JPH0253139B2 - - Google Patents

Info

Publication number
JPH0253139B2
JPH0253139B2 JP60208923A JP20892385A JPH0253139B2 JP H0253139 B2 JPH0253139 B2 JP H0253139B2 JP 60208923 A JP60208923 A JP 60208923A JP 20892385 A JP20892385 A JP 20892385A JP H0253139 B2 JPH0253139 B2 JP H0253139B2
Authority
JP
Japan
Prior art keywords
stranded
strand
wire
steel
strands
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP60208923A
Other languages
Japanese (ja)
Other versions
JPS6268639A (en
Inventor
Seiji Naito
Kazuhiko Matsumoto
Yutaka Tanaka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taisei Corp
Original Assignee
Taisei Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taisei Corp filed Critical Taisei Corp
Priority to JP20892385A priority Critical patent/JPS6268639A/en
Publication of JPS6268639A publication Critical patent/JPS6268639A/en
Publication of JPH0253139B2 publication Critical patent/JPH0253139B2/ja
Granted legal-status Critical Current

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  • Ropes Or Cables (AREA)
  • Wire Processing (AREA)

Description

【発明の詳細な説明】 <産業上の利用分野> 本発明は、鋼製のより線に加工する方法および
装置に関するものである。
DETAILED DESCRIPTION OF THE INVENTION <Industrial Field of Application> The present invention relates to a method and apparatus for processing stranded steel wire.

<従来の技術> 例えばPC鋼より線に塗油する場合に、従来は
より線の外部からグリースを吹き付けたり、塗布
したりすることによつて処理している。
<Prior Art> For example, when applying oil to a prestressed steel strand, conventionally the grease is sprayed or applied from the outside of the strand.

しかし、より線は強固によられているから、外
部から塗布した程度では完全に内部へ浸透させる
ような充分な処理は行えない。
However, since the stranded wire is tightly bound, applying it from the outside is not enough to completely penetrate the inside.

特にPC鋼より線をアンカーケーブルとして利
用する場合に、非定着部分は周囲のモルタルと完
全に絶縁していることを要し、従来のような不充
分な塗油工程を採用していては設計どうりの効果
を期待できない場合もある。
In particular, when using PC steel stranded wire as an anchor cable, the unfixed part must be completely insulated from the surrounding mortar, and if the conventional insufficient oiling process is used, the design There are times when you cannot expect the desired effect.

より線の内側まで処理する必要性はグリースを
塗布する場合のみではなく、反対に油分を除去す
る場合、その他の材料を塗布する場合も同様であ
り、同じように不完全な処理によつてなされてい
るのが現状である。
The need to treat the inside of the stranded wires is not only necessary when applying grease, but also when removing oil or applying other materials, and it is also necessary to treat the inside of the strands with incomplete treatment. The current situation is that

<本発明の目的> 本発明は上記の点を改善するためになされたも
ので、鋼製のより線の1本づつに完全な塗油や油
ぬき、洗浄、研摩などを行うことができる、より
線加工方法および装置を提供することを目的とす
る。
<Object of the present invention> The present invention was made to improve the above points, and it is possible to completely apply oil, remove oil, clean, polish, etc. to each strand of steel wire. The present invention aims to provide a stranded wire processing method and device.

<本発明の構成> 次に本発明の一実施例について説明する。<Configuration of the present invention> Next, one embodiment of the present invention will be described.

<イ> 回転ダイ 第1,2図において1は回転ダイであり基板
14上に固定してある。
<A> Rotating die In FIGS. 1 and 2, 1 is a rotating die fixed on the substrate 14.

回転ダイ1は外箱11内に、回転自在に回転
筒12を収納して構成する。
The rotary die 1 is constructed by housing a rotary cylinder 12 rotatably in an outer box 11.

回転筒12は、より線Sを構成する素線Wの
本数に応じた貫通孔13を貫通する。
The rotating tube 12 passes through through holes 13 corresponding to the number of strands W constituting the stranded wire S.

