JPH0232908A - Device for mounting tile products and automatic boxing system using it - Google Patents

Device for mounting tile products and automatic boxing system using it

Info

Publication number
JPH0232908A
JPH0232908A JP17240488A JP17240488A JPH0232908A JP H0232908 A JPH0232908 A JP H0232908A JP 17240488 A JP17240488 A JP 17240488A JP 17240488 A JP17240488 A JP 17240488A JP H0232908 A JPH0232908 A JP H0232908A
Authority
JP
Japan
Prior art keywords
tile
conveyor
suction
stopper
products
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP17240488A
Other languages
Japanese (ja)
Inventor
Tetsuo Yamada
山田 徹夫
Takayuki Yasukawa
安川 喬之
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SANWA KIKAI KOGYO KK
Sanwa Machine Co Inc
Original Assignee
SANWA KIKAI KOGYO KK
Sanwa Machine Co Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SANWA KIKAI KOGYO KK, Sanwa Machine Co Inc filed Critical SANWA KIKAI KOGYO KK
Priority to JP17240488A priority Critical patent/JPH0232908A/en
Publication of JPH0232908A publication Critical patent/JPH0232908A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To efficiently perform boxing without damaging products by providing a suction face of a suction conveyer above a carrier conveyer; stoppers for suction-carried products in front of the carrier conveyer and below the suction conveyer; and a mounting plate freely elevatably on the stoppers. CONSTITUTION:A tile product W is mounted in a fallen state on a carrier conveyer 5, 5a, it is pushed up onto a pushing device 7, 7a and transferred in an upside-down state by being sucked by a suction conveyer 8. Then, the front rim of the tile product W is made into contact with a stopper 14 and sucking force of a suction device for the tile product W is reduced so that the tile product W comes off from the suction conveyer 8 under its own weight and at the same time, it is dropped on a mounting plate 17, 17a. After laminating it while lowering a first laminating device 13 stepwise, it is mounted on a carrier conveyer 20. At the same time, the stopper 14 is lowered so that the front rim of the tile product W is made into contact by a next stopper 25 so that the product is peeled off from the suction conveyer 8 under its own weight.

Description

【発明の詳細な説明】 〔発明の目的〕 L支上二飢且立互 本発明はタイル製品を吸着搬送せしめて積重せしめるタ
イル製品移載装置、そしてタイル製品を吸着搬送せL7
めて積重せしめたタイル集合体を緩衝材を介して巻装せ
しめ、タイル製品を梱包節の形成と同時に箱詰めせしめ
る様にした自動箱詰システムに関するものである。
[Detailed Description of the Invention] [Object of the Invention] The present invention provides a tile product transfer device that suction transports tile products and stacks them, and a tile product transfer device that suction transports tile products and stacks them.
This invention relates to an automatic packaging system in which tile aggregates stacked together are wrapped with a cushioning material interposed therebetween, and the tile products are packed into boxes at the same time as the packaging knots are formed.

盗m支屯 従来、タイル製品を積重せしめる時は、前段階に於いて
載置せしめたタイル製品の表面を、積重せしめるタイル
製品の底面角で擦過せしめなから積重廿しめていた為、
タイル製品の表面に損傷を与えせしめることとなり、商
品価値の低下を招じせしめ、文箱詰めの際にタイル製品
を巻装せしめること無しに、或いは巻装せしめる場合に
於いても、タイル製品の箱詰の際に夫々のタイル製品の
隣接端縁部に緩衝材を押し込まなければならず、装置及
び工程が複雑になり、更に施工時に作業者が必要とせし
める量のタイル製品の取り出しを困難にせしめ、従って
箱を逆さにし、振り出させしめることにより、全てのタ
イル製品を箱より出さねばならず、タイル製品の損傷、
更には現場の散乱を引き起こすと共に、巻装せしめるこ
と無しに収容せしめている場合であっては、必要な枚数
のタイル製品を箱より取り出させしめた後のタイル製品
の管理を行い難くし、而も箱の移動の際にタイル製品同
士が接触し、破損せしめるという欠点を有していた。
Conventionally, when stacking tile products, the bottom corners of the tile products to be stacked were not rubbed against the surface of the tile products placed in the previous stage.
This may cause damage to the surface of the tile product, resulting in a decrease in product value. During filling, cushioning material must be pushed into the adjacent edges of each tile product, complicating the equipment and process, and further making it difficult for workers to remove the required amount of tile products during construction. Therefore, all tile products must be removed from the box by inverting the box and shaking it out, resulting in damage to the tile product,
Furthermore, it causes clutter at the site, and if the tile products are stored without being wrapped, it becomes difficult to manage the tile products after the required number of tile products have been removed from the box. This has the disadvantage that the tile products come into contact with each other when the box is moved, causing damage.

が”しよ゛と る課 本発明は、成型されたタイル製品を高速にして且つ効率
良く、又損傷を与えること無く適宜枚数に巻装し、更に
緩衝材によりタイル製品同士の接触が原因する損傷を防
止せしめる梱包作業を一言したラインにより機械的に行
わせしめ、スタイル製品に損傷を与えること無く、或い
は現場を散乱せしめること無しに、タイル製品を適量毎
に取り出させしめる様にしたタイル製品移載装置及びそ
れを使用する自動箱詰システムを提供せんとするもので
ある。
The present invention aims to wrap molded tile products in an appropriate number of sheets at high speed and efficiently, without causing any damage, and furthermore to prevent damage caused by contact between tile products using a cushioning material. A tile product transfer system in which the packaging work is carried out mechanically on a single line to prevent tile products from being damaged, and tile products can be taken out in appropriate amounts without damaging the style products or cluttering the site. The present invention aims to provide a device and an automatic packaging system using the same.

〔発明の構成〕[Structure of the invention]

