JPH028980B2 - - Google Patents

Info

Publication number
JPH028980B2
JPH028980B2 JP3440186A JP3440186A JPH028980B2 JP H028980 B2 JPH028980 B2 JP H028980B2 JP 3440186 A JP3440186 A JP 3440186A JP 3440186 A JP3440186 A JP 3440186A JP H028980 B2 JPH028980 B2 JP H028980B2
Authority
JP
Japan
Prior art keywords
weight
cement
quick
setting agent
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP3440186A
Other languages
Japanese (ja)
Other versions
JPS62191454A (en
Inventor
Noryuki Matsumya
Hitomi Kawamura
Hisaki Kato
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SANKO COLLOID KAGAKU KK
Original Assignee
SANKO COLLOID KAGAKU KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SANKO COLLOID KAGAKU KK filed Critical SANKO COLLOID KAGAKU KK
Priority to JP3440186A priority Critical patent/JPS62191454A/en
Publication of JPS62191454A publication Critical patent/JPS62191454A/en
Publication of JPH028980B2 publication Critical patent/JPH028980B2/ja
Granted legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

〔産業上の利用分野〕 本発明はセメントあるいはセメント−骨材混合
物の湿式吹付け法に用いられる急結剤に関するも
のである。 〔発明の背景〕 この種の吹付け法には乾式吹付け法と湿式吹付
け法とがある。乾式吹付け法はセメントあるいは
セメント−骨材混合物を水と混練することなくし
て粉状で吹付け面に水と接触させつつ吹付けると
ともに施工する方法であり、湿式吹付け法はセメ
ントと砂、砂利等の骨材との混合物を水と混練し
た混練物を基盤に吹付ける方法であり、何れの方
法においてもセメントの急結を図るために急結剤
が用いられている。 〔従来の技術〕 湿式吹付け法の場合には水と混練した時点で既
にセメント粒子表面に不活性な水和物が生成して
おり、該水和物によつて急結剤による急結効果が
妨害される。したがつて現在ではこのような支障
のない乾式吹付け法が主体となつている。 乾式吹付け法に用いられる急結剤としては例え
ばアルカリ炭酸塩とカルシウムアルミネートとの
混合物が提供されている(特公昭60−4149号)。 〔発明が解決しようとする問題点〕 しかしながら乾式吹付け法は前記したように粉
末を水と接触しつつ吹付けるものであるから粉じ
ん災害が起り易く、また粉末は均一に混合するこ
とが困難である。 〔問題点を解決するための手段〕 本発明は上記従来の問題点を解決する手段とし
てカルシウムアルミネート20〜50重量%、アルカ
リ金属炭酸塩20〜40重量%、硫酸カルシウムおよ
び/または塩基性炭酸マグネシウム5〜30重量
%、およびアルカリ金属アルミネート5〜20重量
%からなる湿式吹付け法に用いる急結剤を提供す
るものである。 本発明を以下に詳細に説明する。 本発明に用いられるカルシウムアルミネートは
一般式nCaO・mAl2O3で表わされるもので、上
記カルシウムアルミネートとしてはCaO・
Al2O3、CaO・2Al2O3、3CaO・Al2O3、12CaO・
7Al2O3、更に該カルシウムアルミネートにハロ
ゲン元素が取入れられた3CaO・3Al2O3・CaF2
11CaO・7Al2O3・CaF5等が例示される。上記例
示は本発明を限定するものではない。上記カルシ
ウムアルミネートの中で望ましいものとしては
3CaO・Al2O3がある。該3CaO・Al2O3は他のカ
ルシウムアルミネートに比して特に湿式吹付け法
に用いられる場合には取扱かい容易でかつ、良好
な凝結が得られる。 上記カルシウムアルミネート、は急結剤中に20
〜50重量%含有せられるべきである。上記カルシ
ウムアルミネートの含有量が20重量%以下の場合
には湿式吹付け法においては充分な急結性が得ら
れず、一方50重量%以上の場合には他の成分の必
要量が確保出来ず擬凝結が起つて不均一な固結体
を生ずる。 本発明に用いられるアルカリ金属炭酸塩とは例
えば、炭酸カリウム、炭酸ナトリウム、重炭酸カ
リウム、重炭酸ナリウム等であり、湿式吹付け法
における初期の凝結を円滑に行わしめるためには
無水であることが望ましい。 上記アルカリ金属炭酸塩は急結剤中に20〜40重
量%含有せられるべきである。上記アルカリ金属
炭酸塩の含有量が20重量%以下の場合には凝結が
遅れ均一かつ強固な固結体が得られず、40重量%
以上の場合には固結体の強度が低下する。 本発明には硫酸カルシウムおよび/または塩基
性炭酸マグネシウムが用いられるが凝結促進効果
の大きい点では硫酸カルシウム、なかんずく硫酸
カルシウムの無水塩もしくは半水塩が望ましい。 上記カルシウムおよびマグネシウムの塩類は急
結剤中に5〜30重量%含有せられるべきである。
上記カルシウムおよびマグネシウムの塩類が5重
量%以下の場合には凝結開始が遅れ、30重量%以
上の場合には固結体の強度が低下する。 本発明に用いられるアルカリ金属アルミネート
とは例えば、アルミン酸カリウム、アルミン酸ナ
トリウム等であり、上記アルカリ金属アルミネー
トは急結剤中に5〜20重量%含有せられるべきで
ある。上記アルカリ金属アルミネートの含有量が
5重量%以下の場合には凝結開始が遅れて均一な
固結体が得られず、20重量%以上の場合には急結
効果が逆に低下するようになる。 上記組成を有する本発明の急結剤はセメントに
対して通常3〜15重量%程度添加される。 本発明の急結剤を用いて湿式吹付法を実施する
にはセメント、あるいはセメント−骨材混合物と
水とを混練し、更に本発明の急結剤を所定量添加
してスプレーガンにより基盤に吹付ける。この際
セメント−骨材混合物と水との比はセメント100
重量部に対して水が通常40〜70重量部であり、セ
メント−骨材混合物におけるセメント−骨材との
重量比は通常1:4〜1:6である。 〔作用〕 本発明の急結剤はセメントと水との混練の際に
セメント粒子表面に不活性な水和物が形成されて
も、該水和物に妨害されることなくセメントを急
速に凝結せしめる。 〔発明の効果〕 したがつて本発明の急結剤を用いることによつ
て湿式吹付け法においてもセメントの急速な凝結
が得られ、粉じん災害もなくかつ均一な調合が容
易である湿式吹付け法の実用性が高められること
になる。 実施例 1 下記組成の急結剤を調製する。
[Industrial Field of Application] The present invention relates to an quick-setting agent used in wet spraying of cement or cement-aggregate mixtures. [Background of the Invention] This type of spraying method includes a dry spraying method and a wet spraying method. The dry spraying method is a method in which cement or a cement-aggregate mixture is sprayed in powder form onto the sprayed surface without being mixed with water and in contact with water, while the wet spraying method is a method in which cement and sand, This is a method in which a mixture of aggregate such as gravel and water is mixed with water and then sprayed onto the base, and in both methods, a fast-setting agent is used to quickly set the cement. [Prior art] In the case of the wet spraying method, inert hydrates are already formed on the surface of cement particles when they are mixed with water, and these hydrates prevent the quick setting effect of the quick setting agent. is obstructed. Therefore, the dry spraying method, which does not cause such problems, is currently the main method. For example, a mixture of alkali carbonate and calcium aluminate has been provided as a quick setting agent used in the dry spraying method (Japanese Patent Publication No. 4149/1983). [Problems to be solved by the invention] However, as mentioned above, in the dry spraying method, powder is sprayed