<ロ> 収束筒 収束筒2はより線Sの外径と等しいか、わず
かに径の大きい中心孔を開孔した単なる筒体で
あり、移動することのないようにクランプ21
などで基板に固定してある。
<B> Convergence cylinder The convergence cylinder 2 is simply a cylinder with a central hole with a diameter equal to or slightly larger than the outer diameter of the stranded wire S, and a clamp 21 is installed to prevent it from moving.
It is fixed to the board with etc.

この収束筒2は単に鋼製の板体やブロツクに
貫通孔を開孔した構造でも、あるいはより線S
を挿入するパイプであつても、その用途に応じ
て利用できる。
This focusing tube 2 may have a structure in which a through hole is simply formed in a steel plate or block, or a stranded wire S
Even if it is a pipe that inserts a pipe, it can be used depending on its purpose.

<ハ> ノズル ノズル3は例えばグリース、水蒸気、高圧空
気、高圧水、シリコン、その他の化学薬品や洗
浄剤あるいは粉体、粒体、などを供給するため
に利用する。
<C> Nozzle The nozzle 3 is used to supply, for example, grease, water vapor, high pressure air, high pressure water, silicone, other chemicals, cleaning agents, powder, granules, etc.

ノズル3は回転ダイ1と収束筒2との間に位
置させ、上記したような流体をバラバラにほど
けた素線W群に供給し得るよう配置する。
The nozzle 3 is located between the rotary die 1 and the focusing cylinder 2, and arranged so as to be able to supply the above-mentioned fluid to the group of unraveled strands W.

<本発明の使用方法> 次に上記の装置を用いた、より線の加工方法に
ついて説明する。
<How to use the present invention> Next, a method for processing stranded wire using the above-mentioned apparatus will be described.

<イ> より線先端の解体 より線の先端の処理だけは人の手作業によつ
て行う。
<B> Dismantling the tip of the stranded wire Only the tip of the stranded wire is processed manually.

すなわち、PC鋼線等のより線Sの先端をほ
どいて、各素線Wごとにばらばらにする。
That is, the tips of the stranded wires S, such as PC steel wires, are unraveled and separated into individual wires W.

<ロ> 回転ダイ、収束筒への挿入 ばらばらにほどいた各素線Wを、1本ごとに
回転ダイ1の回転筒12の貫通孔13に挿入す
る。
<B> Insertion into the rotary die and convergence cylinder Each unraveled strand W is inserted one by one into the through hole 13 of the rotary cylinder 12 of the rotary die 1.

そして一定距離だけ離して、再び全素線Wを
収束し収束筒2の貫通孔内に挿入する。
Then, after separating by a certain distance, all the wires W are converged again and inserted into the through hole of the converging tube 2.

<ハ> 素線の開放 回転筒12の貫通孔13によつて開放された
素線Wには、充分にねじれが残つている。
<C> Opening of the strands The strands W opened through the through holes 13 of the rotary tube 12 remain sufficiently twisted.

そのため、各素線の先端を再び収束させてみ
ると、開放されてばらばらになつた素線は、回
転ダイ1と収束筒2との間で大きな波状に少数
回、拡大、縮小を繰り返して位置することにな
る。
Therefore, when the tips of each strand are converged again, the strands that have been opened and separated are repeatedly expanded and contracted several times in a large wave shape between the rotating die 1 and the convergence tube 2, and then positioned. I will do it.

すなわち、ねじりが戻ろうとする力によつ
て、かえつて一旦広く離れてしまい、再び1本
の素線W群にまとまつてより線Sを再構成する
ものである。
In other words, due to the force of untwisting, the strands are once separated widely, and then come together again into one group of strands W to reconfigure the stranded wire S.

<ニ> より線の連続供給 以上の状態のより線を図示しない回転駆動す
る送りローラ間を通過させるなどの方法によ
り、回転させずに連続して収束筒2方向へ押し
出す。
<D> Continuous Supply of Stranded Wire The stranded wire in the above state is continuously pushed out in the direction of the convergence tube 2 without rotating by a method such as passing it between rotationally driven feed rollers (not shown).

