JPH0233390A - Production of cast coated paper - Google Patents
Production of cast coated paperInfo
- Publication number
- JPH0233390A JPH0233390A JP18134788A JP18134788A JPH0233390A JP H0233390 A JPH0233390 A JP H0233390A JP 18134788 A JP18134788 A JP 18134788A JP 18134788 A JP18134788 A JP 18134788A JP H0233390 A JPH0233390 A JP H0233390A
- Authority
- JP
- Japan
- Prior art keywords
- paper
- coated paper
- cast
- roll
- cast coated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 238000000034 method Methods 0.000 claims abstract description 35
- 239000000049 pigment Substances 0.000 claims abstract description 30
- 230000003746 surface roughness Effects 0.000 claims abstract description 26
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 30
- 239000011247 coating layer Substances 0.000 claims description 25
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 15
- 239000000853 adhesive Substances 0.000 claims description 11
- 230000001070 adhesive effect Effects 0.000 claims description 11
- 239000010410 layer Substances 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 229920003023 plastic Polymers 0.000 claims description 8
- 239000004033 plastic Substances 0.000 claims description 8
- 238000009499 grossing Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 abstract description 23
- 238000010438 heat treatment Methods 0.000 abstract description 15
- 238000000576 coating method Methods 0.000 description 22
- 238000005266 casting Methods 0.000 description 16
- 239000007787 solid Substances 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 9
- 229920000126 latex Polymers 0.000 description 9
- 239000004816 latex Substances 0.000 description 9
- 239000007788 liquid Substances 0.000 description 9
- 238000007639 printing Methods 0.000 description 9
- 238000011156 evaluation Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000005995 Aluminium silicate Substances 0.000 description 6
- 235000012211 aluminium silicate Nutrition 0.000 description 6
- 238000003490 calendering Methods 0.000 description 6
- 239000008199 coating composition Substances 0.000 description 6
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 239000004372 Polyvinyl alcohol Substances 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 229920002451 polyvinyl alcohol Polymers 0.000 description 5
- 239000005018 casein Substances 0.000 description 4
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 4
- 235000021240 caseins Nutrition 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 229920003048 styrene butadiene rubber Polymers 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 3
- 229920002472 Starch Polymers 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000001254 oxidized starch Substances 0.000 description 3
- 235000013808 oxidized starch Nutrition 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 235000019698 starch Nutrition 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- 239000002174 Styrene-butadiene Substances 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
- 239000004760 aramid Substances 0.000 description 2
- 229920003235 aromatic polyamide Polymers 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000007767 bonding agent Substances 0.000 description 2
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- -1 etc. Chemical compound 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 239000006082 mold release agent Substances 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000007788 roughening Methods 0.000 description 2
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 239000011115 styrene butadiene Substances 0.000 description 2
- 229920003051 synthetic elastomer Polymers 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 239000004368 Modified starch Substances 0.000 description 1
- 229920000881 Modified starch Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 108010073771 Soybean Proteins Proteins 0.000 description 1
- 239000004826 Synthetic adhesive Substances 0.000 description 1
- IDCBOTIENDVCBQ-UHFFFAOYSA-N TEPP Chemical compound CCOP(=O)(OCC)OP(=O)(OCC)OCC IDCBOTIENDVCBQ-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 229940088990 ammonium stearate Drugs 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- JPNZKPRONVOMLL-UHFFFAOYSA-N azane;octadecanoic acid Chemical compound [NH4+].CCCCCCCCCCCCCCCCCC([O-])=O JPNZKPRONVOMLL-UHFFFAOYSA-N 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 239000000227 bioadhesive Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000004093 laser heating Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 229940001941 soy protein Drugs 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Landscapes
- Paper (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野j
本発明はキャスト塗被紙の製造方法に関し、特に裏面塗
被層の白紙光沢は低いが、高いインキ光沢を有する、所
謂マツドーグロス型タイプの艶消し裏面塗被層を有する
キャスト塗被紙を効率良く製造する方法に関する。[Detailed Description of the Invention] [Industrial Field of Application] The present invention relates to a method for producing cast coated paper, and in particular to a so-called Mazda gloss-type glossy paper that has a low white paper gloss in the back coating layer but high ink gloss. The present invention relates to a method for efficiently producing cast coated paper having an eraser back coating layer.
「従来の技術」
キャスト塗被紙は印刷用塗被紙の中でも特に優れた光沢
と平滑性を有し、各種雑誌、カタログ、パンフレット、
アニュアルレポート等の表紙用途として広く使用されて
いる。``Conventional technology'' Cast coated paper has particularly excellent gloss and smoothness among coated papers for printing, and is used for various magazines, catalogs, pamphlets,
It is widely used as the cover of annual reports, etc.
従来、キャスト塗被紙の製造方法としてはウェットキャ
スト法(USP 1719166)、リウェツトキャス
ト法(USP 2759847)、ゲル化キャスト法(
usp2919205)等が知られているが、これらは
いずれも鉱物質顔料及び接着剤を主体とする塗被層が水
を含んで可塑状態にある間に加熱された仕上げ面に圧接
・乾燥されて仕上げられる点で原理的に共通する方法を
採っている。これらの製造方法に従って生産されるキャ
スト塗被紙の多くは、片面がキャスト仕上げされた強光
沢面を持ち、その裏面は上質紙様の表面を有する所謂片
面キャスト塗被紙である。Conventionally, methods for producing cast coated paper include wet casting (USP 1719166), rewetting casting (USP 2759847), and gelling casting (USP 2759847).
USP 2919205) are known, but in all of these, the coating layer, which is mainly composed of mineral pigments and adhesives, is pressed onto a heated finished surface while it is in a plastic state due to water content and then dried. The method is basically the same in that it can be used. Most of the cast-coated papers produced according to these manufacturing methods are so-called single-sided cast-coated papers, which have a highly glossy cast finish on one side and a high-quality paper-like surface on the other side.
一方、艶消し塗被紙は高光沢を有する塗被紙と比較して
、上品で落ち着いたイメージを与える為、近年本文用紙
のような単色印刷物から各種多色印刷物に至るまで重要
な印刷用紙のグレードの一つとして汎用されている。On the other hand, matte coated paper gives an elegant and calm image compared to high-gloss coated paper, so in recent years it has become an important printing paper for everything from single-color prints such as text paper to various multi-color prints. It is commonly used as one of the grades.
此処に、例えばキャスト塗被紙が雑誌、カタログ、アニ
ュアルレポート等の表紙として使用された場合、表紙を
開いた時にキャスト塗被紙の裏面と艶消し塗被紙を用い
た本文用紙とが違和怒の無い同等の白紙品質、印刷品質
を示すことが必要であり、その為にはキャスト塗被紙の
裏面が本文用紙に相当する艶消し塗被紙となっているこ
とが強く要望される。For example, when cast-coated paper is used as the cover of a magazine, catalog, annual report, etc., when the cover is opened, the back side of the cast-coated paper and the text paper made of matte-coated paper may be different. It is necessary to show the same blank paper quality and printing quality without any blemishes, and for this purpose, it is strongly desired that the back side of the cast coated paper be a matte coated paper that corresponds to the text paper.
