JPH0269235A - Heat insulating composite panel - Google Patents

Heat insulating composite panel

Info

Publication number
JPH0269235A
JPH0269235A JP22128688A JP22128688A JPH0269235A JP H0269235 A JPH0269235 A JP H0269235A JP 22128688 A JP22128688 A JP 22128688A JP 22128688 A JP22128688 A JP 22128688A JP H0269235 A JPH0269235 A JP H0269235A
Authority
JP
Japan
Prior art keywords
heat insulating
glass foam
calcium silicate
plate
specific gravity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP22128688A
Other languages
Japanese (ja)
Inventor
Manabu Aoki
学 青木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Chemical Industry Co Ltd
Original Assignee
Asahi Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Chemical Industry Co Ltd filed Critical Asahi Chemical Industry Co Ltd
Priority to JP22128688A priority Critical patent/JPH0269235A/en
Publication of JPH0269235A publication Critical patent/JPH0269235A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To improve both flexibility of a calcium silicate plate and tensile strength of a glass foam heat insulating plate and to obtain the title panel excellent in strength by laminating the specified glass foam heat insulating plate on the calcium silicate plate and integrally adhering both plates. CONSTITUTION:A calcium silicate plate 1 having 0.8 - 1.0 specific gravity and 4 - 8mm thickness is utilized. For example, a fiber-filled cement calcium silicate plate is utilized. This calcium silicate plate 1 is remarkably good in dimensional stability in comparison with slate, etc., and is not peeled by change in dimension even when it is laminated on the glass foam heat insulating plate. As the glass foam heat insulating plate 2, substance which is obtained by calcining glassy material e.g. such as obsidian and 'SHIRASU' (volcanic glass) and has 0.18 - 0.21 specific gravity and is unicellular and noncombustible is utilized. Generally heat insulating property is made good as specific gravity is made small but when water is absorbed, heat insulating property is justly deteriorated. Therefore the unicellular substance is necessitated in order to prevent water absorption. The calcium silicate plate 1 and the glass foam heat insulating plate 2 are integrally stuck with each other by an adhesive 3.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、建築物の外装等に用いられる複合断熱パネル
に関する。
DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a composite heat insulating panel used for the exterior of buildings, etc.

(従来の技術) 従来、ガラス発泡断熱板は、圧縮強度は十分有している
ものの、引張強度や衝撃強度が小さく、もろく欠は易い
という欠点を有しており、これらの諸性能が必要となる
ビル等の一般建築物の壁面に用いられることは少なく、
冷蔵倉庫等の内壁面にブロック状のものを接着積層して
用いたり、例えば、特開昭58−17294号公報に示
される様に、保冷タンク等の底面に積層して用いられる
等、特殊建築物に用いられるのがほとんどで、ガラス発
泡断熱板の断熱性、不燃性の特性を、一般建築物の壁面
に十分生かす事が出来なかった。
(Prior art) Conventionally, glass foam insulation boards have sufficient compressive strength, but have the disadvantages of low tensile strength and impact strength, and are brittle and easily chipped. It is rarely used on the walls of general buildings such as buildings.
For special buildings, blocks can be used by adhesively laminating them on the inner walls of refrigerated warehouses, etc., or by laminating them on the bottom of cold storage tanks, etc., as shown in JP-A No. 58-17294. Most of the time, glass foam insulation boards are used for objects, and the heat-insulating and non-combustible properties of glass foam insulation boards cannot be fully utilized on the walls of general buildings.

(発明が解決しようとする課題) 従来、ガラス発泡断熱板を、ビル等の一般建築物の外装
等に単体で用いた場合、以下に示す問題点があった。
(Problems to be Solved by the Invention) Conventionally, when a glass foam heat insulating board was used alone for the exterior of a general building such as a building, there were the following problems.

