JPH0239948B2 - FUTSUSOKEITORYONOTOSOHOHO - Google Patents
FUTSUSOKEITORYONOTOSOHOHOInfo
- Publication number
- JPH0239948B2 JPH0239948B2 JP11542585A JP11542585A JPH0239948B2 JP H0239948 B2 JPH0239948 B2 JP H0239948B2 JP 11542585 A JP11542585 A JP 11542585A JP 11542585 A JP11542585 A JP 11542585A JP H0239948 B2 JPH0239948 B2 JP H0239948B2
- Authority
- JP
- Japan
- Prior art keywords
- fluorine
- based paint
- applying
- vinyl ether
- mol
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011737 fluorine Substances 0.000 claims description 37
- 229910052731 fluorine Inorganic materials 0.000 claims description 37
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 36
- 239000003973 paint Substances 0.000 claims description 36
- 229920000642 polymer Polymers 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 15
- 150000004703 alkoxides Chemical class 0.000 claims description 13
- 229910052751 metal Inorganic materials 0.000 claims description 13
- 239000002184 metal Substances 0.000 claims description 13
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 claims description 11
- 239000003960 organic solvent Substances 0.000 claims description 11
- 239000003822 epoxy resin Substances 0.000 claims description 10
- 229920000647 polyepoxide Polymers 0.000 claims description 10
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 7
- 150000003961 organosilicon compounds Chemical class 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 6
- 238000005227 gel permeation chromatography Methods 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 5
- 229920001577 copolymer Polymers 0.000 claims description 4
- 125000000524 functional group Chemical group 0.000 claims description 4
- 125000003277 amino group Chemical group 0.000 claims description 3
- 125000003700 epoxy group Chemical group 0.000 claims description 3
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 3
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 claims description 3
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims description 2
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 claims 1
- UOCLXMDMGBRAIB-UHFFFAOYSA-N 1,1,1-trichloroethane Chemical compound CC(Cl)(Cl)Cl UOCLXMDMGBRAIB-UHFFFAOYSA-N 0.000 description 40
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 24
- -1 CF 3 CF=CH 2 Chemical compound 0.000 description 19
- 229920002313 fluoropolymer Polymers 0.000 description 11
- 239000002904 solvent Substances 0.000 description 11
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 10
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 9
- 239000004811 fluoropolymer Substances 0.000 description 9
- 239000000178 monomer Substances 0.000 description 9
- 239000000758 substrate Substances 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- KYKAJFCTULSVSH-UHFFFAOYSA-N chloro(fluoro)methane Chemical compound F[C]Cl KYKAJFCTULSVSH-UHFFFAOYSA-N 0.000 description 8
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 8
- 239000000126 substance Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- 238000004132 cross linking Methods 0.000 description 6
- 238000007654 immersion Methods 0.000 description 6
- UZKWTJUDCOPSNM-UHFFFAOYSA-N 1-ethenoxybutane Chemical compound CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical compound FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 5
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 4
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 4
- 238000007334 copolymerization reaction Methods 0.000 description 4
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- 229920000298 Cellophane Polymers 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000012975 dibutyltin dilaurate Substances 0.000 description 3
- 125000001153 fluoro group Chemical group F* 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 3
- OVGRCEFMXPHEBL-UHFFFAOYSA-N 1-ethenoxypropane Chemical compound CCCOC=C OVGRCEFMXPHEBL-UHFFFAOYSA-N 0.000 description 2
- VJGCZWVJDRIHNC-UHFFFAOYSA-N 1-fluoroprop-1-ene Chemical class CC=CF VJGCZWVJDRIHNC-UHFFFAOYSA-N 0.000 description 2
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 2
- GVNVAWHJIKLAGL-UHFFFAOYSA-N 2-(cyclohexen-1-yl)cyclohexan-1-one Chemical compound O=C1CCCCC1C1=CCCCC1 GVNVAWHJIKLAGL-UHFFFAOYSA-N 0.000 description 2
- JGZVUTYDEVUNMK-UHFFFAOYSA-N 5-carboxy-2',7'-dichlorofluorescein Chemical compound C12=CC(Cl)=C(O)C=C2OC2=CC(O)=C(Cl)C=C2C21OC(=O)C1=CC(C(=O)O)=CC=C21 JGZVUTYDEVUNMK-UHFFFAOYSA-N 0.000 description 2
- 101150065749 Churc1 gene Proteins 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 2
- 102100038239 Protein Churchill Human genes 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 125000005083 alkoxyalkoxy group Chemical group 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- QARVLSVVCXYDNA-UHFFFAOYSA-N bromobenzene Chemical compound BrC1=CC=CC=C1 QARVLSVVCXYDNA-UHFFFAOYSA-N 0.000 description 2
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical group FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 description 2
- 150000002430 hydrocarbons Chemical group 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 125000000962 organic group Chemical group 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- BOOBDAVNHSOIDB-UHFFFAOYSA-N (2,3-dichlorobenzoyl) 2,3-dichlorobenzenecarboperoxoate Chemical compound ClC1=CC=CC(C(=O)OOC(=O)C=2C(=C(Cl)C=CC=2)Cl)=C1Cl BOOBDAVNHSOIDB-UHFFFAOYSA-N 0.000 description 1
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 description 1
- SKYXLDSRLNRAPS-UHFFFAOYSA-N 1,2,4-trifluoro-5-methoxybenzene Chemical compound COC1=CC(F)=C(F)C=C1F SKYXLDSRLNRAPS-UHFFFAOYSA-N 0.000 description 1
- GWQOYRSARAWVTC-UHFFFAOYSA-N 1,4-bis(2-tert-butylperoxypropan-2-yl)benzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=C(C(C)(C)OOC(C)(C)C)C=C1 GWQOYRSARAWVTC-UHFFFAOYSA-N 0.000 description 1
- BDGIJVIAIDPWPZ-UHFFFAOYSA-N 1-(2-chloro-1-fluoroethenyl)-2-methylbenzene Chemical group ClC=C(F)C1=C(C=CC=C1)C BDGIJVIAIDPWPZ-UHFFFAOYSA-N 0.000 description 1
- QSSXJPIWXQTSIX-UHFFFAOYSA-N 1-bromo-2-methylbenzene Chemical compound CC1=CC=CC=C1Br QSSXJPIWXQTSIX-UHFFFAOYSA-N 0.000 description 1
