JPH02238908A - Manufacture of wheel - Google Patents

Manufacture of wheel

Info

Publication number
JPH02238908A
JPH02238908A JP1061221A JP6122189A JPH02238908A JP H02238908 A JPH02238908 A JP H02238908A JP 1061221 A JP1061221 A JP 1061221A JP 6122189 A JP6122189 A JP 6122189A JP H02238908 A JPH02238908 A JP H02238908A
Authority
JP
Japan
Prior art keywords
mold
tire
rim
molded
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP1061221A
Other languages
Japanese (ja)
Other versions
JPH07118988B2 (en
Inventor
Yusaku Kato
祐作 加藤
Osamu Nakano
治 中野
Masabumi Sone
曽祢 正文
Satoru Oda
悟 小田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Iseki and Co Ltd
Iseki Agricultural Machinery Mfg Co Ltd
Fukuyama Rubber Industry Co Ltd
Original Assignee
Iseki and Co Ltd
Iseki Agricultural Machinery Mfg Co Ltd
Fukuyama Rubber Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Iseki and Co Ltd, Iseki Agricultural Machinery Mfg Co Ltd, Fukuyama Rubber Industry Co Ltd filed Critical Iseki and Co Ltd
Priority to JP1061221A priority Critical patent/JPH07118988B2/en
Publication of JPH02238908A publication Critical patent/JPH02238908A/en
Publication of JPH07118988B2 publication Critical patent/JPH07118988B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Moulds For Moulding Plastics Or The Like (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Tyre Moulding (AREA)

Abstract

PURPOSE:To stick tire pieces to a rim surely by a method in which the tire pieces are molded by the outer mold heated at the temperature where green rubber is vulcan ized in a short time and the core mold regulated at the temperature where green rubber is not almost vulcanized in short time, and after a rim has been nipped by the surfaces molded with the core mold of the tire pieces, the tire is molded and vulcanized. CONSTITUTION:In the manufacture of a wheel, tire pieces 130 are molded by the outer molds 11, 12 heated at the temperature where green rubber is vulcanized in a short time and the core mold 20 regulated at the temperature where green rubber is not almost vulcanized in a short time. A rim 107 is nipped with the surfaces 123' molded by the core mold 20 of the tire pieces 130, and then the tire pieces 130 are connected and are integrally molded and vulcanized. Since the surface 123' is formed with the core mold 20 regulated at the temperature where green rubber is not vulcan ized in a short time, when the tire pieces 130 are molded integrally with the rim 107, the tire pieces 130 are surely stuck to the rim 107. Since the outer molds 11, 12 are heated at the temperature where green rubber is vulcanized in a short time, the outer surface of the tire has been already vulcanized in the tire piece-molding process, and the vulcanizing time when the tire pieces 130 are integrally molded, is shortened.

Description

【発明の詳細な説明】 (産業上の利用分野) この発明は、リムにタイヤを一体成形した車輪の製造方
法に関するものである. (従来技術とその問題点) 従来,特開昭63−260408号公報に示すようなリ
ムの周りにタイヤを一体成形した車輪の製造方法が開示
されているが,該従来技術のものは,タイヤ片を成形す
るときに金型の温度を約120℃〜170℃に加熱する
ものであるために、リムに接着させるタイヤの内面も加
硫してしまい,次工程でリムにタイヤ片を一体成形する
ときリムにタイヤ片を適確に接着させることができない
ものであった.従って、この従来例にて製造された車輪
は、使用しているとリムとタイヤとがずれてきて本来の
走行性能を発揮できず,最悪の場合では,タイヤ部が破
損するという問題点があった.(問題点を解決する方法
) この発明は,前記の問題点を解消するために,生ゴムを
短時間で加硫する温度に加熱された外型11・12と生
ゴムを短時間では殆ど加硫しない温度に調節された中子
型20とによりタイヤ片130・130を成形し、該タ
イヤ片130・130の中子型20にて成形された面1
23′ ・123′でリム107を挾んでタイヤ片13
0・130を接合して一体に成形加硫する車軸の製造方
法としたものである. (発明の作用および効果) この発明による車輪の製造方法は、タイヤ片130・1
30のリム107に接着する面123′123′は生ゴ
ムを短時間では殆ど加硫しない温度に調節された中子型
20にて成形されるので,次工程でリム107にタイヤ
片130・130を一体成形するときに,タイヤ片13
0・130はリム107に適確に接着する.ま.た、外
型11・12は生ゴムを短時間で加硫する温度に加熱さ
れているので,タイヤ片130・130を成形する工程
でタイヤ外面の表面は既に加硫が進んでおり、次工程の
タイヤ片130・130を一体成形するときの加硫時間
が短くなり、車輪の製全効率が良く安価な車輪を得るこ
とができる. (実施例) この発明の一実施例である車輪の製造方法を面に基づき
詳細に説明する. 先ず、車輪をプレス成形する油圧式プレス成形装置1に
ついて説明する.2は床面に設けられた台座3と上部フ
レーム4との四隅に円柱フレーム5・・・を固設して構
成された機枠である.6は四隅に貢通孔7・・・を有す
る上下動枠体であって、上記円柱フレーム5・・・が該
貫通孔7・・・を貫通した状態で装着されている.8は
上下動枠体6を円柱フレーム5・・・に沿って上下動さ
せる油圧装置であって,その油圧ピストン9の上部が上
下動枠体6の下面に固設されている.10・10は上下
動枠体6の上面に固設された左右レールであって、車軸
成形用の下型11がイーロ方向に移動できるようにその
上に載置されている.12は車軸成形用の」−型であっ
て,上部フレーム4の下面にボルトにて固設されている
. 13a・13bは温度が140〜200℃で圧力が12
kg/ciの水蒸気を下型11と上型12の内部に供給
する屈曲自在のパイプであって.下型11と上型12と
はその温度が生ゴムを短時間で加硫する温度140〜2
00℃に保たれている。
DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) This invention relates to a method of manufacturing a wheel in which a tire is integrally molded onto a rim. (Prior art and its problems) A method of manufacturing a wheel in which a tire is integrally molded around a rim has been disclosed in Japanese Patent Application Laid-open No. 63-260408, but the method of manufacturing a wheel in which a tire is integrally molded around a rim has been disclosed. Since the temperature of the mold is heated to approximately 120°C to 170°C when forming the pieces, the inner surface of the tire that is bonded to the rim is also vulcanized, and the tire pieces are integrally molded onto the rim in the next process. When doing so, it was not possible to properly adhere the tire piece to the rim. Therefore, when wheels manufactured using this conventional method are used, the rim and tire become misaligned, making it impossible to achieve the original driving performance, and in the worst case, the tire part is damaged. Ta. (Method for Solving the Problems) In order to solve the above-mentioned problems, the present invention provides outer molds 11 and 12 that are heated to a temperature that vulcanizes the raw rubber in a short time, and the raw rubber is hardly vulcanized in a short time. The tire pieces 130, 130 are molded with a core mold 20 whose temperature is adjusted, and the surface 1 of the tire pieces 130, 130 molded with the core mold 20 is
23' - Hold the rim 107 between 123' and the tire piece 13
This is a manufacturing method for an axle in which 0.130 and 0.130 are joined and integrally molded and vulcanized. (Operations and Effects of the Invention) The method for manufacturing a wheel according to the present invention includes a tire piece 130.1
Since the surface 123'123' of No. 30 to be adhered to the rim 107 is molded using the core mold 20, which is adjusted to a temperature that hardly vulcanizes the raw rubber in a short period of time, the tire pieces 130, 130 are attached to the rim 107 in the next step. When integrally molding, the tire piece 13
0.130 properly adheres to the rim 107. Ma. In addition, since the outer molds 11 and 12 are heated to a temperature that vulcanizes the raw rubber in a short time, the outer surface of the tire has already been vulcanized in the process of molding the tire pieces 130 and 130, and is not ready for the next step. The vulcanization time when integrally molding the tire pieces 130, 130 is shortened, and it is possible to obtain a wheel with good overall manufacturing efficiency and at low cost. (Example) A method for manufacturing a wheel, which is an example of the present invention, will be explained in detail based on aspects. First, a hydraulic press forming apparatus 1 for press forming wheels will be explained. 2 is a machine frame constructed by fixing cylindrical frames 5 to the four corners of a pedestal 3 provided on the floor and an upper frame 4. Reference numeral 6 denotes a vertically movable frame body having through holes 7 at its four corners, and the cylindrical frame 5 is mounted so as to pass through the through holes 7. 8 is a hydraulic device that moves the vertically movable frame 6 up and down along the cylindrical frame 5 . . . The upper part of the hydraulic piston 9 is fixed to the lower surface of the vertically movable frame 6 . Reference numerals 10 and 10 denote left and right rails fixed to the upper surface of the vertically movable frame 6, on which a lower die 11 for forming the axle is placed so as to be movable in the direction of the earth. 12 is a mold for forming the axle, and is fixed to the lower surface of the upper frame 4 with bolts. 13a and 13b have a temperature of 140 to 200℃ and a pressure of 12
It is a flexible pipe that supplies steam of kg/ci to the inside of the lower mold 11 and the upper mold 12. The temperature of the lower mold 11 and upper mold 12 is 140 to 2, which vulcanizes raw rubber in a short time.
It is kept at 00℃.

