JPH02251108A - Manufacture of heat radiating container for oil immersed electric equipment - Google Patents
Manufacture of heat radiating container for oil immersed electric equipmentInfo
- Publication number
- JPH02251108A JPH02251108A JP7224089A JP7224089A JPH02251108A JP H02251108 A JPH02251108 A JP H02251108A JP 7224089 A JP7224089 A JP 7224089A JP 7224089 A JP7224089 A JP 7224089A JP H02251108 A JPH02251108 A JP H02251108A
- Authority
- JP
- Japan
- Prior art keywords
- plate
- welding
- shaped
- plates
- cylindrical body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 238000003466 welding Methods 0.000 claims abstract description 71
- 238000005452 bending Methods 0.000 claims abstract description 44
- 239000002184 metal Substances 0.000 claims abstract description 38
- 229910052751 metal Inorganic materials 0.000 claims abstract description 38
- 238000000034 method Methods 0.000 claims description 88
- 238000005520 cutting process Methods 0.000 claims description 22
- 230000017525 heat dissipation Effects 0.000 claims description 17
- 238000005304 joining Methods 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 2
- 238000012856 packing Methods 0.000 claims 2
- 239000006185 dispersion Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 12
- 238000012545 processing Methods 0.000 description 9
- 238000012937 correction Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000002789 length control Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
- Transformer Cooling (AREA)
- Housings And Mounting Of Transformers (AREA)
Abstract
Description
【発明の詳細な説明】
〈産業上の利用分野〉
本発明は、連続した帯状の薄金属板から波形状のフィン
部を有する油入電気機器用放熱容器を製造する方法に関
するものである。DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a method for manufacturing a heat dissipation container for oil-filled electrical equipment having a corrugated fin portion from a continuous strip-shaped thin metal plate.
〈従来の技術〉
従来から、連続した帯状の薄金属板から波形状のフィン
部を有する油入電気機器用放熱容器を製造する場合に、
プレス工程の精度、溶接歪、製造工程の省力化等に関し
て部分的に数多くの改良が行われて多くの出願がある。<Prior Art> Conventionally, when manufacturing a heat dissipation container for oil-filled electrical equipment having a corrugated fin portion from a continuous strip-shaped thin metal plate,
Many improvements have been made in areas such as press process accuracy, welding distortion, and labor saving in the manufacturing process, and many applications have been filed.
しかし、部分的に改良が行われても、例えば、製造工程
の省力化の改良が行われても、仕上げ工程の溶接歪の問
題が解決されていなければならない。However, even if partial improvements are made, for example, even if improvements are made to save labor in the manufacturing process, the problem of weld distortion in the finishing process must still be solved.
実際の製造方法として、連続した帯状の薄金属板から、
最終の波形状のフィン部を有する放熱容器の筒状体を製
作するためには、実際に使用する連続した帯状金属板そ
のものが有する歪、プレス工程における加工部のバラツ
キ、溶接歪、各工程のタクトタイム、材料の供給及び交
換、各工程の使用機器の保守点検及び部品の交換、各工
程で累積された歪及びバラツキを最終の筒状体に組み立
てるときにどのように吸収するのか、全工程のト−タル
の製造時間が果してどれだけ短縮されたか等の数多くの
問題点か総合的に検討されなければならない。As an actual manufacturing method, from a continuous strip-shaped thin metal plate,
In order to manufacture the final cylindrical body of the heat dissipation container with the wave-shaped fins, it is necessary to take into account the distortion of the continuous metal strip itself that is actually used, the dispersion of the machined part in the pressing process, the welding distortion, and the distortion of each process. Takt time, supply and exchange of materials, maintenance and inspection of equipment used in each process and replacement of parts, how to absorb the accumulated distortion and variation in each process when assembling into the final cylindrical body, all processes Numerous issues must be comprehensively considered, such as how much the total manufacturing time has actually been shortened.
しかし、連続した薄金属板から最終の波形状のフィン部
を有する放熱容器の筒状体を製造するだめの総合的に検
討されて、具体化され実用化されて、いる製造方法の開
示例は少ない。However, there are no disclosed examples of manufacturing methods that have been comprehensively studied, embodied, and put into practical use for manufacturing a cylindrical body of a heat dissipation container having a final wave-shaped fin portion from a continuous thin metal plate. few.
以下、本発明の製造方法の改良点を明確にするために、
従来公知になっている連続した薄金属板から最終の波形
状のフィン部を有する放熱容器の筒状体を製造する具体
化された方法(例えば、特開昭53−36629)を、
第10図を参照して説明すると下記のとおりである。Below, in order to clarify the improvements in the manufacturing method of the present invention,
A concrete method of manufacturing a cylindrical body of a heat dissipation container having a final wave-shaped fin portion from a conventionally known continuous thin metal plate (for example, Japanese Patent Application Laid-Open No. 53-36629),
The explanation will be as follows with reference to FIG.
A、帯状金属板を所定の間隔で内外に折曲げてフィン部
1を形成し、
B、このフィン部1の両端を溶層閉塞し、C1これを適
当な長さに切断して中板2とし、D、この中板20両側
に同長の側板5を少し重ねて並べ、
E、中板2と側板5とを保持ローラ6.6で保持するこ
とにより、これらを縦方向に同時に移送しながら定置し
た溶接装置8,8によって重合部を溶接し、
F、引続いて溶接後の両側板を矯正ローラ7.7で矯正
し、
G、フィン部と中板とを接合した接合板をフィン部を外
に3箇所折曲げて両端を溶接して矩形の筒状体とし、
Hlこの形成した筒状体の一側端フランジ部に底板を溶
接して油入電気機器の放熱容器を製造する方法である。A. Form a fin portion 1 by bending a band-shaped metal plate inward and outward at predetermined intervals. B. Fill both ends of the fin portion 1 with a melt layer. C. Cut this into an appropriate length to form a middle plate 2. D. Side plates 5 of the same length are arranged slightly overlapping each other on both sides of this middle plate 20, and E. By holding the middle plate 2 and side plates 5 with holding rollers 6.6, they can be transported simultaneously in the vertical direction. The overlapping part is welded using the fixed welding devices 8 and 8, F. The welded both sides of the plates are then straightened using straightening rollers 7. A rectangular cylindrical body is formed by bending the cylindrical part outward in three places and welding both ends, and a bottom plate is welded to the flange part on one side of the formed cylindrical body to manufacture a heat dissipation container for oil-filled electrical equipment. It's a method.
〈発明が解決しようとする問題点〉
発明が解決しようとする問題点は、従来技術の問題点で
もあるので、従来技術の問題点を示すと下記のとおりで
ある。<Problems to be solved by the invention> Since the problems to be solved by the invention are also the problems of the prior art, the problems of the prior art are as follows.
(1)前述した従来技術のA乃至0項に記載した順序の
工程では、フィン部形成工程とその両端の溶着閉塞工程
とが、切断前の続いた1枚の帯状金属板の状態で行われ
るので、製造工程上、制限を受けて生産性が向上しない
問題点がある。(1) In the steps in the order described in items A to 0 of the prior art described above, the fin portion forming step and the welding and closing step at both ends of the fin portion are performed in the state of one continuous band-shaped metal plate before cutting. Therefore, there is a problem in that the manufacturing process is limited and productivity cannot be improved.