すると、より線Sが回転筒12を通過する
際、より線Sのねじれ力を保持したまま解きほ
ぐされる。
Then, when the stranded wire S passes through the rotating tube 12, the stranded wire S is unraveled while maintaining its twisting force.

より線S自体が回転しないで供給されるか
ら、回転筒12は解きほぐされた各素線Wのよ
り方向に従つて空転する。
Since the stranded wire S itself is supplied without rotating, the rotary cylinder 12 idles according to the twisting direction of each unraveled strand W.

<ホ> 流体の供給 素線W群が最も拡大したあたりで、ノズル3
からグリース、その他の液体、気体を供給す
る。
<E> Fluid supply At the point where the wire group W is expanded the most, nozzle 3
supplies grease, other liquids, and gases from

すると、各素線Wは完全に独立していて周囲
に他の材料が接触していないから、素線Wの全
周面をグリースなどの流体で被覆できる。
Then, since each strand W is completely independent and has no other material in contact with its surroundings, the entire circumferential surface of the strand W can be coated with fluid such as grease.

素線Wの全延長にグリースを塗布する場合に
は以上の工程を継続すればよいが、アンカー用
の鋼線のようにグリースを塗布してはならない
範囲が特定されるような場合がある。
When applying grease to the entire length of the wire W, the above steps may be continued, but there are cases where a range where grease should not be applied is specified, such as with a steel wire for an anchor.

その時には、単にノズル3からのグリースの
供給を中止しただけでは、素線Wのねじれに沿
つてグリースが流れて非塗布部分までグリース
の影響を与えてしまう。
At that time, if the supply of grease from the nozzle 3 is simply stopped, the grease will flow along the twist of the strands W and affect the non-applied portions.

そうした場合にはノズル3を交換し(複数本
のノズルを出入り自在に配置しておくと便利で
ある)、素線Wの一定距離にシリコン等を供給
して塗布すればよい。
In such a case, the nozzle 3 may be replaced (it is convenient to arrange a plurality of nozzles so that they can come in and out), and silicon or the like may be supplied and applied to a certain distance of the wire W.

<本発明の効果> 本発明は上記したように構成したから次のよう
な効果を達成できた。
<Effects of the Present Invention> Since the present invention is configured as described above, the following effects can be achieved.

<イ> 従来はPC鋼線などのより線は素線間の
空間や、素線と素線の接触面にグリースなどを
塗布することはまつたく不可能であると考えら
れていた。
<B> Conventionally, it was thought that with stranded wires such as PC steel wires, it was impossible to apply grease or the like to the spaces between the strands or to the contact surfaces between the strands.

従つて、その外周からグリースなどを塗り付
けるだけで処理をしていた。
Therefore, the process was done by simply applying grease or the like from the outer periphery.

これに対して本発明では鋼製より線を回転ダ
イに連続して供給するだけで、鋼製より線を構
成する素線間に加工用の空間を人力によらず連
続して形成できる。
On the other hand, in the present invention, by simply continuously feeding the steel stranded wire to the rotary die, a processing space can be continuously formed between the strands of the steel stranded wire without relying on human power.

これにより、素線の周囲を完全に液体や気体
で包囲することが可能になる。
This makes it possible to completely surround the strands with liquid or gas.

<ロ> 素線が保持するねじれ力で以て、もとの
鋼製より線に復元するので、形状復元の手間が
省ける。
<B> The twisting force held by the strands restores the wire to its original stranded steel wire, which saves the effort of restoring its shape.

<ハ> ノズルからグリース以外の化学薬品や蒸
気、あるいは研摩用の粉体、粒体などを供給す
れば、素線周囲の古い油を取り除いたり、洗浄
したり、他の化学処理や研摩などを行うことが
できる。
<C> By supplying chemicals other than grease, steam, or polishing powder or granules from the nozzle, you can remove old oil around the wires, clean them, or perform other chemical treatments or polishing. It can be carried out.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図:本発明の加工方法の一実施例の説明
図、第2図:回転ダイの一実施例の正面図。
FIG. 1: An explanatory view of an embodiment of the processing method of the present invention. FIG. 2: A front view of an embodiment of the rotary die.