上記の如きキャスト塗被紙を得る方法としては、前述の
ようにキャスト仕上げの基本的方法自体は変更されるも
のではないが、裏面にインキ受理性、保持性及び版の再
現性の良い顔料塗被層を設け、必要に応じてこれをキャ
レンダー掛けして平滑化した原紙を用い、この原紙の表
面に設けた顔料塗被層が水を含んで可塑状態にある間に
加熱仕上げ面に圧接して乾燥、仕上げる方法が提案され
ている。しかし、この方法では裏面の印刷品質は向上す
るが、一般の印刷用塗被紙と比較するとスーパーキャレ
ンダー掛けが施されていないため、平滑性、インキ光沢
の点ではかなり劣るものである。The method for obtaining cast-coated paper as described above does not change the basic method of cast finishing as described above, but the method is to coat the back side with a pigment that has good ink receptivity, retention, and plate reproducibility. A coating layer is provided, and if necessary, this is calendered to smooth the base paper, and the pigment coating layer provided on the surface of this base paper is pressure-bonded to the heated finished surface while it is in a plastic state due to water content. A method of drying and finishing has been proposed. However, although this method improves the printing quality on the back side, it is considerably inferior in terms of smoothness and ink gloss because it is not super calendered compared to general coated printing paper.
又、キャスト仕上げ後にスーパーキャレンダー処理する
ことも提案されているが、キャスト塗被紙表面にボコツ
キが発生し、キャスト面の外観を太き(損ねること、又
裏面の白紙光沢が艶消し塗被紙としては高過ぎるといっ
た問題が発生している。It has also been proposed to perform a super calender treatment after finishing the cast, but this results in the occurrence of bumps on the surface of the cast coated paper, making the appearance of the cast surface thicker (damaging), and causing the gloss of the white paper on the back side to become matte and coated. The problem is that it is too expensive for paper.
なお、裏面塗被層が高平滑且つ高インキ光沢を発現する
ための他の方法としては、例えば片面キャスト塗被紙と
艶消し塗被紙を熱可塑性高分子接合剤を用いて貼り合わ
せる方法が提案されているが、接合剤の種類によっては
キャスト面にボコツキが発生したり、貼り合わせ後のカ
ールコントロールが困難である等の問題があり、実際に
は行われていない。In addition, as another method for making the back coating layer highly smooth and exhibiting high ink gloss, there is, for example, a method of laminating single-sided cast coated paper and matte coated paper using a thermoplastic polymer bonding agent. Although this method has been proposed, it has not been implemented in practice due to problems such as unevenness on the cast surface depending on the type of bonding agent and difficulty in controlling curl after bonding.
「発明が解決しようとする課題」
かかる現状に鑑み、本発明者等はキャスト仕上げ後に加
熱キャレンダー掛けをした場合に付随する前述の如き欠
点を改良する方法について鋭意研究を行った結果、加熱
キャレンダーを構成する弾性ロールの表面粗さと硬度が
キャスト塗被紙表面のボコツキ及び裏面塗被層の平滑性
に対し、極めて重要な因子であることを突きとめた。``Problems to be Solved by the Invention'' In view of the current situation, the present inventors have conducted intensive research on a method for improving the above-mentioned drawbacks that accompany heating calendering after finishing casting, and have found that It has been found that the surface roughness and hardness of the elastic rolls constituting the render are extremely important factors for the unevenness of the cast coated paper surface and the smoothness of the back coating layer.
即ち、キャスト塗被紙裏面の平滑化の為に、キャスト塗
被紙表面が加熱金属ロールに、裏面が弾性ロールに接す
るようにして加熱キャレンダー処理が行われる。この場
合、キャスト面は加熱ドラムの鏡面を転写した極めて平
滑・光沢に優れた表面を有しているが、加熱キャレンダ
ーの弾性ロールの表面が温度と圧力により変形・粗面化
するとその影響がキャスト塗被層面に迄および、結果と
してキャスト面の高光沢や平滑性が損なわれていること
が明らかとなった。That is, in order to smooth the back surface of the cast coated paper, heating calendering is performed so that the front surface of the cast coated paper is in contact with a heated metal roll and the back surface is in contact with an elastic roll. In this case, the cast surface has an extremely smooth and glossy surface that has been transferred from the mirror surface of the heating drum, but if the surface of the elastic roll of the heating calender becomes deformed or roughened due to temperature and pressure, the effects of this will be affected. It became clear that the high gloss and smoothness of the cast coating layer and, as a result, the cast surface were impaired.
そこで、弾性ロールの表面粗さを該ロールの硬度と金属
ロールの表面温度に応じて規定することにより、得られ
たキャスト塗被紙の裏面には高平滑性が付与され、しか
もキャスト塗被紙の表面にはボコツキや光沢不良が発生
することなく、高能率でキャスト塗被紙が製造できるこ
とが判り、遂に本発明を完成するに至った。Therefore, by regulating the surface roughness of the elastic roll according to the hardness of the roll and the surface temperature of the metal roll, high smoothness can be imparted to the back surface of the resulting cast-coated paper. It has been found that cast coated paper can be produced with high efficiency without any scratches or poor gloss on the surface, and the present invention has finally been completed.
「課題を解決する為の手段」
本発明は、原紙の裏面に顔料及び接着剤を主成分とする
顔料塗被層を形成させた後、該原紙の表面に顔料及び接
着剤を主成分とする顔料塗被層を形成せしめ、表面の塗
w!層が可塑状態にある間に鏡面を有する加熱ドラム面
に圧接・乾燥してキャスト塗被紙を得た後、更にキャス
ト仕上面を加熱金属ロール面に、又裏面顔料塗被層面を
弾性ロール面に接するように加熱キャレンダー掛けして
強光沢仕上げをするキャスト塗被紙の製造方法において
、該弾性ロールの表面粗さRmax (JIS B0
651で規定したもの)が下記式を満足し、且つ裏面塗
被層のJIS P8142法に準じる白紙光沢の測定値
が40%以下及びスムースター平滑度計による平滑度が
15cmHg以下となるように平滑化処理することを特
徴とする裏面が艶消し塗被層面であるキャスト塗被紙の
製造方法である。"Means for Solving the Problems" The present invention forms a pigment coating layer containing pigments and adhesives as main components on the back side of base paper, and then coats the surface of the base paper with pigments and adhesives as main components. Form a pigment coating layer and coat the surface! While the layer is in a plastic state, it is pressed onto the surface of a heated drum with a mirror surface and dried to obtain a cast coated paper, and then the finished cast surface is placed on the heated metal roll surface, and the back pigment coated layer surface is placed on the elastic roll surface. In the method for manufacturing cast coated paper, which is applied to a heated calender to give a high gloss finish in contact with the elastic roll, the surface roughness Rmax (JIS B0
651) satisfies the following formula, and the back coating layer is smoothed so that the measured value of white paper gloss according to JIS P8142 method is 40% or less and the smoothness by Smoostar smoothness meter is 15 cmHg or less. This is a method for producing cast coated paper whose back surface is a matte coated layer surface, which is characterized by subjecting it to a chemical treatment.