while coming into contact with water, so dust accidents are likely to occur, and it is difficult to mix the powder uniformly. be. [Means for Solving the Problems] The present invention solves the above conventional problems by using 20 to 50% by weight of calcium aluminate, 20 to 40% by weight of alkali metal carbonates, calcium sulfate and/or basic carbonate. The present invention provides a rapid setting agent for use in a wet spraying method, which comprises 5 to 30% by weight of magnesium and 5 to 20% by weight of an alkali metal aluminate. The present invention will be explained in detail below. The calcium aluminate used in the present invention is represented by the general formula nCaO・mAl 2 O 3 , and the calcium aluminate mentioned above is CaO・
Al 2 O 3 , CaO・2Al 2 O 3 , 3CaO・Al 2 O 3 , 12CaO・
7Al 2 O 3 , 3CaO・3Al 2 O 3・CaF 2 in which a halogen element is further incorporated into the calcium aluminate,
Examples include 11CaO・7Al 2 O 3・CaF 5 and the like. The above examples are not intended to limit the invention. Among the above calcium aluminates, the preferred one is
There is 3CaO・Al 2 O 3 . Compared to other calcium aluminates, 3CaO.Al 2 O 3 is easier to handle and provides better setting, especially when used in wet spraying. The above calcium aluminate is 20% in the quick setting agent.
~50% by weight should be contained. If the calcium aluminate content is less than 20% by weight, sufficient rapid setting cannot be achieved in the wet spraying method, while if it is more than 50% by weight, the necessary amounts of other components cannot be secured. Otherwise, pseudo-condensation occurs, resulting in a non-uniform solid. The alkali metal carbonates used in the present invention include, for example, potassium carbonate, sodium carbonate, potassium bicarbonate, sodium bicarbonate, etc., and must be anhydrous to ensure smooth initial condensation in the wet spraying method. is desirable. The alkali metal carbonate should be contained in the quick setting agent in an amount of 20 to 40% by weight. If the content of the above-mentioned alkali metal carbonate is less than 20% by weight, the coagulation will be delayed and a uniform and strong solid will not be obtained.
In the above case, the strength of the solid body decreases. Calcium sulfate and/or basic magnesium carbonate are used in the present invention, but calcium sulfate, especially anhydrous or hemihydrate salts of calcium sulfate, are preferred in terms of their greater effect of promoting coagulation. The calcium and magnesium salts mentioned above should be contained in the rapid setting agent in an amount of 5 to 30% by weight.
If the amount of the calcium and magnesium salts is less than 5% by weight, the start of coagulation will be delayed, and if it is more than 30% by weight, the strength of the solid will decrease. The alkali metal aluminate used in the present invention is, for example, potassium aluminate, sodium aluminate, etc., and the alkali metal aluminate should be contained in the quick setting agent in an amount of 5 to 20% by weight. If the content of the alkali metal aluminate is less than 5% by weight, the start of coagulation will be delayed and a uniform solidified body will not be obtained, and if it is more than 20% by weight, the rapid setting effect will decrease. Become. The quick setting agent of the present invention having the above composition is usually added in an amount of about 3 to 15% by weight based on the cement. To carry out the wet spraying method using the quick-setting agent of the present invention, cement or a cement-aggregate mixture and water are kneaded, a predetermined amount of the quick-setting agent of the present invention is added, and the mixture is applied to the base using a spray gun. Spray. At this time, the ratio of cement-aggregate mixture to water is cement 100.
The water content is usually 40 to 70 parts by weight, and the cement-to-aggregate weight ratio in the cement-to-aggregate mixture is usually from 1:4 to 1:6. [Function] The quick-setting agent of the present invention can rapidly set cement without being hindered by the hydrates even if inert hydrates are formed on the surface of cement particles during kneading of cement and water. urge [Effects of the Invention] Therefore, by using the quick-setting agent of the present invention, rapid setting of cement can be obtained even in wet spraying, and wet spraying can be achieved without dust hazards and with easy uniform mixing. This will enhance the practicality of the law. Example 1 An rapid setting agent having the following composition is prepared.