製造工程上から受ける制限の一つは、帯状金属板を供給
・折曲げる工程における折曲げ速度に対応した金属板の
移動速度と、溶着閉塞工程における溶接速度に対応した
金属板の移動速度とが異なることである。One of the limitations imposed by the manufacturing process is that the moving speed of the metal plate corresponding to the bending speed in the process of supplying and bending the strip metal plate, and the moving speed of the metal plate corresponding to the welding speed in the welding and closing process. That's different.
他の制限は、放熱容器の仕様の相違により、供給折曲げ
工程に供給する所定幅の金属板及び金型を交換するため
の中断回数及び中断時間と、溶着閉塞工程の溶接ワイヤ
の消費、電極の摩耗交換、ノズルのスパッタ除去作業等
のための中断時間とが異なることである。Other limitations are the number and duration of interruptions to replace metal plates and molds of a predetermined width to be supplied to the supply bending process due to differences in specifications of heat dissipation containers, consumption of welding wire in the welding and closing process, and electrode The difference is the interruption time for nozzle wear replacement, spatter removal work, etc.
このように、供給・折曲げ工程における金属板の移動速
度及び中断時間と、溶着閉塞工程における金属板の移動
速度及び中断時間とが異なり、従来技術のように、これ
らの両工程が一枚の金属板で連続していると、金属板の
移動速度が、いずれか処理速度の遅い工程で制限され、
かつ、いずれか一方の工程が中断すると他方の工程も中
断しなければならないので、生産性が向上しない問題点
がある。In this way, the moving speed and interruption time of the metal plate in the feeding/bending process are different from the moving speed and interruption time of the metal plate in the welding and closing process, and unlike the prior art, these two processes are If the metal plate is continuous, the movement speed of the metal plate will be limited by one of the slow processing processes,
Moreover, if one of the processes is interrupted, the other process must also be interrupted, so there is a problem that productivity cannot be improved.
また、他の問題点として、帯状金属板は、円筒形に巻回
された連続鋼帯を巻き戻しながら供給されるが、巻き戻
された銅帯は、直線状態ではなく、ある間隔(3〜5m
)で左右にうねり(波うち)を生じる。そこで、従来技
術のように、折り曲げ工程と溶着閉塞工程とを、連続し
た1枚の金属板の状態で実施しようとすると、両工程間
の金属板の長さに対応するうねりの影響を受けて、溶着
閉塞工程のバラツキが大となり、溶接欠陥が発生しやす
いので、採用が困難であると考える。Another problem is that the strip-shaped metal plate is supplied by unwinding a continuous steel strip wound into a cylindrical shape, but the unwound copper strip is not in a straight line but at a certain interval (3 to 3 5m
), causing undulations (waves) to the left and right. Therefore, when attempting to perform the bending process and the welding and closing process on one continuous metal plate as in the conventional technology, the metal plate is affected by undulations corresponding to the length of the metal plate between the two processes. , we believe that it is difficult to adopt this method because the variation in the welding and closing process is large and welding defects are likely to occur.
さらに、前述した従来技術では、特別な技術が開示され
ていないので、通常、■波形状に折曲げて放熱フィン部
を形成する、■(フィン部両端を閉塞しないと両端が開
いており溶接ができないので、)フィン部両端を閉塞す
る、■閉塞したフィン部両端を溶着する順序になると考
えられる。この場合、■折曲げの設備と■閉塞の設備と
■溶着の設備とが直列的に配置されることになり、この
3つの設備の間をフィン部は少しずつ移動していると考
えられる。この場合、■のフィン部両端の閉塞を狭い範
囲で各フィン部の根元まで充分に閉塞しようとすれば、
■の閉塞工程においても、各フィン部の内部に中金型を
入れておく必要がある。しかし、■の折曲げの設備から
■の閉塞の設備までフィン部が移動する場合には、中金
型も移動させるために設備が複雑で耐久性が短くなるか
、又は■の設備で中金型を再度、挿入しようとすれば、
余分の設備及び余分の処理時間を要することが考えられ
る。Furthermore, since the above-mentioned prior art does not disclose any special technology, it is usually possible to: ■ bend into a wave shape to form a heat dissipation fin, or ■ (if both ends of the fin are not closed, both ends will be open and welding will not be possible. Since this is not possible, the following steps are considered to be:) closing both ends of the fin portion, and (2) welding both ends of the closed fin portion. In this case, (1) bending equipment, (2) closing equipment, and (3) welding equipment are arranged in series, and the fin portion is considered to move little by little between these three equipments. In this case, if you try to block both ends of the fin part in (■) in a narrow range to the root of each fin part,
Also in the closing step (2), it is necessary to place a middle mold inside each fin portion. However, if the fin part is moved from the bending equipment (■) to the closing equipment (■), the equipment will be complicated and its durability will be shortened because the middle mold is also moved, or the equipment If you try to insert the type again,
Extra equipment and extra processing time may be required.
(2)前述した従来技術のD及びE項に記載した工程に
おいて、中板2と側板5とを溶接するには、中板2と側
板5とがずれないように固定する手段が必要である。従
来技術のE項では、保持ローラ6.6で保持することに
より、ずれないようにしているように見受けられる。(2) In the steps described in sections D and E of the prior art described above, in order to weld the middle plate 2 and the side plates 5, a means for fixing the middle plate 2 and the side plates 5 so that they do not shift is required. . In item E of the prior art, it appears that the holding roller 6.6 is used to hold the holding roller 6.6 to prevent it from shifting.
しかし、このE項の従来技術を実施しようとしても、側
板5及び中板2を保持ローラ6.6の上に置くことがで
きても、側板5と中板2とを拘束することができず、溶
接時の歪みを小さくすることができないと考えられる。However, even when trying to implement the prior art in Section E, the side plates 5 and middle plate 2 cannot be restrained even if the side plates 5 and middle plate 2 can be placed on the holding rollers 6.6. , it is considered that it is not possible to reduce distortion during welding.
その理由は、中板2は、板金体が波形状のフィン部1が
形成されているので、保持ローラの軸方向の中板2の両
端部には、第10図の保持ローラ6.6(上下にあるロ
ーラ)の上部側の保持ローラで押える(拘束すえ)こと
ができない。 すなわち、中板2は、端部までフィン部
1が形成されているので、そのフィン部1が邪魔になり
、上側の保持ローラ6が中板2を拘束することができず
、単に、側板5のみを上下の保持ローラ6により、拘束
するだけである。すなわち、中板2と側板5とがずれな
いようにする手段が開示されていない。さらに、保持ロ
ーラ6.6で側板5のみを拘束した状態で行うと、溶接
時の歪みが、どのような理由で小さくなるのかが、全く
開示されていない。The reason for this is that the middle plate 2 is formed with the fin portion 1 whose sheet metal body is corrugated, so that the holding rollers 6.6 (as shown in FIG. It cannot be held (restricted) by the upper holding roller of the upper and lower rollers. That is, since the middle plate 2 has the fin part 1 formed up to the end, the fin part 1 becomes an obstacle, and the upper holding roller 6 cannot restrain the middle plate 2. Only the upper and lower retaining rollers 6 are used to restrain the upper and lower retaining rollers 6. That is, no means for preventing the middle plate 2 and the side plates 5 from being displaced is disclosed. Furthermore, it is not disclosed at all why the distortion during welding is reduced when only the side plate 5 is restrained by the holding rollers 6.6.
したがって、従来技術の開示だけでは、保持ローラ6.