(記)
Rmax≦−0,1D −0,01T +35〔備考〕
Rmax i弾性ロールの表面粗さ(μm)D;弾性
ロールのショアーD硬度じ)
T;作動時の金属ロールの表面温度(℃)「作用」
而して、本発明の方法において裏面を形成する顔料塗被
組成物としては、従来の印刷用塗被組成物と同様に顔料
及び接着剤を主成分とするものである。(Note) Rmax≦-0,1D -0,01T +35 [Note] Rmax iSurface roughness of elastic roll (μm) D; Shore D hardness of elastic roll) T; Surface temperature of metal roll during operation (°C ) "Function" In the method of the present invention, the pigment coating composition for forming the back surface contains a pigment and an adhesive as main components, similar to conventional coating compositions for printing.
顔料としては、例えばクレー、カオリン、水酸化アルミ
ニウム、炭酸カルシウム、二酸化チタン、硫酸バリウム
、酸化亜鉛、サテンホワイト、硫酸カルシウム、タルク
、プラスチックピグメント等の如き通常の塗被紙用顔料
の一種又は二種以上が適宜選択して使用される。Examples of pigments include one or two of the usual pigments for coated paper, such as clay, kaolin, aluminum hydroxide, calcium carbonate, titanium dioxide, barium sulfate, zinc oxide, satin white, calcium sulfate, talc, plastic pigments, etc. The above are selected and used as appropriate.
特に、本発明においては裏面が高平滑と高インキ光沢を
有するが白紙光沢の低い、所謂裏面艶消し塗被紙のキャ
スト塗被紙を得ることを目的とするものであり、裏面の
白紙光沢がJIS P8142に準じた測定で40%以
下、且つスムースター平滑度計による平滑度が15cm
+ Hg以下である艶消し塗被層を得ることを目的とし
ており、そのために裏面塗被層に用いる顔料として、炭
酸カルシウムを全顔料中に50重量%以上配合したもの
が好ましく、より好ましくはキャスト仕上げ後の加熱キ
ャレンダー処理によって平滑効果が得やすい平均粒子径
が0.3〜2μmの炭酸カルシウムを用いることが望ま
しい。In particular, the purpose of the present invention is to obtain a cast-coated paper that has a high smoothness and high ink gloss on the back side but low white paper gloss, so-called matte coated paper on the back side. 40% or less when measured in accordance with JIS P8142, and the smoothness measured by a Smoothstar smoothness meter is 15 cm.
+ Hg or less, and for this purpose, the pigment used in the back coating layer preferably contains 50% by weight or more of calcium carbonate in the total pigment, and more preferably cast. It is desirable to use calcium carbonate having an average particle diameter of 0.3 to 2 μm, which can easily provide a smoothing effect by heating and calendering after finishing.
接着剤としては、例えばカゼイン、大豆蛋白、スチレン
−ブタジェン共重合体、メチルメタクリレート−ブタジ
ェン共重合体等の共役ジエン系重合体ラテックス、アク
リル酸エステル及び/又はメタクリル酸エステルの重合
体又は共重合体等のアクリル系重合体ラテックス、エチ
レン−酢酸ビニル共重合体等のビニル系重合体ラテック
ス、或いはこれらの各種重合体をカルボキシル基等の官
能基含有単量体により官能基変性したアルカリ溶解性或
いはアルカリ非溶解性の重合体ラテックス、ポリビニル
アルコール、アセトアセチル化ポリビニルアルコール、
カルボキシ変性ポリビニルアルコール、スルホン酸変性
ポリビニルアルコール、ケイ素含有変性ポリビニルアル
コール、オレフィン−無水マレイン酸樹脂、メラミン樹
脂等の合成樹脂系接着剤、陽性澱粉、酸化澱粉等の澱粉
類、カルボキシメチルセルロース、ヒドロキシエチルセ
ルロース等のセルロース誘導体等、一般の塗被紙用接着
剤が単独或いは併用して用いられる。なお、これらの接
着剤は顔料100重量部当り5〜50重量部、より好ま
しくは10〜30重量部程度の範囲で使用される。又、
助剤としては、例えば消泡剤、着色剤、離型剤、流動変
性剤等が必要に応じて適宜使用されるが、塗被層の固化
を促進する助剤として、例えばアミン、アミド、ポリア
クリルアミン等や亜鉛、アルミニウム、マグネシウム、
カルシウム、バリウム等の多価金属塩を顔料100重量
部に対して0.1〜10重量部重量部加しても良い。Examples of adhesives include casein, soy protein, conjugated diene polymer latex such as styrene-butadiene copolymer, methyl methacrylate-butadiene copolymer, and polymers or copolymers of acrylic esters and/or methacrylic esters. Acrylic polymer latex such as ethylene-vinyl acetate copolymer, vinyl polymer latex such as ethylene-vinyl acetate copolymer, or alkaline-soluble or alkaline polymers obtained by functionally modifying these various polymers with a monomer containing a functional group such as a carboxyl group. Insoluble polymer latex, polyvinyl alcohol, acetoacetylated polyvinyl alcohol,
Synthetic resin adhesives such as carboxy-modified polyvinyl alcohol, sulfonic acid-modified polyvinyl alcohol, silicon-containing modified polyvinyl alcohol, olefin-maleic anhydride resin, melamine resin, starches such as positive starch and oxidized starch, carboxymethyl cellulose, hydroxyethyl cellulose, etc. General adhesives for coated paper such as cellulose derivatives can be used alone or in combination. These adhesives are used in an amount of 5 to 50 parts by weight, more preferably 10 to 30 parts by weight, per 100 parts by weight of the pigment. or,
Examples of auxiliary agents include antifoaming agents, colorants, mold release agents, flow modifiers, etc., as needed.As auxiliary agents that promote solidification of the coated layer, for example, amines, amides, polyamides, etc. Acrylamine, etc., zinc, aluminum, magnesium,
A polyvalent metal salt such as calcium or barium may be added in an amount of 0.1 to 10 parts by weight per 100 parts by weight of the pigment.
かくして調製された塗被組成物は一触の塗被紙製造に用
いられている、例えばブレードコーターエヤーナイフコ
ーター、ロールコータ−、リバースロールコータ−、ブ
ラシコーター、カーテンコーター、チャンプレックスコ
ーター、バーコーター、グラビヤコーター、サイズプレ
スコーター等の塗被装置を設けたオンマシン或いはオフ
マシンコーターによって原紙上に一層或いは多層に分け
て塗被される。その際の塗被組成物の固形分濃度は、一
般に40〜75重量%であるが、操業性を考慮すると4
5〜70重量%の範囲が好ましい。なお、原紙としては
、一般の印刷用塗被紙やキャスト塗被紙に用いられる米
坪30〜400g/rrrのペーパーベースやボードベ
ースの原紙が用いられるが、原紙の抄紙方法については
特に限定されず、酸性抄紙、アルカリ性抄紙いずれであ
ってもよく、勿論、高歩留パルプを含む中質原紙も使用
できる。また、サイズプレス、ビルブレード等で予備塗
工した原紙も使用可能である。The coating composition thus prepared is used in the production of coated papers, such as blade coaters, air knife coaters, roll coaters, reverse roll coaters, brush coaters, curtain coaters, champlex coaters, and bar coaters. The base paper is coated in one layer or in multiple layers using an on-machine or off-machine coater equipped with a coating device such as a gravure coater or a size press coater. The solid content concentration of the coating composition at that time is generally 40 to 75% by weight, but considering operability, the solid content concentration is 40 to 75% by weight.