Claims (1)

【特許請求の範囲】 1 自由な回転を許容する回転体に複数の貫通孔
を開設した回転ダイを使用し、 すでに形状の完成した鋼製より線を構成する各
素線を前記貫通孔内に挿通し、 鋼製より線自体を回転させずに回転ダイに連続
して通過させ、 ねじれ力を保持させたまま鋼製より線を解きほ
ぐして各素線間の距離を拡大し、 距離を拡大した各素線に液体や気体などを供給
し、 解きほぐした各素線のねじれ力によつて収束し
てもとの鋼製より線に復元して行う、 鋼製より線の加工方法。 2 自由な回転を許容する回転体に、すでに形状
の完成した鋼製より線を解体した後の各素線を独
立して貫通する複数の孔を開設した回転ダイと、 前記回転ダイを通過した各素線群を各素線のね
じれ力によつてもとの形状に復元した鋼製より線
を収納する収束筒と、 回転筒と収束筒との間に位置する液体、気体な
どの供給ノズルとにより構成した、 鋼製より線の加工装置。
[Scope of Claims] 1. Using a rotary die in which a plurality of through holes are formed in a rotary body that allows free rotation, each strand constituting a steel stranded wire whose shape has already been completed is inserted into the through holes. The stranded steel wire was passed through a rotating die continuously without rotating itself, and the stranded steel wire was unraveled while retaining the twisting force to increase the distance between each strand, increasing the distance. A method of processing stranded steel wire in which a liquid or gas is supplied to each strand, and the twisted force of each unraveled strand converges and restores the original stranded steel wire. 2. A rotary die in which a rotary body that allows free rotation is provided with a plurality of holes that independently pass through each strand of wire after dismantling a steel stranded wire whose shape has already been completed; A convergence tube that houses the steel stranded wires that have each group of strands restored to its original shape by the twisting force of each strand, and a supply nozzle for liquid, gas, etc. located between the rotating tube and the convergence tube. A steel stranded wire processing device consisting of:
JP20892385A 1985-09-24 1985-09-24 Method and device for working stranded wire made of steel Granted JPS6268639A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20892385A JPS6268639A (en) 1985-09-24 1985-09-24 Method and device for working stranded wire made of steel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20892385A JPS6268639A (en) 1985-09-24 1985-09-24 Method and device for working stranded wire made of steel

Publications (2)

Publication Number Publication Date
JPS6268639A JPS6268639A (en) 1987-03-28
JPH0253139B2 true JPH0253139B2 (en) 1990-11-15

Family

ID=16564362

Family Applications (1)

Application Number Title Priority Date Filing Date
JP20892385A Granted JPS6268639A (en) 1985-09-24 1985-09-24 Method and device for working stranded wire made of steel

Country Status (1)

Country Link
JP (1) JPS6268639A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07103643B2 (en) * 1989-03-08 1995-11-08 黒沢建設株式会社 Rust prevention method for PC stranded wire for prestressed concrete
JP2818452B2 (en) * 1989-11-14 1998-10-30 株式会社アマダメトレックス Processing abnormality detection device

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57121684A (en) * 1980-12-27 1982-07-29 Shinko Wire Co Ltd Method and apparatus for producing wire rope with filler
JPS58168450A (en) * 1982-03-31 1983-10-04 Yazaki Corp Method and apparatus for manufacturing twisted wire

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57121684A (en) * 1980-12-27 1982-07-29 Shinko Wire Co Ltd Method and apparatus for producing wire rope with filler
JPS58168450A (en) * 1982-03-31 1983-10-04 Yazaki Corp Method and apparatus for manufacturing twisted wire

Also Published As

Publication number Publication date
JPS6268639A (en) 1987-03-28

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