- VFWCMGCRMGJXDK-UHFFFAOYSA-N 1-chlorobutane Chemical compound CCCCCl VFWCMGCRMGJXDK-UHFFFAOYSA-N 0.000 description 1
- TWWWGBSUPNNTMJ-UHFFFAOYSA-N 1-ethenoxy-2-methylbenzene Chemical compound CC1=CC=CC=C1OC=C TWWWGBSUPNNTMJ-UHFFFAOYSA-N 0.000 description 1
- ZBUCIAUZAGKZOS-UHFFFAOYSA-N 1-ethenoxy-3-methylbenzene Chemical compound CC1=CC=CC(OC=C)=C1 ZBUCIAUZAGKZOS-UHFFFAOYSA-N 0.000 description 1
- YXHRYLHTQVXZIK-UHFFFAOYSA-N 1-ethenoxy-4-methylbenzene Chemical compound CC1=CC=C(OC=C)C=C1 YXHRYLHTQVXZIK-UHFFFAOYSA-N 0.000 description 1
- XMJQCVMNFPEJLN-UHFFFAOYSA-N 1-ethenoxy-4-methylpentane Chemical compound CC(C)CCCOC=C XMJQCVMNFPEJLN-UHFFFAOYSA-N 0.000 description 1
- YAOJJEJGPZRYJF-UHFFFAOYSA-N 1-ethenoxyhexane Chemical compound CCCCCCOC=C YAOJJEJGPZRYJF-UHFFFAOYSA-N 0.000 description 1
- XXCVIFJHBFNFBO-UHFFFAOYSA-N 1-ethenoxyoctane Chemical compound CCCCCCCCOC=C XXCVIFJHBFNFBO-UHFFFAOYSA-N 0.000 description 1
- IOSXLUZXMXORMX-UHFFFAOYSA-N 1-ethenoxypentane Chemical compound CCCCCOC=C IOSXLUZXMXORMX-UHFFFAOYSA-N 0.000 description 1
- BMVXCPBXGZKUPN-UHFFFAOYSA-N 1-hexanamine Chemical compound CCCCCCN BMVXCPBXGZKUPN-UHFFFAOYSA-N 0.000 description 1
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 description 1
- PGYJSURPYAAOMM-UHFFFAOYSA-N 2-ethenoxy-2-methylpropane Chemical compound CC(C)(C)OC=C PGYJSURPYAAOMM-UHFFFAOYSA-N 0.000 description 1
- FCTZMFUKTFYQCC-UHFFFAOYSA-N 2-ethenoxyhexane Chemical compound CCCCC(C)OC=C FCTZMFUKTFYQCC-UHFFFAOYSA-N 0.000 description 1
- GNUGVECARVKIPH-UHFFFAOYSA-N 2-ethenoxypropane Chemical compound CC(C)OC=C GNUGVECARVKIPH-UHFFFAOYSA-N 0.000 description 1
- SMSVUYQRWYTTLI-UHFFFAOYSA-L 2-ethylhexanoate;iron(2+) Chemical compound [Fe+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O SMSVUYQRWYTTLI-UHFFFAOYSA-L 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 1
- RASBDVLERRNNLJ-UHFFFAOYSA-N CCCCO[Ti] Chemical compound CCCCO[Ti] RASBDVLERRNNLJ-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- AEMRFAOFKBGASW-UHFFFAOYSA-M Glycolate Chemical compound OCC([O-])=O AEMRFAOFKBGASW-UHFFFAOYSA-M 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical group ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 1
- NBJODVYWAQLZOC-UHFFFAOYSA-L [dibutyl(octanoyloxy)stannyl] octanoate Chemical compound CCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCC NBJODVYWAQLZOC-UHFFFAOYSA-L 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 125000004423 acyloxy group Chemical group 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- 125000001769 aryl amino group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000003609 aryl vinyl group Chemical group 0.000 description 1
- YCOXTKKNXUZSKD-UHFFFAOYSA-N as-o-xylenol Natural products CC1=CC=C(O)C=C1C YCOXTKKNXUZSKD-UHFFFAOYSA-N 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 229960004217 benzyl alcohol Drugs 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- BSDOQSMQCZQLDV-UHFFFAOYSA-N butan-1-olate;zirconium(4+) Chemical compound [Zr+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] BSDOQSMQCZQLDV-UHFFFAOYSA-N 0.000 description 1
- 125000004369 butenyl group Chemical group C(=CCC)* 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 235000011089 carbon dioxide Nutrition 0.000 description 1
- 229950005499 carbon tetrachloride Drugs 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical group FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 description 1
- 150000001925 cycloalkenes Chemical class 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- 125000000596 cyclohexenyl group Chemical group C1(=CCCCC1)* 0.000 description 1
- 125000000058 cyclopentadienyl group Chemical group C1(=CC=CC1)* 0.000 description 1
- PNOXNTGLSKTMQO-UHFFFAOYSA-L diacetyloxytin Chemical compound CC(=O)O[Sn]OC(C)=O PNOXNTGLSKTMQO-UHFFFAOYSA-L 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- POLCUAVZOMRGSN-UHFFFAOYSA-N dipropyl ether Chemical compound CCCOCCC POLCUAVZOMRGSN-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000000921 elemental analysis Methods 0.000 description 1
- ZSWFCLXCOIISFI-UHFFFAOYSA-N endo-cyclopentadiene Natural products C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 1
- NHOGGUYTANYCGQ-UHFFFAOYSA-N ethenoxybenzene Chemical compound C=COC1=CC=CC=C1 NHOGGUYTANYCGQ-UHFFFAOYSA-N 0.000 description 1
- HJVKTYVDOZVQPA-UHFFFAOYSA-N ethenoxycyclopentane Chemical compound C=COC1CCCC1 HJVKTYVDOZVQPA-UHFFFAOYSA-N 0.000 description 1
- AZDCYKCDXXPQIK-UHFFFAOYSA-N ethenoxymethylbenzene Chemical compound C=COCC1=CC=CC=C1 AZDCYKCDXXPQIK-UHFFFAOYSA-N 0.000 description 1
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 description 1
- MBGQQKKTDDNCSG-UHFFFAOYSA-N ethenyl-diethoxy-methylsilane Chemical compound CCO[Si](C)(C=C)OCC MBGQQKKTDDNCSG-UHFFFAOYSA-N 0.000 description 1
- IJNRGJJYCUCFHY-UHFFFAOYSA-N ethenyl-dimethoxy-phenylsilane Chemical compound CO[Si](OC)(C=C)C1=CC=CC=C1 IJNRGJJYCUCFHY-UHFFFAOYSA-N 0.000 description 1
- WOXXJEVNDJOOLV-UHFFFAOYSA-N ethenyl-tris(2-methoxyethoxy)silane Chemical compound COCCO[Si](OCCOC)(OCCOC)C=C WOXXJEVNDJOOLV-UHFFFAOYSA-N 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- 238000012812 general test Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- SNHMUERNLJLMHN-UHFFFAOYSA-N iodobenzene Chemical compound IC1=CC=CC=C1 SNHMUERNLJLMHN-UHFFFAOYSA-N 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- GIWKOZXJDKMGQC-UHFFFAOYSA-L lead(2+);naphthalene-2-carboxylate Chemical compound [Pb+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 GIWKOZXJDKMGQC-UHFFFAOYSA-L 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- MQWFLKHKWJMCEN-UHFFFAOYSA-N n'-[3-[dimethoxy(methyl)silyl]propyl]ethane-1,2-diamine Chemical compound CO[Si](C)(OC)CCCNCCN MQWFLKHKWJMCEN-UHFFFAOYSA-N 0.000 description 1
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 150000002923 oximes Chemical group 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 150000002976 peresters Chemical class 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 229920006027 ternary co-polymer Polymers 0.000 description 1
