JP4593458B2 - Welding method of lap joint - Google Patents

Welding method of lap joint Download PDF

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JP4593458B2
JP4593458B2 JP2005370398A JP2005370398A JP4593458B2 JP 4593458 B2 JP4593458 B2 JP 4593458B2 JP 2005370398 A JP2005370398 A JP 2005370398A JP 2005370398 A JP2005370398 A JP 2005370398A JP 4593458 B2 JP4593458 B2 JP 4593458B2
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welding
overlapping portion
belt
lap joint
laser
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JP2007167916A (en
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劬 顔
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Aisin Takaoka Co Ltd
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Description

本発明は、重ね継手の溶接方法に関する。特に、薄肉金属材からなる複数の接合部を重ね合わせて構成される重ね継手の溶接方法に関するものである。   The present invention relates to a lap joint welding method. In particular, the present invention relates to a method for welding a lap joint formed by overlapping a plurality of joints made of a thin metal material.

排気マニホルドなどの自動車用部品は、車両を軽量化するために薄肉化される傾向にある。また、自動車用部品の中でも排気マニホルドなどの排気系部品にあっては、継手部の気密性及び接合強度が要求されるため、薄肉化された部品の継手接合には溶接が避けられないという事情がある。従来、排気系部品を構成するための二つの材料鋼板の一部を相互に重ね合わせて溶接する場合にはアーク溶接が多用されているが、材料鋼板が薄肉であると、アーク溶接では、溶接歪み、継手の変形、溶け落ち・穴あき等が生じ易いという欠点がある。このため、薄肉鋼板の重ね合わせ溶接に適した溶接手法として、比較的小入熱で溶接可能なレーザー溶接が注目されている。   Automotive parts such as exhaust manifolds tend to be thinned to reduce vehicle weight. In addition, among exhaust parts for automobiles, exhaust system parts such as exhaust manifolds require the airtightness and joint strength of joints, so that welding is inevitable for joints of thinned parts. There is. Conventionally, arc welding is often used when welding a part of two material steel plates for constituting exhaust system parts, but the material steel plates are thin. There is a drawback that distortion, deformation of the joint, burn-out, perforation, etc. are likely to occur. For this reason, laser welding that can be welded with relatively small heat input has attracted attention as a welding technique suitable for lap welding of thin steel plates.

ただし、レーザーによる重ね合わせ溶接にもいくつかの難点がある。第一に、レーザービーム径が比較的細いために溶接対象となる薄肉鋼板の位置決めを極めて正確に行う必要がある。第二に、レーザービームの照射時、二つの薄肉鋼板において溶接対象部位(つまり重ね継手を構成する部位)の鋼板間のギャップ(隙間)を非常に狭く保つ必要がある。具体的には、重ね継手の場合、鋼板間のギャップを板厚の10%以下にしなければ、良好な溶接品質を得ることは難しい。しかしながら、排気マニホルドなどの排気系部品に使用される薄肉鋼板の多くは、プレス加工等の塑性加工によって製造される板金部品であるため、二つの溶接対象部位を普通に重ね合わせても、成形歪みやスプリングバック等の影響で鋼板間のギャップが大きいことが多い。また、溶接長が長くなるに従い、溶接時の熱歪みで上記ギャップが更に拡大し、そのために溶接品質が更に低下するという悪循環に陥り易いという問題がある。   However, laser lap welding also has some difficulties. First, since the laser beam diameter is relatively thin, it is necessary to position the thin steel plate to be welded very accurately. Second, at the time of laser beam irradiation, it is necessary to keep the gap (gap) between the steel plates at the welding target portion (that is, the portion constituting the lap joint) in the two thin steel plates very narrow. Specifically, in the case of a lap joint, it is difficult to obtain good welding quality unless the gap between the steel plates is 10% or less of the plate thickness. However, many of the thin-walled steel plates used for exhaust system parts such as exhaust manifolds are sheet metal parts manufactured by plastic processing such as press working. In many cases, the gap between the steel plates is large due to the influence of the spring back or the like. Further, as the weld length becomes longer, there is a problem that the gap is further enlarged due to thermal distortion during welding, and thus a vicious circle is likely to occur.

レーザーによる重ね合わせ溶接時の鋼板間のギャップを少なくして良好な溶接品質を得るために、特許文献1は重合板のレーザ溶接用治具を開示する。特許文献1では、重ね合わせ溶接の予定線に沿って走査させるレーザービームを間に挟んでその両側に一対の加圧ローラを設け、これらの加圧ローラでワークのフランジ部を押圧することで、重合状態にあるワークのフランジ部間のギャップを無くし、そのフランジ部に確実で安定したレーザー溶接を可能としている。しかしながら、特許文献1の手法にもいくつかの問題がある。加圧ローラでワークのフランジ部を押圧しながらレーザー溶接を行うのでは、レーザー溶接の速度(レーザーの走査速度)が低下する。また、溶接速度の低下により、生産性が悪化するだけでなく、入熱量の増大によってワークの熱歪みや変形も大きくなり、溶接品質が低下するおそれがある。更には、溶接予定線の両側において一対の加圧ローラを走らせるスペースが必要であることから、特許文献1の手法は、狭所部位の溶接には適さず、重ね継手の形状や寸法に関する制約が大きいという欠点がある。   In order to obtain a good welding quality by reducing the gap between the steel plates at the time of lap welding by laser, Patent Document 1 discloses a laser welding jig for superposed plates. In Patent Document 1, by providing a pair of pressure rollers on both sides of a laser beam that is scanned along the planned line of overlap welding, pressing the flange portion of the workpiece with these pressure rollers, The gap between the flange portions of the workpiece in the superposed state is eliminated, and reliable and stable laser welding can be performed on the flange portions. However, the method of Patent Document 1 has some problems. When laser welding is performed while pressing the flange portion of the workpiece with a pressure roller, the laser welding speed (laser scanning speed) decreases. Further, not only the productivity is deteriorated due to the decrease in the welding speed, but also the thermal distortion and deformation of the workpiece are increased due to the increase in the heat input amount, and the welding quality may be deteriorated. Furthermore, since a space for running a pair of pressure rollers on both sides of the planned welding line is required, the method of Patent Document 1 is not suitable for welding in a narrow part, and restrictions on the shape and dimensions of the lap joint. Has the disadvantage of being large.

特開2001−38480号公報(要約)JP 2001-38480 A (summary)

本発明の目的は、重ね継手を構成する複数の接合部間のギャップを解消又は極力低減して、高品質のレーザー溶接を可能とする重ね継手の溶接方法を提供することにある。   An object of the present invention is to provide a lap joint welding method that enables high-quality laser welding by eliminating or reducing gaps between a plurality of joints constituting the lap joint as much as possible.