鉄筋コンクリート造建築物の場合、コンクリート打設時
に型枠を兼ねたガラス発泡断熱板はコンクリートの圧力
に耐えられず、ガラス発泡断熱板に亀裂が生じ破壊する
場合がほとんどである。そして、上記の様にガラス発泡
断熱板をコンクリートの付着力で躯体と緊結できた場合
でも、コンクリートの乾燥硬化収縮や地震時等の躯体の
動きに追従できず、ガラス発泡断熱板が破壊され、躯体
より落下する危険がある。又、コンクリート躯体と樹脂
モルタル等の接着剤で緊結した場合にも、同様に地震等
の躯体の動きに追従できず、落下する危険がある。そし
て、落下を防止する為、アンカーポル1−でガラス発泡
断熱板を躯体に緊結しようとしても、ガラス発泡断熱板
の強度が低い為、支持力が十分得られない。
In the case of reinforced concrete buildings, the glass foam insulation board that also serves as the formwork during concrete pouring cannot withstand the pressure of the concrete, and in most cases the glass foam insulation board cracks and breaks. Even if the glass foam insulation board can be bonded to the building frame using the adhesion of concrete as described above, it cannot follow the dry hardening shrinkage of the concrete or the movement of the building structure during earthquakes, and the glass foam insulation board may be destroyed. There is a risk of falling from the body. Furthermore, even when the concrete frame is bonded with an adhesive such as resin mortar, it cannot follow the movement of the frame due to an earthquake, and there is a risk of falling. Even if an attempt is made to fasten the glass foam heat insulating board to the frame using the anchor pole 1- to prevent it from falling, sufficient supporting force cannot be obtained because the strength of the glass foam heat insulating board is low.

鉄骨造建築物の場合、ガラス発泡断熱板をビスで直接躯
体に張設して外装板として用いると、地震時に躯体が動
いた場合、ガラス発泡断熱板のビス部が破壊され、支持
力が低下し、落下する危険がある。
In the case of steel-framed buildings, if the glass foam insulation board is used as an exterior plate by directly attaching it to the building frame with screws, if the skeleton moves during an earthquake, the screws of the glass foam insulation board will be destroyed and the supporting capacity will decrease. and there is a risk of falling.

更に、前記いずれの場合も次の様な問題点が生ずる。ガ
ラス発泡断熱板表面を化粧仕上げする場合、収縮の大き
い仕上げ材を用いるとその収縮力に耐えられず、ガラス
発泡断熱板が破壊され、表面仕上げ層が剥離する。火災
時にガラス発泡断熱板が直接炎で熱せられると、亀裂が
発生しやがて落下する。
Furthermore, in any of the above cases, the following problems arise. When applying a decorative finish to the surface of a glass foam insulation board, if a finishing material with large shrinkage is used, it will not be able to withstand the shrinkage force, and the glass foam insulation board will be destroyed and the surface finish layer will peel off. If glass foam insulation boards are directly heated by flames during a fire, they will crack and eventually fall.

(課題を解決する為の手段) 本発明は、前記問題点のない複合断熱パネルを提供する
事を目的に、種々の検討を行った結果完成されたもので
ある。
(Means for Solving the Problems) The present invention was completed as a result of various studies aimed at providing a composite heat insulating panel free of the above-mentioned problems.

即ち、本発明は、比重が 0.18〜0.21であるガ
ラス発泡断熱板と、比重が 0.8〜1.0かつ厚みが
4〜8 mmであるけい酸カルシウム板とが貼り合され
てなる複合断熱パネルである。
That is, in the present invention, a glass foam insulation board having a specific gravity of 0.18 to 0.21 and a calcium silicate board having a specific gravity of 0.8 to 1.0 and a thickness of 4 to 8 mm are bonded together. This is a composite insulation panel.

このように構成する事によりガラス発泡断熱板の強度が
改善され、耐衝撃性、断熱性、耐火性に優れている複合
断熱パネルとなり、鉄筋コンクリート造建築物を断熱す
る場合、本発明の複合断熱ハ翠ルを型枠兼用パネルとし
て用いて直接コンクリートが打設可能となり、断熱壁を
構成できる。
With this configuration, the strength of the glass foam insulation board is improved, resulting in a composite insulation panel with excellent impact resistance, heat insulation, and fire resistance.When insulating reinforced concrete buildings, the composite insulation panel of the present invention Concrete can be placed directly using greenery as a formwork panel, making it possible to construct an insulated wall.

又、鉄骨造建築物の場合、鉄骨躯体に直接ビスで本発明
の複合断熱パネルを張設できる。
Further, in the case of a steel frame building, the composite heat insulating panel of the present invention can be directly attached to the steel frame using screws.

以下、図面により本発明を説明する。The present invention will be explained below with reference to the drawings.