- OPQYOFWUFGEMRZ-UHFFFAOYSA-N tert-butyl 2,2-dimethylpropaneperoxoate Chemical compound CC(C)(C)OOC(=O)C(C)(C)C OPQYOFWUFGEMRZ-UHFFFAOYSA-N 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- SWAXTRYEYUTSAP-UHFFFAOYSA-N tert-butyl ethaneperoxoate Chemical compound CC(=O)OOC(C)(C)C SWAXTRYEYUTSAP-UHFFFAOYSA-N 0.000 description 1
- 229950011008 tetrachloroethylene Drugs 0.000 description 1
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Description
〔産業上の利用分野〕
本発明は常温硬化型フツ素系液体塗料の塗装方
法に関する。
〔従来の技術〕
建築物、車輌、船舶、航空機等の外装分野には
耐候性、耐久性の優れた塗料が要求され、ポリエ
ステル系またはアクリル系の高級外装塗料が利用
されている。しかし、既存塗料の屋外耐用年数は
短く、上述の高級塗料でさえ数年で美観と基材保
護作用を失う。
一方、フツ素系塗料は熱的にも化学的にも極め
て安定であり、耐候性、耐水性、耐薬品性、耐溶
剤性あるいは離型性、多摩擦性、撥水性に優れて
いるので、各種基材の表面処理剤として好適であ
る。しかし、従来知られているフツ素系重合体
は、前述のような性質が災いして、有機溶媒に溶
け難く塗膜の形成が困難であつて、塗料として非
常に使用し難い。たとえば、現在知られているフ
ツ素系重合体の塗料は粉体塗料が多く、僅かに
PVdF(ポリビニリデンフルオライド)が高温下
に特定の溶媒に溶解する性質を利用して有機溶媒
分散型塗料として用いられているに過ぎない。し
かもこれらのフツ素系重合体の塗料は、皮膜形成
の際に高温の焼付が必要であるので、その利用分
野が加熱設備のできる場合に制限される。また加
熱設備の存在及び焼付工程の存在は、作業に従事
する人の安全面や作業場の環境面からも好ましい
ものではない。そこで、近年になり溶剤可溶性あ
るいは高温での焼付工程の必要のないフツ素系重
合体の開発が試みられている。
たとえば特願昭59−263017号で本出願人が出願
した特許出願には、フルオロオレフイン、ビニル
エーテル、オレフイン性不飽和結合及び加水分解
可能な基をもつ有機珪素化合物からなる3元共重
合体が開示してあり、この共重合体は有機溶剤に
可溶であつて、常温で硬化させることが可能であ
る。
しかし、このフツ素系重合体を有機溶剤に溶解
して塗料として使用した場合、基材上に塗装され
てできた皮膜は耐候性、耐薬品性、低摩擦性に優
れるものの、逆にこれらの諸特性が禍して基材と
の接着性とくに金属などの無機基材との接着性が
悪いという問題がある。ところで基材との接着性
を改善するには、フツ素系塗料自体を改質する方
法及びフツ素系塗料と基材との間にプライマー層
を介在させる方法とがある。本発明は後者の方法
について提供するものである。
〔発明が解決しようとする問題点〕
すなわち、本発明が解決しようとする問題点
は、常温硬化可能な溶液型のフツ素系塗料と基材
との接着性を向上し、基材上に強固なフツ素系重
合体皮膜を形成させることにある。
〔問題点を解決するための手段〕
すなわち本発明は、フルオロオレフインおよび
ビニルエーテルを必須成分とする常温硬化可能な
溶剤可溶性フツ素系重合体を有機溶解剤中に溶解
したフツ素系塗料を基材に塗装するにあたり、
金属アルコキシド溶液、または
有機官能基としてエポキシ基またはアミノ基を
もつシランカツプリング剤を樹脂100重量部に対
して少なくとも3重量部以上配合したエポキシ樹
脂、
を予め基材表面に塗装し、乾燥または硬化させて
プライマー層を形成し、その後前記フツ素系塗料
を塗装することを特徴とするフツ素系塗料の塗装
方法である。
〔作用〕
本発明のフツ素系塗料の主成分であるフツ素系
重合体は、常温で硬化することができかつ有機溶
剤に溶解する性質を有するものである。斯様な性
質をもつフツ素系重合体は、フルオロオレフイン
およびビニルエーテルを必須モノマー成分とする
ものであり、更に常温において硬化剤や硬化促進
触媒の存在下または不存在下で架橋反応を起こし
て硬化するような有機官能基をもつモノマー成分
も有している。この様なフツ素系重合体のより具
体的な例としては、たとえば以下に示す重合体を
挙げることができる。
すなわち、(a)フルオロオレフイン、(b)ビニルエ
ーテル、(c)オレフイン性不飽和結合および加水分
解可能な基をもつ有機珪素化合物とから実質的に
構成される共重合体であつて、共重合体中の(a)〜
(c)の合計モル数に対して、(a):30〜70モル%、
(b):20〜60モル%、(c):1〜25モル%であつて、
ゲル・パーミエーシヨンクロマトグラフ法によつ
て測定した数平均分子量(n)が3000〜200000
のフツ素系重合体である。
ここでこのフツ素系重合体は、少なくとも前述
した(a)、(b)及び(c)の3種類のモノマー成分単位よ
りなるランダム共重合体である。しかし本発明の
目的を損わない範囲で、少量の他の共重合可能な
モノマー成分、たとえばα−オレフイン類、シク
ロオレフイン類、不飽和カルボン酸類などを共重
合させていてもかまわない。
フツ素系重合体を構成するモノマー成分である
フルオロオレフイン(a)は、分子中に少なくとも1
個以上のフツ素原子をもつており、好ましくはオ
レフインの水素原子が全てフツ素原子及び他のハ
ロゲン原子とに置換されているペルハロオレフイ
ンがよい。更に重合性および製造された重合体の
性質の観点からは、炭素原子数2または3のフル
オロオレフインが好ましい。
かかるフルオロオレフインの例としては、
CF2=CF2、CHF=CF2、CH2=CF2、
CH2=CHF、CClF=CF2、CHCl=CF2、
CCl2=CF2、CClF=CClF、CHF=CCl2、
CH2=CClF、CCl2=CClF等のフルオロエチレン
系、CF3CF=CF2、CF3CF=CHF、CF3CH=
CF2、CF3CF=CH2、CH3CF=CHF、CHF2CF
=CHF、CF3CH=CH2、CH3CF=CF2、
CH3CH=CF2、
CF3CF=CH2、CF2ClCF=CF2、CF3CCl=CF2、
CF3CF=CFCl、CF2ClCCl=CF2、
CF2ClCF=CFCl、CFCl2CF=CF2、
CF3CCl=CClF、CF3CCl=CCl2、
CClF2CF=CCl2、CCl3CF=CF2、
CF2ClCCl=CCl2、CFCl2CCl=CCl2、CF3CF=
CHCl、CClF2CF=CHCl、
CH3CCl=CHCl、CHF2CCl=CCl2、
CF2ClCH=CCl2、CF2ClCCl=CHCl、
CCl3CF=CHCl、CF2ICF=CF2、
CF2BrCH=CF2、CF3CBr=CHBr、
CF2ClCBr=CH2、CH2BrCF=CCl2、
CF3CBr=CH2、CF2CH=CHBr、
CF2BrCH=CHF、CF2BrCF=CF2等のフルオロ
プロペン系、CF3CF2CF=CF2、CF3CF=
CFCF3、
CF3CH=CFCF3、CF2=CFCF2CHF2、
CF3CF2CF=CH2、CF3CH=CHCF3、
CF2=CFCF2CH3、CF2=CFCH2CH3、
CF3CH2CH=CH2、CF3CH=CHCH3、
CF2=CHCH2CH3、CH3CF2CH=CH2、
CFH2CH=CHCFH2、CH3CF2CH=CF2、
CH2=CFCH2CH3、CF3(CF2)2CF=CF2、
CF3(CF2)3CF=CF2、等の炭素原子数4以上のフ
ルオロオレフイン系を挙げることができる。
これらの中では、前述の如くフルオロエチレン
系およびフルオロプロペン系が好ましく、とくに
テトラフルオロエチレン(CF2=CF2)、クロロト
リフルオロエチレン(CFCl=CF2)およびヘキ
サフルオロプロペン(CF2=CFCF3)が好適であ
り、更には安全性、取扱い性の面からヘキサフル
オロプロペンおよびクロロトリルフルオロエチレ
ンが好適である。
また本発明においてフルオロオレフインは、単
独で用いるほかに複数を混合して用いる態様も含
むことは勿論である。
ビニルエーテル(b)は、ビニル基とアルキル(シ
クロアルキルを含む)基、アリール(aryl)基、
アラルキル(aralkyl)基等とがエーテル結合し
た化合物であり、中でもアルキルビニルエーテ
ル、とくに炭素原子数が8以下、好ましくは2〜
4のアルキル基と結合したアルキルビニルエーテ
ルが好適である。更にはアルキル基が鎖状のアル
キルビニルエーテルが最も好適である。
かかるビニルエーテルの例としては、エチルビ
ニルエーテル、プロピルビニルエーテル、イソプ
ロピルビニルエーテル、ブチルビニルエーテル、
tert−ブチルビニルエーテル、ペンチルビニルエ
ーテル、ヘキシルビニルエーテル、イソヘキシル
ビニルエーテル、オクチルビニルエーテル、4−
メチル−1−ペンチルビニルエーテル等の鎖状ア
ルキルビニルエーテル類、シクロペンチルビニル
エーテル、シクロヘキシルビニルエーテル等のシ
クロアルキルビニルエーテル類、フエニルビニル
エーテル、o−、m−、p−トリルビニルエーテ
ル等のアリールビニルエーテル類、ベンジルビニ
ルエーテル、フエネチルビニルエーテル等のアラ
ルキルビニルエーテル類を挙げることができる。
これらの中ではとくに鎖状アルキルビニルエー
テルおよびシクロアルキルビニルエーテルが好ま
しく、更にはエチルビニルエーテル、プロピルビ
ニルエーテル、ブチルビニルエーテルが好適であ
る。
また本発明においてビニルエーテルは、単独で
用いるほかに複数混合して用いる態様も含むこと
は勿論である。
有機珪素化合物(c)は、分子中にオレフイン性不
飽和結合および加水分解可能な基をもつものであ
ればよく、具体的には下記一般式(1)〜(3)に示され
るものを例示することができる。
R1R2SiY1Y2 (1)
R1XSiY1Y2 (2)
R1SiY1Y2Y3 (3)
(式中、R1、R2はオレフイン性不飽和結合を有
し、炭素、水素及び任意に酸素からなり、各同一
または相異なる基である。Xはオレフイン性不飽
和結合を有しない有機基であり、Y1、Y2、Y3は
各同一または相異なる加水分解可能な基である。)
R1、R2のより具体的な例としては、ビニル、
アルリル(allyl)、ブテニル、シクロヘキセニ
ル、シクロペンタジエニルがあり、とくに末端オ
レフイン性不飽和結合基が好ましい。その他の好
ましい例には末端不飽和酸のエステル結合を有す
る
CH2=CH−O−(CH2)3−、
CH2=C(CH3)COO(CH2)3−、
CH2=C(CH3)COO(CH2)2−O−(CH2)3−、
などの基を挙げることができる。これらの中では
ビニル基が最適である。Xの具体的な例として
は、たとえば1価の炭化水素基であるメチル、エ
チル、プロピル、テトラデシル、オクタデシル、
フエニル、ベンジル、トリルなどの基があり、ま
たこれらの基は、ハロゲン置換炭化水素基でもよ
い。Y1、Y2、Y3の具体例としては、たとえばメ
トキシ、エトキシ、ブトキシ、メトキシエトキシ
のようなアルコキシ基、アルコキシアルコキシ
基、ホルミロキシ、アセトキシ、プロピオノキシ
のようなアシロキシ基、オキシムたとえば−ON
=C(CH3)2、−ON=CHCH2C2H5および−ON=
C(C6H5)2、または置換アミノ基およびアリール
アミノ基たとえば−NHCH3、−NHC2H5および
−NH(C6H5)などがあり、その他任意の加水分
解し得る有機基である。
本発明において好ましく使用される有機珪素化
合物は一般式(3)で表わされる化合物であり、とく
に基Y1、Y2、Y3が等しい有機珪素化合物が適し
ている。これらの中でもR1がビニロキシアルキ
ル基(CH2=CH−O−(CH2)n−)またはビニ
ル基であり、Y1〜Y3がアルコキシ基またはアル
コキシアルコキシ基のものが好ましく、たとえば
ビニロキシプロピルトリメトキシシラン、ビニル
トリメトキシシラン、ビニルトリエトキシシラ
ン、ビニルトリス(メトキシエトキシ)シランな
どが例示できる。しかしビニルメチルジエトキシ
シラン、ビニルフエニルジメトキシシランなども
同様に用いることができる。
フツ素系重合体における(a)〜(c)のモノマー成分
の含有割合は、(a)〜(c)の合計モル数を基準として
(a):30〜70モル%、(b):20〜60モル%、(c):1〜
25モル%、((a)+(b)+(c)=100である)、多くは
(a):40〜60モル%、(b):20〜50モル%、(c):5〜
20モル%の範囲にある。
またその分子量は、テトラヒドロフランを溶媒
にし、分子量既知の単分散ポリスチレンを標準物
質として用いて、ゲル・パミエーシヨンクロマト
グラフ法(GPC)により測定して求めた数平均
分子量(n)が通常3000〜200000、多くは5000
〜100000の範囲にある。このような組成割合及び
分子量を採ることにより、溶剤可溶性で皮膜塗装
性に優れたものになり、また後述する方法で硬化
させた後では耐溶剤性、耐薬品性、耐候性、耐熱
性、機械的性質の優れたものとなる。
フツ素系重合体の別の性質として、非晶性また
は低結晶性、多くは非晶性であることが掲げられ
る。一般にはX線による結晶化度が0%、示差走
査型熱量計(DSC)で融点が観察されないもの
が多い。したがつて透明性が良好である。
ガラス転移温度(Tg)は、試料を−120℃に冷
却したのち10℃/minの昇温速度でDSCにより測
定すると、通常−60〜+20℃、多くが−40〜+5