6では、中板2と側板5とが、ずれないように拘束する
ことができないだけではなく、歪みを小さくすることも
できないという問題点がある。Therefore, the prior art disclosure alone does not allow the holding roller 6.
6, there is a problem that not only cannot the middle plate 2 and the side plate 5 be restrained so that they do not shift, but also that distortion cannot be reduced.
(3)前述したF項の従来技術は、■E項の工程で、ど
のような歪みが発生するのか、■このF項の工程の矯正
ローラ7.7がとのような機能により、どうして歪みを
矯正できるのか、(特に、この矯正ローラ7.7も保持
ローラ6.6と同様に、側板5のみしか押えることがで
きないので、本当に歪みを矯正できるのか)の点につい
て、問題点がある。(3) The prior art mentioned in section F is concerned with: ■ What kind of distortion occurs in the process of section E? ■ How does the correction roller 7.7 in the process of section F cause distortion due to the function? There is a problem as to whether the distortion can be corrected (in particular, since the correction roller 7.7, like the holding roller 6.6, can only press only the side plate 5), can the distortion really be corrected?
(4)前述したG項の従来技術は、筒状にして両端を溶
接しようとしたときに、曲げ加工の精度のバラツキ及び
溶接変形のために、両端の端部のフランジ部が段違いに
なり、フランジ部があるために矯正も極めて困難であっ
て、タンク密封のパツキンの密着・ができないという問
題点がある。(4) In the prior art described in item G above, when trying to weld both ends of a cylindrical shape, the flanges at the ends of both ends become uneven due to variations in bending accuracy and welding deformation. Since there is a flange, it is extremely difficult to correct the problem, and the gasket that seals the tank cannot be properly sealed.
また、このG項の従来技術では、筒状体を形成する全周
長さが長い1枚の中板と側板との長い接合板を、3箇所
折曲げて矩形にしようとするものであるから、まず第1
に折曲げ設備が大型高価になること、第2に全周長さを
3箇所折曲げた後、矩形になった筒状体を設備から搬出
しやすくしようとすると、両端部が開くので、それを合
わせるための矯正工程が必要となり、作業性が悪くなる
という問題点もある。Furthermore, in the prior art described in Section G, a long joint plate consisting of a middle plate and a side plate with a long overall circumference forming a cylindrical body is bent at three points to form a rectangular shape. , first of all
The first is that the bending equipment is large and expensive, and the second is that after bending the entire circumference in three places, if you try to make it easier to transport the rectangular cylindrical body from the equipment, both ends will open. There is also the problem that a correction process is required to match the values, resulting in poor workability.
さらに、G項の従来技術においては、前述したように、
通常、帯状金属板は、円筒形に巻回された連続鋼帯を巻
き戻しながら供給されるが、巻き戻された銅帯は、直線
状態ではなく、ある間隔(3〜5m)で左右にうねりを
生じている。Furthermore, in the prior art of the G term, as mentioned above,
Normally, a strip-shaped metal plate is supplied by unwinding a continuous steel strip wound into a cylindrical shape, but the unwound copper strip is not in a straight state but undulates from side to side at certain intervals (3 to 5 m). is occurring.
そこで、G項の工程のように1枚の板で、筒状に形成し
ようとすると、帯状金属板の長さが長くなり、上記うね
りの影響を受けて、途中の加工工程の精度を得ることが
困難であるという問題点がある。Therefore, when trying to form a cylindrical shape using one sheet as in the process in Section G, the length of the band-shaped metal sheet becomes long, and it is affected by the above-mentioned undulations, making it difficult to obtain accuracy in the intermediate processing steps. The problem is that it is difficult to
く問題点を解決するための手段〉
本発明の放熱容器の製造方法は、上記の従来技術の問題
点を解決するために、特許請求の範囲に記載した手段に
よって構成されるので、ここでは手段の記載を省略して
要点を説明する。Means for Solving the Problems> The method for manufacturing a heat dissipation container of the present invention is constituted by the means described in the claims in order to solve the problems of the above-mentioned prior art. The main points will be explained by omitting the description.
(1)本発明は、従来技術のA乃至Cの工程の代りに、
帯状金属板を、折曲げ閉塞工程の後、すなわち溶着工程
の前に、切断することにより、折曲げ閉塞工程と溶着工
程とか独立して進行及び停止することができるような工
程とした。(1) In place of steps A to C of the prior art, the present invention
By cutting the band-shaped metal plate after the bending and closing step, that is, before the welding step, the bending and closing step and the welding step can proceed and stop independently.
さらに、本発明の製造方法においては、中金型と外金型
とによって波形状に折曲げて放熱フィン部を形成し、折
曲げ工程の終了時にフィン部両端を閉塞することによっ
て、波形状折曲げとフィン部両端の閉塞とを同時に行う
。Furthermore, in the manufacturing method of the present invention, the radiation fin portion is formed by bending the inner mold and the outer mold into a wave shape, and both ends of the fin portion are closed at the end of the bending process. Bending and closing both ends of the fin portion are performed simultaneously.
(2)本発明は、従来技術のD項及びE項のかわりに、
つぎのような工程とした。(2) The present invention provides, instead of the D and E of the prior art,
The process was as follows.
■中板2と側板5とのずれを防止するために、中板2と
側板5とを片側の側板の両端(=1近を含む2箇所以上
、両側の側板合計で4箇所以上を仮付溶接して固定する
。■In order to prevent the middle plate 2 and the side plate 5 from shifting, temporarily attach the middle plate 2 and the side plate 5 at two or more places including near both ends (=1) of one side plate, and at least four places in total on both side plates. Weld and fix.
■溶接時の歪の発生によって中板2と側板5との浮きあ
がりを防止するために、溶接時は、中板及び側板を停止
させて、中板の両側面に近い上面を加圧する。■In order to prevent the middle plate 2 and side plate 5 from lifting up due to distortion during welding, the middle plate and side plates are stopped during welding, and pressure is applied to the upper surface near both sides of the middle plate.
■中板2を加圧した後に、中板と側板とを停止(被溶接
物を固定)した状態で溶接装置を移動させて中板2と側
板5とを溶接する。(1) After pressurizing the middle plate 2, the welding device is moved to weld the middle plate 2 and the side plate 5 while the middle plate and the side plates are stopped (the object to be welded is fixed).
(3)本発明は、従来技術のF項のように、発生した歪
みを矯正ローラで矯正しようとする考え方ではなく、上
記0項で説明した仮付溶接と中板の加圧とによって、歪
(変形)の発生を事前に軽減している。(3) The present invention is not based on the concept of correcting the generated distortion with a correction roller as in the prior art section F, but instead uses tack welding and pressurization of the intermediate plate as explained in section 0 above to correct the distortion. The occurrence of (deformation) is reduced in advance.
(4)本発明は、従来技術のG項のように全長の長い1
枚のフィン部と中板とを接合した接合板を3箇所折曲げ
て両端を溶接して矩形の筒状体を形成するかわりに、つ
ぎのような工程とした。(4) The present invention has a long overall length like the G term of the prior art.
Instead of forming a rectangular cylindrical body by bending the joint plate in which the two fin portions and the middle plate were joined at three places and welding both ends, the following process was performed.
0742部と中板とを接合した第1の接合板15aをフ
ィン部を外に2箇所折曲げて第1のコの字形接合板16
aを形成する。A first U-shaped joint plate 16 is formed by bending the fin portion of the first joint plate 15a, in which the 0742 part and the middle plate are joined together, at two places.
form a.