第1図は、本発明の一実施態様の断面図である。FIG. 1 is a cross-sectional view of one embodiment of the invention.

第1図において、1はけい酸カルシウム板、2は接着剤
、3はガラス発泡断熱板を示す。けい酸カルシウム仮1
は、比重が0.8〜1.0かつ厚みが4〜8胴の物が用
いられ、−例として、繊維混入セメントけい酸カルシウ
ム板が用いられる。けい酸カルシウム板lは、スレート
等に比較すると寸法安定性が極めて良く、ガラス発泡断
熱板と貼り合せても、寸法変化により剥離する事がない
。けい酸カルシウム板の比重及び厚みは、複合断熱パネ
ルとしての性能で決まる。即ち、鉄筋コンクリド造建築
物を構成する際、型枠兼用パネルとして複合断熱バ2、
ルを用いると、コンクリート打設時の圧力に耐えるには
、加工性、ハンドリング性、経済性も含めて種々検討し
た結果、けい酸カルシウム板は、比重が0.8〜1.0
かつ厚みが4〜8 mmの物が最適であり、鉄骨造にも
用いる事ができる複合断熱パネルが構成できる。また、
けい酸カルシウム板は重すぎるとガラス発泡断熱板から
はがれ易くなる。ガラス発泡断熱板2としては、−例と
して黒曜石・シラス等のガラス質含有物を焼成したもの
で、比重が0.18〜0.21で独立気泡性、不燃性の
ものが用いられる。−船釣には、断熱性能を良くする為
には、ガラス発泡断熱板の比重は小さい程良いが、吸水
した場合当然断熱性能は低下する。従って、ガラス発泡
断熱板は吸水を防く為、独立気泡の物が必要である。ガ
ラス発泡断熱板の独立気泡性を保つには、その比重は、
0.18〜0.21が最適である。接着剤3としては、
例えば合成樹脂接着剤、更に詳しく言えば、トルエン及
びノルマルヘキサンを成分とする溶剤系合成ゴム系接着
剤が好ましい。前記のけい酸カルシウム板lとガラス発
泡断熱板2は、接着剤3により一体に固着され10本発
明の複合断熱板を構成している。
In FIG. 1, 1 is a calcium silicate board, 2 is an adhesive, and 3 is a glass foam insulation board. Calcium silicate temporary 1
A material having a specific gravity of 0.8 to 1.0 and a thickness of 4 to 8 cylinders is used; for example, a fiber-mixed cement calcium silicate plate is used. Calcium silicate board l has extremely good dimensional stability compared to slate and the like, and even when bonded to a glass foam insulation board, it will not peel off due to dimensional changes. The specific gravity and thickness of the calcium silicate board are determined by its performance as a composite insulation panel. That is, when constructing a reinforced concrete building, the composite insulation bar 2 is used as a panel that also serves as formwork.
As a result of various studies, including workability, handling, and economic efficiency, calcium silicate plates have a specific gravity of 0.8 to 1.0 in order to withstand the pressure during concrete placement.
Moreover, a material having a thickness of 4 to 8 mm is optimal, and a composite heat insulating panel can be constructed that can also be used for steel structures. Also,
If the calcium silicate board is too heavy, it will easily peel off from the glass foam insulation board. As the glass foam heat insulating board 2, for example, a material made of fired glass-containing material such as obsidian or shirasu, which has a specific gravity of 0.18 to 0.21, is closed-celled, and is nonflammable is used. - For boat fishing, in order to improve the insulation performance, the lower the specific gravity of the glass foam insulation board, the better, but if it absorbs water, the insulation performance will naturally decrease. Therefore, the glass foam insulation board must have closed cells to prevent water absorption. In order to maintain the closed cell nature of the glass foam insulation board, its specific gravity must be
0.18-0.21 is optimal. As adhesive 3,
For example, a synthetic resin adhesive, more specifically a solvent-based synthetic rubber adhesive containing toluene and n-hexane as components, is preferred. The calcium silicate plate 1 and the glass foam heat insulating board 2 are fixed together with an adhesive 3 to constitute the composite heat insulating board of the present invention.