14は左右レール10・10の下側の床面に設置された
iill温庫であって、内部に温度センサーの検出にて
作動する電熱ヒーター15と冷却装置16とが設けられ
ており、内部の温度は常に70℃〜110℃に保たれて
いる.17・17は調温庫14内部と外部とに渡って設
けられた左右レールであって、その上部には把持部18
を有する移動台19がレールに沿って移動できるように
atされている.そして、作業者が移動台19の上面に
中子型20を載置した状態で,把持部18を持って移動
台19を左右レール17・17に沿って移動させ、調温
庫14の入口21より調温庫14内に移動台19と共に
中子型20を収納できるようになっている.22は上下
方向に抜き挿しすることにより調温[14の入口を開閉
する蓋体(戸)である.然して、調温庫14は,中子型
20をその内部に収納し,電熱ヒーター15と冷却装置
16との働きにより、生ゴムが成形可能で短時間では加
硫しない温度70℃〜110℃に中子型20を温度調節
するように構成されている.23は屈曲自在のパイプ2
4の先端に装着されたノズルであって,その先端より温
度が140〜200℃で圧力が12kg/aJの水蒸気
を噴出できるように構成している.尚,パイプ24の基
部にはパルブ24′が設けられており、ノズル23の先
端より水蒸気を噴出する状態と水蒸気を遮断してパイプ
24内を大気に開放する状態とに切り替えられるように
構成している. ここで、下型11につき詳しく説明する.下型11は,
台部11aと型部1lbとをボルト11c・・・にて固
定して構成されている.25は型部1lbの上面に彫り
込まれた型であって,後述の車輪100のタイヤ胴部1
01を成形する部分26とラグ102を成形する部分2
7・・・とスポーク被覆部103・・・を成形する部分
28等のゴムタイヤの外形が彫られており、その表面は
ざらざらした粗雑面に形成されている.29は後述の車
輪100のボス104の孔部105を貫通する支持ピン
であり、台部11aの上面中央部に同設されている.3
0は後述の車@100のスポーク106を支持するスポ
ーク支持部であり、型部1lbの上面に3カ所設けられ
ている.然して、支持ビン29と3カ所のスポーク支持
部30・・・にて,車輸100のリム107が型部25
の所定位置に位置決めできるように構成している.尚、
スポーク支持部30の中央部には、上下に移動自在の移
動支持体30aが設けられており、バネ30bにて上動
方向に付勢されている.31・・・は型部1lbのラグ
102を成形する部分27の底に穿設された吸引部とし
ての貫通孔である.32は台部11aの上面と側面とに
渡って穿設された貫通孔であり,その側面側部分にはパ
イプ33が設けられている.34・34はシールであっ
て、上記貫通孔3l・・・と32との孔口を挾んで台部
11aの上面に彫られた円溝に設けられている.然゛し
て、パイプ33を真空ポンプに連結して、シール34・
34間を真空状態とし,型25に生ゴムを載せてプレス
成形するときに貫通孔31・・・を負圧としラグ102
を成形する部分27の底隅部までゴムがいきわたるよう
になっている.35は型25の外周部に設けられた穴で
あって,型25に生ゴムを載せてプレス成形するときに
型外周隅部までゴムがいきわたるように設けられている
. 50・・・は型25の底面に設けられた細いピンであっ
て、型25に生ゴムを載せてたとき生ゴムにつき刺さり
生ゴムがずれるのを防止する.36は台部11aの内部
に設けられた孔であって、前記温度が140〜200℃
で圧力が12kg/a!の水蒸気を供給する屈曲自在の
パイプ13aがその孔人口36aに連結されており,孔
36内にその水蒸気が導入され、孔出口36bより屈曲
自在のパイプ13a’ tt通って排出され、下型1l
はその温度が生ゴムを加硫する140〜200℃に保た
れている. 37a・・・は下型11の四隅に設けられた穴であり,
後述の上型12に設けられた位置あわせ嵌合ビン38・
・・が嵌入するように設けられている.37b・・・は
下型11に設けられた貫通孔であり,後述の中子型20
に設けられた位置あわせ嵌合ピン43・・・が嵌入する
ように設けられている.39は前記先端より温度が14
0〜200℃で圧力が12kg/11!Ifの水蒸気を
噴出するノズル23をセットする台であり、その上面に
はノズル23の筒部23aを嵌入する縦溝39hとノズ
ル23の鍔部23bを嵌入する横溝39bとノズル23
の噴出管23cを嵌入する縦溝39cが設けられている
.40は型部1lb上面に設けられたノズル23の噴出
管23cを嵌め込む溝である.次に,上型12につき詳
しく説明する.上型12は、台部12aと型部12bと
をボルト12c・・・にて固定して構成されている.2
5′は型部12bの下面に彫り込まれた型であって、後
述の車輪100のタイヤ胴部101を成形する部分26
′とラグ102を成形する部分27′とスポーク被覆部
103を成形する部分28′等が彫られており,その表
面はざらざらした粗雑面に形成されている. 41は前記支持ピン29の先端が嵌入する穴であり、台
部12aの下面中央部に設けられている.31′・・・
は型部12bのラグ102を成形する部分27′の底に
穿設された吸引部としての貫通孔である.32′は台部
12aの上面と側面とに渡って穿設された貫通孔であり
、その側面側部分にはパイプ33′が設けられている.
34′ ・34′はシールであって、上記貫通孔31′
・・・と32′との孔口を挾んで台部12aの下面に彫
られた円溝に設けられている.然して、パイプ33′を
真空ポンプに連結して、シール34′ ・34″間を真
空状態とし,型25′に生ゴムを入れてプレス成形する
ときに貫通孔31′・・・を負圧としラグ102を成形
する部分27′の底隅部までゴムがいきわたるようにな
っている. 35′は型41の外周部に設けられた穴であって,型2
5′に生ゴムを入れてプレス成形するときに型外周隅部
までゴムがいきわたるように設けられている. 36′は台部12aの内部に設けられた孔であって,前
記温度が140〜200’Cで圧力が12kg/cdの
水蒸気を供給する屈曲自在のパイプ13bがその孔入口
36a′に連結されており、孔36′内にその水蒸気が
導入され,孔出口36b′より屈曲自在のパイプ13b
′を通って排出され、上型12はその温度が生ゴムを加
硫する140〜200℃に保たれている. 38・・・は上型12の四隅に設けられた嵌合ピンであ
り、後述の中子型20の四隅に設けられた貫通孔42・
・・を貫通し、前記下型11の穴37aに嵌入するよう
に設けられている. 39′はノズル23をセットする台39に対向して設け
られた押さえ台である.ノズル23は,プレス成形時に
台39と押さえ台39′とにより保持され、その噴出管
23c先端は型25と25′とにより形成される空間部
に突出して位置する.30′は前記下型11のスポーク
支持部30と共同してスポーク106を支持するスポー
ク支持部であり、型部12bの下面に3カ所設けられて
いる.尚,スポーク支持部30’の中央部には、上下に
移動自在の移動支持体30a’が設けられており、バネ
30b′にて下動方向に付勢されている. 次に、中子型20について説明すると、その上面及び下
面には,後述の車輪100のタイヤ胴部101の中空部
108を成形する部分45と、下型11と上型12のラ
グ102を成形する部分27・27′にプレス成形する
ときゴムが底隅部までいきわたるようにゴムを該27・
27′内に押す突起部46・・・(該突起部46・・・
にて押されてできるラグ102・・・内部の空洞部10
8′・・・は,前記中空部108と連通して形成される
.)と、車輪100のリム107が入る空洞部123を
成形する部分47(部分47の突出量をし,とすると、
空洞部123の半径もし,となるが,該空洞部123の
半径L1はリム107の半径L2よりも小さくなるよう
に設定されている.)と、車輪100のスポーク106
が入る空洞部を成形する部分48・・・と,下型11と
上型12とで形成される2つの半割状のタイヤ片130
・130の外周部と内周部が接合する接合代E1・E2
を成形する環状溝部分60・61とよりなる型44・4
4が彫られている.そして,型44・44の表面は、シ
リコン焼付け処理(または、フッ素コーティング処理)
がされており,成形後のゴムが容易に離れるようになっ
ている. 51・・・は型44の上面に設けられた細いピンであっ
て,型44に生ゴムを載せてたとき生ゴムにつき刺さり
生ゴムがずれるのを防止する.42・・・は上型12の
嵌合ピン38・・・が貫通する貫通孔、43・・・は下
型11に設けられた貫通孔37b・・・に嵌入する位置
あわせ用の嵌合ピンである.49・49は中子型20を
下型11から外して吊り上げるときにリフト装確のワイ
ヤ等を少ける左右吊持部である. 次に,上記生ゴムを短時間で加硫する温度140〜20
0℃に加熱された下型11・上型12と生ゴムが成形可
能で短時間では加硫しない温度70〜110℃に調温さ
れた中子型20を有する油圧式プレス成形装置1を用い
て、車輸100を成形する方法について説明する. 先ず,車軸に車輪を装着するための鉄製円管状のボス1
04と鉄パイプよりなる円環状リム107とを3本の鉄
パイプよりなるスポーク106・・・とを溶接連結した
車輪本体110を用意する6尚,ボス104とスポーク
106・・・とは補強鉄板109にて補強連結されてい
る. そして,ゴムを接着する接着剤Aと鉄とを接着する接着
剤Bを上記車輪本体110全体に塗布し、乾燥後、ゴム
を接着する接着剤Aをスポーク106のゴムが被覆され
る部分と円環状リム107とに塗布する.次に,円環状
リム107外周にゴムを溶剤にて溶かした液を塗布し、
その上に亭状の接着性の良い天然生ゴムCを接着し、更
にその上にゴムを溶剤にて溶かした液を塗布する.次に
,下型11を上型12と対向する位置から左右レール1
0・10上を口方向に移動させて左右レール10・10
の先端部に位置させる.そして、前以て帯状の生ゴムに
車輸100のラグ102・102間のピッチに合わせて
切り目を入れた帯状生ゴムDを成形可能で短時間では加
硫しない温度70〜110℃に予熱したものを,下型1
1の型25に載せる.そのとき、切り目がラグ102を
成形する部分27・27の真中に位置するようにして生
ゴムが該27・・・に丁度位置するようにしてピン50
にて帯状生ゴムDを係市する.そして,li温庫14か
ら中子型20を取出して,その嵌合ピン43・・・が下
型11に設けられた貫通孔37b・・・に嵌入するよう
にして下型1lの上に重ねる. そして、中子型20の上面の型44上にも帯状生ゴムD
を載せる.そのとき、下型11に帯状生ゴムDを載せた
のと同様に、切り目がラグ102を成形する突起部46
・46の真中に位置するようにして生ゴムが該突起部4
6・・・に丁度位置するようにしてピン51にて帯状生
ゴムDを係止する.そして,中子型20が重ねられた下
型11を左右レール10・10上をイ方向に移動させて
上型12と対向する位置にし、上型12の位置あわせ嵌
合ビン38・・・が中子型20の貫通孔42・・・を貫
通し下型11の穴37aに嵌入するようにして、上型1
2と中子型20と下型11とが密着するまで油圧装置8
を作動させて上下動枠体6を」;動させる.そのときの
各型間のプレス圧は100〜120kg/a#ぐらいで
,約2分程成形する.すると、帯状生ゴムDは各型25
・25′ ・44・44にてプレス成形されて、車輸1
00のタイヤ胴部101,ラグ102・・・,スポーク
被覆部103・・・及びリム107が入る空洞部123
が成形される.そのとき,ラグ102・・・部分は,中
子型20に形成された突起部46・・・の押圧と下型1
lと上型12のラグ102を成形する部分27・・・2
7′・・・の底に穿設された貫通孔31・・・より真空
ポンプにて吸引することとにより、下型11と上型12
のラグ102を成形する部分27・・・・27′・・・
の底隅部までゴムが十分にいきわたり,きれいに成型さ
れる.そして,油圧装R8にて上下動枠体6を下動させ
て上型l2と中子型20とを離した後,中子型20が重
ねられたまま下型11を左右レール10・10上を口方
向に移動させて左右レール10・10先端部にまで引き
出す.そして、リフト装置にて中子型20を下型12か
ら離し、中子型20は再び調温庫14に収納する.この
時、中子型20の型44・44の表面がシリコン焼付け
処理(または,フッ素コーティング処理)され成形後の
ゴムが容易に離れるようになっていることと下型11・
上型12の型25・25′の表面が粗雑面に処理されて
ゴムが離れにくくなっていることとにより、成形された
半割状のタイヤ片130・130は,各々下型11と上
型12とに残る.このようにして第14Iiiilのよ
うに半割状のタイヤ片130・130が成形されるので
あるが、下型11と上型12との接合面から各半割状の
タイヤ片130・130の接合代E,・E,が突出して
いる(中子型20の環状溝部分60・61にて形成され
た部分).そして,該接合代E1・E2は中子型20に
て成形されているので未だ加硫されていないので、次工
程で半割状のタイヤ片130・130を一体に接合して
加硫するとき一体になり、2つの半割状のタイヤ片13
0・130は強固に接着して成形される.また、この接
合代E1の形状はタイヤの外周側はその突出量d2が小
さくタイヤ内部側はその突出量d,が大きい傾斜状に形
成されている.それは、.2つの半割状のタイヤ片13
0・130を一体に接合するとき,下型11と上型12
に接して加硫が進んでいる外面に影響を与える外周側は
gI着に必要なだけの少ない突出量として,接合時に加
硫が進んでいる外面表面部に押圧力をあまり与えないよ
うにして表面部に皺や筋目等が入らないようにしてある
と共に,下型l1と上型12に接していない未加硫の内
部側は突出量を大きくして接合時に余分のゴムが中空部
108に盛り上がり盛上がり部111を形成し充分な接
着力が得られるようになっている.次に,前記円環状リ
ム107外周に帯状の生ゴムCを接着した車輪本体11
0のボス104の孔部105を下型11の支持ピン29
に挿通してスポーク支持部30・・・にスポーク106
を支持させて、車輪本体110のリム107が下型11
の半割状のタイヤ片130・130のリム107が入る
空洞部123に位置するようにする.そして,下型11
を再び左右レール10・10上をイ方向に移動させて上
型12と対向する位置にし,ノスル23の噴出管23c
の先端が半割状のタイヤ片130・130の中空部10
8に位置するように下型11の台39にノズル23を設
躍し、上型12の位置あわせ嵌合ピン38・・・が下型
11の穴37aに嵌入するようにして、上型12と下型
11とが密着するまで油圧装置8を作動させて上下動枠
体6を上動させる.そのときの両型11・12間のプレ
ス圧は、ノズル23の先端より噴出される水蒸気の圧力
12kg/cdよりも大きければ良いが、本実施例では
100〜120kg/dぐらいに設定している. そして、バイプ24のバルブ24′を操作してノズル2
3の先端より温度が140〜200℃で圧力が12kg
/ajの水蒸気を噴出させる.すると、タイヤは下型1
1と上型12の熱(温度140〜200℃)にて外面か
ら加硫されると共に、ノズル23より噴出される140
〜200℃の水蒸気にて内部からも加硫され、5〜10
分にてタイヤ全体が加硫される. このとき、リム107が入るタイヤ片130・130の
空洞部123・123の表面123′123′は、中子
型20にて成形されているからまだ殆ど加硫されていな
いので、リム107に適確に接着する.更には、リム1
07が入るタイヤ片130・130の空洞部123の半
径L1はリム107の半径L3よりも小さく形成されて
いるので、プレス時にリム107にてゴムが押圧され、
リム107とタイヤ片130・130との接着が的確に