課 を”るための 本発明はかかる点に鑑み、箱詰ラインの起点にタイル製
品を倒伏搬送せしめる膠送コンベアを配設せしめ、該搬
送コンベアの上方対向位置に、吸着コンベア下方の吸着
面を設定せしめて配置せしめると共に、搬送コンベアの
終端側から更に吸着コンベアの終端側を突出せしめる様
に配設せしめ、又搬送コンベアの前方位置にして且つ吸
着コンベアの下方に該吸着コンベアにより吸着搬送せし
められるタイル製品の前方端縁部に当接上しめるストッ
パーを配設せしめると共に、該ストッパーの搬送コンベ
ア側にタイル製品を[i!せしめる昇降自在なる!!載
置板配設せしめ、又箱詰ラインの起点にタイル製品を倒
伏搬送せしめる搬送コンベアを配設せしめ、吸着コンベ
アを該搬送コンベアの上方対向位置に吸着コンベア下方
の吸着面を設定せしめて配置せしめると共に、搬送コン
ベアの終端側から更に吸着コンベアの終端側を突出せし
、めて配設せしめ、該搬送コンベアの前方位置にして且
つ吸着コンベアの下方に該吸着コンベアにより吸着搬送
せしめられるタイル製品の前方端縁部に当接セしめるス
トッパーを配設せしめると共に、該ストッパーの搬送コ
ンベア側にタイル製品を載置せしめる昇降自在なる載置
板を配設せしめ、又該載置板に積重せしめたタイル集合
体を受承せしめて該タイル集合体の上面に緩衝材の一部
分を添装せしめた状態にて該緩衝材を介してタイル集合
体を巻装せしめてタイル巻装体と成さしめる巻装装置を
配設せしめる巻装位置まで移行せし7める手段を設けせ
しめ、又゛タイル巻装体を集積倒伏状態より集積起立状
態にせしめる第一の反転装置と、反転せしめたタイル巻
装体より上方に延出した緩衝材を折曲せしめる折曲ロー
ラーと、タイル巻装体を更に側方へ反転セしめる第二の
反転装置とを、巻装位置から更に挟持位置へ搬送せしめ
る手段中に配設せしめ、又挾持位置のタイル巻装体の集
合体を載置位置までの挟持、移動せしめる為の挟持移動
装置を配設せしめ、又載置位置に梱包材を供給せしめる
梱包材供給装置を配設せしめると共に、梱包材を段階的
に降下せしめる過程に於いて梱包材を折曲せしめて梱f
NNを形成せしめる機構を具有する梱包装置を配設せし
めたタイル製品移載装置及びそれを使用する自動箱詰シ
ステムを提供せんとするものである。
In view of this problem, the present invention is designed to provide a glue conveyor for transporting tile products at the starting point of the packaging line, and a suction surface below the suction conveyor is placed at a position opposite to the upper part of the transport conveyor. At the same time, the suction conveyor is arranged so that the terminal end side of the suction conveyor further protrudes from the terminal end side of the conveyor, and the suction conveyor is placed at a position in front of the conveyor and below the suction conveyor. A stopper is provided that touches the front edge of the tile product, and a mounting plate that can move the tile product up and down is provided on the conveyor side of the stopper. A transport conveyor is disposed at the starting point for transporting tile products in a lying position, and a suction conveyor is arranged with the suction surface below the suction conveyor set at a position facing above the transport conveyor. A stopper is disposed in front of the transport conveyor, with the terminal end protruding, and positioned below the suction conveyor to abut against the front edge of the tile product to be suction conveyed by the suction conveyor. At the same time, a lifting plate for placing the tile product on the conveyor side of the stopper is provided, and the stacking plate receives the stacked tile aggregates. With a portion of the cushioning material attached to the top surface, the tile assembly is moved through the cushioning material to a winding position where a winding device is installed to wrap the tile assembly into a tile wrapping body. and a first inverting device for changing the tile wrapping body from the stacked and laid down state to the stacked upright state, and a means for folding the cushioning material extending upward from the inverted tile wrapping body. A folding roller for holding the tile wrapping body and a second reversing device for further laterally inverting the tile wrapping body are disposed in the means for further conveying the tile wrapping body from the wrapping position to the clamping position, and the tile wrapping body at the clamping position is A clamping and moving device is installed to clamp and move the assembly of objects to the loading position, and a packaging material supply device is installed to supply the packaging material to the loading position. During the process of lowering, the packaging material is bent and packed.
It is an object of the present invention to provide a tile product transfer device equipped with a packaging device having a mechanism for forming NN, and an automatic boxing system using the same.

ニー皿 本発明は、成形、乾燥工程等の製造ラインにより型造せ
しめたタイル製品を上記構成にて吸着コンベアに適宜吸
着せしめた後、ストッパーにより吸着コンベアから剥離
せしめて!!置板上に落下せしめ、該載置板を順次下降
せしめて所定枚数積重せしめ、タイル集合体と成さしめ
るものである。
The knee plate of the present invention is a tile product formed by a production line such as a molding and drying process, which is appropriately adsorbed to a suction conveyor with the above configuration, and then peeled off from the suction conveyor by a stopper! ! The tiles are dropped onto a placing plate, and the placing plate is sequentially lowered to stack a predetermined number of tiles to form a tile assembly.

次に、タイル集合体を巻装位置へ移行せしめ、巻装装置
により該タイル集合体を緩衝材と共に巻装せしめ、タイ
ル巻装体と成さしめた後、該タイル巻装体を集積起立状
態にせしめる反転工程と更に側方に反転せしめる反転工
程を経て挾持位置へ移行せしめるのである。
Next, the tile assembly is moved to a winding position, and the tile assembly is wrapped together with a cushioning material by a winding device to form a tile wrapping body, and then the tile wrapping body is placed in an stacked upright state. It is moved to the clamping position through a reversing process in which it is forced to move and a reversing process in which it is further inverted laterally.

そして、挟持位置へ移行せしめたタイル巻装体の集合体
を挟持移動装置にまり載置位置まで移行せしめた後、昇
降自在な箱詰装τにより段階的に降下せしめる過程に於
いてタイル製品を箱詰めせしめた後、梱包装置へ移行成
さしめるのである。
After the assembly of tile wrapping bodies that has been moved to the clamping position is moved to the mounting position by the clamping and moving device, the tile products are lowered step by step by the vertically movable boxing device τ. After being packed into boxes, they are transferred to packaging equipment.

Jコ1医 以下本発明の一実施例を図面に基づいて説明すると、 1は自動箱詰システムの本体であり、該本体1はタイル
製品移載装置2、タイル製品巻装装置3、タイル製品箱
詰装置4により構成されている。
An embodiment of the present invention will be described below based on the drawings. 1 is a main body of an automatic boxing system, and the main body 1 includes a tile product transfer device 2, a tile product wrapping device 3, and a tile product wrapping device 3. It is composed of a packaging device 4.

先ず、タイル製品移載装置2について説明すると、 5.5aは本体1の起点に並列配設せしめる搬送コンベ
アであり、該敬送コンベア5.5aは搬送ヘルド6.6
a・・・を所定間隔有せしめて平行に配設せしめ、タイ
ル製品Wを毅送ヘル)6.6a・・・上に倒伏i!2置
せしめて順次連続的或いは間歇的に搬送可能成さしめる
様に循環駆動成さしめると共に、搬送ベルト6.6a・
・・間の下方にタイル製品Wの下面に当接せしめて該タ
イル製品Wを所定高さまで上昇せしめるシリンダー等の
適宜な押上装置7.7aを配設せしめている。
First, the tile product transfer device 2 will be explained. 5.5a is a conveyor arranged in parallel at the starting point of the main body 1, and the conveyor 5.5a is connected to a conveyor heald 6.6.
a... are arranged in parallel with a predetermined interval, and the tile product W is transported (heel) 6.6a... is laid down on top i! The conveyor belts 6.6a and 6a are driven in circulation so that they can be conveyed sequentially or intermittently.
An appropriate lifting device 7.7a, such as a cylinder, is disposed below the gap to abut against the lower surface of the tile product W and raise the tile product W to a predetermined height.

8は吸着コンベアであり、該吸着コンベア8は吸引孔9
.9a・・・を穿設セしめた無端状の吸゛弓ベルト10
により循環駆動成さしめると共に、適宜なる吸引装置(
図示せず)を具有せしめて構成せしめ、吸着コンベア8
を搬送コンベア5.5aの上方対向位置にして且つ押上
装置7.7aにより、所定高さまで上昇せしめられたタ
イル製品Wの上面と当接成さしめる高さに吸引ベルト1
0の下方の吸着面11を設定せしめて配置せしめると共
に、搬送コンへア5.5aの終端側から更に吸着コンベ
ア8の終端側を突出せしめる様に配設せしめている。
8 is a suction conveyor, and the suction conveyor 8 has suction holes 9.
.. Endless suction bow belt 10 with perforations 9a...
In addition to creating a circulation drive, an appropriate suction device (
(not shown), and the suction conveyor 8
The suction belt 1 is placed at a position facing above the conveyor 5.5a and brought into contact with the upper surface of the tile product W which has been raised to a predetermined height by the push-up device 7.7a.
The lower suction surface 11 of the suction conveyor 8 is set and disposed, and the suction conveyor 8 is disposed so that the terminal end side of the suction conveyor 8 further protrudes from the terminal end side of the conveyor conveyor 5.5a.