■同様にして、第2の接合板15bをフィン部を外に2
箇所折曲げて第2のコの字形接合板16bを形成する。■In the same way, attach the second joining plate 15b with the fin part outside.
A second U-shaped joining plate 16b is formed by bending at some places.
■第1のコの字形接合板16aのパツキン取付側のフラ
ンジ部10の端部の上面10aと、第2のコの字形接合
板16bのパツキン取付側のフランジ部10の端部の上
面10bとが、段違いにならないように、(側抜合板の
パツキン取付側のフランジの端部が一致するように)、
2個のコの字形接合板を突き合わせて筒状体に仮組立し
て、2個のコの字形接合板の間を仮付溶接して固定する
。■The upper surface 10a of the end of the flange portion 10 on the gasket attachment side of the first U-shaped joint plate 16a, and the upper surface 10b of the end of the flange portion 10 on the gasket attachment side of the second U-shaped joint plate 16b. However, make sure that they are not at different levels (so that the ends of the flanges on the side where the gasket is installed on the side plywood are aligned),
The two U-shaped joint plates are butted against each other and temporarily assembled into a cylindrical body, and the two U-shaped joint plates are temporarily welded and fixed.
■2つのコの字形接合板16a、16bの仮組立によっ
て形成された2つの接合6線16c、16dを溶接する
。(2) Weld the two joining six wires 16c and 16d formed by temporarily assembling the two U-shaped joining plates 16a and 16b.
〈実施例〉
以下、第1図乃至第9図を参照して本発明の放熱容器の
製造方法の各工程の実施例について説明する。<Example> Hereinafter, an example of each step of the method for manufacturing a heat dissipation container of the present invention will be described with reference to FIGS. 1 to 9.
(1)第1工程(第1図)
第1工程は、第1図(A)に示すように、円筒状に巻か
れた薄い銅帯を巻きほどいた帯状金属板101を、所定
の間隔P及び所定の高さHで波形に折曲げて所定の山数
Nのフィン部1を形成するとともに、第1図(B)の拡
大図に示すように、フィン部1の両端1b、lbを、図
示していない波形状折曲げ用中金型と外金型とを兼用し
て、折曲げ工程の終了時にフィン部両端を閉塞すること
によって、波形状折曲げ加工とフィン部両端の閉塞加工
とを同時に行う折曲げ閉塞工程である。(1) First step (Fig. 1) As shown in Fig. 1 (A), the first step is to unwind a thin copper band wound into a cylindrical shape, and then unwrap a band-shaped metal plate 101 at a predetermined interval P. The fin portion 1 is bent into a waveform at a predetermined height H to form a fin portion 1 having a predetermined number N of ridges, and as shown in the enlarged view of FIG. 1(B), both ends 1b and lb of the fin portion 1 are By using an inner mold for wave-shaped bending and an outer mold (not shown) to close both ends of the fin part at the end of the bending process, the wave-shaped bending process and the closing process of both ends of the fin part can be performed. This is a bending and closing process that is performed at the same time.
第1図(A)に示す波形状折曲げフィン部の長さは、後
述する第1又は第2のコの字形接合板16a及び16b
を形成するために必要な長さである。これら多数の波形
状の所定の間隔P。The length of the wavy bent fin portion shown in FIG.
This is the length necessary to form the . A predetermined interval P between these many wave shapes.
高さH及び山数Nを有する切断板102を2個形成して
、同じ波形状の一対のコの字形接合板で筒状体を形成す
る。Two cutting plates 102 having a height H and a number N of ridges are formed, and a cylindrical body is formed by a pair of U-shaped joining plates having the same wave shape.
また、一対のコの字形接合板のうちの一方の第1の切断
板102aを、前述した第1図(A)に示すような波形
状とし、他方の第2の切断板102bを、第1図(C)
に示すような折曲げのない両端の平板部分の長さがPO
で、それに続く両側の波形状の部分が高さH1間隔P1
で山数N1のフィン部で形成され、中央の波形状の部分
が高さH2間隔計 て山数N2のフイン部で形成されて
、波形状の異なる一対の接合板によって筒状体を形成す
ることかできる。Further, one of the first cutting plates 102a of the pair of U-shaped joining plates is made into a wave shape as shown in FIG. Diagram (C)
The length of the flat plate part at both ends without bending as shown in is PO
Then, the wave-shaped parts on both sides following that have a height H1 interval P1
The central wavy portion is formed by a fin portion with a height of H2 and the number of ridges is N2, and a cylindrical body is formed by a pair of bonded plates with different wave shapes. I can do it.
(2)第2工程(第2図)
第2工程は、第2図に示すように、第1工程でフィン部
両端1bを閉塞した多数のフィン部1をフィン部の波打
つ方向に所定の長さに切断して第1の切断板10’2a
(又は第2の切断板102b)を形成する切断工程であ
る。(2) Second process (Fig. 2) As shown in Fig. 2, the second process is to move a large number of fin parts 1 with both ends 1b of the fin parts closed in the first process to a predetermined length in the undulating direction of the fin parts. Cut it into the first cutting plate 10'2a.
(or the second cutting plate 102b).
(3)第3工程(第3図)
第3工程は、第3図に示すように、第2工程で形成した
第1の切断板102a (又は第2の切断板102b)
のフィン部両端1b、lbを溶着して、第1の中板2a
(又は第2の中板2b)を製作する溶着工程である。(3) Third step (FIG. 3) As shown in FIG. 3, the third step is to cut the first cutting plate 102a (or second cutting plate 102b) formed in the second step.
Weld both ends 1b and lb of the fin portion of the first intermediate plate 2a.
(or the second intermediate plate 2b) is a welding process.
本発明の製造方法の第1乃至第3工程においては、帯状
金属板を溶着前に切断して、折曲げ閉塞工程と溶着工程
とを独立させたことにより、処理速度が溶着工程の処理
速度よりも速い折曲げ閉塞工程で折曲げ閉塞を完了した
中板2が、次第に蓄積されていく。この蓄積された中板
2は、金属帯状板及び金型交換のために、折曲げ閉塞工
程が長時間中断している間も、溶着処理が続行される。In the first to third steps of the manufacturing method of the present invention, the belt-shaped metal plate is cut before welding, and the bending and closing step and the welding step are made independent, so that the processing speed is faster than the processing speed of the welding step. The intermediate plates 2 that have been folded and closed in the fast bending and closing process are gradually accumulated. The welding process for the accumulated intermediate plates 2 continues even when the bending and closing process is interrupted for a long time to replace the metal strip and the mold.
したがって、本発明の製造方法の第1乃至第3工程にお
いては、折曲げ閉塞工程が長時間中断している間も、処
理速度が遅い溶着処理を中断させることがないので、生
産性を向上させることができる。Therefore, in the first to third steps of the manufacturing method of the present invention, even when the bending and closing step is interrupted for a long time, the welding process, which has a slow processing speed, is not interrupted, thereby improving productivity. be able to.
さらに、これらの工程は、少量多種製品、特に、頻繁に
帯状金属板及び金型を変更しなければならない製品の生
産性の向上に役立つ。また、逆に、頻繁に、溶接装置の
消耗部品の交換、スパッタの除去をしなければならない
ときも、折曲げ閉塞工程を中断させることなく、溶着工
程の短時間の中断たけで行うことができる。Additionally, these processes help improve productivity for low-volume, high-mix products, especially for products that require frequent changes in metal strips and molds. Conversely, even when it is necessary to frequently replace consumable parts of welding equipment or remove spatter, this can be done without interrupting the bending and closing process, and with only a short interruption of the welding process. .