A range of 5 to 70% by weight is preferred. Note that as the base paper, paper-based or board-based base paper with a weight of 30 to 400 g/rrr, which is used for general printing coated paper and cast coated paper, is used, but there are no particular limitations on the method of making the base paper. However, either acidic or alkaline paper may be used, and of course, medium base paper containing high-yield pulp may also be used. Additionally, base paper pre-coated with a size press, bill blade, etc. can also be used.
原紙への塗被組成物の塗被量は一般に乾燥重量で片面当
たり10〜50g/rd程度塗被されるが、得られるキ
ャス11被紙の白紙品質、印刷適性等を考慮すると15
〜30g/rd程度の範囲で調節するのが望ましい。ま
た、湿潤塗被層を乾燥する方法としては、従来から公知
公用の蒸気加熱、熱風加熱、ガスヒーター加熱、電気ヒ
ーター加熱、赤外線ヒーター加熱、高周波加熱、レーザ
ー加熱、電子線加熱等の各種方式が適宜採用できる。The coating amount of the coating composition on the base paper is generally about 10 to 50 g/rd per side in terms of dry weight, but considering the blank paper quality, printability, etc. of the resulting Cath 11-covered paper, it is about 15 g/rd.
It is desirable to adjust it within a range of about 30 g/rd. In addition, as a method for drying a wet coating layer, there are various conventionally known methods such as steam heating, hot air heating, gas heater heating, electric heater heating, infrared heater heating, high frequency heating, laser heating, and electron beam heating. Can be adopted as appropriate.
上述の如くして裏面塗被された原紙の反対面(表面)に
は、クレー、カオリン、炭酸カルシウム、水酸化アルミ
ニウム、酸化チタン等各種無機顔料とプラスチックピグ
メント、及びカゼイン、澱粉、合成樹脂ラテックス等天
然及び合成接着剤とを主体とする塗被組成物が塗被され
、該塗被層が水を含んで可塑状態にある間に加熱仕上げ
面に圧接されて乾燥され、塗層中の水分が実質的に蒸発
せしめられた後に仕上げ面から離型してキャスト塗被紙
が得られる。このようなキャスト仕上げの方法自体は特
に限定されるものではなく、従来のウェットキャスト法
、ゲル化キャスト法、リウェツトキャスト法等、要する
に水を含んで可塑状態にある間に加熱仕上げ面に圧接・
乾燥する所謂キャスト仕上げ方法が本発明に適用し得る
ものである。The opposite side (front side) of the base paper coated on the back side as described above contains various inorganic pigments and plastic pigments such as clay, kaolin, calcium carbonate, aluminum hydroxide, and titanium oxide, as well as casein, starch, synthetic resin latex, etc. A coating composition mainly composed of natural and synthetic adhesives is applied, and while the coating layer contains water and is in a plastic state, it is pressed against a heated finished surface and dried, so that the moisture in the coating layer is removed. After substantial evaporation, the finished surface is released from the mold to yield a cast coated paper. The casting finishing method itself is not particularly limited, and may include the conventional wet casting method, gel casting method, rewetting casting method, etc. In short, it is a method in which the cast material is pressure-bonded to the heated finished surface while it is in a plastic state containing water.・
A so-called cast finishing method that involves drying can be applied to the present invention.
本発明の製造方法では、かくして得られたキャスl被紙
を加熱されたキャレンダーに通紙して表面仕上げをする
ものであるが、キャレンダーとしては、例えばスーパー
キャレンダー、グロスキャレンダ−(特開昭40−13
2305号、公表特許公報63−500188号)、ソ
フトコンパクトキャレンダ−(祇パルプ技術タイムス、
62年8月号、31〜36頁、 PPI 、 1987
年11月号、45〜47頁;WFP 、 1985年、
22.873〜877頁)等の各種キャレンダーがオン
マシンやオフマシンの形態で使用される。なお、金属ロ
ール表面は硬質クロムメツキ等によって鏡面処理しても
良い。In the manufacturing method of the present invention, the surface of the thus obtained cast sheet is passed through a heated calender. Examples of the calender include a super calender, a gloss calender ( Japanese Patent Application Publication No. 1973-13
No. 2305, Publication Patent Publication No. 63-500188), Soft Compact Calender (Gi Pulp Technology Times,
August 1962 issue, pp. 31-36, PPI, 1987
November issue, pp. 45-47; WFP, 1985.
22, pp. 873-877) are used in on-machine and off-machine formats. Note that the surface of the metal roll may be mirror-finished by hard chrome plating or the like.
そして、本発明の方法では、上記の如き各種キャレンダ
ーの弾性ロールとして、特に下記式を満足する表面粗さ
を有する弾性ロールを選択的に使用するものである。In the method of the present invention, an elastic roll having a surface roughness that satisfies the following formula is selectively used as the elastic roll of the various calenders as described above.
Rn+ax≦−0,LD −0,OIT +35〔備考
〕
Rh+ax ;弾性ロールの表面粗さ(μg+)D;
弾性ロールのショアーD硬度じ)
T;作動時の金属ロールの表面温度(℃)上記関係式か
ら明らかなように、本発明の方法で用いられる弾性ロー
ルは、弾性ロールのショアーD硬度が硬くなればなる程
、表面粗さRmaxを小さくする必要がある。Rn+ax≦-0, LD -0, OIT +35 [Notes] Rh+ax; Surface roughness of elastic roll (μg+) D;
(Shore D hardness of the elastic roll) T: Surface temperature of the metal roll during operation (°C) As is clear from the above relational expression, the elastic roll used in the method of the present invention has a hard Shore D hardness of the elastic roll. Obviously, it is necessary to reduce the surface roughness Rmax.
従来、キャレンダーを構成する弾性ロールの表面粗さに
ついては、特に注意が払われておらず、本発明の如く弾
性ロールのショアーD硬度と金属ロールの表面温度との
関係で弾性ロールの表面粗さを規定することにより、得
られるキャスト塗被紙のボコツキを改良する技術思想は
全く知られていない。Conventionally, no particular attention has been paid to the surface roughness of the elastic roll constituting the calender, and as in the present invention, the surface roughness of the elastic roll is determined based on the relationship between the Shore D hardness of the elastic roll and the surface temperature of the metal roll. There is no known technical idea for improving the fraying of the obtained cast coated paper by specifying the thickness.