12.12aは押上装置7.7aを上昇せしめ、タイル
製品Wを吸引ベル1−10に吸着せしめるタイミングを
%lI t7■せしめるセンサーであり、8亥センサー
12.12aは吸着コンへア8の内部で押上装97.7
aの上方対向位置に配設せしめている。
12.12a is a sensor that determines the timing for raising the lifting device 7.7a and adsorbing the tile product W to the suction bell 1-10; Oshiageso 97.7
It is arranged at a position facing above a.

13は搬送コンベア5.5aの前方位置にして且つ吸着
コンベア8の下方に配設せしめる第一の積重装置であり
、該第−の積重装置13は吸着コンベア8により吸着搬
送せしめられるタイル製品Wの前方端縁部に当接せしめ
るストッパー14を、吸着コンベア8の両側方に垂設せ
しめるシリンダー15.15aのロッド16.16aに
横架せしめて上下昇降自在に配設せしめると共に、スト
ッパー14の搬送コンベア5.5a(jlJにタイル製
品Wを載置せしめる載置板17.17aを配設せしめて
いる。
Reference numeral 13 designates a first stacking device disposed in front of the conveyor 5.5a and below the suction conveyor 8; A stopper 14 that comes into contact with the front edge of the W is horizontally mounted on a rod 16.16a of a cylinder 15.15a vertically disposed on both sides of the suction conveyor 8, and is disposed so as to be able to rise and fall freely. A placing plate 17.17a on which the tile product W is placed is provided on the conveyor 5.5a (jlJ).

18.18aは載置板17.17aを昇降自在成さしめ
る昇降装置であり、該昇降装置18.18aは搬送コン
ベア5.5aの搬送方向前方の下方位置にして且つ搬送
コンベア5.5aの搬送方向と直交せしめる2木の搬送
ベルト19.19aを所定間隔有せしめて平行に配設せ
しめる搬出コンベア20の搬送ベルト19.19aの間
よりロッド21.21aを上方延出せしめて該ロッド2
1.21a先端に載買卑反17.17aを装着せしめる
シリンダー22.22aを、載置板17.17aの上に
所定枚数積重せしめられたタイル集合体Tの下面を搬出
コンベア20の搬送ベルト19.19a上に載置可能成
さしめる様に立役せしめている。
Reference numeral 18.18a denotes a lifting device that allows the mounting plate 17.17a to be raised and lowered, and the lifting device 18.18a is placed at a lower position in front of the transport conveyor 5.5a in the transport direction. A rod 21.21a is extended upwardly from between the conveyor belts 19.19a of the carry-out conveyor 20, which has two conveyor belts 19.19a perpendicular to the direction and arranged parallel to each other at a predetermined distance.
1.21a A cylinder 22.22a, on which a mounting plate 17.17a is attached, is placed on the conveyor belt of the conveyor 20 to carry out the lower surface of the tile assembly T stacked in a predetermined number on the mounting plate 17.17a. 19. It serves to make it possible to place it on top of 19a.

23.23a・・・はストッパー14の昇降と、第一の
積重装置13の昇降装置18.18aの昇降のタイミン
グを制御成さしめるセンサーであり、該センサー23.
23a・・・は吸着コンベア8の内部で載置板17.1
7aの上方対向位置に配設上しめている尚、24は第一
の積重装置13と同様に構成される第二の積重装置であ
り、該第二の積重装置24は第一の積重装置13の側方
に並設せしめており、第二の積重装置24には上記上下
昇降自在に配設せしめるストッパー14を設ける必要は
なく、吸着コンベア8下方で吸引ベルト10に接触せし
めぬようストッパー25を配設セしめている。
23.23a... are sensors that control the timing of the lifting and lowering of the stopper 14 and the lifting and lowering of the lifting device 18.18a of the first stacking device 13;
23a... is a mounting plate 17.1 inside the suction conveyor 8.
7a is a second stacking device 24 which is configured in the same manner as the first stacking device 13; The second stacking device 24 is arranged side by side with the heavy equipment 13, and there is no need to provide the stopper 14, which is arranged vertically and vertically, on the second stacking device 24, and the second stacking device 24 does not come into contact with the suction belt 10 below the suction conveyor 8. A stopper 25 is arranged and set.

尚、本実施例に於いては、タイル製品Wを搬送コンベア
5.5a、或いは第一の積重装ff13、第二の積重装
置24を2本のラインによって積重、搬送せしめている
が、かかる方式に限定されず、幾つのラインでタイル製
品Wを積重、搬送せしめることも可能であるや 尚、26は吸着コンベア8を連続駆動せしめる駆動モー
ターであり、該駆動モーター26は駆動軸27にプーリ
ー28を固着せしめ、一方吸着コンベア8の駆動軸29
にプーリー30を固着せしめてベルト31を世態せしめ
るよう配設せしめている次に、タイル製品巻装装置3に
ついて説明すると、 32は搬出コンベア20の終端で連繋せしめるローラー
コンベアであり、該ローラーコンベア32は搬出コンベ
ア20の搬送方向と直交せしめると共に、搬出コンベア
20の搬送ベルト19.19aがローラー33.33a
・・・間を通過せしめるよう夫々のローラー33.33
a・・・を配設せしめている。
In this embodiment, the tile products W are stacked and transported by the conveyor 5.5a, the first stacking device ff13, and the second stacking device 24 by two lines. However, the method is not limited to this method, and it is possible to stack and transport the tile products W on any number of lines. Reference numeral 26 is a drive motor that continuously drives the suction conveyor 8, and the drive motor 26 is connected to a drive shaft. A pulley 28 is fixed to the drive shaft 29 of the adsorption conveyor 8.
Next, the tile product winding device 3 will be explained. Reference numeral 32 is a roller conveyor connected at the end of the unloading conveyor 20, and the roller conveyor 32 is perpendicular to the conveyance direction of the discharge conveyor 20, and the conveyor belt 19.19a of the discharge conveyor 20 is aligned with the roller 33.33a.
...each roller 33.33 to pass between
A... is arranged.

34はローラーコンベア32の終端側へタイル集合体T
を押し出しせしめる押出装置であり、該押出装?1F3
4はローラーコンベア32の始端側に水平状にシリンダ
ー35を配設せしめると共に、該シリンダー35の先端
に押出部材36を装着せしめている。
34 is a tile assembly T to the terminal side of the roller conveyor 32
An extrusion device that extrudes ? 1F3
4 has a cylinder 35 disposed horizontally on the starting end side of the roller conveyor 32, and has an extrusion member 36 attached to the tip of the cylinder 35.

37はローラーコンベア32の終端に連繋せしめる摺動
装置であり、該摺動装ff37はローラーコンベア32
のローラー33.33a・・・と平行成さしめる様に所
定間隔を有せしめて摺動ローラー38.38a・・・を
゛ローラーコンベア32の一側方、即ち搬出コンベア2
0の搬送方向に延出せしめて配設せしめている。
37 is a sliding device connected to the terminal end of the roller conveyor 32;
The sliding rollers 38, 38a...
It is arranged so as to extend in the conveying direction of 0.

39は摺動装置37の終端側のタイル集合体Tの巻装位
置Aへ該タイル集合体Tを押し込ませしめる押込装置で
あり、該押込装置’f3Bはローラーコンベア32の一
側方、即ち搬出コンベア20の搬送方向に押し込ませし
めるよう摺動装置F 37の始端側に水平状にシリンダ
ー40を配設せしめると共に、該シリンダー40の先端
に押出部材41を装着せしめている。
39 is a pushing device for pushing the tile assembly T into the winding position A of the tile assembly T on the terminal end side of the sliding device 37, and the pushing device 'f3B is located on one side of the roller conveyor 32, that is, the unloading conveyor. A cylinder 40 is disposed horizontally on the starting end side of the sliding device F 37 to push the slider 20 in the conveying direction, and a pushing member 41 is attached to the tip of the cylinder 40.