さらに、これらの工程は、巻き戻された帯状金属板のう
ねりの影響を受けることが少なく、溶着工程の精度が向
上し、溶接欠陥の発生を防止することもできる。Furthermore, these processes are less affected by the waviness of the rewound metal strip, improving the accuracy of the welding process and preventing the occurrence of welding defects.
(4)第4工程(第4図)
第4図(A)は、第3工程で製作した第1の中板2a(
又は第2の中板2b)両側に、略同長の側板5 a +
5 ’bを下にして、少し重ねて並べる前の中板2
と側板5a、5bとを示す。第4工程は、第4図(B)
に示すように、中板2の両側に、側板5a、5bを下に
して少し重ねて並べる工程である。(4) Fourth step (Fig. 4) Fig. 4 (A) shows the first intermediate plate 2a (
or second middle plate 2b) side plates 5 a + of approximately the same length on both sides;
5 Middle board 2 with 'b facing down, slightly overlapping each other.
and side plates 5a and 5b. The fourth step is shown in Figure 4 (B).
As shown in , this is the process of arranging the middle plate 2 on both sides with the side plates 5a and 5b facing down, slightly overlapping each other.
(5)第5工程(第5図)
第5工程は、第5図に示すように、第4工程で重ねて並
べた第1の中板2a(又は第2の中板2b)と側板5a
、5bの片側の両端付近を2箇所、両側面で合計4箇所
を仮付溶接する工程である。この仮付溶接をするときに
、中板2と側板5との間に、隙間が生じるときは、次の
第6工程に示すように、中板2の上方から、仮付溶接す
る付近を加圧して、隙間をなくすようにする。(5) Fifth step (FIG. 5) As shown in FIG. 5, the fifth step consists of the first middle plate 2a (or second middle plate 2b) and side plate 5a which are arranged one on top of the other in the fourth step.
, 5b is tack-welded at two locations near both ends of one side, and at a total of four locations on both sides. When performing this tack welding, if a gap occurs between the middle plate 2 and the side plate 5, as shown in the next 6th step, apply the tack welding area from above the middle plate 2. Press down to eliminate any gaps.
また、中板2及び側板5の長さが大で、次の第6工程の
溶接中に隙間を生じるようなときは、仮付溶接箇所を側
板の片側の両端付近2箇所以外に、その中間部に1箇所
以上追加してもよい。In addition, if the length of the middle plate 2 and side plate 5 is large and a gap is created during welding in the next 6th step, the tack welding point should be placed in the middle of the two places other than the two near both ends of one side of the side plate. One or more locations may be added to the section.
(6)第6工程(第6図)
第5図(A)は、第5工程で仮付溶接した第1の中板2
a(又は第2の中板2b)と側板5a、5bとを停止し
た状態で、第1の中板2の両側面に近い上面を加圧した
状態を示す。この加圧は、エアシリンダのような加圧機
構で加圧してもよいし、重りを置いてもよい。また中板
2の重量が大のときは、特に、加圧機構又は重りを用い
なくても、中板2の重量により加圧することができる。(6) Sixth process (Figure 6) Figure 5 (A) shows the first intermediate plate 2 tack welded in the fifth process.
The figure shows a state in which the upper surface near both sides of the first intermediate plate 2 is pressurized with the a (or the second intermediate plate 2b) and the side plates 5a and 5b stopped. This pressurization may be performed by a pressure mechanism such as an air cylinder, or by placing a weight. Moreover, when the weight of the middle plate 2 is large, pressure can be applied by the weight of the middle plate 2, especially without using a pressure mechanism or weight.
さらに、加圧する箇所は中板2の両側面の両端を含む4
箇所又は6箇所を加圧することが望ましいが、中板の両
側面を加圧できる場合は中央で1箇所から加圧してもよ
い。Furthermore, the areas to be pressurized are 4 including both ends of both sides of the middle plate 2.
It is desirable to apply pressure at one or six locations, but if both sides of the middle plate can be pressurized, pressure may be applied from one location in the center.
前述した第1図(C)のような波形状の中板を加圧する
ときは、山の高さがHlの両端4箇所と山の高さH2の
中央部分の両側面2箇所との合計6箇所で加圧すること
が望ましい。When pressurizing a corrugated middle plate as shown in Fig. 1 (C) mentioned above, the height of the crest is 6 at both ends, 4 at each end, and 2 at both sides at the center of the ridge at height H2. It is desirable to apply pressure at certain points.
第6工程は、第6図(B)に示すように、加圧した第1
の中板2a(又は第2の中板2b)と側板5a、5bと
を溶接装置の溶接1・−チ88を移動させて第1の中板
2a(又は第2の中板2 、b )と側板5a、5bと
により第1の接合板15a(又は第2の接合板15b)
を製作する側板溶接工程である。In the sixth step, as shown in FIG. 6(B), the pressurized first
The middle plate 2a (or the second middle plate 2b) and the side plates 5a, 5b are welded together by moving the welding tip 88 of the welding device to weld the first middle plate 2a (or the second middle plate 2b). and the side plates 5a and 5b, the first joint plate 15a (or second joint plate 15b)
This is the side plate welding process for manufacturing.
(7)第7工程(第7図)
第7工程は、第7図に示すように、第6」工程で製作し
た第1の接合板15a(又は第2の接合板15b)を、
フィン部1が外になるように2箇所折曲げて、第1のコ
の字形接合板16a(又は第2のコの字形接合板1[!
b)を製作するコの字形折曲げ工程である。(7) Seventh step (FIG. 7) As shown in FIG. 7, in the seventh step, the first bonding plate 15a (or second bonding plate 15b) produced in the sixth process is
Bend at two places so that the fin portion 1 is on the outside, and then attach the first U-shaped joint plate 16a (or the second U-shaped joint plate 1 [!
b) is a U-shaped bending process for manufacturing.
(8)繰り返し工程
上述した第1乃至第7工程を繰り返して、第2の切断板
102b、第2の中板2b、第2の接合板15b及び第
2のコの字形接合板16bの順に製作する。先に、第1
乃至第7工程て製作した第1のコの字形接合板16.a
と、この繰り返し工程で製作した第2のコの字形接合板
16bとか一対になって、放熱容器1台分の筒状体を形
成する。(8) Repeating process The above-mentioned first to seventh steps are repeated to manufacture the second cutting plate 102b, second intermediate plate 2b, second joint plate 15b, and second U-shaped joint plate 16b in this order. do. first, first
The first U-shaped joint plate 16 manufactured through the seventh step to the seventh step. a
Then, the second U-shaped joint plate 16b manufactured through this repeated process is combined to form a cylindrical body for one heat dissipation container.
第1のコの字形接合板16aと第2のコの字形接合板1
B、bとの波形状及び外形寸法が同一であるときは、第
1工程から第7工程で1.先に製作されたコの字形接合
板16と、後で製、作されたコの字形接合板とを、任意
に組、み合わせて筒状体を形成することができる。First U-shaped joint plate 16a and second U-shaped joint plate 1
When the wave shape and external dimensions of B and b are the same, 1. The previously produced U-shaped joining plate 16 and the later produced U-shaped joining plate can be arbitrarily combined to form a cylindrical body.