【表】 表中の数字は重量%を示す。 上記急結剤を用いて下記の混練物を調製する。 セメント*1:砂*2重量比 1:4 水:セメント(W/C) 60重量% 急結剤添加量 7重量%/セメント *1:セメントは普通ポルトランドセメントを
使用した。 *2:砂はFM2.8のものを使用した。 セメント、砂、水をミキサーボールに入れたモ
ルタルミキサーによつて2分間混練した後急結剤
を添加し15秒高速撹拌して混練物を調製した。 上記混練物はミキサーボールに入れたままです
ばやく、突固めを行い供試体とする。 このようにして得られた供試体を用いて20℃に
おいてプロクター貫入試験器によつて貫入抵抗値
(PSI)を測定する。その結果は第2表に示され
る。
[Table] The numbers in the table indicate weight %. The following kneaded product is prepared using the above-mentioned quick-setting agent. Cement *1 : Sand *2 Weight ratio 1:4 Water: Cement (W/C) 60% by weight Accelerating agent addition amount 7% by weight/cement * 1 : Ordinary Portland cement was used as the cement. * 2 : Sand with FM2.8 was used. Cement, sand, and water were mixed for 2 minutes using a mortar mixer placed in a mixer ball, then an accelerating agent was added and the mixture was stirred at high speed for 15 seconds to prepare a kneaded product. The above-mentioned kneaded material is quickly compacted while still in the mixer bowl to obtain a specimen. Using the specimen thus obtained, the penetration resistance value (PSI) is measured using a Proctor penetration tester at 20°C. The results are shown in Table 2.