℃の範囲にある。
光学的性質として屈折率(nD)があり、通常
1.48〜1.34、多くは1.44〜1.36の範囲にある。
上記フツ素系重合体を製造するには、前に詳述
した(a)〜(c)の各モノマーを周知のラジカル開始剤
の存在下共重合することによつて可能である。こ
こで(a)〜(c)の各成分はいずれも重要であり、たと
えば(a)成分と(c)成分のみでは共重合が生じない
が、(b)成分を加えることによつて(a)、(b)、(c)の各
成分が共重合する。
共重合に用いるラジカル開始剤としては公知の
種々のものが使用できる。具体的には有機ペルオ
キシド、有機ペルエステルたとえばベンゾイルペ
ルオキシド、ジクロルベンゾイルペルオキシド、
ジクミルペルオキシド、ジ−tert−ブチルペルオ
キシド、2,5−ジメチル−2,5−ジ(ペルオ
キシベンゾエート)ヘキシン−3、1,4−ビス
(tert−ブチルペルオキシイソプロピル)ベンゼ
ン、ラウロイルペルオキシド、tert−ブチルペル
アセテート、2,5−ジメチル−2,5−ジ
(tert−ブチルペルオキシ)ヘキシン−3、2,
5−ジメチル−2,5−ジ(tert−ブチルペルオ
キシ)ヘキサン、tert−ブチルペルベンゾエー
ト、tert−ブチルペルフエニルアセテート、tert
−ブチルペルイソブチレート、tert−ブチルペル
−sec−オクトエート、tert−ブチルペルピバレ
ート、クミルペルピバレート、tert−ブチルペル
ジエチルアセテートなど、その他アゾ化合物たと
えばアゾビス−イソブチルニトリル、ジメチルア
ゾイソブチレートなどがある。これらの中ではジ
クミルペルオキシド、ジ−tert−ブチルペルオキ
シド、2,5−ジメチル−2,5−ジ(tert−ブ
チルペルオキシ)ヘキシン−3、2,5−ジメチ
ル−2,5−ジ(tert−ブチルペルオキシ)ヘキ
サン、1,4−ビス(tert−ブチルペルオキシイ
ソプロピル)ベンゼンなどのジアルキルペルオキ
シドが好ましい。
共重合は有機溶媒からなる反応媒体中で行われ
る。ここで使用する溶媒としては、ベンゼン、ト
ルエン、キシレンなどの芳香族炭化水素、n−ヘ
キサン、シクロヘキサン、n−ヘプタンなどの脂
肪族炭化水素、クロロベンゼン、ブロモベンゼ
ン、ヨードベンゼン、o−ブロモトルエンなどの
ハロゲン化芳香族炭化水素、テトラクロロメタ
ン、1,1,1−トリクロロエタン、テトラクロ
ロエチレン、1−クロロブタンなどのハロゲン化
脂肪族炭化水素等を挙げることができる。
共重合は、上記溶媒中ラジカル開始剤をモノマ
ーの合計モル数に対しモル比で10-2〜2×10-3の
範囲で添加して行う。また重合温度は−30〜200
℃、好ましくは20〜100℃、重合圧力は0〜100
Kg/cm2・G、好ましくは0〜50Kg/cm2・Gであ
る。
本発明のフツ素系塗料は、常温硬化可能で溶剤
可溶性のフツ素系重合体を有機溶剤に溶解したも
のである。有機溶剤としては、たとえばベンゼ
ン、トルエン、キシレンのような芳香族炭化水素
類、アセトン、メチルエチルケトンのようなケト
ン類、ジエチレエーテル、ジプロピルエーテルの
ようなエーテル類、エタノールのようなアルコー
ル類、トリクロロメタン、ジクロロエタン、クロ
ロベンゼンのようなハロゲン化炭化水素類などを
挙げることができる。
フツ素系塗料の成分としてたとえば前述の重合
体を使用する場合、有機珪素化合物(c)に由来する
加水分解可能な有機基を有しているので、水分に
晒されることにより重合体の分子鎖間に橋かけ反
応が起こり、硬化する。したがつて、大気中の湿
気によつても当然のことながら架橋が起こり得
る。フツ素系重合体単独でも架橋が進むことは明
白であるが、基材に塗布されたフツ素系重合体の
皮膜が迅速に硬化するように、シラノール縮合触
媒を添加するのが好ましい。この場合、フツ素系
重合体を溶解した有機溶剤溶液にシラノール縮合
触媒を予め添加しておく。これを基材に塗布する
と、有機溶剤が蒸散して空気中の湿分と接触しだ
すと同時に硬化反応が起こり、皮膜硬化が起こ
る。したがつて1液型のフツ素系塗料となる。
シラノール触媒は公知のものが適用できるが、
たとえばジブチル錫ジラウレート、酢酸第1錫、
オクタン酸第1錫、ナフテン酸鉛、2−エチルヘ
キサン酸鉄、ナフテン酸コバルトの如きカルボン
酸金属塩、有機塩基たとえばエチルアミン、ヘキ
シルアミン、ジブチルアミン、ピペリジンなど、
鉱酸および有機脂肪酸の如き酸などである。適当
なる触媒はカルボン酸のアルキル錫塩であつて、
たとえばジブチル錫ジラウレート、ジブチル錫ジ
オクトエート、ジブチル錫ジアセテートである。
橋かけ反応は、常温すなわち室温付近(0〜40
℃)で十分進行するが、必要に応じて加熱下で反
応を行わしめてもよい。
フツ素塗料を使用するには、通常の液体塗料と
同じように刷毛、スプレー、ローラコータ等で金
属、木、プラスチツク、セラミツク、紙、ガラス
などの表面に塗布する。硬化後の皮膜は耐候性、
耐薬品性、耐溶剤性、耐水性、耐熱性、低摩擦性
に優れ、更に透明性、光沢なども優れている。
本発明においてフツ素系塗料を基材上に塗布す
る際には、予め基材の塗装対象面上に以下に示す
ものを塗装してプライマー層を形成し、その上に
フツ素系塗料を塗装する。
すなわち、一つは金属アルコキシドの溶液であ
り、これを基材表面に塗装し風乾させてプライマ
ー層を形成する。金属アルコキシドとしては、遷
移金属のアルコキシドであれば如何なるものでも
よいが、好ましくはAl、Ti、Zrのアルコキシド
とくにTiのアルコキシドが好ましい。具体的に
は一般式Al(OR)3、Zr(OR)4、Ti(OR)4で示さ
れるものであつて、Rはメチル、エチル、プロピ
ル、イソプロピル、ブチル、イソブチル、sec−
ブチル、tert−ブチル、ペンチル、イソペンチ
ル、ヘキシル、2−エチルヘキシルなどから選ば
れる少なくとも1種からなるアルコキシドを例示
することができる。金属アルコキシド溶液は、こ
れらの金属アルコキシドを有機溶剤に溶解したも
のであり、濃度は概ね2%以下のものが好まし
い。
金属アルコキシド溶液を用いてプライマー層を
形成するには、基材表面に該溶液を塗装し、風乾
または加熱によつて乾燥させてプライマー層を形
成する。
プライマー層を形成する別の手段としては、特
定のシランカツプリング剤を配合したエポキシ樹
脂がある。すなわち、有機官能基としてエポキシ
基またはアミノ基をもつシランカツプリング剤を
樹脂100重量部に対して少なくとも3重量部以上
配合したエポキシ樹脂である。上記のようなシラ
ンカツプリング剤としては、γ−グリシドキシプ
ロピルトリメトキシシラン、β−(3,4エポキ
シシクロヘキシル)エチルトリメトキシシラン、
γ−アミノプロピルトリエトキシシラン、N−
(β−アミノエチル)−γ−アミノプロピルトリメ
トキシシラン、N−(β−アミノエチル)−γ−ア
ミノプロピルメチルジメトキシシランが例示でき
る。エポキシ樹脂は公知の種々のものを挙げるこ
とができるが、シランカツプリング剤は樹脂100
重量部に対して少なくとも3重量部以上、好まし
くは8重量部以上配合する。この配合量未満では
フツ素系重合体との接着性が悪くてプライマー層
としての働きができなくなる。エポキシ樹脂を用
いてプライマー層を形成するには、基材表面にエ
ポキシ樹脂及びエポキシ樹脂用の公知の硬化剤と
の混合物を塗装して架橋反応を進めて硬化させ、
プライマー層を形成する。
〔実施例〕
以下本発明の内容を好適な例でもつて説明する
が、とくに断わりのない限り本発明はこれらの例
に制限されるものではなく、本発明の目的を損わ
ない範囲でいかなる態様も可能である。
〔参考実験〕
実施例に使用するフツ素系重合体を以下の要領
で重合した。
内容積300c.c.のステンレス製撹拌機付オートク
レーブにベンゼン80g、エチルビニルエーテル
(EVE)25.2g、トリメトキシビニルシラン
(TMVS)7.1g、過酸化ジラウロイル1gを仕
込み、アセトン、ドライアイスによる固化、脱気
を行い、系内の酸素を除去する。そののち、ヘキ
サフルオロプロペン(HFP)45gをオートクレ
ーブ中に導入し、昇温する。オートクレーブ内の
温度が65℃に達した時点での圧力は8.1Kg/cm2で
あつた。撹拌下に8時間反応を続け、圧力が4.6
Kg/cm2に達した時点でオートクレーブを水冷し反
応を停止した。冷却後、未反応モノマーを追い出
し、オートクレーブを開放し、反応液をとり出し
た。濃縮後、ベンゼンメタノール混合溶媒で洗浄
し、再び濃縮、乾燥を行つた。
得られたポリマーのGPCによる数平均分子量
は0.7×104であつた。
また組成分析を元素分析及びNMRを用いて行
つたところHFP/BVE/TMVS=48/40/12
(モル比)であつた。
実施例 1
テトラブトキシチタン1%トルエン溶液(プラ
イマー)を鋼板に50μアプリケーターを用いて塗
布し、室温で0〜24時間放置した。この上に実験
例のフツ素系重合体100重量部、トルエン66重量
部、ジブチル錫ジラウレート0.3重量部より成る
溶液を100μアプリケーターを用いて塗布した。
乾燥後の膜厚は22μであつた。
10日間室温養生後、碁盤目剥離試験、アセトン
24時間浸漬試験、トルエン24時間浸漬試験を実施
した。結果を表1に示す。
尚、ここで碁盤目剥離試験は以下の要領で行つ
た。すなわち、鋼板に塗布した塗り板の塗膜表面
に「JIS K 5400−1979塗料一般試験方法6.15碁
盤目試験」に準じて切り傷を入れた。次に、碁盤
目部分の塗膜表面に幅20mmのセロハン粘着テープ
をあて、その上から幅7mmのスパチユラで強くこ
すりながらテープを塗膜面に密着させたあと、急
速にセロハンテープを鉛直上方に引き上げてはが
した。このセロハンテープの密着とはがしを碁盤
目の4辺の各方向から計4回行い、除かれずに残
つた碁盤目の数を調べ、その数で試験成績を表示
した。
[Industrial Field of Application] The present invention relates to a method for applying a room-temperature curing fluorine-based liquid paint. [Prior Art] Paints with excellent weather resistance and durability are required for the exterior of buildings, vehicles, ships, aircraft, etc., and high-quality polyester or acrylic exterior paints are used. However, existing paints have a short outdoor service life, and even the above-mentioned high-quality paints lose their aesthetic appearance and substrate protection effect within a few years. On the other hand, fluorine-based paints are extremely stable both thermally and chemically, and have excellent weather resistance, water resistance, chemical resistance, solvent resistance, mold release properties, multi-friction properties, and water repellency. Suitable as a surface treatment agent for various substrates. However, conventionally known fluorine-based polymers suffer from the above-mentioned properties and are difficult to dissolve in organic solvents, making it difficult to form a coating film, making them extremely difficult to use as paints. For example, most of the currently known fluoropolymer paints are powder paints, and only a few