42はタイル集合体Tの緩衝材であり、該緩衝材42の
幅はタイル製品Wの幅より縮幅状に形成せしめ、又長さ
はタイル製品Wの長さとタイル集合体Tの高さを加えた
長さと略閤寸とせしめ、巻装位置Aでタイル集合体Tの
上面を被覆せしめるだけ突出せしめるよう緩衝材42を
押し出す機能を具有せしめた緩衝材供給装置43に集積
せしめられている。
42 is a buffer material for the tile assembly T, the width of the buffer material 42 is made smaller than the width of the tile product W, and the length is equal to the length of the tile product W and the height of the tile assembly T. The cushioning material supplying device 43 has a function of pushing out the cushioning material 42 so that it protrudes enough to cover the top surface of the tile assembly T at the winding position A.

44は押込装置39により、緩衝材供給装置f 43か
ら巻装位置A上部へ突出された緩衝材42の下部へ押し
込ませしめたタイル集合体Tと共に緩衝材42を巻装せ
しめて、第5図tc+に示す様なタイル巻装体Sと成さ
しめる巻装装置であり、該巻装装置44は摺動ローラー
38.38a・・・間をタイル集合体Tを巻装せしめる
為の巻回バンド45が通過自在成さしめる様にせしめ、
摺動装置37の終端に配設せしめている。
44 is used to wrap the cushioning material 42 together with the tile assembly T pushed into the lower part of the cushioning material 42 projected from the cushioning material supply device f 43 to the upper part of the winding position A by the pushing device 39. The winding device 44 has a winding band 45 for winding the tile assembly T between the sliding rollers 38, 38a... Let it pass freely,
It is arranged at the end of the sliding device 37.

46は摺動装置37の終端側の一側方に連繋せしめてい
るローラーコンベアであり、該ローラーコンベア46は
ローラーコンベア320機送方向と同方向にせしめると
共に、摺動ローラー38.38a・・・と平行成さしめ
る様に所定間隔を有せしめてローラー47.47a・・
・を配設せしめている。
Reference numeral 46 denotes a roller conveyor connected to one side of the terminal end of the sliding device 37, and the roller conveyor 46 runs in the same direction as the roller conveyor 320, and slide rollers 38, 38a... The rollers 47, 47a...
・It is arranged.

48はタイル巻装体Sをローラーコンベア46の終端側
の反転位i+jsへ押し出す為の押出装置であり、該押
出装置48は摺動装置37の終端側の他側方に水平状に
シリンダー49を配設せしめると共に、シリンダー49
の先端に押出部材50を装着せしめている。
48 is an extrusion device for extruding the tile wrapping body S to the reverse position i+js on the terminal end side of the roller conveyor 46, and the extrusion device 48 has a cylinder 49 horizontally on the other side of the terminal end side of the sliding device 37. The cylinder 49
An extrusion member 50 is attached to the tip.

次に、タイル製品箱詰装?I14について説明すると、 51はローラーコンベア46の終端側の反転位置Bでタ
イル巻装体Sを第5図fc)に示す様な集積倒伏状態よ
り第5図(dlに示す様な集積起立状態にせしめる為の
第一の反転装置であり、該第−(7)反転値ff51は
ローラーコンベア46と連繋せしめる様に両側方内側に
、タイル巻装体Sを反転位iii’、sに移行せしめる
片持ローラー52.52a・・・を支持せしめる支持板
53.53aを配設せしめ、ローラーコンベア46の搬
送方向と直交成さしめる軸を中心軸54として該搬送方
向前方へ90″反転せしめる様に、中心軸54に略し型
の反転支持体55.55aを適宜間隔を設けて並設せし
めている。
Next, what about packaging tile products? To explain I14, 51 is a reversing position B on the terminal end side of the roller conveyor 46, and the tile wrapping body S is changed from the stacked and laid down state as shown in FIG. 5fc) to the stacked and upright state as shown in FIG. 5(dl). The -(7)th reversal value ff51 is a first reversing device for moving the tile wrapping body S to the reversing position iii', s, which is provided on both sides inward so as to be connected to the roller conveyor 46. Support plates 53, 53a are provided to support the holding rollers 52, 52a, etc., and the central axis 54 is set perpendicular to the conveying direction of the roller conveyor 46, so that the supporting plates 53, 53a are reversed 90'' forward in the conveying direction. On the central axis 54, abbreviated inversion supports 55, 55a are arranged in parallel at appropriate intervals.

56は第一の反転装置51により反転せしめたタイル巻
装体Sを移送せしめる搬送コンベアであり、該搬送コン
ベア56は反転支持体55.55aの外側に搬送ベルト
57.57aを並設セしめ、第一の反転装置51の中心
軸54を軸として循環駆動成さしめ、第一の反転装置5
1が介在と成るようにローラーコンベア46の延長上に
配設せしめ、又反転せしめたタイル巻装体Sより上方に
延出せしめた緩衝材42を折曲セしめ、第5図(elに
示す様にせしめる為に搬送コンベア56の中間適宜位置
の上方で起立状態のタイル製品Wの高さと緩衝材42の
厚みを加えた高さに折曲ローラー58.58aを配設せ
しめている。
56 is a transport conveyor for transporting the tile wrapping body S reversed by the first reversing device 51, and the transport conveyor 56 has a transport belt 57.57a arranged in parallel on the outside of the reversal support 55.55a, The first reversing device 51 is circularly driven around the central axis 54 of the first reversing device 51.
The cushioning material 42 is arranged on the extension of the roller conveyor 46 so that the tile wrapping body 1 becomes an intervening part, and extends upward from the inverted tile wrapping body S. In order to ensure that the tile product W is in an upright position above the intermediate position of the conveyor 56, a folding roller 58, 58a is disposed at a height equal to the height of the tile product W in an upright state plus the thickness of the cushioning material 42.

又、折曲ローラー58.58aより更に搬送方向前方に
、ローラーコンベア46のローラー47.47a・・・
と平行成さしめると共に、搬送コンベア56の搬送ベル
ト57.57aの裏面と接する様にローラー59.59
aを適宜間隔を設けて配設せしめ、その下方に搬送ベル
ト57.57aを一旦下方に下げる為のローラー60.
60aを配設せしめて、ローラー59の上面からローラ
ー60の下面を通すことにより搬送ベルト57.57a
を下方に下げ、ローラー60aの下面を通して、ローラ
ー59aの上面を通すことにより搬送ベルト57.57
aを元のレベルへ戻せしめている。
Also, further forward in the conveyance direction from the bending rollers 58.58a, rollers 47.47a of the roller conveyor 46...
The rollers 59 and 59 are parallel to each other and are in contact with the back surface of the conveyor belt 57 and 57a of the conveyor 56.
rollers 60.a for temporarily lowering the conveyor belt 57.57a are arranged below them at appropriate intervals.
60a, and the conveyor belt 57.57a is passed from the upper surface of the roller 59 to the lower surface of the roller 60.
By lowering the conveyor belt 57.
This causes a to return to its original level.