行なわれる.また、リム107にて押圧された余分なゴ
ムの一部が中空部108側に盛り上がり、リム107に
接着してある帯状生ゴムCと密着するので、中空部10
8内に高圧の水蒸気をいれても、該水蒸気がゴムとリム
107との間に入り込むことを防止する.従って、リム
107とタイヤ片130・130との接着は非常に強固
なものとなる. また,タイヤ片130・130のゴム内部に入り込んで
いた空気(ゴムを圧延するときにゴム内部に空気が入り
込む.)や熱にてゴム内部に発生したガス等が加硫時に
加える温度にて膨張するのを、中空部108内にいれた
水蒸気の高圧で抑制するので、安定した均一のゴム組織
が得られ良質のタイヤが成形される.そして,中空部1
08内にいれた水蒸気の高圧にて.上記リム107にて
押圧されて中空部108内に盛り上がったゴムやリム1
07に接清していた帯状生ゴムCをリム107に押圧し
,リム107とタイヤ片130・130とは更に強固に
接清される. このようにして,ノズル23より140〜200℃の水
蒸気を噴出させて5〜10分加硫させた後、バルブ24
′を操作して水蒸気の噴出を停とすると共に中空部10
8内の水蒸気を大気中に開放する状態にして約1分間そ
のままとし,中空部108内部を大気圧にしてから、油
圧装置8にて上下動枠体6を下動させて上型12と下型
11とを離しノズル23を取外した後、下型11を左右
レール10・10上を口方向に移動させて左右レール1
0・10先端部にまで引き出し,車輪100を下型11
より取り出す. そして,ノズル23の噴出管23Gにてタイヤ外周部に
形成された孔112を.1*孔112の直径よりも大き
い直径の円柱状のゴム113を圧入接着して塞ぎ、下型
11と上型12のラグ102を成形する部分27・27
″の底に穿設された貫通孔31・・・・31′・・・内
に成形時に余分なゴムがはまってできたラグ102より
側方に突出する円柱状ゴム部114・・・は、その根本
部より切断して取り除く.また、下型11と上型12に
設けられた穴35・・・内に成形時に余分なゴムがはま
ってできたラグ102より側方に突出する円柱状ゴム部
115・・・は、その突出量が小さいのでそのままでも
良いが、車輪として性能に悪影響を及ぼす場合にはその
根本部より切断して取り除く.このようにして、第17
図から第19図に示すような車輪100がつくられるの
であるが、そのタイヤ胴部101内部に中空部108が
形成されているので、走行車体に装着した場合、クッシ
ョンが良く走行性能が良い.また,タイヤ胴部101に
釘などが刺さって多少の孔があいても,中空部108内
はもともと大気圧であるから支障がなく、従来の高圧空
気入り車輪のように走行不能になることなく、そのまま
走行を続行できる.これは,上記の如く製遺された車輪
100のタイヤ胴部101及びラグ102の形状が、内
部に中空部108があってもソリッドタイヤと略々同じ
ように走行車体を支えるようになっているからである.
更に詳しく述べると,タイヤ胴部101のリム107に
接着する部分(中空部108の下1部分)120の厚み
tが,中空部108の上側部分121の厚みt′よりも
厚く形成されており,路面から受ける走行車体の荷重の
反力にて該肉厚の薄い中空部108の上側部分121が
変形して車輪100の良好なクッション性を発揮するが
、必要以上の撓みは肉厚の厚いタイヤ胴部101のリム
107に接着する部分(中空部108の下側部分)12
0にて阻止される.従って、車輪100のタイヤは、良
好なるクッション性を発揮しつつ、内部に中空部108
があるにも拘らずソリッドタイヤと略々同様に走行車体
を支えることができる.そして、ラグ102の基部内部
に中空部108と連通ずる空洞部108′を設けたもの
であるから,ラグ102に加わる応力は該空洞部108
′の存在によりラグ102基部全体の撓みにより吸収さ
れ、また,中空部108に該空洞部108′が連通して
いることにより中空部108にて吸収されるので、ラグ
の基部に亀裂が生じ破損することが少なく、該空洞部1
08′と中空部108との存在により、クッション性が
良くなり車輪としての走行性能が良い. 最後に、車輸100のボス104とスポーク106・・
・と補強鉄板109とを、ゴムと同色の黒色の塗料にて
着色し,タイヤの側面に形成された環状溝122・・・
のうちの一側面(走行車体に装着するときに外側に位置
する側面)のみに黄色か白色等の塗料を塗布すれば、商
品価値が上がると共に,車輪100の回転方向がラグ1
02の形状にて特定されて・いる場合(a業機械用のラ
グ付き車輪は,殆ど全て車体装看時の回転方向が決めら
れている.)、走行車体に装着するときに外側に位置す
る側面のみに環状に目立つ色の塗料が塗布されているの
で車体への装着方向を間違えることを防止できる. 尚,上記実施例においては,中子型2 0 k 14Q
庫14内に入れて,中子型20を生ゴムが成形可能で短
時間では加硫しない温度70℃〜110℃に調節するよ
うにしたが、中子型20自体の内部に電熱ヒーターと冷
却装置とを設けると共に、中子型20表面に温度センサ
ーを設けて、該温度センサーの検出により電熱ヒーター
と冷却装置を制御し、中子型20を70℃〜110℃に
調節するようにしても良い.
Reference numeral 14 denotes an Iill heating cabinet installed on the floor below the left and right rails 10 and 10, and is equipped with an electric heater 15 and a cooling device 16 that operate based on the detection of a temperature sensor. The temperature is always kept between 70℃ and 110℃. Reference numerals 17 and 17 denote left and right rails provided between the inside and outside of the temperature-controlled warehouse 14, and a grip portion 18 is attached to the upper part of the rail.
A movable platform 19 having a . Then, with the core mold 20 placed on the top surface of the movable table 19, the operator moves the movable table 19 along the left and right rails 17 by holding the grip part 18, and moves it to the entrance 20 of the temperature-controlled warehouse 14. Therefore, the core mold 20 can be stored together with the movable table 19 in the temperature-controlled warehouse 14. 22 is a lid (door) that opens and closes the entrance of temperature control [14] by inserting and removing it in the vertical direction. However, the temperature-controlled chamber 14 houses the core mold 20 therein, and by the action of the electric heater 15 and the cooling device 16, the raw rubber is heated to a temperature of 70°C to 110°C at which it can be molded and not vulcanized in a short time. It is configured to adjust the temperature of the child mold 20. 23 is a bendable pipe 2
It is a nozzle attached to the tip of No. 4, and is configured to be able to eject water vapor from the tip at a temperature of 140 to 200°C and a pressure of 12 kg/aJ. A valve 24' is provided at the base of the pipe 24, and is configured to be able to switch between a state in which water vapor is jetted from the tip of the nozzle 23 and a state in which the inside of the pipe 24 is opened to the atmosphere by blocking the water vapor. ing. Here, the lower mold 11 will be explained in detail. The lower mold 11 is
It is constructed by fixing the base part 11a and the mold part 1lb with bolts 11c... Reference numeral 25 denotes a mold carved into the upper surface of the mold part 1lb, which is used to form the tire body 1 of the wheel 100, which will be described later.
Part 26 for molding 01 and part 2 for molding lug 102
The outer shape of the rubber tire is carved, such as the portion 28 for forming the spoke covering portions 103 and 7, and the surface thereof is formed into a rough and rough surface. A support pin 29 passes through a hole 105 of a boss 104 of the wheel 100, which will be described later, and is provided at the center of the upper surface of the base portion 11a. 3
0 are spoke support parts that support spokes 106 of a car @100, which will be described later, and are provided at three locations on the upper surface of the mold part 1lb. However, the rim 107 of the vehicle 100 is attached to the mold part 25 at the support bin 29 and the three spoke support parts 30...
It is configured so that it can be positioned at a predetermined position. still,
A movable support 30a that is vertically movable is provided at the center of the spoke support 30, and is biased upwardly by a spring 30b. 31... is a through hole as a suction part bored in the bottom of the part 27 of the mold part 1lb where the lug 102 is molded. Reference numeral 32 denotes a through hole drilled across the top and side surfaces of the base portion 11a, and a pipe 33 is provided in the side portion thereof. Seals 34 and 34 are provided in circular grooves carved on the upper surface of the base portion 11a, sandwiching the openings of the through holes 3l and 32. Therefore, the pipe 33 is connected to a vacuum pump, and the seal 34 and
34 is placed in a vacuum state, and when raw rubber is placed on the mold 25 and press-molded, the through holes 31... are set to negative pressure, and the lug 102 is placed in a vacuum state.
The rubber is made to spread all the way to the bottom corner of the part 27 where it is to be molded. Reference numeral 35 indicates a hole provided in the outer periphery of the mold 25, and is provided so that when raw rubber is placed on the mold 25 and press-molded, the rubber spreads to the outer periphery corners of the mold. 50... are thin pins provided on the bottom of the mold 25 to prevent the raw rubber from getting stuck and shifting when the raw rubber is placed on the mold 25. 36 is a hole provided inside the base portion 11a, and the temperature is 140 to 200°C.
The pressure is 12kg/a! A bendable pipe 13a for supplying water vapor is connected to the hole port 36a, and the water vapor is introduced into the hole 36 and discharged from the hole outlet 36b through the bendable pipe 13a'tt.