PVdF (polyvinylidene fluoride) is simply used as an organic solvent-dispersed paint by taking advantage of its ability to dissolve in specific solvents at high temperatures. Moreover, these fluoropolymer paints require baking at a high temperature when forming a film, so their field of use is limited to cases where heating equipment is available. Furthermore, the presence of heating equipment and the baking process are not desirable from the viewpoint of the safety of workers and the environment of the workplace. Therefore, in recent years, attempts have been made to develop fluorine-based polymers that are soluble in solvents or do not require a baking process at high temperatures. For example, the patent application filed by the present applicant in Japanese Patent Application No. 59-263017 discloses a ternary copolymer consisting of a fluoroolefin, a vinyl ether, an organosilicon compound having an olefinic unsaturated bond, and a hydrolyzable group. This copolymer is soluble in organic solvents and can be cured at room temperature. However, when this fluoropolymer is dissolved in an organic solvent and used as a paint, the coating formed on the base material has excellent weather resistance, chemical resistance, and low friction, but on the contrary, these There is a problem in that various properties are poor and the adhesion to substrates, particularly to inorganic substrates such as metals, is poor. By the way, in order to improve the adhesion to the base material, there are two methods: modifying the fluorine-based paint itself and interposing a primer layer between the fluorine-based paint and the base material. The present invention provides for the latter method. [Problems to be Solved by the Invention] In other words, the problems to be solved by the present invention are to improve the adhesion between a solution-type fluorine-based paint that can be cured at room temperature and a base material, and to form a strong bond on the base material. The objective is to form a fluorine-based polymer film. [Means for Solving the Problems] That is, the present invention uses a fluorinated paint as a base material in which a solvent-soluble fluorinated polymer that can be cured at room temperature and has fluoroolefin and vinyl ether as essential components is dissolved in an organic solubilizer. When coating the substrate, a metal alkoxide solution or an epoxy resin containing at least 3 parts by weight of a silane coupling agent having an epoxy or amino group as an organic functional group per 100 parts by weight of the resin is applied to the surface of the substrate in advance. A method for applying a fluorine-based paint is characterized in that the primer layer is dried or cured to form a primer layer, and then the fluorine-based paint is applied. [Function] The fluorine-based polymer, which is the main component of the fluorine-based paint of the present invention, can be cured at room temperature and has the property of being soluble in organic solvents. Fluorinated polymers with such properties contain fluoroolefin and vinyl ether as essential monomer components, and can be cured by a crosslinking reaction at room temperature in the presence or absence of a curing agent or curing accelerator catalyst. It also contains monomer components with organic functional groups. More specific examples of such fluorine-based polymers include the following polymers. That is, a copolymer consisting essentially of (a) a fluoroolefin, (b) a vinyl ether, and (c) an organosilicon compound having an olefinic unsaturated bond and a hydrolyzable group; (a) in the middle
(a): 30 to 70 mol% relative to the total number of moles of (c),
(b): 20 to 60 mol%, (c): 1 to 25 mol%,
Number average molecular weight (n) measured by gel permeation chromatography is 3000 to 200000
It is a fluorine-based polymer. Here, this fluoropolymer is a random copolymer consisting of at least the three types of monomer component units described above (a), (b) and (c). However, a small amount of other copolymerizable monomer components such as α-olefins, cycloolefins, unsaturated carboxylic acids, etc. may be copolymerized as long as the object of the present invention is not impaired. Fluoroolefin (a), which is a monomer component constituting the fluorine-based polymer, contains at least one
Perhalo-olefins having at least 3 fluorine atoms, preferably all hydrogen atoms of the olefin, are substituted with fluorine atoms and other halogen atoms. Furthermore, from the viewpoint of polymerizability and properties of the produced polymer, fluoroolefins having 2 or 3 carbon atoms are preferred. Examples of such fluoroolefins include CF2 = CF2 , CHF= CF2 , CH2 =CF2, CH2 = CHF , CClF=CF2, CHCl= CF2 , CCl2 = CF2 , CClF=CClF, CHF= CCl2 , CH2 =CClF, CCl2 =fluoroethylene such as CClF, CF3CF = CF2 , CF3CF =CHF, CF3CH =
CF 2 , CF 3 CF=CH 2 , CH 3 CF=CHF, CHF 2 CF
=CHF, CF3CH = CH2 , CH3CF = CF2 ,
CH 3 CH=CF 2 , CF 3 CF=CH 2 , CF 2 ClCF=CF 2 , CF 3 CCl=CF 2 ,
CF 3 CF=CFCl, CF 2 ClCCl=CF 2 , CF 2 ClCF=CFCl, CFCl 2 CF=CF 2 , CF 3 CCl=CClF, CF 3 CCl=CCl 2 , CClF 2 CF=CCl 2 , CCl 3 CF= CF 2 , CF 2 ClCCl=CCl 2 , CFCl 2 CCl=CCl 2 , CF 3 CF=
CHCl, CClF 2 CF=CHCl, CH 3 CCl=CHCl, CHF 2 CCl=CCl 2 , CF 2 ClCH=CCl 2 , CF 2 ClCCl=CHCl, CCl 3 CF=CHCl, CF 2 ICF=CF 2 , CF 2 BrCH = CF 2 , CF 3 CBr = CHBr, CF 2 ClCBr = CH 2 , CH 2 BrCF = CCl 2 , CF 3 CBr = CH 2 , CF 2 CH = CHBr, CF 2 BrCH = CHF, CF 2 BrCF = CF 2 , etc. Fluoropropene series, CF 3 CF 2 CF=CF 2 , CF 3 CF=
CFCF 3 , CF 3 CH=CFCF 3 , CF 2 = CFCF 2 CHF 2 , CF 3 CF 2 CF=CH 2 , CF 3 CH=CHCF 3 , CF 2 = CFCF 2 CH 3 , CF 2 = CFCH 2 CH 3 , CF 3 CH 2 CH=CH 2 , CF 3 CH=CHCH 3 , CF 2 = CHCH 2 CH 3 , CH 3 CF 2 CH=CH 2 , CFH 2 CH=CHCFH 2 , CH 3 CF 2 CH= CF 2 , CH Examples include fluoroolefin systems having 4 or more carbon atoms, such as 2 = CFCH 2 CH 3 , CF 3 (CF 2 ) 2 CF = CF 2 , CF 3 (CF 2 ) 3 CF = CF 2 . Among these, as mentioned above, fluoroethylene and fluoropropene are preferred, particularly tetrafluoroethylene (CF 2 = CF 2 ), chlorotrifluoroethylene (CFCl = CF 2 ) and hexafluoropropene (CF 2 = CFCF 3 ) . ) are preferred, and from the standpoint of safety and ease of handling, hexafluoropropene and chlorotolylfluoroethylene are more preferred. Further, in the present invention, it goes without saying that the fluoroolefin may be used alone or in combination. Vinyl ether (b) is a vinyl group, an alkyl (including cycloalkyl) group, an aryl group,
It is a compound in which an aralkyl group or the like is bonded to an ether, and among them, an alkyl vinyl ether, in particular, the number of carbon atoms is 8 or less, preferably 2 to 2.