第2図は、本発明の複合断熱パネルの裏面を補強した場
合の、一実施態様の断面図である。第2図において4は
補強シートを示す。補強シート4は破断強度の高い物が
用いられ、例えば、合成樹脂接着剤とクラフト紙等の複
合シートが望ましいが、耐水性を必要とする場合は、吸
水しないアスファルトフェルトシート等が用いられる。
FIG. 2 is a sectional view of one embodiment of the composite heat insulation panel of the present invention in which the back surface is reinforced. In FIG. 2, 4 indicates a reinforcing sheet. The reinforcing sheet 4 is made of a material with high breaking strength, such as a composite sheet made of synthetic resin adhesive and kraft paper, preferably, but if water resistance is required, an asphalt felt sheet that does not absorb water is used.

本発明の複合断熱パネルと補強シート4は、前記同様接
着剤2で一体に固着され°ζいる。この様に構成すると
、ガラス発泡断熱板2の引張強度も向上し、複合断熱パ
ネルの性能も更に向上する。
The composite heat insulating panel of the present invention and the reinforcing sheet 4 are fixed together with the adhesive 2 as described above. With this configuration, the tensile strength of the glass foam insulation board 2 is improved, and the performance of the composite insulation panel is further improved.

第3図及び第4図は、本発明の複合断熱パネルを外装材
として建築物の構造躯体に張設し、壁体を構成した場合
の一実施態様の断面図で、第3図は、鉄筋コンクリート
造建築物に張設した場合の断面図、第4図は、鉄骨造建
築物に張設した場合の断面図である。
Figures 3 and 4 are cross-sectional views of an embodiment in which the composite insulation panel of the present invention is stretched over the structural frame of a building as an exterior material to form a wall, and Figure 3 shows a reinforced concrete panel. Fig. 4 is a cross-sectional view of the case where it is installed in a steel frame building.

(発明の効果) 本発明の複合断熱パネルによると、以下に示す効果があ
る。即ち、比重が0.18〜0.21であるガラス発泡
断熱板と、比重が0.8〜1.0かつ厚みが4〜8 m
mであるけい酸カルシウム板とが貼り合されて一体に固
着される事により、けい酸カルシウム板のたわみ易さ、
ガラス発泡断熱板の引張強度の低い点が改善され、強度
的に優れたパネルとなる。
(Effects of the Invention) The composite heat insulating panel of the present invention has the following effects. That is, a glass foam insulation board with a specific gravity of 0.18 to 0.21 and a glass foam insulation board with a specific gravity of 0.8 to 1.0 and a thickness of 4 to 8 m.
By bonding and fixing the calcium silicate plate as one piece, the calcium silicate plate can easily bend.
This improves the low tensile strength of glass foam insulation boards, resulting in panels with superior strength.

例えば、鉄筋コンクリート造建築物を構成する際、本発
明の複合断熱パネルを型枠兼用として使用でき、即ち、
直接コンクリートを打設した際のコンクリートの側圧に
より型枠に加わる曲げ力を、けい酸カルシウム板が引張
り側を、ガラス発泡断熱板が圧縮側を負担する事により
一体となって負担できる為、容易に外断熱壁面等を構成
できる。又、:lンクリート躯体にアンカーボルトで緊
結する際や、鉄骨造建築物にビスで直接張設する際も、
けい酸カルシウム板の局部圧縮力が大きく、それを受け
るガラス発泡断熱板の圧縮強度が高い為、体とした事に
よる相乗効果により、ビス頭部の支持力を大きくとる事
が可能となり、アンカーボルトやビスの頭部径及び本数
を残らす事ができ、地震等で躯体が動いた場合でも、本
発明の複合断熱パネルによると、躯体に緊結され落下す
る危険がない。
For example, when constructing a reinforced concrete building, the composite insulation panel of the present invention can be used as a formwork, that is,
The bending force applied to the formwork due to the lateral pressure of concrete when directly pouring concrete can be easily borne because the calcium silicate plate bears the tension side and the glass foam insulation plate bears the compression side. It is possible to configure external heat insulation walls, etc. Also, when tightening with anchor bolts to a concrete frame or directly installing with screws on a steel frame building,
The local compressive force of the calcium silicate plate is large, and the compressive strength of the glass foam insulation plate that receives it is high, so the synergistic effect of making it into a body makes it possible to increase the supporting force of the screw head, making it possible to improve the anchor bolt. The head diameter and number of screws can be left unchanged, and even if the building block moves due to an earthquake, the composite heat insulating panel of the present invention is secured to the building block and there is no risk of it falling.