本発明者等の実験によれば、研磨によって表面粗さRm
axを5μm以下とした弾性ロールでも、200 m/
m i n以上の高速で、金属ロールの表面温度を60
℃以上に上げ、線圧100 kg/cm以上の条件でキ
ャスト塗被紙を処理すると、塗被紙の地合むらや塗被む
らに起因する凹凸によって、表面粗さが急速に低下して
くることが明らかとなった。According to experiments conducted by the present inventors, surface roughness Rm
Even with an elastic roll with ax of 5 μm or less, the speed is 200 m/
At a high speed of over min, the surface temperature of the metal roll was increased to 60°C.
When cast coated paper is processed at temperatures above ℃ and linear pressure of 100 kg/cm or more, the surface roughness rapidly decreases due to unevenness caused by uneven formation and coating of the coated paper. It became clear that
特に、厚い紙では地合むらや平滑性がより劣っているた
め、表面粗さの低下が著しく、硬度の低い弾性ロールや
復元性の小さな材質で形成された弾性ロールを使用する
と、更にその傾向が著しいことも明らかとなった。In particular, thick paper has uneven texture and poor smoothness, so the surface roughness decreases significantly, and this tendency becomes even more pronounced when using elastic rolls with low hardness or elastic rolls made of materials with low resilience. It was also revealed that this was significant.
そのため、本発明の方法では、実際に使用されている状
態の弾性ロールについて表面粗さを規定する必要があり
、操業中に弾性ロールの表面粗さが本発明の規定を外れ
る場合には、キャレンダーを停止して条件を満足するロ
ールに交換する必要がある。Therefore, in the method of the present invention, it is necessary to specify the surface roughness of the elastic roll in the state in which it is actually used, and if the surface roughness of the elastic roll deviates from the specifications of the present invention during operation, the It is necessary to stop the render and replace it with a role that satisfies the conditions.
弾性ロールの材質としては、従来から塗被紙用のキャレ
ンダーで用いられている例えばコツトン、フィルマッド
コノトン、ホワイトコツトン、ウールンペーパー、アス
ベスト等も使用可能であるが、これら天然繊維を主素材
とする弾性ロールは、高温耐久性に劣っており、且つ表
面粗さの低下傾向も早いため、例えばウレタン、ポリア
ミド、エポキシ、イソシアネート、シリコン、弗化ビニ
リデン、フェノール等の樹脂を一層或いは多層にしてロ
ールとした(特開昭62−282093号)弾性ロール
や、ナイロン、テトロン、アラミド等の合成繊維を50
%以上含んで成型された弾性ロール等(以下、総称して
樹脂ロールと呼ぶ)が好ましく、特に耐熱性の強いアラ
ミド、エポキシ、ポリアミド等の樹脂ロールがより好ま
しく用いられる。As for the material of the elastic roll, it is also possible to use the materials conventionally used in calenders for coated paper, such as cotton wool, filmd cotton, white cotton paper, woolen paper, and asbestos, but these natural fibers are the main materials. The elastic roll used as the material has poor high-temperature durability and tends to lose surface roughness quickly, so it is best to use one or more layers of resin such as urethane, polyamide, epoxy, isocyanate, silicone, vinylidene fluoride, and phenol. (Japanese Unexamined Patent Publication No. 62-282093) made of synthetic fibers such as nylon, tetron, aramid, etc.
% or more (hereinafter collectively referred to as resin rolls) are preferable, and resin rolls made of aramid, epoxy, polyamide, etc., which have strong heat resistance, are particularly preferably used.
弾性ロールの硬度については、高温・高圧下での耐久性
や通紙下での粗面化抵抗性を考慮するとショアーD硬度
75°以上のロールが望ましい、又、弾性ロールの表面
温度が高い程ロール表面の粗面化が早く進むため、ロー
ル内部や外部から冷却液や冷却エヤーで弾性ロールを冷
却するのが好ましい。Regarding the hardness of the elastic roll, it is desirable to use a roll with Shore D hardness of 75° or more, considering durability under high temperature and high pressure and resistance to roughening during paper passing.Also, the higher the surface temperature of the elastic roll, the more Since roughening of the roll surface progresses quickly, it is preferable to cool the elastic roll from inside or outside the roll with a cooling liquid or cooling air.
なお、本発明の方法において、弾性ロールの表面粗さR
maxはJIS B0651で定義される方法に基づき
測定されるが、通常のキャスト塗被紙のキャレンダーロ
ール巾は1500〜3800mm程度であるため、ロー
ルの巾方向で測定値が相当にばらつく。従って、例えば
測定器として三層製作所製の5urf tes t20
1を使用し、測定長(L)を最大測定長8mmとして、
弾性ロール全中にわたって少なくとも10回測定しくロ
ール巾が広い場合にはさらに回数多く測定する)、得ら
れた測定値の平均値をもって表面粗さRmaxを規定す
る必要がある。In addition, in the method of the present invention, the surface roughness R of the elastic roll
max is measured based on the method defined in JIS B0651, but since the width of a normal calender roll of cast coated paper is about 1500 to 3800 mm, the measured value varies considerably in the width direction of the roll. Therefore, for example, as a measuring device, 5urf test t20 manufactured by Sanrai Seisakusho is used.
1, and the maximum measurement length (L) is 8 mm,
It is necessary to define the surface roughness Rmax by measuring at least 10 times over the entire elastic roll (or more times if the roll width is wide), and using the average value of the obtained measurement values.
加熱キャレンダーで塗被紙の表面処理をする際の各種処
理条件は、目的とする塗被紙の種類、原紙条件、塗被層
の性質、コート量、紙水分、仕上げ速度等に応じて適宜
調節される。Various processing conditions when surface treating coated paper with a heated calender are appropriate depending on the type of coated paper intended, base paper conditions, properties of the coated layer, coating amount, paper moisture, finishing speed, etc. adjusted.
キャレンダーロールの加圧条件は線圧で100〜500
kg/cm程度の範囲が好ましく、キャレンダー1基
当たりの加圧ニップの数はソフトコンパクトキャレンダ
ーの場合には通常1ドラム或いは10−ル当たり2〜6
ニツブである。因みに、スーパーキャレンダーの場合に
は3〜13ニップ程度が一般的である。Calender roll pressure conditions are 100 to 500 linear pressure.
kg/cm, and the number of pressurizing nips per calender is usually 2 to 6 per drum or 10 mm in the case of a soft compact calender.
It's Nitsubu. Incidentally, in the case of a super calender, about 3 to 13 nips are common.
従って、表面仕上げにおいてキャスト塗被紙は2〜12
本程度の弾性ロールに加圧接触することになる0弾性ロ
ールの表面粗さの低下度合は、通紙するキャスト塗被紙
の地合、塗りむら、米坪、紙水分、弾性ロールの材質、
硬度、ロール温度、圧力、スピード等多くの条件により
異なるため、常時測定して管理するのは手間であるが、
本発明の方法では、少なくともボコツキに影響の大きい
後半の弾性ロールの1本に前記一般式の関係を満足する
表面粗さRmaxを有するロールを使用して操業する必
要がある。勿論、全ての弾性ロールが前記一般式の規定
を満たしていることが最も好ましい。Therefore, in terms of surface finish, cast coated paper is 2 to 12
The degree of decrease in surface roughness of the zero elastic roll that comes into pressure contact with an elastic roll of approximately 100 lbs.