An alkyl vinyl ether bonded to the alkyl group of No. 4 is preferred. Furthermore, alkyl vinyl ethers in which the alkyl group is in the form of a chain are most preferred. Examples of such vinyl ethers include ethyl vinyl ether, propyl vinyl ether, isopropyl vinyl ether, butyl vinyl ether,
tert-butyl vinyl ether, pentyl vinyl ether, hexyl vinyl ether, isohexyl vinyl ether, octyl vinyl ether, 4-
Chain alkyl vinyl ethers such as methyl-1-pentyl vinyl ether, cycloalkyl vinyl ethers such as cyclopentyl vinyl ether and cyclohexyl vinyl ether, aryl vinyl ethers such as phenyl vinyl ether, o-, m-, and p-tolyl vinyl ether, benzyl vinyl ether, Aralkyl vinyl ethers such as enethyl vinyl ether can be mentioned. Among these, linear alkyl vinyl ethers and cycloalkyl vinyl ethers are particularly preferred, and ethyl vinyl ether, propyl vinyl ether, and butyl vinyl ether are particularly preferred. Further, in the present invention, it goes without saying that the vinyl ether may be used alone or in a mixture of two or more vinyl ethers. The organosilicon compound (c) may be one having an olefinic unsaturated bond and a hydrolyzable group in the molecule, and specifically, those shown in the following general formulas (1) to (3) are exemplified. can do. R 1 R 2 SiY 1 Y 2 (1) R 1 XSiY 1 Y 2 (2) R 1 SiY 1 Y 2 Y 3 (3) (wherein, R 1 and R 2 have an olefinic unsaturated bond, They are the same or different groups consisting of carbon, hydrogen and optionally oxygen . ) More specific examples of R 1 and R 2 include vinyl,
Examples include allyl, butenyl, cyclohexenyl, and cyclopentadienyl, and terminal olefinic unsaturated bond groups are particularly preferred. Other preferred examples include CH2 =CH-O-( CH2 ) 3- , CH2 =C( CH3 )COO( CH2 ) 3- , CH2 =C( CH3 )COO( CH2 ) 2 -O-( CH2 ) 3- , Examples include groups such as. Among these, vinyl groups are most suitable. Specific examples of X include monovalent hydrocarbon groups such as methyl, ethyl, propyl, tetradecyl, octadecyl,
Groups include phenyl, benzyl, tolyl, etc., and these groups may also be halogen-substituted hydrocarbon groups. Specific examples of Y 1 , Y 2 and Y 3 include alkoxy groups such as methoxy, ethoxy, butoxy and methoxyethoxy, alkoxyalkoxy groups, acyloxy groups such as formyloxy, acetoxy and propionoxy, oximes such as -ON
=C( CH3 ) 2 , -ON = CHCH2C2H5 and -ON =
C( C6H5 ) 2 , or substituted amino and arylamino groups such as -NHCH3 , -NHC2H5 and -NH ( C6H5 ), and any other hydrolyzable organic group. be. The organosilicon compound preferably used in the present invention is a compound represented by the general formula (3), and an organosilicon compound in which the groups Y 1 , Y 2 , and Y 3 are the same is particularly suitable. Among these, it is preferable that R 1 is a vinyloxyalkyl group (CH 2 =CH-O-(CH 2 )n-) or a vinyl group, and Y 1 to Y 3 are an alkoxy group or an alkoxyalkoxy group. Examples include roxypropyltrimethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, and vinyltris(methoxyethoxy)silane. However, vinylmethyldiethoxysilane, vinylphenyldimethoxysilane, etc. can be used as well. The content ratio of monomer components (a) to (c) in the fluorine-based polymer is based on the total number of moles of (a) to (c).
(a): 30-70 mol%, (b): 20-60 mol%, (c): 1-
25 mol%, ((a) + (b) + (c) = 100), mostly
(a): 40-60 mol%, (b): 20-50 mol%, (c): 5-
It is in the range of 20 mol%. The molecular weight is determined by gel permeation chromatography (GPC) using tetrahydrofuran as a solvent and monodisperse polystyrene of known molecular weight as a standard substance, and the number average molecular weight (n) is usually 3000 to 200000, often 5000
~100000 range. By adopting such a composition ratio and molecular weight, it becomes solvent soluble and has excellent film coating properties, and after being cured by the method described below, it has excellent solvent resistance, chemical resistance, weather resistance, heat resistance, and mechanical resistance. It has excellent physical properties. Another property of fluorine-based polymers is that they are amorphous or have low crystallinity, and many are amorphous. In general, the degree of crystallinity measured by X-rays is 0%, and in many cases no melting point is observed using a differential scanning calorimeter (DSC). Therefore, transparency is good. The glass transition temperature (Tg) is usually -60 to +20°C, often -40 to +5 when measured by DSC at a heating rate of 10°C/min after cooling the sample to -120°C.