本発明は、複数の接合部を重ね合わせて構成される重ね継手の溶接方法であって、薄肉金属材からなる複数の接合部を重ね合わせて、帯状に延びる重ね合わせ部を構成する重ね合わせ工程と、前記帯状の重ね合わせ部の複数箇所で前記接合部の厚み方向に圧接を施すことにより、前記帯状の重ね合わせ部の幅方向に長く延びる形状をなす圧接部を、前記帯状の重ね合わせ部の長手方向に沿って間隔を隔てながら複数個形成する圧接工程と、前記圧接部が形成された帯状の重ね合わせ部に対してレーザービームを、該ビームの走査線が前記複数個の圧接部の各々と交差するように走査させながら照射することにより、前記帯状の重ね合わせ部の長手方向のほぼ全体にわたって、レーザー溶接痕が前記複数個の圧接部の各々と交差するようなレーザー溶接を施すレーザー溶接工程とを備えることを特徴とする重ね継手の溶接方法である。   The present invention relates to a lap joint welding method configured by superimposing a plurality of joints, and superimposing a plurality of joints made of a thin metal material to form a superposed part extending in a strip shape. And a plurality of portions of the band-shaped overlapped portion are pressed in the thickness direction of the joint portion to form a pressure-contact portion extending in the width direction of the band-shaped overlapped portion. A plurality of press contact steps formed at intervals along the longitudinal direction of the laser beam, a laser beam to the belt-like overlapping portion on which the press contact portions are formed, and a scanning line of the beam of the plurality of press contact portions. By irradiating while scanning so as to intersect with each other, a laser welding mark intersects each of the plurality of press contact portions over almost the entire longitudinal direction of the strip-shaped overlapping portion. A welding method of lap joint, characterized in that it comprises a laser welding step of applying over the weld.

この方法によれば、 薄肉金属材からなる複数の接合部を重ね合わせて帯状に延びる重ね合わせ部を構成し、次いで、その帯状重ね合わせ部の複数箇所で前記接合部の厚み方向に圧接(加圧溶接)を施すことにより、帯状重ね合わせ部の長手方向に沿って間隔を隔てながら複数個の圧接部を形成している。このため、複数の接合部を重ね合わせた時点では薄肉金属材に成形歪みやスプリングバック等の問題があったとしても、圧接完了時には、少なくとも帯状重ね合わせ部では複数の接合部が相互に接合され、各接合部間に厚み方向のギャップはほとんど存在しない。それ故、圧接後の帯状重ね合わせ部に対するレーザー溶接の品質を非常に良好なものとすることができる。   According to this method, a plurality of joining portions made of a thin metal material are overlapped to form an overlapping portion that extends in a band shape, and then pressed (applied) in the thickness direction of the bonding portion at a plurality of locations of the band-like overlapping portion. By applying pressure welding, a plurality of press contact portions are formed while being spaced apart along the longitudinal direction of the belt-like overlapping portion. For this reason, even when there are problems such as molding distortion and springback in the thin metal material when a plurality of joints are overlapped, at the time of completion of pressure welding, the plurality of joints are joined to each other at least in the belt-like overlap part. There is almost no gap in the thickness direction between the joints. Therefore, the quality of laser welding with respect to the belt-shaped overlapping portion after the pressure welding can be made very good.

また、圧接により帯状重ね合わせ部の長手方向に沿って間隔を隔てながら形成される複数個の圧接部の各々は、帯状重ね合わせ部の幅方向に長く延びる形状をなしている。このため、帯状重ね合わせ部の長手方向に沿ってレーザービームを走査させながら照射する際に、レーザービームの走査線が本来予定していた溶接予定線から横方向(帯状重ね合わせ部の幅方向)に多少ずれたとしても、レーザービームの走査線を複数個の圧接部の各々と確実に交差させることができる。従って、レーザー溶接の対象となる圧接後の帯状重ね合わせ部の位置決め、あるいはレーザービーム照射時の走査照準に多少の狂いがあったとしても、レーザー溶接痕が各圧接部と交差するようなレーザー溶接を確実に実施でき、重ね継手におけるレーザー溶接の品質を維持することができる。   In addition, each of the plurality of press contact portions formed while being spaced apart along the longitudinal direction of the belt-like overlapping portion by press contact has a shape extending in the width direction of the belt-like overlap portion. For this reason, when irradiating while scanning the laser beam along the longitudinal direction of the belt-shaped overlapping portion, the scanning line of the laser beam is transverse from the originally planned welding line (width direction of the belt-shaped overlapping portion). Even if they are slightly deviated from each other, it is possible to reliably cross the scanning line of the laser beam with each of the plurality of press contact portions. Therefore, even if there is some deviation in the positioning of the belt-shaped overlapped part that is the object of laser welding or the scanning aim at the time of laser beam irradiation, the laser welding is such that the laser welding trace intersects each pressure welding part. Therefore, the quality of laser welding in the lap joint can be maintained.

前記薄肉金属材は、肉厚が0.1〜0.5mmの薄肉金属材であることは好ましい。肉厚が0.1〜0.5mmの薄肉金属材からなる複数の接合部を重ね合わせて構成される重ね継手の溶接には、小入熱での溶接が可能なレーザー溶接の利点が生きるので、穴あきや溶け落ち等の溶接欠陥のない健全な溶接を行うことができる。   The thin metal material is preferably a thin metal material having a thickness of 0.1 to 0.5 mm. Welding of lap joints made by overlapping multiple joints made of thin metal materials with a wall thickness of 0.1 to 0.5 mm has the advantage of laser welding that enables welding with low heat input. Sound welding with no welding defects such as perforation and burn-off can be performed.

前記圧接工程で用いられる圧接(加圧溶接)の具体的手法としては、冷間圧接、超音波圧接、摩擦圧接、拡散溶接、抵抗溶接、高周波溶接、ガス溶接、テルミット圧接などを例示することができる。これらの圧接手法の中でも、特に抵抗溶接は好ましい。抵抗溶接では、二つの対向電極間に複数の接合部を厚み方向に挟圧した状態で通電することにより、機械的加圧及び抵抗発熱の相乗効果による溶接が行われる。このため、接合部を提供する薄肉金属材に成形歪みやスプリングバック等の問題があったとしても、これらの問題を克服して、帯状重ね合わせ部における複数の接合部を厚み方向のギャップがほとんどない状態で確実に相互接合することができる。   Specific examples of the pressure welding (pressure welding) used in the pressure welding step include cold welding, ultrasonic welding, friction welding, diffusion welding, resistance welding, high frequency welding, gas welding, thermite welding, and the like. it can. Among these pressure welding methods, resistance welding is particularly preferable. In resistance welding, welding is performed by synergistic effects of mechanical pressurization and resistance heat generation by energizing a plurality of joints sandwiched between two opposing electrodes in the thickness direction. For this reason, even if there are problems such as molding distortion and springback in the thin metal material that provides the joint, these gaps can be overcome and the gaps in the thickness direction of the plurality of joints in the belt-like overlapping part are almost eliminated. It is possible to reliably perform the mutual joining in the absence.