61は第5図(f)に示す様にタイル巻装体Sの巻回バ
ンド45を集積起立状態の上面から下面へ巻回せしめる
様な状態にせしめる為の第二の反転装置であり、該第二
の反転装置’f61はローラー59.598間に該ロー
ラー59.59aと平行成さしめる様にローラー62.
62a・・・を枢支配設せしめ、夫々の該ローラー62
.62a・・・間に、タイル巻装体Sを搬送コンベア5
6の搬送方向と水平成さしめる様に、搬送コンベア56
の一側方へ枢支配設せしめる回転軸63を中心に90°
搬送コンベア56の一側方へ反転せしめる櫛尚状で略し
型の反転支持体64を配設せしめて回転軸63に固定せ
しめている。
Reference numeral 61 denotes a second reversing device for causing the winding band 45 of the tile winding body S to be wound from the upper surface to the lower surface in the stacked upright state, as shown in FIG. 5(f); The second reversing device 'f61 has rollers 62.598 and 62.598 parallel to the rollers 59.
62a... are pivotally controlled, and each of the rollers 62
.. 62a...between, the tile wrapping body S is transferred to the conveyor 5
The conveyor 56 is parallel to the conveying direction of 6.
90 degrees around the rotation axis 63 which is pivotally installed on one side.
A comb-shaped and abbreviated reversing support 64 for reversing to one side of the conveyor 56 is provided and fixed to the rotating shaft 63.

65はタイル巻装体Sを挾持位置Cに移送せしめる搬入
コンベアであり、該搬入コンベア65は多数の搬送ベル
ト66.66a・・・を所定間隔有せしめて平行に配設
せしめ、第二の反転装置61によリタイル巻装沫Sを反
転せしめた位置を始端とし、搬送コンベア56の搬送方
向と直交成さしめ、連続或いは間歇駆動成さしめる様に
配設せしめている。
Reference numeral 65 denotes a carry-in conveyor for transporting the tile wrapping body S to the clamping position C, and the carry-in conveyor 65 has a large number of conveyor belts 66, 66a... disposed in parallel at predetermined intervals, The starting end is the position where the retileable wrapping S is reversed by the device 61, and is arranged so as to be perpendicular to the conveying direction of the conveyor 56 and to be driven continuously or intermittently.

67は挾持位置Cのタイル巻装体Sの集合体Rを挾持せ
しめると共に、移動せしめる為の昇降自在で往復自在な
挟持移動装置であり、該挾持移動装置67は挾持位置C
上方で搬送コンベア56の搬送方向と平行成さしめる様
に配設せしめたレール68.68a上を移動可能にせし
める移動体69にシリンダー70を側設せしめ、ロッド
71の先端に挟持装置72を装着せしめている。
Reference numeral 67 denotes a holding and moving device that can be raised and lowered and reciprocated for holding and moving the assembly R of the tile wrapping bodies S at the holding position C;
A cylinder 70 is installed on the side of a moving body 69 that is movable on rails 68, 68a arranged parallel to the conveyance direction of the conveyor 56 above, and a clamping device 72 is attached to the tip of a rod 71. It's forcing me.

73は集合体Rを収容せしめる集積された梱包材74を
集合体Rの載置位置りに引き出す機能を具有せしめた梱
包材供給装置であり、該梱包材供給装置73は挾持移動
装置67の搬送方向の前方で載着位WDの近傍に配設せ
しめている。
Reference numeral 73 denotes a packaging material supplying device having a function of pulling out the accumulated packaging materials 74 for storing the assembly R to the placement position of the assembly R; It is arranged in front of the direction and near the seating position WD.

75は載置位置りの梱包材74上に移載せしめた集合体
Rを箱詰めせしめる為に、梱包材74と共に集合体Rを
段階的に降下せしめる昇降自在な箱詰装置であり、該箱
詰装ff75は!!載置位置の下方位置にして且つ搬送
コンベア56の搬送方向と平行せしめる2木の搬送ベル
ト76.76aを所定間陽有せしめて平行に配設せしめ
る搬出コンベア77の搬送ベルト76.76aの間より
ロッド78を上方延出せしめて該ロンドア8先端に載置
板79を装着せしめるシリンダー80を、富亥載24反
79の上の集合体Rの梱包節81の下面を搬出コンベア
77の搬送ベルト76、?6a上に載置可能成さしめる
様に立設せしめている。
75 is a boxing device that can be raised and lowered to lower the assembly R in stages together with the packaging material 74 in order to box the assembly R transferred onto the packaging material 74 at the loading position; The outfit ff75 is! ! From between the two conveyor belts 76.76a of the unloading conveyor 77, which are placed below the loading position and parallel to the conveyance direction of the conveyor 56, and are exposed for a predetermined distance. A cylinder 80, which extends the rod 78 upward and attaches the mounting plate 79 to the tip of the door 8, is moved to the lower surface of the packaging node 81 of the assembly R on the stack 24 and the conveyor belt 76 of the conveyor 77; ? It is erected so that it can be placed on top of 6a.

尚、箱詰装置75を段階的に゛隆下せしめる過程に於い
て第6図に示す様に梱包材74を折曲し、梱包節81を
形成せしめる、糊付装Wt 8’2を含む梱包材折曲装
置(図示せず)を適宜位置に配設せしめている。
In the process of lowering the packaging device 75 step by step, the packaging material 74 is bent as shown in FIG. 6 to form a packaging joint 81. A material bending device (not shown) is disposed at an appropriate position.

83は梱包n81を搬送せしめる搬送コンベアであり、
該搬送コンベア83は自動箱詰システム1の終点である
搬出コンベア77と連繋せしめ、該搬出コンベア77の
搬送方向と直交せしめる様に配設せしめ、終端には梱包
節81を完全梱包材しめる様に梱包装置84を配設せし
めている。
83 is a conveyor for conveying the package n81;
The conveyor 83 is connected to the carry-out conveyor 77, which is the terminal point of the automatic boxing system 1, and is arranged perpendicular to the conveying direction of the carry-out conveyor 77, so that the packing joint 81 is completely wrapped in the packing material at the end. A packaging device 84 is provided.

次に本発明に係るタイル製品移載装置及びそれを使用す
る自動箱詰システムの作用について説明すると、 搬送コンベア5.5a上にタイル製品Wを倒伏状態にて
整列載置せしめるよう連続駆動成さしめ、タイル製品W
が押上装置7.7a上に搬送された瞬間にセンサー12
.12aが作動し、タイル製品Wを押し上げ、吸着コン
ベア8に吸着せしめて吸着コンベア8により倒伏状態に
て二列同時に吸着移送せしめるよう連続駆動成さしめる
次に、ストッパー14によりタイル製品Wの前方@縁部
を当接せしめた瞬間にセンサー23.23aが作動し、
吸引装W(図示せず)によるタイル製品Wへの吸着力を
低下せしめ、タイル製品Wの自重により吸着コンベア8
から剥離せしめると共に、載置板17.17a上に落下
せしめ、しかる後センサー23.23aにより、積重せ
しめたタイル製品Wの上面を一定の高さに維持せしめる
様に第一の積重装置W13を段階的に隆下せしめながら
タイル製品Wを第5図(b)に示す様な状態に所定枚数
積重セしめた後、連続或いは間歇駆動成さしめる搬出コ
ンベア20に、第一の積重装置13の隆下最下部で移載
せしめると共に、センサー23.23aが作動して、ス
トッパー14を降下せしめ、次にストッパー25により
タイル製品Wの前方端縁部を当接せしめた瞬間にセンサ
ー23b 、23cが作動し、吸引装ff(図示せず)
によるタイル製品Wへの吸着力を低下せしめ、タイル製
品Wの自重により吸着コンベア8から剥離せしめると共
に、第一の積重装置13と同様な過程を経た後、センサ
ー23b 、 23cが作動して、ストッパー14を上
昇せしめるという動作を連続的に行わしめる。
Next, the operation of the tile product transfer device and the automatic boxing system using the same according to the present invention will be explained. Shime, tile products W
The sensor 12 is conveyed onto the push-up device 7.7a.
.. 12a is activated, the tile product W is pushed up, adsorbed by the suction conveyor 8, and continuously driven so that the suction conveyor 8 suctions and transfers the tile product W in two rows at the same time in a laid-down state.Next, the stopper 14 moves the tile product W forward @ The sensor 23.23a is activated the moment the edges are brought into contact.
The suction force of the suction device W (not shown) to the tile product W is reduced, and the suction conveyor 8 is reduced due to the weight of the tile product W.
The first stacking device W13 causes the stacked tile products W to be peeled off and dropped onto the mounting plate 17.17a, and is then detected by the sensor 23.23a to maintain the upper surface of the stacked tile products W at a constant height. After stacking a predetermined number of tile products W into a state as shown in FIG. The sensor 23.23a is activated to lower the stopper 14 when the device 13 is transferred to the lowermost part of the ridge, and then the sensor 23b is activated at the moment when the stopper 25 abuts the front edge of the tile product W. , 23c is activated, and the suction device ff (not shown)
After reducing the suction force of the tile product W to the tile product W and causing the tile product W to peel off from the suction conveyor 8 due to its own weight, and going through the same process as the first stacking device 13, the sensors 23b and 23c are activated. The operation of raising the stopper 14 is performed continuously.