in the range of ℃. An optical property is the refractive index ( nD ), which is usually
1.48-1.34, mostly in the 1.44-1.36 range. The above-mentioned fluorine-based polymer can be produced by copolymerizing each of the monomers (a) to (c) detailed above in the presence of a well-known radical initiator. Here, each component (a) to (c) is important. For example, copolymerization does not occur with components (a) and (c) alone, but by adding component (b), ), (b), and (c) are copolymerized. Various known radical initiators can be used for copolymerization. Specifically, organic peroxides, organic peresters such as benzoyl peroxide, dichlorobenzoyl peroxide,
Dicumyl peroxide, di-tert-butyl peroxide, 2,5-dimethyl-2,5-di(peroxybenzoate) hexyne-3,1,4-bis(tert-butylperoxyisopropyl)benzene, lauroyl peroxide, tert-butyl Peracetate, 2,5-dimethyl-2,5-di(tert-butylperoxy)hexyne-3,2,
5-dimethyl-2,5-di(tert-butylperoxy)hexane, tert-butyl perbenzoate, tert-butyl perphenylacetate, tert
-butyl perisobutyrate, tert-butyl per-sec-octoate, tert-butyl perpivalate, cumyl perpivalate, tert-butyl perdiethyl acetate, etc., and other azo compounds such as azobis-isobutylnitrile, dimethyl azoisobutyrate. and so on. Among these, dicumyl peroxide, di-tert-butyl peroxide, 2,5-dimethyl-2,5-di(tert-butylperoxy)hexyne-3,2,5-dimethyl-2,5-di(tert- Dialkyl peroxides such as butylperoxy)hexane and 1,4-bis(tert-butylperoxyisopropyl)benzene are preferred. The copolymerization takes place in a reaction medium consisting of an organic solvent. The solvents used here include aromatic hydrocarbons such as benzene, toluene, and xylene, aliphatic hydrocarbons such as n-hexane, cyclohexane, and n-heptane, and chlorobenzene, bromobenzene, iodobenzene, and o-bromotoluene. Examples include halogenated aromatic hydrocarbons, halogenated aliphatic hydrocarbons such as tetrachloromethane, 1,1,1-trichloroethane, tetrachloroethylene, and 1-chlorobutane. Copolymerization is carried out by adding a radical initiator to the above solvent in a molar ratio of 10 -2 to 2 x 10 -3 based on the total number of moles of monomers. Also, the polymerization temperature is -30 to 200
℃, preferably 20~100℃, polymerization pressure 0~100℃
Kg/cm 2 ·G, preferably 0 to 50 kg/cm 2 ·G. The fluorine-based paint of the present invention is obtained by dissolving a fluorine-based polymer that is curable at room temperature and soluble in solvents in an organic solvent. Examples of organic solvents include aromatic hydrocarbons such as benzene, toluene, and xylene, ketones such as acetone and methyl ethyl ketone, ethers such as diethyl ether and dipropyl ether, alcohols such as ethanol, and trichloro. Examples include halogenated hydrocarbons such as methane, dichloroethane, and chlorobenzene. For example, when the above-mentioned polymer is used as a component of a fluorine-based paint, since it has a hydrolyzable organic group derived from the organosilicon compound (c), the molecular chain of the polymer breaks down when exposed to moisture. A cross-linking reaction occurs during this time, resulting in curing. Therefore, as a matter of course, moisture in the atmosphere can also cause crosslinking. Although it is clear that crosslinking progresses even when the fluoropolymer is used alone, it is preferable to add a silanol condensation catalyst so that the fluoropolymer film applied to the substrate is rapidly cured. In this case, a silanol condensation catalyst is added in advance to an organic solvent solution in which a fluoropolymer is dissolved. When this is applied to a substrate, the organic solvent evaporates and a curing reaction occurs at the same time as it comes into contact with moisture in the air, causing the film to harden. Therefore, it is a one-component fluorine-based paint. Known silanol catalysts can be used, but
For example, dibutyltin dilaurate, stannous acetate,
Carboxylic acid metal salts such as stannous octoate, lead naphthenate, iron 2-ethylhexanoate, cobalt naphthenate, organic bases such as ethylamine, hexylamine, dibutylamine, piperidine, etc.
Acids such as mineral acids and organic fatty acids. Suitable catalysts are alkyl tin salts of carboxylic acids,
Examples include dibutyltin dilaurate, dibutyltin dioctoate, and dibutyltin diacetate. The cross-linking reaction is carried out at room temperature, that is, around room temperature (0 to 40
The reaction proceeds satisfactorily at temperatures (°C), but the reaction may be carried out under heating if necessary. To use fluorocarbon paint, apply it to surfaces such as metal, wood, plastic, ceramic, paper, and glass using a brush, spray, or roller coater in the same way as regular liquid paints. The film after curing is weather resistant,
It has excellent chemical resistance, solvent resistance, water resistance, heat resistance, and low friction, as well as excellent transparency and gloss. In the present invention, when applying a fluorine-based paint onto a base material, the following is coated on the surface of the base material to be coated in advance to form a primer layer, and then the fluorine-based paint is applied on top of the primer layer. do. That is, one is a metal alkoxide solution, which is applied to the surface of the base material and air-dried to form a primer layer. The metal alkoxide may be any alkoxide of a transition metal, but alkoxides of Al, Ti, and Zr are preferred, and alkoxides of Ti are particularly preferred. Specifically, those represented by the general formula Al(OR) 3 , Zr(OR) 4 , Ti(OR) 4 , where R is methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-
Examples include alkoxides consisting of at least one selected from butyl, tert-butyl, pentyl, isopentyl, hexyl, 2-ethylhexyl, and the like. The metal alkoxide solution is obtained by dissolving these metal alkoxides in an organic solvent, and preferably has a concentration of about 2% or less. To form a primer layer using a metal alkoxide solution, the solution is applied to the surface of a base material and dried by air drying or heating to form a primer layer. Another means of forming the primer layer is an epoxy resin formulated with a specific silane coupling agent. That is, it is an epoxy resin containing at least 3 parts by weight of a silane coupling agent having an epoxy group or an amino group as an organic functional group based on 100 parts by weight of the resin. Examples of the above-mentioned silane coupling agents include γ-glycidoxypropyltrimethoxysilane, β-(3,4epoxycyclohexyl)ethyltrimethoxysilane,
γ-aminopropyltriethoxysilane, N-
Examples include (β-aminoethyl)-γ-aminopropyltrimethoxysilane and N-(β-aminoethyl)-γ-aminopropylmethyldimethoxysilane. Various known epoxy resins can be mentioned, but silane coupling agents are
It is blended in an amount of at least 3 parts by weight or more, preferably 8 parts by weight or more. If the amount is less than this, the adhesion to the fluoropolymer will be poor and it will not be able to function as a primer layer. To form a primer layer using an epoxy resin, a mixture of an epoxy resin and a known curing agent for epoxy resins is applied to the surface of the base material, and a crosslinking reaction is performed to cure the primer layer.
Form a primer layer. [Example] The content of the present invention will be explained below using preferred examples, but unless otherwise specified, the present invention is not limited to these examples, and any embodiments may be modified without impairing the purpose of the present invention. is also possible. [Reference Experiment] Fluorine-based polymers used in Examples were polymerized in the following manner. 80 g of benzene, 25.2 g of ethyl vinyl ether (EVE), 7.1 g of trimethoxy vinyl silane (TMVS), and 1 g of dilauroyl peroxide were placed in a stainless steel autoclave with an internal volume of 300 c.c., and solidified with acetone and dry ice, followed by deaeration. to remove oxygen from the system. Thereafter, 45 g of hexafluoropropene (HFP) was introduced into the autoclave and the temperature was raised. When the temperature inside the autoclave reached 65°C, the pressure was 8.1 Kg/cm 2 . The reaction continued for 8 hours with stirring until the pressure reached 4.6
When the temperature reached Kg/cm 2 , the autoclave was cooled with water to stop the reaction. After cooling, unreacted monomers were expelled, the autoclave was opened, and the reaction solution was taken out. After concentration, the mixture was washed with a benzene-methanol mixed solvent, concentrated again, and dried. The number average molecular weight of the obtained polymer by GPC was 0.7×10 4 . In addition, compositional analysis was performed using elemental analysis and NMR, and HFP/BVE/TMVS = 48/40/12
(molar ratio). Example 1 A 1% tetrabutoxytitanium toluene solution (primer) was applied to a steel plate using a 50μ applicator and left at room temperature for 0 to 24 hours. A solution consisting of 100 parts by weight of the fluoropolymer of the experimental example, 66 parts by weight of toluene, and 0.3 parts by weight of dibutyltin dilaurate was applied onto this using a 100μ applicator.
The film thickness after drying was 22μ. After curing at room temperature for 10 days, checkered peel test, acetone
A 24-hour immersion test and a 24-hour toluene immersion test were conducted. The results are shown in Table 1. Note that the checkerboard peel test was conducted in the following manner. That is, cuts were made on the surface of the coating film applied to the steel plate according to "JIS K 5400-1979 Paint General Test Method 6.15 Grid Test". Next, apply cellophane adhesive tape with a width of 20 mm to the surface of the paint film in the grid area, rub it strongly with a spatula of 7 mm width to bring the tape into close contact with the surface of the paint film, and then rapidly move the cellophane tape vertically upward. I pulled it up and peeled it off. The cellophane tape was adhered and peeled off a total of four times from each direction of the four sides of the grid, and the number of grids that remained without being removed was determined, and the test results were indicated by that number.
【表】
実施例 2
実施例1におけるジラウリン酸ジn−ブチルス
ズをn−ブトキシチタンビスオクチレングリコレ
ート70%ブタノール液(オルガチツクス
TC200、松本製薬製)11重量部に代え、プライマ
ー塗布後2時間で樹脂液を塗布した。その結果碁
盤目剥離試験は100/100であり及びアセトン浸
漬、トルエン浸漬のいずれも異常は見られなかつ
た。
実施例 3
実施例1におけるテトラブトキシチタン1%ト
ルエン溶液の代りにテトラブトキシジルコニウム
1%トルエン溶液を用い鋼板にプライマー塗布後
4時間放置する以外は実施例1と同様に行つた。
その結果碁盤目剥離試験は100/100であり、アセ
トン浸漬及びトルエン浸漬とも異常がなかつた。
実施例 4
エポキシ樹脂エポミツク
R301 100重量部、
γ−グリシドキシプロピルトリメトキシシラン
(信越化学工業KBM403)を表2に示す配合量
(重量部)、メチルエチルケトン100重量部より成
る溶液を主剤とし、これに硬化剤としてエポミツ
ク
Q635を加え、鋼板に塗布し、プライマーと
した。24hr後、実施例1に示した樹脂液を150μ
アプリケーターを用いて塗布した。10日間室温養
生後、試験を実施し、表2に示す結果を得た。[Table] Example 2 Di-n-butyltin dilaurate in Example 1 was mixed with n-butoxytitanium bisoctylene glycolate 70% butanol solution (Orgatics).