前記レーザー溶接工程において、前記レーザービームは、前記帯状重ね合わせ部の幅方向に沿った横方向から前記帯状重ね合わせ部の照射対象表面に対して30〜60°の入射角度(θ)でもって照射されることは好ましい。このように、帯状重ね合わせ部の幅方向に沿った横方向から、傾斜した入射角度(θ)でレーザービームを帯状重ね合わせ部の照射対象表面に対し照射することにより、帯状重ね合わせ部に溶接歪み等を生じさせるほどの過大な入熱を回避しながら、帯状重ね合わせ部の幅方向に沿ってレーザー溶接による接合界面の幅(w)を増大させることができ、その結果、重ね継手の接合強度の向上を図ることができる。   In the laser welding process, the laser beam is irradiated at an incident angle (θ) of 30 to 60 ° with respect to the irradiation target surface of the band-shaped overlapping portion from a lateral direction along the width direction of the band-shaped overlapping portion. It is preferred that As described above, the laser beam is irradiated to the irradiation target surface of the band-shaped overlapping portion from the lateral direction along the width direction of the band-shaped overlapping portion, and is welded to the band-shaped overlapping portion. It is possible to increase the width (w) of the joining interface by laser welding along the width direction of the belt-like overlapping portion while avoiding excessive heat input that causes distortion or the like, and as a result, joining the lap joint The strength can be improved.

なお、二重管構造排気マニホルド用の内管における重ね継手の溶接に、本発明の溶接方法を適用することは非常に好ましい。その詳細については発明の実施形態で述べる。   In addition, it is very preferable to apply the welding method of the present invention to welding of a lap joint in an inner pipe for a double pipe structure exhaust manifold. Details thereof will be described in an embodiment of the invention.

本発明の重ね継手の溶接方法によれば、レーザー溶接の前に、複数の接合部を重ね合わせて構成される帯状重ね合わせ部の複数箇所で前記接合部の厚み方向に圧接を施すことにより、複数の接合部間で厚み方向のギャップを予め解消又は極力低減しているため、レーザー溶接の溶接品質を非常に良好なものとすることができる。また、帯状重ね合わせ部における複数個の圧接部の各々を帯状重ね合わせ部の幅方向に長く延びる形状とすることにより、レーザー溶接の対象となる圧接後の帯状重ね合わせ部の位置決め、あるいはレーザービーム照射時の走査照準に多少の狂いがあったとしても、レーザー溶接痕が各圧接部と交差するようなレーザー溶接を確実に実施でき、重ね継手におけるレーザー溶接の品質を維持することができる。更に、本発明の溶接方法によれば、狭所を構成する継手に対する溶接も可能であり、重ね継手の形状や寸法に関する制約が少なく、重ね継手の溶接方法としての汎用性に優れている。   According to the lap joint welding method of the present invention, before laser welding, by applying pressure welding in the thickness direction of the joint portion at a plurality of locations of a strip-like overlapping portion configured by overlapping a plurality of joint portions, Since the gap in the thickness direction between the plurality of joints is eliminated or reduced as much as possible, the welding quality of laser welding can be made very good. In addition, by positioning each of the plurality of pressure contact portions in the belt-like overlapping portion so as to extend in the width direction of the belt-like overlapping portion, positioning of the belt-like overlapping portion after laser welding that is a target of laser welding, or a laser beam Even if there is some deviation in the scanning aim at the time of irradiation, it is possible to reliably carry out laser welding such that the laser welding trace intersects each press contact portion, and it is possible to maintain the quality of laser welding at the lap joint. Furthermore, according to the welding method of the present invention, it is possible to weld a joint constituting a narrow space, and there are few restrictions on the shape and dimensions of the lap joint, and the versatility as a lap joint welding method is excellent.

以下、本発明の溶接方法を、二重管構造排気マニホルド用の内管における重ね継手の溶接に適用したいくつかの実施形態を図面を参照しながら説明する。なお、二重管構造排気マニホルドとは、外管の内側に内管を配設することにより内外二重管構造をなしている排気マニホルドをいう。一般に、二重管構造排気マニホルドの排気ガス通路を直接区画する内管には、外管以上に高い気密性が求められる。   Hereinafter, several embodiments in which the welding method of the present invention is applied to welding of a lap joint in an inner pipe for a double pipe structure exhaust manifold will be described with reference to the drawings. The double pipe structure exhaust manifold refers to an exhaust manifold having an inner / outer double pipe structure by disposing an inner pipe inside the outer pipe. In general, the inner pipe that directly defines the exhaust gas passage of the double-pipe structure exhaust manifold is required to have higher airtightness than the outer pipe.

図1〜図3は基本の実施形態を示す。図1(A)〜(C)に示すように、二重管構造排気マニホルド用の内管は、その内管をモナカ割りしたときの分割片に相当する二つの部品(第1の部品1及び第2の部品2)から構成されている。第1及び第2の部品1,2は、板厚が0.2〜0.4mmのステンレス鋼板をプレス加工して得た板金部品である。第1及び第2の部品1,2は、それぞれの周縁部に接合部としての接合フランジ部1a,2aを有しており、これらの接合フランジ部1a,2aも、板厚が0.2〜0.4mmのステンレス鋼板の一部によって構成されている。これら第1及び第2の部品1,2は、以下のような手順で組み立てられて完成品(内管)に仕上げられる。   1 to 3 show a basic embodiment. As shown in FIGS. 1 (A) to 1 (C), an inner pipe for a double-pipe structure exhaust manifold has two parts (first part 1 and 1) corresponding to a split piece when the inner pipe is divided into monaca. It consists of a second part 2). The first and second parts 1 and 2 are sheet metal parts obtained by pressing a stainless steel plate having a thickness of 0.2 to 0.4 mm. The 1st and 2nd components 1 and 2 have the joining flange parts 1a and 2a as a joining part in each peripheral part, and these joining flange parts 1a and 2a also have board thickness 0.2-. It is comprised by a part of 0.4 mm stainless steel plate. These first and second parts 1 and 2 are assembled in the following procedure and finished into a finished product (inner pipe).