次に、搬出コンベアー20に移載せしめ、移送せしめた
タイル集合体Tは自動的にローラーコンベア32上で押
出装置34の前方に移載せ!、められ、ローラーコンベ
ア32に移載せしめられた順序毎に押出装置34により
押し出さしめて摺動装置37の始端に移行せしめ、該摺
動装置37の終端にある緩衝材供給装置43より巻装位
iA上部に弓き出された緩衝材42の直下部に摺動装置
37の始端にある押込装置39により押し込むと同時に
巻装装置44により、第5図(C1に示す状態にせしめ
る様に緩衝材42と共にタイル集合体Tを巻装せしめる
Next, the tile assembly T that has been transferred and transferred to the carry-out conveyor 20 is automatically transferred to the front of the extrusion device 34 on the roller conveyor 32! The extrusion device 34 pushes out the materials in the order in which they are loaded and transferred to the roller conveyor 32 and moves them to the starting end of the sliding device 37. The pushing device 39 at the starting end of the sliding device 37 pushes the cushioning material 42 directly below the cushioning material 42 bowed out at the top of iA, and at the same time the winding device 44 wraps the cushioning material into the state shown in FIG. 5 (C1). The tile assembly T is wound together with 42.

更に巻装装置44により巻装せしめられたタイル巻装体
Sを押出袋W48により反転位置Bへ押し出さしめると
同時に該第−の反転装置51が作動し、タイル巻装体S
を第5図FC+に示す様な積載倒伏状態より、90”!
送方向前方へ反転せしめたことにより、第5図(dlに
示す様な積載起立状態にせしめると同時に搬送コンベア
56に移載せしめ、該搬送コンベア56による搬送過程
に於いて、折曲ローラー58.58aによりタイル巻装
体Sより上方に延出した緩キ!i材42を折曲せしめて
第5図(e)に示す様にせしめた後、第二の反転装置6
1に移載せしめ、所定個数揃った後、第二の反転装置6
1により、第5図(f)に示す様に巻回バンド45を集
積起立状態のタイル巻装体Sの上面から下面へ巻回せし
めている状態にせしめて搬入コンベア65に移載せしめ
る。
Furthermore, at the same time as the extrusion bag W48 pushes out the tile-wrapped body S wound by the winding device 44 to the reversal position B, the second reversal device 51 is operated, and the tile-wound body S
90” from the loaded and collapsed state as shown in Figure 5 FC+!
By reversing it forward in the feeding direction, it is placed in the stacked upright state as shown in FIG. 58a, the loose-cut material 42 extending upward from the tile wrapping body S is bent as shown in FIG. 5(e), and then the second reversing device 6
1, and after the predetermined number of pieces are collected, the second reversing device 6
1, the winding band 45 is brought into a state where it is wound from the upper surface to the lower surface of the tile winding body S in the stacked upright state, and then transferred to the carrying-in conveyor 65.

次に、搬入コンベア65に移載せしめた上記所定個数の
タイル巻装体Sを挾持位置Cに所定個数集合せしめたタ
イル巻装体Sの集合体Rを挾持移動装置67により載置
位置りの載置板79上の梱包材74上に、第6図fat
に示す様に移載せしめ、箱詰装置75を降下せしめる過
程において二段階に、即ち最初は第6図Fblに示す様
に梱包材74の長辺部材85.85aと糊代部材86.
86a・・・を折曲せしめて、糊付装置82により糊代
部材86.86a・・・に糊付せしめた後、次に第6図
(C1に示す様に短辺部材87.87aを折曲せしめて
、集合体Rを梱包せしめながら梱包節81を形成し、搬
出コンベア77に移載せしめて、該搬出コンベア77に
より搬送された梱包節81を搬送コンベア83に移載せ
しめ、該搬送コンベア83の終端に配Iせしめている梱
包装置84により完全梱包せしめ、搬出せしめるもので
ある。
Next, the predetermined number of tile-wound bodies S transferred to the carry-in conveyor 65 are gathered at the clamping position C, and the assembly R of the tile-wound bodies S is moved to the loading position by the clamping and moving device 67. On the packaging material 74 on the mounting plate 79,
As shown in FIG. 6F, in the process of transferring and lowering the packaging device 75, there are two steps: initially, as shown in FIG.
86a... are bent and glued to the glue margin members 86.86a... by the gluing device 82, and then the short side members 87.87a are folded as shown in FIG. 6 (C1). The packing section 81 is formed by bending and packing the assembly R, and is transferred to the carrying out conveyor 77, and the packing section 81 carried by the carrying out conveyor 77 is transferred to the conveying conveyor 83, and the packing section 81 is transferred to the conveying conveyor 83. A packing device 84 disposed at the end of the container is used to completely pack the container and transport it.

〔発明の効果〕〔Effect of the invention〕

要するに本発明は、箱詰ラインの起点にタイル製品Wを
倒伏搬送せしめる搬送コンベア5.5aを配設せしめ、
該搬送コンベア5.5aの上方対向位置に、吸着コンベ
ア8下方の吸着面11を設定せしめて配置せしめると共
に、搬送コンベア5.5aの終端側から更に吸着コンベ
ア8の終端側を突出せしめる様に配設せしめ、又搬送コ
ンベア5.5aの前方位置にして且つ吸着コンベア8の
下方に該吸着コンベア8により吸着搬送せしめられるタ
イル製品Wの前方端縁部に当接せしめるストッパー14
を配設せしめると共に、該ストッパー14の搬送コンベ
ア5.5a側にタイル製品Wを載置せしめる昇降自在な
る載置板17.17aを配設せしめたので、タイル製品
Wの積載の際に吸着コンベア8により吸着搬送せしめ、
タイル製品Wの前方端縁部にストッパー14.23が当
接せしめると同時にセンサー23.23a・・・が作動
して、吸引装置(図示せず)によるタイル製品Wへの吸
着力を低下せしめることにより、吸着コンベア8から剥
離し、倒伏状に落下せしめる為、タイル製品Wに損傷を
与えること無1−7に高速に積載せしめることが出来、
又搬送コンベア5.5a上のタイル製品Wを二列同時に
吸着コンベア8により吸着搬送せしめ、而も第一の積重
装置13、第二の積重装置24を交互に、そして間断無
く稼働せしめることにより、短時間で多数のタイル製品
Wを積重せしめることが出来るのである。
In short, the present invention disposes a conveyor 5.5a at the starting point of the packaging line for conveying the tile products W upside down,
A suction surface 11 below the suction conveyor 8 is set and arranged at a position facing above the conveyor 5.5a, and is arranged so that the terminal end of the suction conveyor 8 further protrudes from the terminal end of the transport conveyor 5.5a. A stopper 14 is provided at a front position of the conveyor 5.5a and below the suction conveyor 8, and is brought into contact with the front edge of the tile product W to be suctioned and conveyed by the suction conveyor 8.
At the same time, a mounting plate 17.17a which can be raised and lowered to place the tile products W on the conveyor 5.5a side of the stopper 14 is provided, so that when loading the tile products W, the suction conveyor 8 for suction conveyance,
At the same time as the stopper 14.23 comes into contact with the front edge of the tile product W, the sensors 23.23a... are activated to reduce the adsorption force of the suction device (not shown) to the tile product W. As a result, the tile products W are peeled off from the adsorption conveyor 8 and fall in a collapsed shape, so that they can be loaded at high speed without damaging the tile products W.
Further, two rows of tile products W on the conveyor 5.5a are simultaneously suction conveyed by the suction conveyor 8, and the first stacking device 13 and the second stacking device 24 are operated alternately and without interruption. This makes it possible to stack a large number of tile products W in a short time.

