment chamber 2 reaches a certain heat treatment temperature, outside air is always introduced, and the amount of cooling is compensated for by ON-OFF control of the heating heater 12, so that the heat treatment can be carried out at a constant temperature. Temperature is maintained.
この場合、熱処理室2内のジュール熱や蓄積熱等は、外
気の導入による冷却によって抑制される。In this case, Joule heat, accumulated heat, etc. in the heat treatment chamber 2 are suppressed by cooling by introducing outside air.
例えば、熱処理温度を100℃とした場合における熱処
理室内温度と時間との関係を表わす線図を第2図に示す
。For example, FIG. 2 shows a diagram showing the relationship between the temperature in the heat treatment chamber and time when the heat treatment temperature is 100°C.
即ち、本発明において、前記熱処理室2内温度が前記処
理温度(100℃)に到達した場合に、外気の導入を行
なわない場合には、第2図の破線で示される様に、特に
長時間の熱処理が行なわれると、ジュール熱や蓄積熱の
作用によって、熱処理室2内の温度が上昇し、これは加
熱ヒーターを停止しての保温層5からの放熱のみによっ
ては回避し得ないのである。That is, in the present invention, when the internal temperature of the heat treatment chamber 2 reaches the treatment temperature (100° C.) and outside air is not introduced, the heat treatment chamber 2 is heated for a particularly long time as shown by the broken line in FIG. When the heat treatment is performed, the temperature inside the heat treatment chamber 2 rises due to the action of Joule heat and accumulated heat, and this cannot be avoided only by stopping the heater and dissipating heat from the heat insulation layer 5. .
而して本発明によれば、一定の熱処理温度に到達した後
は、外気の導入と排出とが常時行なわれるため、ジュー
ル熱や蓄積熱等の熱量は除去され、第2図の実線で示さ
れる様に、長時間の加熱を行なった場合にも、一定の精
度範囲内に熱処理温度を制御することが可能となるので
ある。According to the present invention, after a certain heat treatment temperature is reached, outside air is constantly introduced and discharged, so the amount of heat such as Joule heat and accumulated heat is removed, and the amount of heat shown by the solid line in FIG. 2 is removed. Even when heating is performed for a long time, it is possible to control the heat treatment temperature within a certain precision range.
本発明において、外気の導入及び排気が開始される温度
は必ずしも厳格に制御される必要はなく、熱処理すべき
温度±5℃の範囲内に熱処理室2内の温度が到達した時
に開始されればよい。In the present invention, the temperature at which the introduction and exhaustion of outside air is started does not necessarily have to be strictly controlled; it is only necessary that the temperature in the heat treatment chamber 2 is started when the temperature in the heat treatment chamber 2 reaches a range of ±5°C of the temperature to be heat treated. good.
外気の導入及び排気が開始された後は、加熱ヒーター1
2の0N−OFF制御によって、極めて厳格な温度範囲
内、例えば熱処理温度±1.5℃の範囲内に熱処理室2
内を保持することが可能である。After the introduction and exhaustion of outside air has started, the heating heater 1
2, the heat treatment chamber 2 is maintained within an extremely strict temperature range, for example within the range of ±1.5°C of the heat treatment temperature.
It is possible to hold the inside.
(発明の効果)
かかる本発明によれば、補助冷却器の様な厳格の冷却器
を用いることなく、ジュール熱や蓄積熱等の熱量を除去
することができコスト的にも極めて有利である。(Effects of the Invention) According to the present invention, the amount of heat such as Joule heat and accumulated heat can be removed without using a strict cooler such as an auxiliary cooler, which is extremely advantageous in terms of cost.
またその制御も、熱処理室内に到達した以降、外気の導
入及び排気が常時行なわれるものであるから、実質的に
は加熱ヒーターの0N−OFF制御のみが行なわれるに
過ぎず、冷却器の駆動制御の様な格別の制御手段を必要
としない。In addition, since outside air is constantly introduced and exhausted after it reaches the heat treatment chamber, in reality, only ON-OFF control of the heater is performed, and only the drive control of the cooler is performed. No special control means are required.
本発明方法は、ジュール熱や蓄積熱等の影響を大きく受
けやすい比較的低温範囲においての長時間の熱処理を行
なうのに有効に適用される。The method of the present invention is effectively applied to long-term heat treatment in a relatively low temperature range that is highly susceptible to the effects of Joule heat, accumulated heat, and the like.
第1図は、本発明方法を好適に実施するための熱処理装
置の一例を示す図
第2図は、熱処理室内温度と時間との関係を示す線図で
ある。
2・・・熱処理室
10・・・循環ファン
12・・・加熱ヒータ
21・・・排気ダンパー
4・・・被処理物品
11・・・気流通路
20・・・吸気ダンパー
22・・・温度センサーFIG. 1 is a diagram showing an example of a heat treatment apparatus for suitably carrying out the method of the present invention, and FIG. 2 is a diagram showing the relationship between temperature in the heat treatment room and time. 2... Heat treatment chamber 10... Circulation fan 12... Heater 21... Exhaust damper 4... Treated article 11... Airflow passage 20... Intake damper 22... Temperature sensor
Claims (1)
定の処理温度に一定時間加熱して熱処理を行なう方法に
おいて、 密閉処理室内温度が所定の処理温度に到達した際に、連
続的に外気の導入及び排気を行ない、且つ処理室内雰囲
気の加熱による温度制御を行ないながら密閉処理室内温
度を一定の処理温度に保持することを特徴とする熱処理
方法。(1) In a method of heat treatment by circulating and supplying hot air into a sealed processing chamber and heating the workpiece to a predetermined processing temperature for a certain period of time, when the temperature in the sealed processing chamber reaches the predetermined processing temperature, A heat treatment method characterized by introducing and exhausting outside air, and maintaining the temperature inside a sealed processing chamber at a constant processing temperature while controlling the temperature by heating the atmosphere in the processing chamber.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24450588A JPH0293019A (en) | 1988-09-30 | 1988-09-30 | Heat treatment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24450588A JPH0293019A (en) | 1988-09-30 | 1988-09-30 | Heat treatment |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0293019A true JPH0293019A (en) | 1990-04-03 |
Family
ID=17119676
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP24450588A Pending JPH0293019A (en) | 1988-09-30 | 1988-09-30 | Heat treatment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0293019A (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57188613A (en) * | 1981-05-18 | 1982-11-19 | Yokohama Rubber Co Ltd:The | Air flow type electric furnace |
-
1988
- 1988-09-30 JP JP24450588A patent/JPH0293019A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57188613A (en) * | 1981-05-18 | 1982-11-19 | Yokohama Rubber Co Ltd:The | Air flow type electric furnace |
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