先ず図1(A)〜(C)に示すように、第1の部品の接合フランジ部1aと第2の部品の接合フランジ部2aとを相互に重ね合わせて、帯状に延びる重ね合わせ部3を構成する(重ね合わせ工程)。その際、第1及び第2の部品1,2が有している成形歪み等の影響で、第1の部品の接合フランジ部1a及び第2の部品の接合フランジ部2aは、各接合フランジ部の幅方向全体にわたって常に隙間無く密接するというわけにはいかず、両者1a,2a間には、各接合フランジ部1a,2aの基端部側でのギャップG1(図1(B)参照)や、各接合フランジ部1a,2aの先端部側でのギャップG2(図1(C)参照)等が生じ易い。   First, as shown in FIGS. 1A to 1C, the joining flange portion 1a of the first component and the joining flange portion 2a of the second component are overlapped with each other, and an overlapping portion 3 extending in a strip shape is formed. Configure (superposition process). At that time, the joining flange portion 1a of the first component and the joining flange portion 2a of the second component are affected by the molding distortion of the first and second components 1 and 2, respectively. It is not always intimately in contact with the entire width direction, and between the two la and 2a, a gap G1 (see FIG. 1 (B)) on the base end side of each joint flange 1a and 2a, A gap G2 (see FIG. 1C) or the like on the tip end side of each joining flange portion 1a, 2a is likely to occur.

そこで次に、図2(A)及び(B)に示すように、帯状の重ね合わせ部3の複数箇所で前記接合フランジ部1a,2aの厚み方向に抵抗溶接(圧接の一種)を施すことにより、帯状の重ね合わせ部3の長手方向に沿って所定間隔を隔てながら複数個の圧接部4を形成する(予備的な圧接工程)。ここでの抵抗溶接は、帯状重ね合わせ部3を間に挟んで対向する二つの電極を用いて、二つの接合フランジ部1a,2aを厚み方向に挟圧した状態で通電することにより行われる。各圧接部4では、二つの電極による機械的加圧と通電抵抗による抵抗発熱との相乗効果による溶接が施される。その結果、帯状重ね合わせ部3の各所に存在していたギャップ(G1,G2)もほとんど解消され、図2(B)に示すように、第1の部品の接合フランジ部1aと第2の部品の接合フランジ部2aとが、両接合フランジ部の幅方向全体にわたってほぼ隙間無く密着接合される。   Then, as shown in FIGS. 2A and 2B, resistance welding (a kind of pressure welding) is performed in the thickness direction of the joining flange portions 1a and 2a at a plurality of locations of the strip-like overlapping portion 3 as shown in FIGS. A plurality of press contact portions 4 are formed while being spaced apart along the longitudinal direction of the strip-shaped overlapping portion 3 (preliminary press contact step). The resistance welding here is performed by energizing the two joining flange portions 1a and 2a in the thickness direction using two electrodes facing each other with the strip-shaped overlapping portion 3 interposed therebetween. In each press-contact part 4, the welding by the synergistic effect of the mechanical pressurization by two electrodes and the resistance heat_generation | fever by energization resistance is given. As a result, the gaps (G1, G2) that existed in various places of the belt-like overlapping portion 3 are almost eliminated, and as shown in FIG. 2B, the joining flange portion 1a of the first component and the second component The joint flange portions 2a are tightly joined to each other with almost no gap over the entire width direction of both joint flange portions.

なお、本実施形態では、抵抗溶接に用いる電極の形状を工夫することにより、各圧接部4(又は圧接痕4)が帯状重ね合わせ部3の幅方向に長く延びる略長方形状をなすような態様で、抵抗溶接を施している(後述するその他の実施形態でも同様)。このため、略長方形状の各圧接部4は、帯状重ね合わせ部3の幅方向に横断するように延びており、抵抗発熱に基づいて形成された内部圧接部4a(図2(B)参照)も帯状重ね合わせ部3の幅方向全体にわたって存在する。   In this embodiment, the shape of the electrode used for resistance welding is devised so that each press contact portion 4 (or press contact mark 4) has a substantially rectangular shape extending long in the width direction of the strip-shaped overlapping portion 3. Thus, resistance welding is performed (the same applies to other embodiments described later). For this reason, each of the substantially rectangular pressure contact portions 4 extends so as to cross the width direction of the belt-shaped overlapping portion 3, and the internal pressure contact portion 4a formed based on resistance heat generation (see FIG. 2B). Is also present over the entire width direction of the belt-shaped overlapping portion 3.

帯状重ね合わせ部3の圧接が完了したら、図3(A)及び(B)に示すように、帯状重ね合わせ部3に対してレーザービームを、そのレーザービームの走査線が複数個の圧接部4の各々と交差するように走査させながら照射する(レーザー溶接工程)。その結果、帯状重ね合わせ部3の長手方向のほぼ全体にわたって、レーザー溶接痕5が複数個の圧接部4の各々と交差するようなレーザー溶接が施され、第1の部品の接合フランジ部1aと第2の部品の接合フランジ部2aとのレーザー溶接による接合が完了する。   When the press-contact of the belt-like superposed portion 3 is completed, as shown in FIGS. 3A and 3B, a laser beam is applied to the belt-like superposed portion 3, and the laser beam scanning lines have a plurality of press-contact portions 4. Irradiation is performed while scanning so as to intersect each of the laser beams (laser welding process). As a result, laser welding is performed so that the laser welding mark 5 intersects each of the plurality of press contact portions 4 over substantially the entire longitudinal direction of the belt-shaped overlapping portion 3, and the joining flange portion 1 a of the first component The joining by the laser welding with the joining flange part 2a of the second part is completed.