又、箱詰ラインの起点にタイル製品Wを倒伏搬送せしめ
る搬送コンベア5.5aを配設せしめ、吸着コンベア8
を該搬送コンベア5.5aの上方対向位置に吸着コンベ
ア8下方の吸着面11を設定せしめて配置せしめると共
に、搬送コンベア5.5aの終端側から更に吸着コンベ
ア8の終端側を突出せしめて配設せしめ、搬送コンベア
5.5aの前方位置にして且つ吸着コンベア8の下方に
該吸着コンベア8により吸着搬送せしめられるタイル製
品Wの前方端縁部に当接せしめるストッパー14を配設
せしめると共に、該ストツバ−14の搬送コンベア5.
5a側にタイル製品Wを載置せしめる昇降自在なる載置
板17.17aを配設せしめ、又該載W +l 17.
17aに積重せしめたタイル集合体Tを受承せしめて該
タイル集合体Tの上面に緩衝材42の一部分を添装せし
めた状態にて該緩衝材42を介してタイル集合体Tを巻
装せしめてタイル巻装体Sと成さしめる巻装装置44を
配設せしめる巻装位置Aまで移行せしめる手段を設けせ
しめ、又タイル巻装体Sを集積倒伏状態より集積起立状
態にせしめる第一の反転装Ff 51と、反転せしめた
タイル巻装体Sより上方に延出した緩衝材42を折曲せ
しめる折曲ローラー58.58aと、タイル巻装体Sを
更に側方へ反転せしめる第二の反転装置f61とを、巻
装位IAから更に挟持位置Cへ搬送せしめる手段中に配
設せしめ、又挾持位置Cのタイル巻装体Sの集合体Rを
載置位置りまでの挾持、移動せしめる為の挾持移動装置
67を配設せしめ、又載置位ffDに梱包材74を供給
せしめる梱包材供給装置73を配設せしめると共に、梱
包材74を段階的に隆下せしめる過程に於いて梱包材7
4を折曲せしめて梱包節81を形成せしめる機構を具有
する梱包装置84を配設せしめるので、前記と同様にタ
イル製品Wに損傷を与えること無しに高速に積重せしめ
ることが出来、又第−の反転装置51、第二の反転装置
61により二度反転せしめ巻回バンド45を第5図(f
lに示す様に!4積起立状態のタイル巻装体Sの上面か
ら下面へ巻回せしめている状態にすることにより、施工
時にタイル巻装体Sの巻回バンド45を持つことでタイ
ル巻装体Sを取り出し易くせしめ、更に折曲せしめた緩
衝材42を集積起立状態のタイル巻装体Sの側面に当接
せしめる様にすることにより、タイル巻装体Sの集合体
Rを挾持移動装置67により挾持、移動せしめ、梱包せ
しめる際にタイル巻装体S同士の接触を防ぎ、タイル製
品Wの損傷を無(せしめ、又巻装装m’44によりタイ
ル製品Wを適量毎に巻装せしめることにより、作業者は
各自必要な量を箱より取り出すことが出来るので、現場
を散乱せしめることを無くせしめ、又タイル製品Wの箱
詰過程に於いて、箱詰装置75を段階的に降下せしめる
ことにより!6図に示す様に梱包材74を折曲せしめ、
梱包1fi 81を自動的に形成せしめることにより、
予め梱包節81を形成せしめる工程を省くことが出来、
従って搬入から搬出までの工程に人手が全く不要な無人
化とすることが出来、タイル製品Wの箱詰及び梱包作業
を高速にして、且つコスト低減が図られる等その実用的
効果甚だ大なるものである。
Further, a conveyor 5.5a for conveying the tile products W in an inverted manner is provided at the starting point of the packaging line, and a suction conveyor 8
The lower suction surface 11 of the suction conveyor 8 is set and disposed at a position facing above the conveyor 5.5a, and the terminal end of the suction conveyor 8 is further protruded from the terminal end of the conveyor 5.5a. A stopper 14 is disposed at the front of the conveyor 5.5a and below the suction conveyor 8 to come into contact with the front edge of the tile product W being sucked and conveyed by the suction conveyor 8. -14 conveyor 5.
A mounting plate 17.17a which can be raised and lowered on which the tile product W is placed is disposed on the side of tile product W, and the mounting plate 17.
17a receives the stacked tile assembly T, and with a part of the cushioning material 42 attached to the top surface of the tile assembly T, the tile assembly T is wrapped through the cushioning material 42. At least a means is provided for moving the winding device 44 forming the tile winding body S to the winding position A where the winding device 44 is disposed, and a first means for moving the tile winding body S from the stacked and laid down state to the stacked and upright state is provided. A reversing device Ff 51, a bending roller 58, 58a that bends the cushioning material 42 extending upward from the inverted tile wrapping body S, and a second folding roller 58, 58a that bends the buffer material 42 extending upward from the inverted tile wrapping body S; A reversing device f61 is disposed in the means for further conveying from the winding position IA to the clamping position C, and also clamps and moves the assembly R of the tile winding bodies S at the clamping position C to the loading position. A clamping and moving device 67 is disposed to feed the packaging material 74 to the loading position ffD. 7
Since the packaging device 84 is provided with a mechanism for bending the tile products W to form the packaging joints 81, the tile products W can be stacked at high speed without being damaged in the same manner as described above. - The reversing device 51 and the second reversing device 61 reverse the wound band 45 twice as shown in
As shown in l! By making the tile wrapping body S in a 4-ply upright state rolled from the top surface to the bottom surface, the tile wrapping body S can be easily taken out by holding the winding band 45 of the tile wrapping body S during construction. The assembly R of the tile wrapping bodies S is held and moved by the clamping and moving device 67 by making the cushioning material 42 which has been tightened and further bent come into contact with the side surface of the tile wrapping bodies S in the stacked upright state. This prevents the tile wrapping bodies S from coming into contact with each other during packaging and prevents damage to the tile products W.In addition, by wrapping the tile products W in appropriate amounts using the wrapping m'44, the worker Since each person can take out the required amount from the box, it is possible to avoid cluttering the site, and by lowering the packaging device 75 in stages during the packaging process of tile products W! Figure 6 Fold the packaging material 74 as shown in
By automatically forming the packaging 1fi 81,
The process of forming the packing knot 81 in advance can be omitted,
Therefore, the process from loading to unloading can be automated without requiring any human labor, and the practical effects are enormous, such as speeding up the boxing and packaging work of tile products W and reducing costs. It is.