【表】 実施例 2 下記組成の急結剤を調製する。【table】 Example 2 Prepare an accelerating agent with the following composition.

【表】 表中の数字は重量%を示す。 上記急結剤を用いて実施例1と同様にして供試
体を作製し貫入抵抗値を測定した結果を第4表に
示す。
[Table] The numbers in the table indicate weight %. Test specimens were prepared in the same manner as in Example 1 using the above rapid setting agent, and the penetration resistance values were measured. Table 4 shows the results.

【表】 比較例 1 下記組成の急結剤を調製する。【table】 Comparative example 1 Prepare an accelerating agent with the following composition.

【表】 上記急結剤を用いて実施例1と同様にして供試
体を作製し貫入抵抗値を測定した結果を第6表に
示す。
[Table] Test specimens were prepared in the same manner as in Example 1 using the above quick-setting agent, and the penetration resistance values were measured. Table 6 shows the results.

【表】 比較例 2 下記の組成の急結剤を調製する。【table】 Comparative example 2 Prepare an accelerating agent with the following composition.

【表】 上記急結剤を用いて実施例1と同様にして供試
体を作製し貫入抵抗値を測定した結果を第8表に
示す。
[Table] Test specimens were prepared in the same manner as in Example 1 using the above-mentioned quick-setting agent, and the penetration resistance values were measured. Table 8 shows the results.