The temperature is maintained between 140 and 200 degrees Celsius, which is the temperature that vulcanizes the raw rubber. 37a... are holes provided at the four corners of the lower mold 11,
A positioning fitting pin 38 provided on the upper mold 12 described later.
It is provided so that ... is fitted into it. 37b... is a through hole provided in the lower mold 11, and is a through hole provided in the core mold 20 described later.
The positioning fitting pins 43 provided in the above are provided so as to fit therein. 39 has a temperature of 14% from the tip.
Pressure is 12kg/11 at 0-200℃! This is a stand on which the nozzle 23 that spouts water vapor of If is set, and its upper surface has a vertical groove 39h into which the cylindrical part 23a of the nozzle 23 is fitted, a horizontal groove 39b into which the flange part 23b of the nozzle 23 is fitted, and a nozzle 23.
A vertical groove 39c into which the ejection pipe 23c is inserted is provided. 40 is a groove in which the ejection pipe 23c of the nozzle 23 provided on the upper surface of the mold part 1lb is fitted. Next, the upper mold 12 will be explained in detail. The upper mold 12 is constructed by fixing a base part 12a and a mold part 12b with bolts 12c... 2
5' is a mold carved into the lower surface of the mold part 12b, and is a part 26 for molding the tire body 101 of the wheel 100, which will be described later.
', a part 27' for forming the lug 102, a part 28' for forming the spoke covering part 103, etc. are carved, and the surface thereof is formed into a rough surface. Reference numeral 41 denotes a hole into which the tip of the support pin 29 is inserted, and is provided at the center of the lower surface of the base portion 12a. 31'...
is a through-hole as a suction part bored in the bottom of the part 27' of the mold part 12b where the lug 102 is molded. Reference numeral 32' denotes a through hole drilled across the top and side surfaces of the base portion 12a, and a pipe 33' is provided in the side portion thereof.
34' and 34' are seals, which are connected to the through hole 31'.
... and 32' in a circular groove carved into the lower surface of the base 12a. However, by connecting the pipe 33' to a vacuum pump, a vacuum is created between the seals 34' and 34'', and when raw rubber is put into the mold 25' and press-molded, the through-holes 31' are set to negative pressure and the lug is removed. The rubber is spread all the way to the bottom corner of the part 27' where mold 102 is to be molded.35' is a hole provided on the outer periphery of mold 41,
It is provided so that when raw rubber is put into 5' and press-molded, the rubber spreads all the way to the outer corners of the mold. 36' is a hole provided inside the platform 12a, and a bendable pipe 13b for supplying water vapor at a temperature of 140 to 200'C and a pressure of 12 kg/cd is connected to the hole entrance 36a'. The water vapor is introduced into the hole 36', and the bendable pipe 13b is introduced from the hole outlet 36b'.
The upper mold 12 is maintained at a temperature of 140 to 200°C to vulcanize the raw rubber. 38 are fitting pins provided at the four corners of the upper mold 12, and through holes 42 and 38 provided at the four corners of the core mold 20, which will be described later.
... and is provided so as to fit into the hole 37a of the lower mold 11. Reference numeral 39' denotes a holding stand provided opposite to the stand 39 on which the nozzle 23 is set. The nozzle 23 is held by a stand 39 and a presser stand 39' during press molding, and the tip of the ejection pipe 23c is positioned to protrude into the space formed by the molds 25 and 25'. Numeral 30' denotes spoke support parts that support the spokes 106 together with the spoke support parts 30 of the lower die 11, and are provided at three locations on the lower surface of the die part 12b. A movable support 30a' that is vertically movable is provided at the center of the spoke support 30', and is biased in the downward direction by a spring 30b'. Next, the core mold 20 will be described. On its upper and lower surfaces, a portion 45 for molding a hollow portion 108 of a tire body 101 of a wheel 100, which will be described later, and lugs 102 of a lower mold 11 and an upper mold 12 are molded. When press-molding the parts 27 and 27', apply the rubber so that it spreads all the way to the bottom corners.
27', the protrusion 46... (the protrusion 46...
Lug 102 formed by being pressed by...Inner cavity 10
8'... are formed in communication with the hollow part 108. ) and the portion 47 that forms the cavity 123 into which the rim 107 of the wheel 100 is inserted (the amount of protrusion of the portion 47 is:
The radius of the hollow portion 123 is , where the radius L1 of the hollow portion 123 is set to be smaller than the radius L2 of the rim 107. ) and the spokes 106 of the wheel 100
The two half-split tire pieces 130 are formed by the lower mold 11 and the upper mold 12.
・Joining allowance E1 and E2 where the outer circumference and inner circumference of 130 are joined
molds 44 and 4 consisting of annular groove portions 60 and 61 for molding
4 is engraved. The surfaces of the molds 44 and 44 are subjected to silicone baking treatment (or fluorine coating treatment).
This allows the rubber to be easily separated after molding. 51... are thin pins provided on the upper surface of the mold 44 to prevent the raw rubber from getting stuck and shifting when the raw rubber is placed on the mold 44. 42... are through holes through which the fitting pins 38... of the upper mold 12 pass, and 43... are fitting pins for alignment that are fitted into the through holes 37b... provided in the lower mold 11. It is. Reference numerals 49 and 49 are left and right suspension parts that reduce the amount of wire used to secure the lift when removing the core mold 20 from the lower mold 11 and lifting it up. Next, the raw rubber is vulcanized at a temperature of 140 to 20°C for a short time.
Using a hydraulic press molding device 1, which has a lower mold 11 and an upper mold 12 heated to 0°C, and a core mold 20 whose temperature is adjusted to 70 to 110°C, which can mold raw rubber and not vulcanize in a short time. , a method for forming the car transport 100 will be explained. First, a steel cylinder-shaped boss 1 is used to attach the wheel to the axle.
04 and an annular rim 107 made of iron pipes are welded together with spokes 106 made of three iron pipes.6 Note that the boss 104 and spokes 106... are reinforced iron plates. Reinforced and connected at 109. Adhesive A for bonding rubber and adhesive B for bonding iron are applied to the entire wheel body 110, and after drying, adhesive A for bonding rubber is applied to the parts of the spokes 106 covered with rubber and the circles. Apply to the annular rim 107. Next, a solution of rubber dissolved in a solvent is applied to the outer periphery of the annular rim 107.