図1〜図3の基本実施形態によれば、二つの接合フランジ部1a,2aを重ね合わせた時点で第1及び第2の部品1,2に成形歪みやスプリングバック等の問題があったとしても、抵抗溶接による圧接完了時には、二つの接合フランジ部1a,2aが相互に接合され、両接合フランジ部1a,2a間にギャップ(G1,G2)はほとんど存在しない。それ故、圧接後の帯状重ね合わせ部3に対するレーザー溶接の品質を非常に良好なものとすることができる。また、帯状重ね合わせ部3に形成された各圧接部4は、帯状重ね合わせ部3の幅方向に長く延びる略長方形状をなしているため、レーザービームを走査させながら照射する際に、レーザービームの走査線が本来予定していた溶接予定線から横方向(帯状重ね合わせ部の幅方向)に多少ずれたとしても、レーザービームの走査線を各圧接部4と確実に交差させることができる。従って、レーザー溶接の対象となる圧接後の帯状重ね合わせ部3の位置決め、あるいはレーザービーム照射時の走査照準に多少の狂いがあったとしても、レーザー溶接痕5が各圧接部4と交差するようなレーザー溶接を確実に実施でき、重ね継手におけるレーザー溶接の品質を維持することができる。それ故、本実施形態によれば、レーザー溶接された継手部が高い気密性及び接合強度を有する二重管構造排気マニホルド用の内管を得ることができる。   According to the basic embodiment of FIGS. 1 to 3, it is assumed that the first and second parts 1 and 2 have problems such as molding distortion and spring back when the two joining flange portions 1a and 2a are overlapped. However, when the pressure welding by resistance welding is completed, the two joining flange portions 1a and 2a are joined to each other, and there is almost no gap (G1, G2) between the two joining flange portions 1a and 2a. Therefore, the quality of the laser welding for the band-shaped overlapping portion 3 after the pressure welding can be made very good. In addition, each press-contact portion 4 formed on the belt-shaped overlapping portion 3 has a substantially rectangular shape extending long in the width direction of the belt-shaped overlapping portion 3, so that when the laser beam is irradiated while being scanned, the laser beam Even if the scanning line is slightly deviated in the lateral direction (width direction of the belt-like overlapping portion) from the originally planned welding line, the scanning line of the laser beam can be reliably crossed with each press contact portion 4. Therefore, even if there is a slight deviation in the positioning of the belt-like overlapping portion 3 after the pressure welding to be laser welded or the scanning aim at the time of laser beam irradiation, the laser welding marks 5 intersect with the pressure welding portions 4. Laser welding can be reliably performed, and the quality of laser welding in the lap joint can be maintained. Therefore, according to the present embodiment, it is possible to obtain an inner pipe for an exhaust manifold having a double pipe structure in which a laser welded joint has high airtightness and bonding strength.

ちなみに、図4は比較例を示す。図4の比較例は、図1〜図3の実施形態の予備的な圧接工程において、帯状重ね合わせ部3の複数箇所で接合フランジ部1a,2aの厚み方向にスポット的な抵抗溶接を施すことにより、図4(A)に示すように、帯状重ね合わせ部3の長手方向に沿って所定間隔を隔てながら複数個のスポット状の圧接部6(又は圧接痕6)を形成した点のみが、図1〜図3の実施形態と異なっている。このようにスポット的な抵抗溶接により圧接された帯状重ね合わせ部3に対しレーザービームを照射する場合も、レーザービームの走査線が各スポット状圧接部6を順次通過し得るように狙いを定めてレーザービームが照射される。しかしながら、スポット状圧接部6の幅は非常に狭いため、帯状重ね合わせ部3に沿ったレーザー溶接が行われたとしても、レーザービームの走査線は本来の溶接予定線から外れ易い。このため、図4(B)に示すように、レーザー溶接痕5が一部のスポット状圧接部6からずれた位置を通る事態がしばしば生じる。かかる場合、第1の部品の接合フランジ部1aと第2の部品の接合フランジ部2aとの間に大きなギャップが存在する箇所に対してレーザービームが照射されている可能性が高く、そこでは十分な溶接品質が得られていない可能性が高い。この点、上記図1〜図3の実施形態では、帯状重ね合わせ部3に形成された各圧接部4は、帯状重ね合わせ部3の幅方向に長く延びる略長方形状をなしているため、図4(B)のような事態は生じにくい。   Incidentally, FIG. 4 shows a comparative example. In the comparative example of FIG. 4, spot resistance welding is performed in the thickness direction of the joining flange portions 1 a and 2 a at a plurality of positions of the belt-like overlapping portion 3 in the preliminary pressure welding process of the embodiment of FIGS. 1 to 3. Thus, as shown in FIG. 4 (A), only the point where a plurality of spot-like press contact portions 6 (or press contact marks 6) are formed while being spaced apart by a predetermined distance along the longitudinal direction of the strip-shaped overlapping portion 3 It differs from the embodiment of FIGS. Even when the laser beam is applied to the belt-like superposed portion 3 that has been welded by spot-like resistance welding in this way, the aim is set so that the scanning line of the laser beam can pass through each spot-like welded portion 6 sequentially. A laser beam is irradiated. However, since the spot-like pressure contact portion 6 has a very narrow width, even if laser welding is performed along the belt-like overlapping portion 3, the scanning line of the laser beam tends to deviate from the original planned welding line. For this reason, as shown in FIG. 4 (B), a situation often occurs in which the laser welding mark 5 passes through a position shifted from a part of the spot-like pressure contact portion 6. In such a case, there is a high possibility that the laser beam is irradiated to a portion where a large gap exists between the joint flange portion 1a of the first component and the joint flange portion 2a of the second component. There is a high possibility that a good welding quality is not obtained. In this respect, in the embodiment shown in FIGS. 1 to 3, each press contact portion 4 formed in the band-shaped overlapping portion 3 has a substantially rectangular shape extending long in the width direction of the band-shaped overlapping portion 3. 4 (B) is unlikely to occur.

以下、その他の実施形態について説明する。   Hereinafter, other embodiments will be described.

図5は、上記基本実施形態のレーザー溶接工程において、圧接後の帯状重ね合わせ部3に照射されるレーザービームの入射角度θを斜めに傾斜させた実施形態を示す。即ち、レーザービームは、帯状重ね合わせ部3の幅方向に沿った横方向から、帯状重ね合わせ部3の照射対象表面に対してθ=30〜60°の入射角度θでもって照射される。このようなレーザービームの斜め照射によれば、比較的薄肉な帯状重ね合わせ部3に溶接歪み等を生じさせるほどの過大な入熱を回避しながら、帯状重ね合わせ部3の幅方向におけるレーザー溶接による接合界面の幅wを増大させることができる。その結果、帯状重ね合わせ部3における重ね継手の接合強度の向上が図られる。なお、入射角度θが30°未満になると、帯状重ね合わせ部3に対してだけレーザービームの照準を定めることが難しくなる。他方、入射角度θが60°を超えると、接合界面の幅wを増大させる効果が薄れる。   FIG. 5 shows an embodiment in which the incident angle θ of the laser beam applied to the band-shaped superposed portion 3 after pressure welding is inclined obliquely in the laser welding process of the basic embodiment. In other words, the laser beam is irradiated from the lateral direction along the width direction of the band-shaped overlapping portion 3 to the irradiation target surface of the band-shaped overlapping portion 3 at an incident angle θ of θ = 30 to 60 °. According to such oblique irradiation of the laser beam, laser welding in the width direction of the belt-like overlapping portion 3 while avoiding excessive heat input that causes welding distortion or the like in the relatively thin belt-like overlapping portion 3. The width w of the bonding interface can be increased. As a result, the joint strength of the lap joint in the belt-like overlapping portion 3 can be improved. When the incident angle θ is less than 30 °, it is difficult to aim the laser beam only at the belt-shaped overlapping portion 3. On the other hand, when the incident angle θ exceeds 60 °, the effect of increasing the width w of the bonding interface is reduced.