【表】 上記実施例1,2、比較例1,2の結果、即ち
第2表、第4表、第6表、第8表をみると本発明
の試料No.1〜No.12、は良好な急結性および強度を
示すが本発明の必須成分を欠く試料No.13〜No.18は
急結性に劣り強度も充分でないことが明らかであ
る。 乾式試験 本発明の試料としてNo.3およびNo.9をとり比較
試料としてNo.13およびNo.16をとる。 上記各試料について乾式法にて下記の通り供試
体を作成した。 セメントと砂とをミキサーボールに入れモルタ
ルミキサーによつて30秒混合した後急結剤を添加
し更に30秒間混合する。その後水を添加して10秒
間高速撹拌し、得られた混練物をミキサーボール
に入れたまますばやく突固めを行い供試体を作製
する。なお一般に乾式法では湿式法と比較して水
−セメント比、(W/C)が少なくなるので本比
較試験の場合もこれにならい水−セメント比を50
重量%とした。 このようにして得られた供試体によつて実施例
1と同様に貫入抵抗値を測定する。 試料No.3について乾式試験における貫入抵抗値
を実施例1の湿式試験における結果と比較したグ
ラフを第1図に示す。同様に試料No.8,15,18に
ついての湿式−乾式比較グラフを夫々第2図〜第
4図に示す。図中○†ぁ檗
[Table] Looking at the results of Examples 1 and 2 and Comparative Examples 1 and 2, that is, Tables 2, 4, 6, and 8, samples No. 1 to No. 12 of the present invention are It is clear that samples No. 13 to No. 18, which exhibit good quick-setting properties and strength, but lack the essential components of the present invention, have poor quick-setting properties and do not have sufficient strength. Dry test No. 3 and No. 9 are taken as samples of the present invention, and No. 13 and No. 16 are taken as comparative samples. Specimens for each of the above samples were prepared using a dry method as described below. Cement and sand are placed in a mixer bowl and mixed for 30 seconds using a mortar mixer, then an accelerating agent is added and mixed for an additional 30 seconds. After that, water is added and stirred at high speed for 10 seconds, and the resulting kneaded mixture is quickly compacted while being placed in a mixer ball to prepare a specimen. Generally, in the dry method, the water-cement ratio (W/C) is lower than in the wet method, so in this comparative test, the water-cement ratio was set to 50.
It was expressed as weight%. Using the specimen thus obtained, the penetration resistance value is measured in the same manner as in Example 1. A graph comparing the penetration resistance value in the dry test for Sample No. 3 with the result in the wet test of Example 1 is shown in FIG. Similarly, wet-dry comparison graphs for Sample Nos. 8, 15, and 18 are shown in FIGS. 2 to 4, respectively. In the picture ○†a

Claims (1)

【特許請求の範囲】[Claims] 1 カルシウムアルミネート20〜50重量%、アル
カリ金属炭酸塩20〜40重量%、硫酸カルシウムお
よび/または塩基性炭酸マグネシウム5〜30重量
%、およびアルカリ金属アルミネート5〜20重量
%からなる湿式吹付け法に用いる急結剤。
1 Wet spraying consisting of 20-50% by weight of calcium aluminate, 20-40% by weight of alkali metal carbonate, 5-30% by weight of calcium sulfate and/or basic magnesium carbonate, and 5-20% by weight of alkali metal aluminate A quick-setting agent used in the law.
JP3440186A 1986-02-19 1986-02-19 Accelerator for wet spray method Granted JPS62191454A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3440186A JPS62191454A (en) 1986-02-19 1986-02-19 Accelerator for wet spray method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3440186A JPS62191454A (en) 1986-02-19 1986-02-19 Accelerator for wet spray method

Publications (2)

Publication Number Publication Date
JPS62191454A JPS62191454A (en) 1987-08-21
JPH028980B2 true JPH028980B2 (en) 1990-02-28

Family

ID=12413163

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3440186A Granted JPS62191454A (en) 1986-02-19 1986-02-19 Accelerator for wet spray method

Country Status (1)

Country Link
JP (1) JPS62191454A (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2710337B2 (en) * 1988-05-10 1998-02-10 電気化学工業株式会社 Shotcrete method
EP0416134A4 (en) * 1989-03-28 1991-08-28 Onoda Cement Company, Ltd. Cement hardening accelerator and its production
FR2659895A1 (en) * 1990-03-22 1991-09-27 Nouvion Bernard Process for the manufacture of materials made of stabilised, compressed and crystallised soil aggregates and the product obtained
AU2007318532B2 (en) * 2006-11-09 2012-11-01 Denki Kagaku Kogyo Kabushiki Kaisha Set accelerator and technique for spraying with the same

Also Published As

Publication number Publication date
JPS62191454A (en) 1987-08-21

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