On top of that, glue a bow-shaped piece of natural raw rubber C with good adhesive properties, and then apply a solution of rubber dissolved in a solvent on top of it. Next, move the lower mold 11 from the position facing the upper mold 12 to the left and right rails 1.
Move the top of 0/10 towards the mouth and move the left and right rails 10/10
Place it at the tip of the Then, a band-shaped raw rubber D with cuts made in advance according to the pitch between the lugs 102 and 102 of the car transport 100 is preheated to a temperature of 70 to 110°C that can be molded and will not vulcanize in a short time. , lower mold 1
Place it on mold 25 of 1. At that time, the pin 50 is placed so that the cut is located in the middle of the parts 27, 27 where the lug 102 will be formed, and the raw rubber is positioned exactly on the parts 27.
The raw rubber band D will be sold at the market. Then, the core mold 20 is taken out from the Li warmer 14 and placed on the lower mold 1l so that its fitting pins 43 are fitted into the through holes 37b provided in the lower mold 11. .. Then, the band-shaped raw rubber D is also placed on the mold 44 on the upper surface of the core mold 20.
Put on. At that time, in the same way as when the band-shaped raw rubber D was placed on the lower die 11, the protrusion 46 where the cut forms the lug 102 is formed.
・So that the raw rubber is located in the middle of the protrusion 4
6..., and lock the band-shaped raw rubber D with the pin 51. Then, the lower mold 11 with the core mold 20 stacked thereon is moved in the A direction on the left and right rails 10, 10 to a position facing the upper mold 12, and the positioning and fitting bins 38 of the upper mold 12 are The upper mold 1 is passed through the through holes 42 of the core mold 20 and fitted into the holes 37a of the lower mold 11.
Hydraulic device 8 until 2, core mold 20, and lower mold 11 come into close contact with each other.
is activated to move the vertically movable frame 6. At this time, the press pressure between each mold is about 100 to 120 kg/a#, and the molding is carried out for about 2 minutes. Then, the band-shaped raw rubber D has 25 parts for each mold.
・25' ・44 Press-formed at 44 and transported by car 1
00 tire body 101, lugs 102..., spoke covering parts 103..., and cavity 123 into which the rim 107 is inserted.
is formed. At that time, the lug 102... portion is pressed against the protrusion 46... formed on the core mold 20 and the lower mold 1
l and the portion 27 of the upper mold 12 that molds the lug 102...2
The lower mold 11 and the upper mold 12 are removed by suction with a vacuum pump from the through holes 31 bored in the bottom of the
The portions 27...27'... for forming the lugs 102 of
The rubber spreads sufficiently to the bottom corners of the mold and is molded neatly. After the upper die l2 and the core die 20 are separated by moving the vertically movable frame 6 downward using the hydraulic system R8, the lower die 11 is moved onto the left and right rails 10 and 10 with the core die 20 stacked on top of each other. Move it toward the mouth and pull it out to the tips of the left and right rails 10 and 10. Then, the core mold 20 is separated from the lower mold 12 using a lift device, and the core mold 20 is stored in the temperature-controlled warehouse 14 again. At this time, the surfaces of the molds 44, 44 of the core mold 20 are silicone baked (or fluorine coated) so that the rubber after molding can be easily separated, and the lower mold 11.
The surfaces of the molds 25 and 25' of the upper mold 12 are roughened to make it difficult for the rubber to separate, so that the molded half-tire pieces 130 and 130 are attached to the lower mold 11 and the upper mold, respectively. 12 and remains. In this way, half-split tire pieces 130, 130 are molded as shown in No. 14Iiii. The margins E, ·E, protrude (portions formed by the annular groove portions 60 and 61 of the core mold 20). Since the joining allowances E1 and E2 have not been vulcanized yet because they are formed using the core mold 20, in the next process, when the half tire pieces 130 and 130 are joined together and vulcanized. Two half-split tire pieces 13 are integrated into one piece.
0.130 is molded with strong adhesive. Further, the shape of the joint allowance E1 is formed in an inclined shape, with the protrusion amount d2 being small on the outer circumferential side of the tire and the protrusion amount d being large on the inner side of the tire. it is,. Two half tire pieces 13
When joining 0.130 together, the lower mold 11 and the upper mold 12
The outer circumferential side, which is in contact with and affects the vulcanized outer surface, should protrude as little as necessary for gI adhesion, and avoid applying too much pressing force to the vulcanized outer surface during bonding. In addition to preventing wrinkles or streaks from forming on the surface, the unvulcanized inner side that is not in contact with the lower mold 11 and the upper mold 12 is made to protrude a large amount so that excess rubber flows into the hollow part 108 at the time of joining. A raised raised portion 111 is formed to provide sufficient adhesive strength. Next, a wheel body 11 with a band-shaped raw rubber C adhered to the outer periphery of the annular rim 107
The hole 105 of the boss 104 of 0 is inserted into the support pin 29 of the lower mold 11
The spoke 106 is inserted into the spoke support portion 30...
The rim 107 of the wheel body 110 is supported by the lower die 11
The rim 107 of the half-split tire pieces 130 and 130 is positioned in the cavity 123 into which the rim 107 is inserted. Then, the lower mold 11
is again moved in the direction A on the left and right rails 10, 10 to a position facing the upper die 12, and the ejection pipe 23c of the nozzle 23 is
Hollow part 10 of tire piece 130, 130 whose tip is half-split
The nozzle 23 is installed on the base 39 of the lower mold 11 so as to be positioned at 8, and the positioning fitting pins 38 of the upper mold 12 are fitted into the holes 37a of the lower mold 11. The hydraulic device 8 is operated to move the vertically movable frame 6 upward until the lower die 11 and the lower die 11 come into close contact with each other. The press pressure between the dies 11 and 12 at this time should be greater than the pressure of 12 kg/cd of the steam jetted from the tip of the nozzle 23, but in this embodiment it is set to about 100 to 120 kg/d. .. Then, operate the valve 24' of the pipe 24 to open the nozzle 2.
From the tip of No. 3, the temperature is 140-200℃ and the pressure is 12kg.
/aj steam is spewed out. Then, the tire is lower mold 1
1 and the upper mold 12 (temperature 140 to 200° C.) from the outside, and is ejected from the nozzle 23.
It is also vulcanized from the inside with steam at ~200℃, and the