TC200 (manufactured by Matsumoto Pharmaceutical Co., Ltd.) (11 parts by weight), and a resin liquid was applied 2 hours after applying the primer. As a result, the cross-cut peel test was 100/100, and no abnormality was observed in either acetone immersion or toluene immersion. Example 3 The same procedure as in Example 1 was conducted except that a 1% toluene solution of tetrabutoxyzirconium was used instead of the 1% tetrabutoxytitanium solution in Example 1, and the steel plate was left to stand for 4 hours after the primer was applied.
As a result, the cross-cut peel test was 100/100, and there were no abnormalities in both acetone immersion and toluene immersion. Example 4 100 parts by weight of epoxy resin Epomiku R301,
A solution consisting of γ-glycidoxypropyltrimethoxysilane (Shin-Etsu Chemical KBM403) in the amount shown in Table 2 (parts by weight) and 100 parts by weight of methyl ethyl ketone was used as the main ingredient, and Epomic Q635 was added as a hardening agent to form a steel plate. It was applied and used as a primer. After 24 hours, apply 150μ of the resin solution shown in Example 1.
It was applied using an applicator. After curing at room temperature for 10 days, a test was conducted and the results shown in Table 2 were obtained.
【表】【table】
本発明の方法によれば、透明性などの光学的性
質、耐候性、耐薬品性、機械的性質、低摩擦性、
撥水性に優れたフツ素系の皮膜を種々の基材に対
して強固に接着させることができ、しかもフツ素
系皮膜の膜厚が薄くてもまた厚くても基材に対す
る接着性が左右されない。故に金属、木材、プラ
スチツク、セラミツク、紙等のコーテイング剤、
光フアイバーや光デイスク、液晶表示基板の表面
コートに利用できる。
According to the method of the present invention, optical properties such as transparency, weather resistance, chemical resistance, mechanical properties, low friction properties,
A fluorine-based film with excellent water repellency can be firmly adhered to various base materials, and the adhesion to the base material is not affected whether the fluorine-based film is thin or thick. . Therefore, coating agents for metals, wood, plastics, ceramics, paper, etc.
It can be used as a surface coating for optical fibers, optical disks, and liquid crystal display substrates.
Claims (1)
必須成分とする常温硬化可能な溶剤可溶性フツ素
系重合体を有機溶剤中に溶解したフツ素系塗料を
基材に塗装するにあたり、 金属アルコキシド溶液、または 有機官能基としてエポキシ基またはアミノ基を
もつシランカツプリング剤を樹脂 100重量部に
対して少なくとも3重量部以上配合したエポキシ
樹脂、 を予め基材表面に塗装し、乾燥または硬化させて
プライマー層を形成し、その後前記フツ素系塗料
を塗装することを特徴とするフツ素系塗料の塗装
方法。 2 フツ素系重合体が(a)フルオロオレフイン、(b)
ビニルエーテル、(c)オレフイン性不飽和結合およ
び加水分解可能な基をもつ有機珪素化合物とから
実質的に構成される共重合体であつて、共重合体
中の(a)〜(c)の合計モル数に対して(a):30〜70モル
%、(b):20〜60モル%、(c):1〜25モル%であつ
て、ゲル・パーミエーシヨンクロマトグラフ法に
よつて測定した数平均分子量(n)が3000〜
200000で定義づけられるフツ素系重合体である特
許請求の範囲第1項記載のフツ素系塗料の塗装方
法。 3 金属アルコキシドがTi、Zr、Alから選ばれ
る金属のアルコキシドである特許請求の範囲第1
項または第2項に記載のフツ素系塗料の塗装方
法。 4 エポキシ樹脂に配合するシランカツプリング
剤がγ−グリシドキシプロピルトリメトキシシラ
ン、β−(3,4−エポキシシクロヘキシル)エ
チルトリメトキシシラン、γ−アミノプロピルト
リエトキシシラン、N−(β−アミノエチル)−γ
−アミノプロピルトリメトキシシラン、N−(β
−アミノエチル)−γ−アミノプロピルメチルジ
メトキシシランから選ばれる特許請求の範囲第1
項または第2項に記載のフツ素系塗料の塗装方
法。[Scope of Claims] 1. When coating a base material with a fluorine-based paint prepared by dissolving a solvent-soluble fluorine-based polymer which can be cured at room temperature and which contains fluoroolefin and vinyl ether as essential components in an organic solvent, a metal alkoxide solution, Or, an epoxy resin containing at least 3 parts by weight of a silane coupling agent having an epoxy group or an amino group as an organic functional group per 100 parts by weight of the resin is coated on the surface of the base material in advance and dried or cured to form a primer layer. 1. A method for applying a fluorine-based paint, the method comprising: forming a fluorine-based paint, and then applying the fluorine-based paint. 2 The fluorine-based polymer is (a) fluoroolefin, (b)
A copolymer consisting essentially of vinyl ether and (c) an organosilicon compound having an olefinic unsaturated bond and a hydrolyzable group, the total of (a) to (c) in the copolymer. (a): 30 to 70 mol%, (b): 20 to 60 mol%, and (c): 1 to 25 mol% based on the number of moles, measured by gel permeation chromatography. The number average molecular weight (n) is 3000~
200000. A method for applying a fluorine-based paint according to claim 1, which is a fluorine-based polymer defined by 200,000. 3. Claim 1, wherein the metal alkoxide is a metal alkoxide selected from Ti, Zr, and Al.
The method for applying a fluorine-based paint according to item 1 or 2. 4 Silane coupling agents blended into epoxy resins include γ-glycidoxypropyltrimethoxysilane, β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, γ-aminopropyltriethoxysilane, N-(β-amino ethyl)-γ
-aminopropyltrimethoxysilane, N-(β
Claim 1 selected from -aminoethyl)-γ-aminopropylmethyldimethoxysilane
The method for applying a fluorine-based paint according to item 1 or 2.
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11542585A JPH0239948B2 (en) | 1985-05-30 | 1985-05-30 | FUTSUSOKEITORYONOTOSOHOHO |
US06/808,241 US4701508A (en) | 1984-12-14 | 1985-12-12 | Solvent soluble fluorine-containing polymer, coating composition containing the same and coating process thereof |
CA000497688A CA1257737A (en) | 1984-12-14 | 1985-12-13 | Solvent soluble fluorine-containing polymer, coating composition containing the same and coating process thereof |
DE8585309108T DE3582129D1 (en) | 1984-12-14 | 1985-12-13 | SOLUBLE FLUORINE POLYMER, THESE COATING MEASURES AND COATING METHOD. |
EP85309108A EP0185526B1 (en) | 1984-12-14 | 1985-12-13 | Solvent soluble fluorine-containing polymer, coating composition containing the same and coating process thereof |
US07/082,197 US4751114A (en) | 1984-12-14 | 1987-08-06 | Solvent soluble fluorine-containing polymer, coating composition containing the same and coating process thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11542585A JPH0239948B2 (en) | 1985-05-30 | 1985-05-30 | FUTSUSOKEITORYONOTOSOHOHO |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS61274766A JPS61274766A (en) | 1986-12-04 |
JPH0239948B2 true JPH0239948B2 (en) | 1990-09-07 |
Family
ID=14662249
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11542585A Expired - Lifetime JPH0239948B2 (en) | 1984-12-14 | 1985-05-30 | FUTSUSOKEITORYONOTOSOHOHO |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0239948B2 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2542859B2 (en) * | 1987-07-27 | 1996-10-09 | 東洋アルミニウム株式会社 | Aluminum foil laminate |
JP2590978B2 (en) * | 1987-12-01 | 1997-03-19 | 大日本インキ化学工業株式会社 | How to apply fluororesin paint |
JPH0791504B2 (en) * | 1987-12-27 | 1995-10-04 | 日本ペイント株式会社 | One component primer |
JP2500824B2 (en) * | 1990-10-25 | 1996-05-29 | 松下電器産業株式会社 | Fluorocarbon coating film and method for producing the same |
JPH08337654A (en) * | 1995-06-14 | 1996-12-24 | Matsushita Electric Ind Co Ltd | Production of chemisorption film, and chemisorption fluid used therefor |
KR100778501B1 (en) * | 2001-09-10 | 2007-11-27 | 삼성에스디아이 주식회사 | A composition for a coating layer and a coating layer prepared therefrom |
JP2012224728A (en) * | 2011-04-19 | 2012-11-15 | Canon Inc | Light-shielding film for optical element and optical element |
-
1985
- 1985-05-30 JP JP11542585A patent/JPH0239948B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPS61274766A (en) | 1986-12-04 |
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