It varies depending on many conditions such as hardness, roll temperature, pressure, speed, etc., so it is a hassle to constantly measure and manage it.
In the method of the present invention, it is necessary to operate using a roll having a surface roughness Rmax that satisfies the relationship of the above general formula for at least one of the latter elastic rolls that have a large effect on bumps. Of course, it is most preferable that all elastic rolls satisfy the above general formula.
なお、キャレンダーのニップに入る前のキャスト塗被紙
の水分は3〜10%程度が好ましく、キャレンダーの仕
上げ速度は紙の米坪、紙品種等によって大きく異なるが
、100〜400 m/min程度の範囲が好ましい。The moisture content of cast coated paper before entering the calender nip is preferably about 3 to 10%, and the finishing speed of the calender varies greatly depending on the paper weight, paper type, etc., but is 100 to 400 m/min. A range of degrees is preferred.
又、表面処理後のキャスl被紙の調湿、加湿の為にロー
ルによる水塗り装置、静電加湿装置、蒸気加湿装置等を
設置したり、従来から塗被紙製造分野で知られている各
種技術を適宜組合わせて使用することは勿論可能である
。In addition, in order to control and humidify the coated paper after surface treatment, we have installed water coating equipment using rolls, electrostatic humidification equipment, steam humidification equipment, etc., which are conventionally known in the field of coated paper manufacturing. It is of course possible to use various techniques in combination as appropriate.
「実施例」
以下に実施例を挙げて本発明をより具体的に説明するが
、勿論これらに限定されるものではない。"Example" The present invention will be described in more detail with reference to Examples below, but it is of course not limited to these.
また、特に断らない限り、例中の部及び%はそれぞれ重
量部及び重量%を示す。Further, unless otherwise specified, parts and % in the examples indicate parts by weight and % by weight, respectively.
実施例1〜3
サテンホワイト(商品名;サチンホワイト、白石工業社
製)5部、カオリン(商品名;UW−90、EMC社製
)30部、平均粒子径が1.73μmの重質炭酸カルシ
ウム(商品名;ソフトン1800、備北粉化工業■製)
65部を、分散剤としてポリアクリル酸ソーダ0.2部
を用いてコーレス分散機で分散し固形分濃度65%の顔
料スラリーを調製した。この顔料スラリーにリン酸変性
澱粉(固形分)3部、スチレン・ブタジェン共重合体ラ
テックス(商品名、 JSRO696、日本合成ゴム社
製)(固形分)12部を加え、更に水を加えて固形分濃
度60%の塗液を調製した。この塗液を75g/イの原
紙裏面に乾燥塗布量が20 g / rdとなるように
ブレードコーターで塗被し、120℃のドライヤーで乾
燥して水分6%の片面塗被紙を得た。Examples 1 to 3 5 parts of Satin White (trade name: Sachin White, manufactured by Shiraishi Kogyo Co., Ltd.), 30 parts of kaolin (trade name: UW-90, manufactured by EMC Corporation), heavy calcium carbonate with an average particle size of 1.73 μm (Product name: Softon 1800, manufactured by Bihoku Funka Kogyo ■)
65 parts were dispersed in a Coles disperser using 0.2 parts of sodium polyacrylate as a dispersant to prepare a pigment slurry with a solid content concentration of 65%. To this pigment slurry, 3 parts of phosphoric acid-modified starch (solid content) and 12 parts of styrene-butadiene copolymer latex (trade name, JSRO696, manufactured by Japan Synthetic Rubber Co., Ltd.) (solid content) were added, and water was added to adjust the solid content. A coating liquid with a concentration of 60% was prepared. This coating solution was coated on the back side of a 75 g/day base paper using a blade coater so that the dry coating amount was 20 g/rd, and dried with a dryer at 120° C. to obtain a single-sided coated paper with a moisture content of 6%.
別に、カオリン80部、軽質炭酸カルシウム20部、カ
ゼイン(固形分)10部、スチレン・ブタジェンラテッ
クス(固形分)8部から成る固形分濃度53%のキャス
ト用水性塗液を得た。この塗液を前記裏面塗被原紙の表
面に塗被し、特公昭38−25160号公報に示されて
いる如きウェット・オン・ウェット方式に従ってキャス
ト仕上げした。即ち、前記塗被原紙の表面に第1塗被装
置にてキャスト用塗液を乾燥重量がl1g/%になるよ
うに塗被し、ついでこの塗被層が湿潤状態にある間に直
ちに第2塗被装置で第1塗被装置の場合と同じキャスト
用塗液を乾燥重量が9g/rdになるように塗被し、直
ちにクロムメツキした90℃の表面温度を有するキャス
ト・ドラムに圧接し、乾燥後離型してキャスト塗被紙を
得た。Separately, an aqueous coating liquid for casting with a solid content concentration of 53% was obtained, consisting of 80 parts of kaolin, 20 parts of light calcium carbonate, 10 parts of casein (solid content), and 8 parts of styrene-butadiene latex (solid content). This coating liquid was applied to the surface of the base paper to be coated on the back side, and finished by casting according to the wet-on-wet method as disclosed in Japanese Patent Publication No. 38-25160. That is, the surface of the base paper to be coated is coated with a casting coating liquid using a first coating device so that the dry weight is 11 g/%, and then, while this coating layer is in a wet state, a second coating liquid is immediately applied. In the coating device, the same casting coating liquid as in the case of the first coating device was applied so that the dry weight was 9 g/rd, and immediately it was pressed against a chrome-plated casting drum with a surface temperature of 90°C and dried. After that, the mold was released to obtain a cast coated paper.
このキャスト塗被紙を表面温度60゛Cの金属ロールと
表面粗さRmaxが5μl11(実施例1)、16μm
(実施例2)、20μm(実施例3)でショアーD硬度
が86°であるポリウレタン系の樹脂弾性ロール(商品
名;エラグラス、金陽社製)からなる4ニツプのスーパ
ーキャレンダーを用いて、キャスト塗被紙の表面が金属
ロールと接触するようにして、スピード200 m/w
in 、線圧150 kg/cmの条件で表面加圧仕上
げしてキャスト塗被紙を得た。This cast coated paper was heated to a metal roll with a surface temperature of 60°C and a surface roughness Rmax of 5 μl11 (Example 1) and 16 μm.
(Example 2), cast coating was performed using a 4-nip super calender consisting of a polyurethane resin elastic roll (trade name: ERAGLAS, manufactured by Kinyosha) with a diameter of 20 μm and a Shore D hardness of 86°. With the surface of the paper in contact with the metal roll, the speed was 200 m/w.
The surface of the paper was pressure-finished at a linear pressure of 150 kg/cm to obtain a cast coated paper.