The entire tire is cured in minutes. At this time, the surfaces 123'123' of the cavities 123, 123 of the tire pieces 130, 130 into which the rim 107 is inserted are not yet vulcanized since they have been molded with the core mold 20, so they are suitable for the rim 107. Adhere firmly. Furthermore, rim 1
Since the radius L1 of the cavity 123 of the tire pieces 130, 130 into which 07 is inserted is smaller than the radius L3 of the rim 107, the rubber is pressed by the rim 107 during pressing.
Adhesion between the rim 107 and the tire pieces 130 is performed accurately. Also, a part of the excess rubber pressed by the rim 107 bulges toward the hollow part 108 and comes into close contact with the band-shaped raw rubber C adhered to the rim 107.
Even if high-pressure water vapor is introduced into the rim 8, the water vapor is prevented from entering between the rubber and the rim 107. Therefore, the adhesion between the rim 107 and the tire pieces 130 is very strong. In addition, air that has entered the rubber of the tire pieces 130, 130 (air enters the rubber when the rubber is rolled) and gas generated inside the rubber due to heat expand at the temperature applied during vulcanization. Since this is suppressed by the high pressure of the water vapor contained in the hollow portion 108, a stable and uniform rubber structure can be obtained and a high quality tire can be molded. And hollow part 1
Due to the high pressure of water vapor in 08. Rubber and rim 1 that are pressed by the rim 107 and bulge in the hollow part 108
The band-shaped raw rubber C that had been in contact with the tire 07 is pressed against the rim 107, and the rim 107 and the tire pieces 130, 130 are even more firmly in contact with each other. In this way, after vulcanizing for 5 to 10 minutes by spouting steam at 140 to 200°C from the nozzle 23, the valve 24
' to stop the ejection of steam and open the hollow part 10.
The water vapor in the mold 8 is released to the atmosphere and left in that state for about 1 minute to bring the inside of the hollow part 108 to atmospheric pressure, and then the hydraulic device 8 moves the vertically movable frame 6 downward to connect the upper mold 12 and the lower mold. After separating the mold 11 and removing the nozzle 23, move the lower mold 11 toward the mouth on the left and right rails 10,
0.10. Pull out the wheel 100 to the tip of the lower mold 11.
Take it out. Then, the hole 112 formed in the outer circumferential part of the tire is inserted into the hole 112 formed in the outer circumference of the tire by the ejection pipe 23G of the nozzle 23. 1* A cylindrical rubber 113 with a diameter larger than the diameter of the hole 112 is press-fitted and closed, and the parts 27 and 27 of the lower mold 11 and the upper mold 12 where the lugs 102 are formed
The cylindrical rubber portions 114 that protrude laterally from the lugs 102 formed by fitting excess rubber during molding into the through holes 31...31' bored at the bottom of the Cut and remove it from its base.In addition, the cylindrical rubber protrudes laterally from the lugs 102, which are formed by fitting excess rubber during molding into the holes 35 provided in the lower mold 11 and upper mold 12. Since the amount of protrusion is small, the portions 115 may be left as they are, but if they have an adverse effect on the performance of the wheel, they are cut off from the base and removed.
A wheel 100 as shown in FIG. 19 is manufactured, and since a hollow portion 108 is formed inside the tire body 101, when mounted on a running vehicle, it provides good cushioning and good running performance. Furthermore, even if the tire body 101 is punctured by a nail or the like, there will be no problem because the inside of the hollow part 108 is originally at atmospheric pressure, and unlike conventional high-pressure pneumatic wheels, the tire will not become unable to run. , you can continue driving. This is because the shapes of the tire body 101 and lugs 102 of the wheel 100 left behind as described above are such that they support the running vehicle body almost in the same way as solid tires, even though there is a hollow part 108 inside. It is from.
More specifically, the thickness t of the portion 120 of the tire body 101 that is bonded to the rim 107 (the lower portion of the hollow portion 108) is formed to be thicker than the thickness t' of the upper portion 121 of the hollow portion 108. The upper portion 121 of the thin-walled hollow portion 108 is deformed by the reaction force of the load of the traveling vehicle body received from the road surface, and exhibits good cushioning properties of the wheel 100. Portion (lower portion of hollow portion 108) 12 of body portion 101 to be adhered to rim 107
Blocked at 0. Therefore, the tire of the wheel 100 has a hollow portion 108 inside while exhibiting good cushioning properties.
Despite this, they can support the vehicle body in roughly the same way as solid tires. Since the lug 102 has a hollow portion 108' communicating with the hollow portion 108 inside the base thereof, the stress applied to the lug 102 is applied to the hollow portion 108'.
' Due to the presence of the lug, the lug 102's entire base is absorbed by the bending, and since the hollow part 108' is in communication with the hollow part 108, the lug is absorbed by the hollow part 108, so the lug's base cracks and breaks. The cavity 1
08' and the hollow portion 108, the cushioning properties are improved and the running performance as a wheel is good. Finally, the boss 104 and spokes 106 of Car Import 100...
・The reinforcing iron plate 109 is colored with black paint of the same color as the rubber, and an annular groove 122 is formed on the side surface of the tire.
If a yellow or white paint is applied to only one side of the wheels (the side that is located on the outside when mounted on a running vehicle), the product value will increase and the direction of rotation of the wheel 100 will be set at lug 1.
If it is specified by the shape of 02 (almost all wheels with lugs for industrial machinery have a fixed rotation direction when mounted on the vehicle body), the wheel will be located on the outside when mounted on the vehicle body. A ring of conspicuous colored paint is applied only to the sides, which prevents the product from being installed in the wrong direction on the vehicle body. In the above embodiment, the core type 20k14Q
The core mold 20 is placed in the chamber 14 and adjusted to a temperature of 70°C to 110°C at which the raw rubber can be molded and not vulcanized in a short period of time. In addition, a temperature sensor may be provided on the surface of the core mold 20, and the temperature of the core mold 20 may be adjusted to 70° C. to 110° C. by controlling the electric heater and the cooling device based on the detection of the temperature sensor. ..