しかし、第1工程で説明したように、第1図(A)に示
すような波形状フィン部を有する第1の切断板102a
と、第1図(C)に示すような波形状フィン部を有する
第2の切断板102bとから、波形状の異なる第1のコ
の字形接合板16aと第2のコの字形接合板16bとを
製作して、筒状体を形成するときは、下記のような繰り
返し工程を採用することができる。However, as explained in the first step, the first cutting plate 102a having a wavy fin portion as shown in FIG.
and a second cutting plate 102b having a wavy fin portion as shown in FIG. When manufacturing and forming a cylindrical body, the following repeating process can be adopted.
■第1及び第2工程で1.第1の切断板10’、’2
aと第2の切断板102bとを交互に製作して、第1工
程乃至第7工程と、それらの繰り返し工程とを同一ライ
ンで交互に行う。■In the first and second steps 1. First cutting plate 10', '2
The cutting plates a and the second cutting plates 102b are manufactured alternately, and the first to seventh steps and their repeating steps are performed alternately on the same line.
■上記と同様に、第1工程及び第2工程で、第1の切断
板102aと第2の切断板102bとを交互に製作する
が、第3工程から第7工程までの全部又は一部を第1の
ラインで行い、第3工程から第7工程までの繰り返し工
程の全部又は一部を第2のラインで行う。上記の一部に
含まれない工程は、共通の工程で行う。■Similarly to the above, the first cutting plate 102a and the second cutting plate 102b are manufactured alternately in the first and second steps, but all or part of the third to seventh steps are The first line performs all or part of the repeating steps from the third step to the seventh step in the second line. Steps not included in some of the above are performed in a common step.
■第1乃至第7工程によって、複数の台数分の第1のコ
の字形接合板16aをまとめて製作し、次に、これらの
、工程の繰り返し工程によって同数の台数分の第2のコ
の字形接合板16bをまとめて製作する。この製作方法
は、第1のコの字形接合板16aの形状と、第2のコの
字形接合板1.6bの形状4が大きく岑なるとき、各工
程のプログラムの切換え回数、を少なくすることができ
る。■The first U-shaped joint plates 16a for a plurality of units are manufactured at once through the first to seventh steps, and then the second U-shaped joint plates 16a for the same number of units are manufactured by repeating these steps. The letter-shaped joining plates 16b are manufactured all at once. This manufacturing method reduces the number of program changes in each process when the shape of the first U-shaped joint plate 16a and the shape 4 of the second U-shaped joint plate 1.6b are significantly different. I can do it.
(7・)第8工程(第8図)
第8図(A)は、第7工程で製作した第1のコの字形接
合板16aと繰り返し工程で製作した第2のコの字形接
合板16bとを突き合わせる直前の状態を示す。(7.) Eighth process (Figure 8) Figure 8 (A) shows the first U-shaped joint plate 16a manufactured in the seventh process and the second U-shaped joint plate 16b manufactured in the repeated process. Shows the state immediately before matching.
これらの2個のコの字形接合板を突き合わせるときには
、第8図(B)に示すように、第1のコの字形接合板1
6aのパツキン取付側のフランジ部10の端部の上面1
0aと、第2のコの字形接合板16bの同じく上面10
bとが段違いにならないように、2個のコの字形接合板
を突き合わせる。When these two U-shaped joint plates are butted together, as shown in FIG. 8(B), the first U-shaped joint plate 1
Upper surface 1 of the end of the flange portion 10 on the side where the gasket is attached in 6a
0a and the same upper surface 10 of the second U-shaped joint plate 16b.
Butt the two U-shaped joining plates together so that they are not at the same level as b.
第8工程は、第8図(C)に示すように、前述した各フ
ランジ部が段違いにならないように、第1及び第2のコ
の字形接合板16a、16bを突き合わせて仮組立をし
、2個のコの字形接合板の間を仮付は溶接して固定して
筒状体を製作する筒状体組立工程である。In the eighth step, as shown in FIG. 8(C), the first and second U-shaped joining plates 16a and 16b are butted against each other and temporarily assembled so that the respective flange portions mentioned above are not at different levels. Temporary attachment is a cylindrical body assembly process in which a cylindrical body is produced by welding and fixing two U-shaped joining plates.
(8)第9工程(第9図)
第9工程は、第9図に示すように、第8工程で仮組立及
び仮付は溶接された筒状体の2本の接合線(溶接線)1
6c、16dを溶接する筒状体溶接工程である。(8) Ninth process (Fig. 9) As shown in Fig. 9, the 9th process is the temporary assembly and tacking of the two joining lines (welding lines) of the welded cylindrical body in the 8th process. 1
This is a cylindrical body welding process in which 6c and 16d are welded.
(9)第10工程
第9工程で溶接した筒状体の底面となるフランジ部に、
図示していない底板を溶接して、油入電気機器用放熱容
器を製造する。(9) 10th process At the flange part which becomes the bottom of the cylindrical body welded in the 9th process,
A heat dissipation container for oil-filled electrical equipment is manufactured by welding a bottom plate (not shown).
〈発明の効果〉
(1)本発明の製造方法の第1工程において、中金型と
外金型とによって波形状に折曲げて放熱フィン部を形成
し、折曲げ工程の終了時にフィン部両端を閉塞すること
によって、波形状折曲げ加工とフィン部両端の閉塞加工
とを同時に行わせるようにしたので、折曲げの設備から
閉塞の設備までフィン部の移動とともに中金型も移動さ
せる必要がなく、設備が単純化され、耐久性をそこなう
ことがなく、また余分の設備及び余分の処理時間を節減
することができる。<Effects of the Invention> (1) In the first step of the manufacturing method of the present invention, the heat dissipating fin portion is formed by bending the inner mold and the outer mold into a wave shape, and at the end of the bending step, both ends of the fin portion are bent. By closing the fins, the wave-shaped bending process and the closing process on both ends of the fin part can be performed at the same time, so it is not necessary to move the middle mold along with the movement of the fin part from the bending equipment to the closing equipment. This simplifies the equipment, does not impair durability, and can save extra equipment and processing time.
(2)本発明の製造方法の第1乃至第3工程において、
帯状金属板を、折曲げ閉塞工程の後、すなわち溶着工程
の前に、切断することにより、折曲げ閉塞工程と溶着工
程とが独立して進行及び停止することができるような工
程を採用することによって、折曲げ閉塞工程の処理速度
及び中断と、溶着工程よりも後の工程の処理速度及び中
断とによって、直ちにこれらの両工程がいずれも遅い速
度及び中断してしまうことを防止することができるので
、生産性が向上する。(2) In the first to third steps of the manufacturing method of the present invention,
Adopting a process in which the bending and closing process and the welding process can proceed and stop independently by cutting the band-shaped metal plate after the bending and closing process, that is, before the welding process. By changing the processing speed and interruption of the bending and closing process and the processing speed and interruption of the process subsequent to the welding process, it is possible to prevent both of these processes from becoming slow or interrupted. Therefore, productivity improves.
また、上記の工程において、円筒形から巻き戻された連
続鋼帯のうねりの影響が軽減されるので、溶着工程のバ
ラツキが小さくなり、溶接欠陥の発生をなくすることが
できる。Furthermore, in the above process, the influence of waviness of the continuous steel strip unwound from the cylindrical shape is reduced, so variations in the welding process are reduced, and the occurrence of welding defects can be eliminated.