図6及び図7は、第3の接合部としての付加材7(例えば板厚が0.3mmのステンレス鋼板)を追加し、第1の部品の接合フランジ部1a、第2の部品の接合フランジ部2a及び付加材7の三者を重ね合わせた状態で、上記基本実施形態と同様に抵抗溶接した実施形態を示す。図6では、第1の部品の接合フランジ部1aの上に付加材7が重ね合わされている。図7では、二つの接合フランジ部1a,2aの間に付加材7が挟まれた状態で重ね合わされている。抵抗溶接による圧接によって、各接合部(1a,2a,7)間のギャップはほぼ解消される。圧接後、上記基本実施形態と同様にレーザー溶接を施すことにより、三枚重ね継手の溶接が完了する。図6及び図7の実施形態によれば、接合部(1a,2a,7)を三枚重ねすることで、帯状重ね合わせ部3の厚みが増した分、熱容量が大きくなり、レーザービームによる入熱が多少多くなっても、溶け落ち・穴あき等の不具合が生じ難くなる。また、三枚重ね継手とすることで継手の接合強度が向上する。   6 and 7, an additional material 7 (for example, a stainless steel plate having a thickness of 0.3 mm) is added as a third joint, and a joint flange 1a of the first part and a joint flange of the second part. The embodiment which carried out resistance welding similarly to the said basic embodiment in the state which overlap | superposed the three of the part 2a and the additional material 7 is shown. In FIG. 6, the additional material 7 is superimposed on the joining flange part 1a of the first component. In FIG. 7, the additional material 7 is overlapped between the two joining flange portions 1a and 2a. The gap between the joints (1a, 2a, 7) is almost eliminated by pressure welding by resistance welding. After the pressure welding, the welding of the three-lap joint is completed by performing laser welding in the same manner as in the basic embodiment. According to the embodiment of FIG. 6 and FIG. 7, the heat capacity is increased by increasing the thickness of the band-shaped overlapping portion 3 by stacking the three joint portions (1a, 2a, 7), and the laser beam enters. Even if the heat increases a little, it becomes difficult to cause problems such as melting and perforation. Moreover, the joint strength of a joint improves by setting it as a 3 sheet | seat joint.

図8は、上記基本実施形態のレーザー溶接工程において、レーザーによるトリム加工を同時に行う実施形態を示す。即ち、圧接後の帯状重ね合わせ部3に対して、溶接用のレーザービームとトリム用のレーザービームとを、帯状重ね合わせ部3の長手方向に沿って同時に走査させながら同時照射する。図8の実施形態によれば、ワーク(加工対象物)である第1及び第2の部品1,2を同じクランプセール(治具の一種)中に保持したまま、レーザー溶接とレーザートリム加工とを同時に行うことができる。このため、ワークの着脱操作回数が少なくて済み、加工効率の向上及びランニングコストの低減が図られる。   FIG. 8 shows an embodiment in which laser trimming is simultaneously performed in the laser welding process of the basic embodiment. That is, the laser beam for welding and the laser beam for trim are simultaneously irradiated onto the band-shaped overlapped portion 3 after the press contact while simultaneously scanning along the longitudinal direction of the band-shaped overlapped portion 3. According to the embodiment of FIG. 8, laser welding and laser trimming are performed while holding the first and second parts 1 and 2, which are workpieces (workpieces), in the same clamp sail (a kind of jig). Can be performed simultaneously. For this reason, the number of operations for attaching and detaching the workpiece can be reduced, and the machining efficiency can be improved and the running cost can be reduced.

図1〜図3の基本実施形態では、第1の部品1の接合フランジ部1aと第2の部品2の接合フランジ部2aとを重ね合わせて圧接及びレーザー溶接を施した。これに対し、図9〜図11は、第1の部品1の隅又は周縁に設けられた幅狭な接合部1bと、第2の部品2の隅又は周縁に設けられた幅狭な接合部2bとを重ね合わせ、これに圧接及びレーザー溶接を施す実施形態を示す。フランジ状の接合部以外の、各部品の端部を利用した接合部を重ね合わせて重ね継手を構成する場合でも本発明を適用可能なことを示す事例である。   In the basic embodiment of FIGS. 1 to 3, the joining flange portion 1 a of the first component 1 and the joining flange portion 2 a of the second component 2 are overlapped to perform pressure welding and laser welding. On the other hand, FIGS. 9 to 11 show a narrow joint portion 1b provided at the corner or the peripheral edge of the first component 1 and a narrow joint portion provided at the corner or the peripheral edge of the second component 2. FIG. An embodiment in which 2b is superposed and pressure welding and laser welding are applied thereto is shown. This is an example showing that the present invention can be applied even when a lap joint is formed by superimposing joint portions using the end portions of each component other than the flange-shaped joint portion.