【図面の簡単な説明】[Brief explanation of drawings]

図は,この発明の一実施例を示したもので、第1図は油
圧式プレス成形装置の側面図,第2図は下型11の平面
図、第3図は第2図のS,一S.断面図、第4図は第2
図のS,−S.断面図、第5図は第2図のF矢視図,第
6図は上型12の底面図,第7図は第6図のS.−S.
断面図,第8図は第6図のS4−S.断面図,第9図は
中型20の平面図、第10図は第9図のS,−S.断面
図、第11図は第9図のS.−S.断面図,第12図は
第9図の87−87断面図、第13図は第9図のS.−
S.断面図、第14図は成形時の作用説明断面図,第1
5図は帯状生ゴムDの斜視図、第16図は生ゴムCを接
着した車輪本体110の側面図、第17図は成形された
車軸100の一部断面側面図,第18図は第17図の平
面図,第19図は第17図のS一S,断面図である. 図中記号,14よ油圧式プレス成形装置,11は下型,
12は上型、20は中子型.23はノズル、31・31
′は貫通孔(吸引部)、46は突起部,100は車軸、
101はタイヤ胴部,102はラグ,103はスポーク
被覆部,104はボス、106はスポーク、107はリ
ム、108は中空部、123は空洞部、123′は空洞
部123の表面,130はタイヤ片を示す.
The figures show an embodiment of the present invention, in which Fig. 1 is a side view of a hydraulic press molding device, Fig. 2 is a plan view of the lower die 11, and Fig. 3 is a side view of the S and I parts in Fig. 2. S. Cross-sectional view, Figure 4 is the second
S, -S in the figure. 5 is a view taken in the direction of arrow F in FIG. 2, FIG. 6 is a bottom view of the upper mold 12, and FIG. 7 is a view taken in the direction of arrow F in FIG. -S.
The sectional view, FIG. 8, is taken from S4-S in FIG. 9 is a plan view of the medium size 20, and FIG. 10 is a cross-sectional view of S, -S. The sectional view, FIG. 11, is the S. -S. 12 is a sectional view taken along line 87-87 in FIG. 9, and FIG. 13 is a sectional view taken along S. −
S. Cross-sectional view, Figure 14 is a cross-sectional view explaining the action during molding, Part 1
5 is a perspective view of the raw rubber band D, FIG. 16 is a side view of the wheel body 110 to which the raw rubber C is adhered, FIG. 17 is a partially sectional side view of the molded axle 100, and FIG. The plan view and FIG. 19 are cross-sectional views taken from S-S in FIG. 17. Symbols in the figure, 14 is a hydraulic press molding device, 11 is a lower mold,
12 is the upper mold, 20 is the core mold. 23 is a nozzle, 31.31
' is a through hole (suction part), 46 is a protrusion, 100 is an axle,
101 is a tire body, 102 is a lug, 103 is a spoke covering part, 104 is a boss, 106 is a spoke, 107 is a rim, 108 is a hollow part, 123 is a hollow part, 123' is the surface of the hollow part 123, and 130 is a tire Show a piece.