(3)本発明の製造方法の第6工程において、中板2と
側板5とを仮付は溶接するようにしたので、中板2と側
板5とがずれることがない。(3) In the sixth step of the manufacturing method of the present invention, the intermediate plate 2 and the side plates 5 are temporarily attached by welding, so that the intermediate plate 2 and the side plates 5 do not become misaligned.
また、中板2を加圧するようにしたので、溶接時の熱影
響によって、中板と側板との浮きあがり、隙間が発生す
ることを防止して、溶接欠陥の発生をなくすとともに、
歪(変形)の発生を防止しているので、歪(変形)の矯
正作業を省略することができ、生産性を向上させること
ができる。In addition, since the middle plate 2 is pressurized, it is possible to prevent the middle plate and the side plate from lifting up or creating a gap due to the heat effect during welding, thereby eliminating the occurrence of welding defects.
Since the occurrence of distortion (deformation) is prevented, the work of correcting distortion (deformation) can be omitted, and productivity can be improved.
さらに、中板2と側板5との被溶接物を停止させた状態
で加圧するので、加圧手段が簡単であり、かつ加圧が確
実であって、歪の発生を小さくすることができる。Furthermore, since pressure is applied while the objects to be welded, which are the middle plate 2 and the side plates 5, are stopped, the pressurizing means is simple, the pressurizing is reliable, and the occurrence of distortion can be reduced.
さらに、溶接装置の溶接トーチ8を移動させて溶接する
ので、被溶接物よりも溶接トーチの方が小形軽量である
ために、溶接トーチの移動速度(溶接速度)の制御、被
溶接物と溶接トーチ先端との間隔制御(アーク長制御、
溶接線倣(4)本発明の製造方法の第7工程において、
接合板15を2箇所折曲げてコの字形接合板を製作する
ようにしたので、設備か大型高価となることを軽減する
ことができるとともに、コの字形接合板であるので、折
曲げ設備からの搬出が不要となり、生産性が向上する。Furthermore, since welding is carried out by moving the welding torch 8 of the welding device, the welding torch is smaller and lighter than the object to be welded. Distance control from the torch tip (arc length control,
Weld line copying (4) In the seventh step of the manufacturing method of the present invention,
Since the joint plate 15 is bent in two places to produce a U-shaped joint plate, it is possible to reduce the need for large and expensive equipment. This eliminates the need to transport the equipment, improving productivity.
(5)本発明の製造方法の第8工程において、第0aと
、第2のコの字形接合板16bのパ・?キン取イ」面1
0bとが段違いにならないように突き合わせることかで
きるので、フランジ部の極めて困難な矯正工程を省略す
ることができ、生産性が向上する。また、1台の放熱容
器の筒状体を2個のコの字形接合板を突き合わせて形成
しているので、1枚の接合板を3箇所折曲げて筒状体と
する製造方法よりも、帯状薄金属板101のうねりの影
響、3箇所折り曲げによる精度のバラツキによる突き合
わせ部の大きな段違いの発生等を防止することができる
。(5) In the eighth step of the manufacturing method of the present invention, the gap between the 0a and the second U-shaped joint plate 16b? Kintorii” side 1
0b can be butted against each other without being at different levels, so it is possible to omit the extremely difficult straightening process of the flange portion, and productivity is improved. In addition, since the cylindrical body of one heat dissipation container is formed by butting two U-shaped joint plates together, it is easier to manufacture than the manufacturing method in which one joint plate is bent in three places to form a cylindrical body. It is possible to prevent the influence of the undulation of the strip-shaped thin metal plate 101 and the occurrence of a large level difference in the abutting portion due to variations in accuracy due to bending at three locations.
(6)以上は、本発明の製造方法の効果を各工程別に記
載したが、本発明の製造方法の各工程は、互いに関係し
、総合的に見て、設備の低廉化、歪の発生の防止、生産
性の向上にすぐれており、実用価値が大である。(6) Above, the effects of the manufacturing method of the present invention have been described for each process, but each process of the manufacturing method of the present invention is related to each other, and from a comprehensive perspective, it is possible to reduce the cost of equipment and reduce the occurrence of distortion. It is excellent in prevention and productivity improvement, and has great practical value.
第1図乃至第9図は、本発明の放熱容器の製造方法の各
工程における製作品を示す図である。
第1図(A)は、帯状金属板を波形状に折曲げてフィン
部1を形成するとともにフィン部両端を閉塞した多数の
フィン部1を示す図であり、同図(B)は、フィン部両
端を閉塞した部分の拡大図であり、同図(C)は、波形
状折曲げフィン部の間隔と高さと山の数とか異なる多数
のフィン部1を示す他の実施例を示す図、第2図は、第
1図(A)で形成した多数のフィン部1を帯状金属板1
01から切断した切断板102を示す図、第3図は、第
2図で形成した切断板102のフィン部両端1bを溶着
して製作した中板2を示す図、第4図(A)は、第3図
で製作した中板2及びその両側面に溶接する側板5a、
5bを示す図であり、同図(B)は、中板2aとその下
に少し重ねて並べた両側板5a、5bを示す図、第5図
は、第4図(B)で重ねて並べた中板2と側板5a、5
bとを、両側付近を仮付溶接した中板と側板とを示す図
、第6図(A)は、仮付溶接した中板2を上部から加圧
した中板2と側板5a、5bとを示し、同図(B)は、
加圧した中板2と側板5a、5bとを溶接トーチ8によ
って溶接中の接合板15を示す図、第7図は、第6図(
B)で製作した接合板15を、2箇所折曲げて形成した
コの字形接合板16を示す図、第8図(A)は、第7図
で製作した第1のコの字形接合板16aと第2のコの字
形接合板16bとを突き合わせる前の両液合板を示す図
であり、第8図(B)は、第1のコの字形接合板16a
のパツキン取付フランジの上面10aと第2のコの字形
接合板16bのパツキン取付フランジの上面10bとが
段違いにならないように、突き合わせる直前の拡大図で
あり、第8図(C)は、第1及び第2のコの字形接合板
を仮組立した筒状体を示す図、第9図は、第8図(C)
で仮組立した筒状体の2本の接合線16c、16dを溶
接した筒状体を示す図、第10図は、従来の放熱容器の
製造方法の工程の一部を示す図である。
101・・・帯状金属板、1・・・波形状フィン部、1
02.102a、102b−・・切断板、1 b ・・
・フィン部の両端、2.2a、2b−・・中板、5.5
a。FIG. 1 to FIG. 9 are diagrams showing manufactured products in each step of the method for manufacturing a heat dissipation container of the present invention. FIG. 1(A) is a diagram showing a large number of fin parts 1 formed by bending a band-shaped metal plate into a wave shape and closing both ends of the fin parts. FIG. 3C is an enlarged view of a portion where both ends of the fin portion are closed; FIG. FIG. 2 shows how a large number of fin parts 1 formed in FIG.
FIG. 3 is a diagram showing the cutting plate 102 cut from 01, FIG. 3 is a diagram showing the intermediate plate 2 manufactured by welding both ends 1b of the fin portion of the cutting plate 102 formed in FIG. 2, and FIG. , the middle plate 2 manufactured as shown in Fig. 3 and the side plates 5a welded to both sides thereof;
5b is a diagram showing the middle plate 2a and the side plates 5a and 5b arranged slightly overlapping each other under the middle plate 2a, and FIG. middle plate 2 and side plates 5a, 5
Figure 6(A) shows the middle plate 2 and side plates 5a and 5b, which have been tack welded and pressurized from above. The figure (B) shows
FIG. 7 is a diagram showing the joint plate 15 in which the pressurized middle plate 2 and side plates 5a, 5b are being welded by the welding torch 8, and FIG.