得られたキャスト塗被紙について、それぞれ評価項目に
従って評価を行いその結果を表−1に示した。The obtained cast coated paper was evaluated according to the evaluation items, and the results are shown in Table 1.
比較例1〜4
比較例1は実施例1でキャスト仕上げ後、キャレンダー
処理しない場合、又、比較例2〜4は実施例1で使用し
た樹脂弾性ロールRmaxをそれぞれ37μm (比
較例2)、42μlI+(比較例3 ) 、50μm
(比較例4)とした以外は実施例1と同様にしてキャス
ト塗被紙を製造し、それぞれの評価結果を表−1に示し
た。Comparative Examples 1 to 4 Comparative Example 1 is Example 1 in which the calendering treatment is not performed after casting, and Comparative Examples 2 to 4 are the case in which the resin elastic roll Rmax used in Example 1 is 37 μm (Comparative Example 2), 42μlI+ (Comparative Example 3), 50μm
(Comparative Example 4) Cast coated paper was produced in the same manner as in Example 1, and the evaluation results are shown in Table 1.
実施例4
実施例1で使用した樹脂弾性ロールのショアーD硬度を
78°とした以外は実施例1と同様にしてキャスト塗被
紙を製造し、評価結果を表−1に示した。Example 4 Cast coated paper was produced in the same manner as in Example 1 except that the Shore D hardness of the resin elastic roll used in Example 1 was 78°, and the evaluation results are shown in Table 1.
実施例5
実施例1で使用した裏面塗被層顔料の炭酸カルシウムと
して平均粒子径1.10μmの軽質炭酸カルシウム(商
品名;タマパール121、奥多摩工業■製)65部を使
用した以外は実施例1と同様にしてキャスト塗被紙を製
造し、評価結果を表−1に示した。Example 5 Example 1 except that 65 parts of light calcium carbonate (trade name: Tama Pearl 121, manufactured by Okutama Kogyo ■) with an average particle size of 1.10 μm was used as the calcium carbonate of the back coating layer pigment used in Example 1. Cast coated paper was produced in the same manner as above, and the evaluation results are shown in Table 1.
比較例5
実施例5で使用した平均粒子径1.10μmの軽質炭酸
カルシウムの代わりに平均粒子径8.60μmの重質炭
酸カルシウム(商品名、 BF−100、(iff北粉
化工業■製)70部を使用した以外は実施例1及び5と
同様にしてキャスト塗被紙を製造し、その評価結果を表
−1に示した。Comparative Example 5 In place of the light calcium carbonate with an average particle diameter of 1.10 μm used in Example 5, heavy calcium carbonate with an average particle diameter of 8.60 μm (trade name, BF-100, manufactured by IF Kitafunka Kogyo ■) was used. Cast coated paper was produced in the same manner as in Examples 1 and 5, except that 70 parts were used, and the evaluation results are shown in Table 1.
実施例6〜7
カオリン20部、平均粒子径1.73μmの重質炭酸カ
ルシウム(商品名;ソフトン1800、備北粉化工業■
製)50部、平均粒子径1.10μmの軽質炭酸カルシ
ウム(商品名;タマバール121、奥多摩工業■製)3
0部、酸化澱粉(固形分)3部、スチレン・ブタジェン
ラテックス(商品名、 JSR0696日本合成ゴム社
製)13部より成る固形分濃度45%の塗被液を調製し
た。この塗被液を米坪80g/n(の上質原紙の裏面に
エアーナイフコーターを用いて、乾燥重量が20g/r
rfになるように塗布、乾燥を行い、キャスト用裏面塗
被原紙を作成した。Examples 6-7 20 parts of kaolin, heavy calcium carbonate with an average particle size of 1.73 μm (trade name: Softon 1800, Bihoku Funka Kogyo ■
50 parts of light calcium carbonate with an average particle size of 1.10 μm (trade name: Tamavar 121, manufactured by Okutama Kogyo ■) 3
A coating liquid with a solid content concentration of 45% was prepared, consisting of 0 parts of oxidized starch (solid content), 3 parts of oxidized starch (solid content), and 13 parts of styrene-butadiene latex (trade name, JSR0696 manufactured by Japan Synthetic Rubber Co., Ltd.). This coating liquid was coated on the back side of high-quality base paper with a dry weight of 80 g/n (20 g/n) using an air knife coater.
RF coating and drying to prepare a back-coated base paper for casting.
別に、カオリン60部、軽質炭酸カルシウム40部、ポ
リアクリル酸ソーダ0.5部をコーレス分散機を用いて
水中に分散し、固形分濃度60%の顔料スラリーを調製
した。これに消泡剤としてトリブチルフォスフェート0
.5部、離型剤としてステアリン酸アンモニウム1.0
部、接着剤としてアンモニアを用いて溶解した15%カ
ゼイン水溶液(固形分)10部及びアクリル酸/ブタジ
ェン/メチルメタクリレート(比率; 2 /33/6
5)共重合体ラテックス(固形分)16部を加え、更に
Zn S Os 3部及び水を加えて固形分濃度が45
%の塗被液を調製した。得られた塗被液を特開昭59−
216996号公報に示されているリウェツトキャスト
方式に従ってキャスト仕上げをした。Separately, 60 parts of kaolin, 40 parts of light calcium carbonate, and 0.5 parts of sodium polyacrylate were dispersed in water using a Coles disperser to prepare a pigment slurry with a solid content concentration of 60%. This is supplemented with 0 tributyl phosphate as an antifoaming agent.
.. 5 parts, ammonium stearate 1.0 as mold release agent
10 parts of a 15% casein aqueous solution (solid content) dissolved using ammonia as an adhesive and acrylic acid/butadiene/methyl methacrylate (ratio; 2/33/6
5) Add 16 parts of copolymer latex (solid content) and further add 3 parts of ZnSOs and water until the solid content concentration is 45.
% coating solution was prepared. The obtained coating liquid was used in JP-A-59-
Cast finishing was carried out according to the rewet casting method disclosed in Japanese Patent No. 216996.
このキャスト塗被紙を表面温度105 ’Cの金属ロー
ルと表面粗さRmaxが7μm(実施例6)、19μm
(実施例7)でショアーD硬度が90’であるエポキ
シ樹脂から成る弾性ロールで構成される4ニツプのソフ
トコンパクトキャレンダーを用いて、スピード300
m/DIin 、線圧200kg / ca+の条件で
キャスト塗被紙表面が金属ロールと接触するように通紙
し表面加圧仕上げしてキャスト塗被紙を得た。それぞれ
の塗被紙についての評価結果を表1に示した。This cast coated paper was coated with a metal roll having a surface temperature of 105'C and a surface roughness Rmax of 7 μm (Example 6) and 19 μm.
(Example 7), a 4-nip soft compact calender made of elastic rolls made of epoxy resin with a Shore D hardness of 90' was used.
The cast-coated paper was passed under the conditions of m/DIin and linear pressure of 200 kg/ca+ so that the surface of the cast-coated paper was in contact with a metal roll, and the surface was finished under pressure to obtain a cast-coated paper. Table 1 shows the evaluation results for each coated paper.