更に、躯体に緊結された本発明の複合断熱パネル表面を
化粧仕上げする場合も、けい酸カルシウム仮によりガラ
ス発泡断熱板表面が強化される為、あらゆる化粧仕上げ
を施す事が可能である。そして、火災時には、ガラス発
泡断熱板が直接炎で熱せられる事はなく、溶融落下する
事もなく、耐火性に優れる。最後に、ガラス発泡断熱板
は、比重を0.18〜0.21とする事で独立気泡性を
保ち、吸水しない為長期に渡り断熱性が維持され、加え
てけい酸カルシウム板は寸法安定性が良い為、ガラス発
泡断熱板との一体性が保たれ、長期に渡り複合断熱パネ
ルの性能を維持できる。
Furthermore, when applying a decorative finish to the surface of the composite heat insulating panel of the present invention that is fastened to a building frame, the calcium silicate temporary strengthens the surface of the glass foam heat insulating board, making it possible to apply any decorative finish. In addition, in the event of a fire, the glass foam insulation board is not directly heated by the flame and does not melt and fall, providing excellent fire resistance. Finally, the glass foam insulation board has a specific gravity of 0.18 to 0.21 to maintain closed cell properties and does not absorb water, so it maintains its insulation properties over a long period of time.In addition, the calcium silicate board has dimensional stability. Because of its good properties, it maintains integrity with the glass foam insulation board, allowing the performance of the composite insulation panel to be maintained over a long period of time.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、本発明の一実施態様の断面図、第2図は、本
発明の複合断熱パネルの裏面を補強した場合の一実施態
様の断面図、第3図及び第4回は本発明の複合断熱パネ
ルを、外装材として建築物の構造躯体に張設した場合の
一実施態様の断面図である。 図中;1はけい酸カルシウム板、2は接着剤、3はガラ
ス発泡断熱板、4は補強シート、5は鉄筋コンクリート
躯体、6はアンカーボルト、7はパネル受はコー状金物
、8はセパレーター、9はビス、10は鉄骨造躯体を示
す。 第1図 第2図 第3図 第4図 特許出願人 旭化成工業株式会社
FIG. 1 is a sectional view of an embodiment of the present invention, FIG. 2 is a sectional view of an embodiment of the composite insulation panel of the present invention in which the back side is reinforced, and FIGS. 3 and 4 are sectional views of the present invention. FIG. 2 is a cross-sectional view of an embodiment in which a composite heat insulating panel is stretched over the structural frame of a building as an exterior material. In the figure: 1 is a calcium silicate board, 2 is an adhesive, 3 is a glass foam insulation board, 4 is a reinforcing sheet, 5 is a reinforced concrete frame, 6 is an anchor bolt, 7 is a panel holder is a cord-shaped hardware, 8 is a separator, 9 indicates a screw, and 10 indicates a steel frame structure. Figure 1 Figure 2 Figure 3 Figure 4 Patent applicant Asahi Kasei Industries, Ltd.

Claims (1)

【特許請求の範囲】[Claims] 比重が0.18〜0.21であるガラス発泡断熱板と、
比重が0.8〜1.0かつ厚みが4〜8mmであるけい
酸カルシウム板とが貼り合されてなる複合断熱パネル
A glass foam insulation board having a specific gravity of 0.18 to 0.21,
A composite insulation panel made by laminating a calcium silicate plate with a specific gravity of 0.8 to 1.0 and a thickness of 4 to 8 mm.
JP22128688A 1988-09-06 1988-09-06 Heat insulating composite panel Pending JPH0269235A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP22128688A JPH0269235A (en) 1988-09-06 1988-09-06 Heat insulating composite panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP22128688A JPH0269235A (en) 1988-09-06 1988-09-06 Heat insulating composite panel

Publications (1)

Publication Number Publication Date
JPH0269235A true JPH0269235A (en) 1990-03-08

Family

ID=16764403

Family Applications (1)

Application Number Title Priority Date Filing Date
JP22128688A Pending JPH0269235A (en) 1988-09-06 1988-09-06 Heat insulating composite panel

Country Status (1)

Country Link
JP (1) JPH0269235A (en)

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