具体的には、先ず図9(A)及び(B)に示すように、第1の部品1の隅又は周縁の接合部1bと第2の部品2の隅又は周縁の接合部2bとを相互に重ね合わせて、帯状の重ね合わせ部3を構成する(重ね合わせ工程)。その際に図9(C)に示すように、例えば第1の部品1の隅又は周縁を折り返して二重かさねの接合部1bとし、三枚重ねの帯状重ね合わせ部3を構成してもよい。次に、図10に示すように、帯状重ね合わせ部3の複数箇所で前記接合部1b,2bの厚み方向に抵抗溶接を施すことにより、帯状重ね合わせ部3の長手方向に沿って所定間隔を隔てながら複数個の圧接部4を形成する(予備的な圧接工程)。各圧接部4(又は圧接痕4)は、帯状重ね合わせ部3の幅方向に長く延びる略長方形状をなす。帯状重ね合わせ部3の圧接が完了したら、図11(A)及び(B)に示すように、帯状重ね合わせ部3に対してレーザービームを、そのレーザービームの走査線が複数個の圧接部4の各々と交差するように走査させながら照射する(レーザー溶接工程)。こうして、レーザー溶接痕5が複数個の圧接部4の各々と交差するようなレーザー溶接に基づき、第1の部品1の接合部1bと第2の部品2の接合部2bとの接合を完了する。なお、図11(C)は、図9(C)の三枚重ねの帯状重ね合わせ部3に対してレーザー溶接を施した場合を示す。図9〜図11の実施形態においても、図1〜図3の基本実施形態と同様の作用効果を奏することは言うまでもない。   Specifically, first, as shown in FIGS. 9A and 9B, the joint 1b at the corner or the periphery of the first component 1 and the joint 2b at the corner or the periphery of the second component 2 are mutually connected. To form a belt-like overlapping portion 3 (superimposing step). At that time, as shown in FIG. 9C, for example, the corners or the periphery of the first component 1 may be folded back to form a double hooked joint 1b to form a three-layered belt-like overlapping portion 3. . Next, as shown in FIG. 10, by performing resistance welding in the thickness direction of the joint portions 1 b and 2 b at a plurality of locations on the strip-shaped overlapping portion 3, a predetermined interval is provided along the longitudinal direction of the strip-shaped overlapping portion 3. A plurality of press contact portions 4 are formed while being spaced apart (preliminary press contact step). Each pressure contact portion 4 (or pressure contact mark 4) has a substantially rectangular shape extending long in the width direction of the belt-shaped overlapping portion 3. When the press-contact of the belt-like overlapping portion 3 is completed, as shown in FIGS. 11A and 11B, the laser beam is applied to the belt-like overlapping portion 3, and the laser beam scanning lines have a plurality of pressure-contacting portions 4 as shown in FIGS. Irradiation is performed while scanning so as to intersect each of the laser beams (laser welding process). In this way, the joining of the joining part 1b of the first component 1 and the joining part 2b of the second component 2 is completed based on the laser welding in which the laser welding mark 5 intersects each of the plurality of press contact parts 4. . FIG. 11C shows a case where laser welding is performed on the three-layered belt-like overlapping portion 3 of FIG. 9C. It goes without saying that the embodiment of FIGS. 9 to 11 also has the same operational effects as those of the basic embodiment of FIGS.

上記基本の実施形態及び/又はその他の実施形態を以下のように変更してもよい。   You may change the said basic embodiment and / or other embodiment as follows.

[変更例]上記基本及びその他の実施形態では、第1及び第2の部品1,2の構成材料をステンレス鋼としたが、これに限定されるものではなく、例えばアルミニウム合金やチタン合金等を構成材料として用いてもよい。   [Modification] In the basic and other embodiments described above, the constituent material of the first and second parts 1 and 2 is stainless steel, but is not limited to this. For example, an aluminum alloy or a titanium alloy is used. It may be used as a constituent material.

[変更例]上記基本及びその他の実施形態では、第1及び第2の部品1,2を構成する薄肉金属材(薄肉金属板)の肉厚(板厚)を0.2〜0.4mmに設定したが、0.1〜0.5mmに設定してもよい。但し、薄肉金属材の肉厚は0.1〜0.5mmの範囲に限定されるものでもなく、肉厚の上限値としては例えば1.0mmをあげることができる。薄肉金属材の肉厚については、0.1〜1.0mm、0.2〜1.0mm、0.1〜0.8mm、0.2〜0.8mm等、様々に設定することができる。   [Modification] In the above basic and other embodiments, the thickness (plate thickness) of the thin metal material (thin metal plate) constituting the first and second parts 1 and 2 is set to 0.2 to 0.4 mm. Although set, it may be set to 0.1 to 0.5 mm. However, the thickness of the thin metal material is not limited to the range of 0.1 to 0.5 mm, and the upper limit of the thickness can be, for example, 1.0 mm. About the thickness of a thin metal material, it can set variously, such as 0.1-1.0 mm, 0.2-1.0 mm, 0.1-0.8 mm, 0.2-0.8 mm.

[変更例]図9(C)及び図11(C)には、第1の部品1の隅又は周縁を折り返して二重かさねの接合部1bとし、これを一重の接合部2bに重ね合わせることで、三枚重ねの帯状重ね合わせ部3を構成する例を示したが、同様の三枚重ね構成を、二つの接合フランジ部1a,2a間で構築してもよい。即ち、第1の部品1の接合フランジ部1a又は第2の部品2の接合フランジ部2aのいずれか一方を他方よりも幅広に形成しておくと共に、その幅広な接合フランジ部1a又2aを折り返して二重かさねの接合フランジ部とし、これを残る一重の接合フランジ部に重ね合わせることで、三枚重ねの帯状重ね合わせ部3を構成してもよい。上記幅広な接合フランジ部1a又2aの折り返し部は、図6又は図7における付加材7に相当するものであり、その折り返し部の配置は付加材7の配置と同様にすることができる。上記三枚重ね帯状重ね合わせ部3を圧接後、レーザー溶接して三枚重ね継手とすることで、図6及び図7の場合と同様の効果を得ることができる。   [Modification] In FIGS. 9C and 11C, the corners or peripheral edges of the first component 1 are folded back to form a double hook joint 1b, which is superimposed on the single joint 2b. In the above, an example in which the three-layered belt-like overlapping portion 3 is configured has been shown, but a similar three-layer overlapping configuration may be constructed between the two joining flange portions 1a and 2a. That is, either one of the joining flange portion 1a of the first component 1 or the joining flange portion 2a of the second component 2 is formed wider than the other, and the wide joining flange portion 1a or 2a is folded back. By forming a double flange joint flange portion and superposing it on the remaining single joint flange portion, a three-layer belt-like overlap portion 3 may be formed. The folded portion of the wide joint flange portion 1a or 2a corresponds to the additional material 7 in FIG. 6 or 7, and the arrangement of the folded portion can be the same as the arrangement of the additional material 7. The same effect as in the case of FIG. 6 and FIG. 7 can be obtained by press-welding the three-layer overlapping strip-shaped overlapping portion 3 and laser welding to form a three-layer overlap joint.

[変更例]本発明の適用対象は、二重管構造排気マニホルド用の内管に限定されるものではなく、二重管構造排気マニホルド用の外管、単管構造(一重管構造)排気マニホルドあるいは燃料タンク等の金属部品又は製品における継手の溶接にも、本発明の溶接方法を適用することができる。   [Modification] The application object of the present invention is not limited to the inner pipe for the double-pipe structure exhaust manifold, but the outer pipe for the double-pipe structure exhaust manifold, the single-pipe structure (single pipe structure) exhaust manifold Or the welding method of this invention is applicable also to the welding of the joint in metal parts or products, such as a fuel tank.