FIG. 8(A) is a diagram showing a U-shaped joint plate 16 formed by bending the joint plate 15 manufactured in step B) at two places, and FIG. 8(A) shows the first U-shaped joint plate 16a manufactured in FIG. 8(B) is a diagram showing the two-liquid plywood before butting the first U-shaped joint plate 16a and the second U-shaped joint plate 16b. FIG.
FIG. 8(C) is an enlarged view of the upper surface 10a of the gasket mounting flange of the second U-shaped joint plate 16b and the upper surface 10b of the gasket mounting flange of the second U-shaped joint plate 16b, just before they are butted together so as not to be at different levels. Figure 9 is a diagram showing the cylindrical body in which the first and second U-shaped joint plates are temporarily assembled, and Figure 8 (C)
FIG. 10 is a diagram showing a cylindrical body obtained by welding the two joining lines 16c and 16d of the cylindrical body temporarily assembled in , and FIG. 10 is a diagram illustrating a part of the process of a conventional method for manufacturing a heat dissipation container. 101... Band-shaped metal plate, 1... Wave-shaped fin portion, 1
02.102a, 102b--cutting plate, 1 b...
・Both ends of the fin part, 2.2a, 2b--middle plate, 5.5
a.
Claims (1)
て多数のフィン部1を形成するとともに、フィン部1の
両端を閉塞する第1工程と、 前記フィン部両端を閉塞したフィン部1を、帯状金属板
101の幅方向で所定の長さに切断して第1の切断板1
02aを形成する第2工程と、前記フィン部1の両端1
bを溶着して第1の中板2aを製作する第3工程と、 前記中板2aの両側に、略同長の側板5を下にして少し
重ねて並べる第4工程と、 前記中板2aと前記側板5とを仮付溶接する第5工程と
、 前記中板2aと側板5とを停止した状態で、中板2の両
側面に近い上面を加圧して、溶接トーチ8を移動させて
中板2aと側板5とを溶接して、第1の接合板15aを
製作する第6工程と、 前記第1の接合板15aを、フィン部が外になるように
2箇所折曲げて、第1のコの字形接合板16aを製作す
る第7工程と、 前記第1乃至第7の工程を繰り返して第2の切断板10
2bから第2の接合板15bを製作して、第1のコの字
形接合板16aと一対になって放熱容器1台分の筒状体
を形成するための第2のコの字形接合板16bを製作す
る繰り返し工程と、前記第1のコの字形接合板16aの
パッキン取付面10aと、第2のコの字形接合板16b
のパッキン取付面10bとが段違いにならないように、
2個のコの字形接合板16a,16bを突き合わせて仮
組立して筒状体を製作する第8工程と、前記第8工程の
仮組立された筒状体の2本の接合線16c,16dを溶
接する第9工程と、 第9工程で溶接した筒状体の底面となるフランジ部に底
板を溶接する第10工程とから成る油入電気機器用放熱
容器の製造方法。[Scope of Claims] A first step of bending a band-shaped metal plate 101 into a wave shape at a predetermined interval P to form a large number of fin parts 1, and closing both ends of the fin part 1; The fin portion 1 that has been closed is cut into a predetermined length in the width direction of the band-shaped metal plate 101 to form a first cutting plate 1.
02a and both ends 1 of the fin portion 1.
a third step of manufacturing the first intermediate plate 2a by welding the intermediate plates 2a; a fourth step of arranging the intermediate plates 2a on both sides of the intermediate plate 2a, with side plates 5 of approximately the same length facing down, slightly overlapping each other; and a fifth step of temporarily welding the middle plate 2a and the side plate 5, and with the middle plate 2a and the side plate 5 stopped, applying pressure to the upper surface near both sides of the middle plate 2 and moving the welding torch 8. a sixth step of welding the middle plate 2a and the side plate 5 to produce a first joint plate 15a; and a sixth step of bending the first joint plate 15a at two places so that the fins are on the outside. A seventh step of manufacturing the first U-shaped joining plate 16a, and repeating the first to seventh steps to produce the second cutting plate 10.
A second U-shaped joint plate 16b is manufactured from 2b to form a cylindrical body for one heat dissipation container when paired with the first U-shaped joint plate 16a. the packing mounting surface 10a of the first U-shaped joint plate 16a, and the second U-shaped joint plate 16b.
so that the level is not different from the packing mounting surface 10b.
An eighth step of manufacturing a cylindrical body by temporarily assembling two U-shaped joining plates 16a and 16b against each other, and two joining lines 16c and 16d of the temporarily assembled cylindrical body in the eighth step. A method for manufacturing a heat dissipation container for oil-filled electrical equipment, comprising: a ninth step of welding the cylindrical body, and a tenth step of welding a bottom plate to the flange portion, which becomes the bottom surface of the cylindrical body welded in the ninth step.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1072240A JP2879822B2 (en) | 1989-03-24 | 1989-03-24 | Method of manufacturing heat dissipation container for oil-filled electrical equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1072240A JP2879822B2 (en) | 1989-03-24 | 1989-03-24 | Method of manufacturing heat dissipation container for oil-filled electrical equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH02251108A true JPH02251108A (en) | 1990-10-08 |
JP2879822B2 JP2879822B2 (en) | 1999-04-05 |
Family
ID=13483569
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1072240A Expired - Fee Related JP2879822B2 (en) | 1989-03-24 | 1989-03-24 | Method of manufacturing heat dissipation container for oil-filled electrical equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2879822B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009267184A (en) * | 2008-04-28 | 2009-11-12 | Daihen Corp | Method of manufacturing transformer case |
JP2011092997A (en) * | 2009-09-29 | 2011-05-12 | Daihen Corp | Method and equipment of welding cylindrical body and corrugated heat radiation plate |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS53126104A (en) * | 1977-04-11 | 1978-11-04 | Kawasaki Yuko Kk | Method of forming corrugated plate for motors* transformers and the like |
JPS5593205A (en) * | 1979-01-10 | 1980-07-15 | Mitsubishi Electric Corp | Manufacturing method of oil filled electrical apparatus casing |
-
1989
- 1989-03-24 JP JP1072240A patent/JP2879822B2/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS53126104A (en) * | 1977-04-11 | 1978-11-04 | Kawasaki Yuko Kk | Method of forming corrugated plate for motors* transformers and the like |
JPS5593205A (en) * | 1979-01-10 | 1980-07-15 | Mitsubishi Electric Corp | Manufacturing method of oil filled electrical apparatus casing |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009267184A (en) * | 2008-04-28 | 2009-11-12 | Daihen Corp | Method of manufacturing transformer case |
JP2011092997A (en) * | 2009-09-29 | 2011-05-12 | Daihen Corp | Method and equipment of welding cylindrical body and corrugated heat radiation plate |
JP2011092998A (en) * | 2009-09-29 | 2011-05-12 | Daihen Corp | Method and equipment of welding cylindrical body and corrugated heat radiation plate |
Also Published As
Publication number | Publication date |
---|---|
JP2879822B2 (en) | 1999-04-05 |
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