比較例6
実施例6で使用した弾性ロールのR1llaxを42μ
m (比較例6)とした以外は実施例5と同様にしてキ
ャスト塗被紙を製造し、それぞれの評価結果を表−1に
示した。Comparative Example 6 R1llax of the elastic roll used in Example 6 was 42μ
Cast coated paper was produced in the same manner as in Example 5, except that m (Comparative Example 6) was used, and the evaluation results are shown in Table 1.
「効果J
表−1の結果から明らかなように、本発明の実施例で得
られたキャスト塗被紙はいづれも表面のボコツキが大幅
に改良されており、裏面の平滑度、インキグロスも極め
て優れたキャスト塗被紙であった。これらを表紙として
使用した場合、本文用紙との品質差は殆どなかった。特
に本発明の実施例に示した裏面顔料塗被層と同一の塗被
層で仕上げされた両面艶消し塗被紙を本文用紙として同
時に使用する事によりキャスト表紙裏面と本文用紙との
違和感は全くなく、極めて高級感のある雑誌として仕上
がった。``Effect J'' As is clear from the results in Table 1, the cast-coated papers obtained in the Examples of the present invention all had significantly improved surface roughness, and the back surface smoothness and ink gloss were also extremely high. It was an excellent cast coated paper.When these were used as a cover, there was almost no difference in quality from the main text paper.Especially when the coating layer was the same as the back pigment coating layer shown in the example of the present invention. By using finished double-sided matte coated paper as the text paper, there is no sense of incongruity between the back of the cast cover and the text paper, resulting in an extremely high-class magazine.
(備考)表−1の各評価方法は下記の通り〔表面ボコツ
キ〕 (キャスト表面を目視判定)◎;極めて良好
O;良好
Δ;劣る
×;極めて劣る
〔光 沢〕 (数値が大きい程光沢が良い)村上色彩
研究所(GM−30) Cより75度の光沢値(測定値
)を示した。(Note) Each evaluation method in Table 1 is as follows: [Surface unevenness] (Visual judgment of cast surface) ◎; Very good O; Good Δ; Poor ×; Extremely poor [Gloss] (The higher the value, the higher the Good) Murakami Color Research Institute (GM-30) showed a gloss value (measured value) of 75 degrees from C.
〔裏面平滑度〕 (数値が小さい程平滑性が良い)スム
ースター測定装置(東英電子社製)DSM −01によ
り測定した。[Back surface smoothness] (The smaller the value, the better the smoothness) Measured using a Smoothstar measuring device (manufactured by Toei Denshi Co., Ltd.) DSM-01.
三菱重工社製ダイヤオフセット印刷機によって8000
枚/時の印刷スピードで4色印刷を行い、4色重ね部の
インキグロスを目視で評価した。8000 by Mitsubishi Heavy Industries diamond offset printing machine
Four-color printing was performed at a printing speed of sheets/hour, and the ink gloss of the four-color overlapping area was visually evaluated.
◎;極めて良好
O;良好
Δ;劣る
×;極めて劣る
(注)表面粗さRmax
三層製作所製の5urftest 201で測定長(L
)を8mmとして測定した。◎; Very good O; Good Δ; Poor ×; Very poor (Note) Surface roughness Rmax Measurement length (L
) was measured assuming that it was 8 mm.
Claims (3)
塗被層を形成させた後、該原紙の表面に顔料及び接着剤
を主成分とする顔料塗被層を形成せしめ、表面の塗被層
が可塑状態にある間に鏡面を有する加熱ドラム面に圧接
・乾燥してキャスト塗被紙を得た後、更にキャスト仕上
面を加熱金属ロール面に、又裏面顔料塗被層面を弾性ロ
ール面に接するように加熱キャレンダー掛けして強光沢
仕上げをするキャスト塗被紙の製造方法において、該弾
性ロールの表面粗さR_m_a_x(JISB0651
で規定したもの)が下記式を満足し、且つ裏面塗被層面
のJISP8142法に準じる白紙光沢の測定値が40
%以下及びスムースター平滑度計による平滑度が15c
mHg以下となるように平滑化処理することを特徴とす
る裏面が艶消し塗被層面であるキャスト塗被紙の製造方
法。 (記) R_m_a_x≦−0.1D−0.01T+35〔備考
〕 R_m_a_x;弾性ロールの表面粗さ(μm)D;弾
性ロールのショアーD硬度(°) T;作動時の金属ロールの表面温度(℃)(1) After forming a pigment coating layer containing pigment and adhesive as main components on the back side of the base paper, a pigment coating layer containing pigment and adhesive as main components is formed on the surface of the base paper, and then While the coating layer is in a plastic state, it is pressed onto the surface of a heated drum with a mirror surface and dried to obtain cast coated paper, and then the cast finished surface is placed on the heated metal roll surface and the back pigment coating layer surface is made elastic. In a method for manufacturing cast coated paper in which a heated calender is applied in contact with the roll surface to give a strong gloss finish, the surface roughness of the elastic roll R_m_a_x (JISB0651
) satisfies the following formula, and the measured value of white paper gloss according to JISP8142 method of the back coating layer is 40
% or less and smoothness by Smoostar smoothness meter is 15c
A method for producing cast coated paper whose back surface is a matte coated layer surface, which comprises performing a smoothing treatment so that the surface temperature is below mHg. (Note) R_m_a_x≦-0.1D-0.01T+35 [Notes] R_m_a_x; Surface roughness of elastic roll (μm) D; Shore D hardness of elastic roll (°) T; Surface temperature of metal roll during operation (℃) )
量%以上含有せしめられた請求項(1)記載のキャスト
塗被紙の製造方法。(2) The method for producing cast coated paper according to claim (1), wherein the back coating layer contains 50% by weight or more of calcium carbonate as a pigment.
mである請求項(2)記載のキャスト塗被紙の製造方法
。(3) Average particle size of calcium carbonate is 0.3 to 2.0μ
The method for producing cast coated paper according to claim (2), wherein m.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63181347A JPH0819638B2 (en) | 1988-07-20 | 1988-07-20 | Method for producing cast coated paper |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63181347A JPH0819638B2 (en) | 1988-07-20 | 1988-07-20 | Method for producing cast coated paper |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0233390A true JPH0233390A (en) | 1990-02-02 |
JPH0819638B2 JPH0819638B2 (en) | 1996-02-28 |
Family
ID=16099118
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63181347A Expired - Fee Related JPH0819638B2 (en) | 1988-07-20 | 1988-07-20 | Method for producing cast coated paper |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0819638B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006336158A (en) * | 2005-06-03 | 2006-12-14 | Oji Paper Co Ltd | Cast-coated paper |
-
1988
- 1988-07-20 JP JP63181347A patent/JPH0819638B2/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006336158A (en) * | 2005-06-03 | 2006-12-14 | Oji Paper Co Ltd | Cast-coated paper |
Also Published As
Publication number | Publication date |
---|---|
JPH0819638B2 (en) | 1996-02-28 |
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