Claims (1)

【特許請求の範囲】[Claims] (1)生ゴムを短時間で加硫する温度に加熱された外型
11・12と生ゴムを短時間では殆ど加硫しない温度に
調節された中子型20とによりタイヤ片130・130
を成形し、該タイヤ片130・130の中子型20にて
成形された面123′・123′でリム107を挾んで
タイヤ片130・130を接合して一体に成形加硫する
車輪の製造方法。
(1) Tire pieces 130 and 130 are formed by outer molds 11 and 12 heated to a temperature that vulcanizes raw rubber in a short time and core mold 20 that is adjusted to a temperature that hardly vulcanizes raw rubber in a short time.
manufacturing a wheel by joining the tire pieces 130, 130 together by sandwiching the rim 107 between the surfaces 123', 123' formed by the core mold 20 of the tire pieces 130, 130, and integrally molding and vulcanizing them. Method.
JP1061221A 1989-03-13 1989-03-13 Wheel manufacturing equipment Expired - Fee Related JPH07118988B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1061221A JPH07118988B2 (en) 1989-03-13 1989-03-13 Wheel manufacturing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1061221A JPH07118988B2 (en) 1989-03-13 1989-03-13 Wheel manufacturing equipment

Publications (2)

Publication Number Publication Date
JPH02238908A true JPH02238908A (en) 1990-09-21
JPH07118988B2 JPH07118988B2 (en) 1995-12-20

Family

ID=13164932

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1061221A Expired - Fee Related JPH07118988B2 (en) 1989-03-13 1989-03-13 Wheel manufacturing equipment

Country Status (1)

Country Link
JP (1) JPH07118988B2 (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02192916A (en) * 1989-01-20 1990-07-30 Kyushu Shinko Rubber Kk Manufacture of hollow wheel

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02192916A (en) * 1989-01-20 1990-07-30 Kyushu Shinko Rubber Kk Manufacture of hollow wheel

Also Published As

Publication number Publication date
JPH07118988B2 (en) 1995-12-20

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