基本の実施形態を示し、(A)は帯状重ね合わせ部の平面図、(B)及び(C)はA1−A1線での部分横断面図。1A and 1B show a basic embodiment, and FIG. 3A is a plan view of a belt-shaped overlapping portion, and FIGS. 2B and 2C are partial cross-sectional views taken along line A1-A1. 基本の実施形態を示し、(A)は帯状重ね合わせ部の圧接時の平面図、(B)はA2−A2線での部分横断面図。A basic embodiment is shown, (A) is a top view at the time of press-contact of a strip | belt-shaped overlapping part, (B) is a partial cross-sectional view in the A2-A2 line. 基本の実施形態を示し、(A)は帯状重ね合わせ部のレーザー溶接時の平面図、(B)はA3−A3線での部分横断面図。A basic embodiment is shown, (A) is a top view at the time of the laser welding of a strip | belt-shaped overlapping part, (B) is a partial cross-sectional view in the A3-A3 line. 比較例を示し、(A)は帯状重ね合わせ部の圧接時の平面図、(B)は帯状重ね合わせ部のレーザー溶接時の平面図。A comparative example is shown, (A) is a top view at the time of pressure welding of a strip | belt-shaped overlapping part, (B) is a top view at the time of laser welding of a strip | belt-shaped overlapping part. 他の実施形態の部分横断面図。The partial cross-sectional view of other embodiment. 他の実施形態の部分横断面図。The partial cross-sectional view of other embodiment. 他の実施形態の部分横断面図。The partial cross-sectional view of other embodiment. 他の実施形態の部分横断面図。The partial cross-sectional view of other embodiment. 他の実施形態を示し、(A)は帯状重ね合わせ部の平面図、(B)はA4−A4線での部分横断面図、(C)は変更例の部分横断面図。4A is a plan view of a belt-shaped overlapping portion, FIG. 4B is a partial cross-sectional view taken along line A4-A4, and FIG. 4C is a partial cross-sectional view of a modified example. 他の実施形態における帯状重ね合わせ部の圧接時の平面図。The top view at the time of the pressure contact of the strip | belt shaped overlap part in other embodiment. 他の実施形態を示し、(A)は帯状重ね合わせ部のレーザー溶接時の平面図、(B)はA5−A5線での部分横断面図、(C)は変更例の部分横断面図。4A and 4B show another embodiment, in which FIG. 5A is a plan view during laser welding of a belt-shaped overlapping portion, FIG. 5B is a partial cross-sectional view taken along line A5-A5, and FIG.

符号の説明Explanation of symbols

1…第1の部品、1a…接合フランジ部(第1の接合部)、1b…接合部、2…第2の部品、2a…接合フランジ部(第2の接合部)、2b…接合部、3…帯状重ね合わせ部、4…略長方形状の圧接部、5…レーザー溶接痕、7…付加材(第3の接合部)。   DESCRIPTION OF SYMBOLS 1 ... 1st component, 1a ... Joining flange part (1st joining part), 1b ... Joining part, 2 ... 2nd component, 2a ... Joining flange part (2nd joining part), 2b ... Joining part, DESCRIPTION OF SYMBOLS 3 ... Band-shaped overlapping part, 4 ... Substantially rectangular press-contact part, 5 ... Laser welding trace, 7 ... Additional material (3rd junction part).

Claims (5)

複数の接合部を重ね合わせて構成される重ね継手の溶接方法であって、
薄肉金属材からなる複数の接合部を重ね合わせて、帯状に延びる重ね合わせ部を構成する重ね合わせ工程と、
前記帯状の重ね合わせ部の複数箇所で前記接合部の厚み方向に圧接を施すことにより、前記帯状の重ね合わせ部の幅方向に長く延びる形状をなす圧接部を、前記帯状の重ね合わせ部の長手方向に沿って間隔を隔てながら複数個形成する圧接工程と、
前記圧接部が形成された帯状の重ね合わせ部に対してレーザービームを、該ビームの走査線が前記複数個の圧接部の各々と交差するように走査させながら照射することにより、前記帯状の重ね合わせ部の長手方向のほぼ全体にわたって、レーザー溶接痕が前記複数個の圧接部の各々と交差するようなレーザー溶接を施すレーザー溶接工程と
を備えることを特徴とする重ね継手の溶接方法。
A lap joint welding method configured by overlapping a plurality of joints,
A superposition step of superposing a plurality of joints made of thin metal materials to form a superposition part extending in a strip shape,
By applying pressure contact in the thickness direction of the joining portion at a plurality of locations of the belt-shaped overlapping portion, a pressure contact portion that has a shape extending in the width direction of the belt-shaped overlapping portion is formed as a longitudinal length of the belt-shaped overlapping portion. A press-contacting process for forming a plurality of the wafers at intervals along the direction;
By irradiating a laser beam onto the belt-shaped overlapping portion on which the pressure contact portion is formed while scanning so that a scanning line of the beam intersects each of the plurality of pressure contact portions, the belt-shaped overlapping portion A lap joint welding method, comprising: a laser welding process in which laser welding is performed so that a laser welding mark intersects each of the plurality of press contact portions over substantially the entire longitudinal direction of the mating portion.
前記薄肉金属材は、肉厚が0.1〜0.5mmの薄肉金属材であることを特徴とする請求項1に記載の重ね継手の溶接方法。   The lap joint welding method according to claim 1, wherein the thin metal material is a thin metal material having a thickness of 0.1 to 0.5 mm. 前記圧接工程で用いられる圧接は、抵抗溶接による圧接であることを特徴とする請求項1又は2に記載の重ね継手の溶接方法。   The lap joint welding method according to claim 1 or 2, wherein the pressure welding used in the pressure welding step is pressure welding by resistance welding. 前記レーザー溶接工程において、前記レーザービームは、前記帯状重ね合わせ部の幅方向に沿った横方向から前記帯状重ね合わせ部の照射対象表面に対して30〜60°の入射角度(θ)でもって照射されることを特徴とする請求項1、2又は3に記載の重ね継手の溶接方法。   In the laser welding process, the laser beam is irradiated at an incident angle (θ) of 30 to 60 ° with respect to the irradiation target surface of the band-shaped overlapping portion from a lateral direction along the width direction of the band-shaped overlapping portion. The lap joint welding method according to claim 1, wherein the lap joint is welded. 二重管構造排気マニホルド用内管を構成する第1及び第2の部品間で、前記第1及び第2の部品のそれぞれの接合部を重ね合わせて構成される重ね継手の溶接方法であって、
上記請求項1〜4のいずれかに記載の溶接方法を用いることを特徴とする、二重管構造排気マニホルド用内管における重ね継手の溶接方法。
A welding method for a lap joint formed by superimposing joints of the first and second parts between first and second parts constituting an inner pipe for a double-pipe structure exhaust manifold. ,
A welding method for a lap joint in an inner pipe for a double-pipe structure exhaust manifold, characterized by using the welding method according to any one of claims 1 to 4.
JP2005370398A 2005-12-22 2005-12-22 Welding method of lap joint Expired - Fee Related JP4593458B2 (en)

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