【図面の簡単な説明】[Brief explanation of the drawing]

図は本発明の一実施例を示すものにして、第1図は本発
明に係るタイル製品箱詰システムの要部平面図、第2図
は同上要部正面図、第3図は第1図のA−A断面図、第
4図は第一の反転装置、第二の反転装置の概略斜視図、
第5図(a)乃至第5図(f)は夫々の工程に於けるタ
イル製品の状態を示す斜視図、第6図f81乃至第6図
TC)は梱包材の折曲過程を示す斜視図である。 1本体 5.5a搬送コンベア 11吸着面 17.17a載置板 43巻装装置 53.53a折曲ローラ 63挾持移動装置 69梱包材 2タイル製品移載装置 8吸着コンベア 14ストツパー 41緩衝材 49第一の反転装置 一57第二の反転装置 681!I包材供給装置 76梱包節 以上
The figures show one embodiment of the present invention, and FIG. 1 is a plan view of the main part of the tile product packaging system according to the present invention, FIG. 2 is a front view of the main part of the same, and FIG. FIG. 4 is a schematic perspective view of the first reversing device and the second reversing device,
Figures 5(a) to 5(f) are perspective views showing the state of the tile product in each process, and Figures 6f81 to 6TC) are perspective views showing the folding process of the packaging material. It is. 1 Main body 5.5a Transport conveyor 11 Suction surface 17.17a Placement plate 43 Winding device 53.53a Bending roller 63 Clamping and moving device 69 Packing material 2 Tile product transfer device 8 Suction conveyor 14 Stopper 41 Cushioning material 49 First Reversing device one 57 second reversing device 681! I packaging material supply device 76 packaging sections or more

Claims (2)

【特許請求の範囲】[Claims] (1)箱詰ラインの起点にタイル製品を倒伏搬送せしめ
る搬送コンベアを配設せしめ、該搬送コンベアの上方対
向位置に、吸着コンベア下方の吸着面を設定せしめて配
置せしめると共に、搬送コンベアの終端側から更に吸着
コンベアの終端側を突出せしめる様に配設せしめ、又搬
送コンベアの前方位置にして且つ吸着コンベアの下方に
該吸着コンベアにより吸着搬送せしめられるタイル製品
の前方端縁部に当接せしめるストッパーを配設せしめる
と共に、該ストッパーの搬送コンベア側にタイル製品を
載置せしめる昇降自在なる載置板を配設せしめたことを
特徴とするタイル製品移載装置。
(1) A transport conveyor for transporting tile products in an inverted position is provided at the starting point of the packaging line, and a suction surface below the suction conveyor is set and placed at a position facing above the transport conveyor, and at the end of the transport conveyor. A stopper is disposed so that the end side of the suction conveyor further protrudes from the top, and is positioned in front of the conveyor and is placed below the suction conveyor and comes into contact with the front edge of the tile product to be suction conveyed by the suction conveyor. What is claimed is: 1. A tile product transfer device, characterized in that a tile product transfer device is provided with a movable up/down placement plate for placing tile products on the conveyor side of the stopper.
(2)箱詰ラインの起点にタイル製品を倒伏搬送せしめ
る搬送コンベアを配設せしめ、吸着コンベアを該搬送コ
ンベアの上方対向位置に吸着コンベア下方の吸着面を設
定せしめて配置せしめると共に、搬送コンベアの終端側
から更に吸着コンベアの終端側を突出せしめて配設せし
め、該搬送コンベアの前方位置にして且つ吸着コンベア
の下方に該吸着コンベアにより吸着搬送せしめられるタ
イル製品の前方端縁部に当接せしめるストッパーを配設
せしめると共に、該ストッパーの搬送コンベア側にタイ
ル製品を載置せしめる昇降自在なる載置板を配設せしめ
、又該載置板に積重せしめたタイル集合体を受承せしめ
て、該タイル集合体の上面に緩衝材の一部分を添装せし
めた状態にて該緩衝材を介してタイル集合体を巻装せし
めてタイル巻装体と成さしめる巻装装置を配設せしめる
巻装位置まで移行せしめる手段を設けせしめ、又タイル
巻装体を集積倒伏状態より集積起立状態にせしめる第一
の反転装置と、反転せしめたタイル巻装体より上方に延
出した緩衝材を折曲せしめる折曲ローラーと、タイル巻
装体を更に側方へ反転せしめる第二の反転装置とを、巻
装位置から更に挟持位置へ搬送せしめる手段中に配設せ
しめ、又挾持位置のタイル巻装体の集合体を載置位置ま
での挾持、移動せしめる挾持移動装置を配設せしめ、又
載置位置に梱包材を供給せしめる梱包材供給装置を配設
せしめると共に、梱包材を段階的に降下せしめる過程に
於いて梱包材を折曲せしめて梱包節を形成せしめる機能
を具有する梱包装置を配設せしめたことを特徴とする自
動箱詰システム。
(2) At the starting point of the packaging line, a conveyor for conveying tile products in an inverted manner is provided, and a suction conveyor is placed at a position facing above the conveyor with the suction surface below the suction conveyor set, and The terminal end side of the suction conveyor is further protruded from the terminal end side, and is positioned in front of the conveyor, and is brought into contact with the front edge of the tile product to be suction conveyed by the suction conveyor below the suction conveyor. A stopper is provided, and a placing plate that can be raised and lowered to place the tile product on the conveyor side of the stopper is provided, and the stacked tile aggregate is received on the placing plate, A winding device is provided for wrapping the tile assembly through the cushioning material with a part of the cushioning material attached to the upper surface of the tile assembly to form a tile wrapping body. a first reversing device for moving the tile wrapping body to the stacked upright position from the stacked lying down state; and a first reversing device for bending the cushioning material extending upward from the inverted tile wrapping body. A folding roller and a second reversing device for further laterally reversing the tile-wound body are disposed in the means for further conveying the tile-wound body from the winding position to the clamping position; A clamping and moving device is installed to hold and move the assembly to a loading position, and a packaging material supply device is installed to supply packaging materials to the loading position, and the process of lowering the packaging materials step by step is carried out. 1. An automatic boxing system characterized by being provided with a packing device having a function of bending packing material to form packing knots.
JP17240488A 1988-07-11 1988-07-11 Device for mounting tile products and automatic boxing system using it Pending JPH0232908A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17240488A JPH0232908A (en) 1988-07-11 1988-07-11 Device for mounting tile products and automatic boxing system using it

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17240488A JPH0232908A (en) 1988-07-11 1988-07-11 Device for mounting tile products and automatic boxing system using it

Publications (1)

Publication Number Publication Date
JPH0232908A true JPH0232908A (en) 1990-02-02

Family

ID=15941322

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17240488A Pending JPH0232908A (en) 1988-07-11 1988-07-11 Device for mounting tile products and automatic boxing system using it

Country Status (1)

Country Link
JP (1) JPH0232908A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0385214A (en) * 1989-08-23 1991-04-10 Inax Corp Tile packing device
CN102530308A (en) * 2011-12-21 2012-07-04 广东摩德娜科技股份有限公司 Package overlaying device for automatic tile packaging production line
CN106081228A (en) * 2016-07-26 2016-11-09 惠州市三协精密有限公司 A kind of polished bricks packaging production line
CN114426116A (en) * 2022-04-01 2022-05-03 广东赛因迪科技股份有限公司 High-speed shaping and transferring mechanism for plates

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0385214A (en) * 1989-08-23 1991-04-10 Inax Corp Tile packing device
CN102530308A (en) * 2011-12-21 2012-07-04 广东摩德娜科技股份有限公司 Package overlaying device for automatic tile packaging production line
CN106081228A (en) * 2016-07-26 2016-11-09 惠州市三协精密有限公司 A kind of polished bricks packaging production line
CN114426116A (en) * 2022-04-01 2022-05-03 广东赛因迪科技股份有限公司 High-speed shaping and transferring mechanism for plates

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