JPH02245323A - Manufacture of wheel - Google Patents

Manufacture of wheel

Info

Publication number
JPH02245323A
JPH02245323A JP1066701A JP6670189A JPH02245323A JP H02245323 A JPH02245323 A JP H02245323A JP 1066701 A JP1066701 A JP 1066701A JP 6670189 A JP6670189 A JP 6670189A JP H02245323 A JPH02245323 A JP H02245323A
Authority
JP
Japan
Prior art keywords
mold
rubber
rubbers
tire
band
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP1066701A
Other languages
Japanese (ja)
Other versions
JPH0729390B2 (en
Inventor
Yusaku Kato
祐作 加藤
Osamu Nakano
治 中野
Masabumi Sone
曽▲称▼ 正文
Satoru Oda
悟 小田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Iseki and Co Ltd
Iseki Agricultural Machinery Mfg Co Ltd
Fukuyama Rubber Industry Co Ltd
Original Assignee
Iseki and Co Ltd
Iseki Agricultural Machinery Mfg Co Ltd
Fukuyama Rubber Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Iseki and Co Ltd, Iseki Agricultural Machinery Mfg Co Ltd, Fukuyama Rubber Industry Co Ltd filed Critical Iseki and Co Ltd
Priority to JP1066701A priority Critical patent/JPH0729390B2/en
Publication of JPH02245323A publication Critical patent/JPH02245323A/en
Publication of JPH0729390B2 publication Critical patent/JPH0729390B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined

Landscapes

  • Moulds For Moulding Plastics Or The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

PURPOSE:To prevent forming rubbers from shifting from the specified positions on mold surfaces by a method wherein tire pieces are formed by an outer mold and a core mold under the condition that the forming rubbers are anchored to the predetermined positions by the rubber anchoring projections, which are provided on the mold surfaces of the outer mold and of the core mold. CONSTITUTION:Band-shaped green rubbers D preheated up to a temperature, which is formable and at which no vulcanization occurs in a short time, are seated on the mold surface 25 of a lower mold 11. At that time, the band-shaped green rubbers D are anchored by projections 50 under the condition that nicks locate at the middle of each lug forming part 27 and the green rubber D is positioned so as to face to parts 27.... In addition, band-shaped green rubbers D are also seated onto the mold surface 44 of the upper face of a core mold 20. At that time, the band-shaped green rubbers D are anchored by projections 51 under the condition that nicks locate at the middle of each lug forming projected part 46 and the green rubber D is positioned so as to face to projected parts 46.... By moving a vertically moving frame upwards until an upper mold, the core mold 20 and the lower mold 11 come into tight contact with one another, the band-shaped green rubbers D are formed by pressing with the respective mold surfaces 25 and 44.

Description

【発明の詳細な説明】 (産業上の利用分野) この発明は、車軸の製造方法に関するものである。[Detailed description of the invention] (Industrial application field) The present invention relates to a method for manufacturing an axle.

(従来技術とその問題点) 従来、特開昭63−260408号公報に示すようなリ
ムの周りにタイヤを一体成形した車軸の製造方法が開示
されているが、該従来技術のものは、型にてタイヤ片を
成形するとき成形用のゴムが所定の位置からずれてしま
い、タイヤの一部が欠けたものができたりしてきれいな
タイヤを得ることができないことが頻繁に発生し、実用
的ではなかった。
(Prior art and its problems) A method for manufacturing an axle in which a tire is integrally molded around a rim has been disclosed in Japanese Patent Application Laid-Open No. 63-260408, but the method of the prior art is based on a mold. When molding tire pieces, the rubber used for molding often shifts from the specified position, resulting in parts of the tire being chipped, making it impossible to obtain a clean tire. It wasn't.

C問題点を解決する方法) 上記従来例の問題点を解消するために、この発明は、外
型11と中子型20との型面25・44に設けたゴム係
止用の突起50・・・・51・・・にて成形用のゴムD
を所定の位置に係止した状態で外型11・12と中子型
20とによりタイヤ片130・130を成形した後、タ
イヤ片130・130を外型11・12に残したまま中
子型20を外し、外型11・12にてタイヤ片130・
130を接合して一体に成形する車軸の製造方法とした
ものである。
C) Method for Solving Problems) In order to solve the problems of the conventional example described above, the present invention provides rubber locking protrusions 50 and 44 provided on the mold surfaces 25 and 44 of the outer mold 11 and the core mold 20. Rubber D for molding at...51...
After molding the tire pieces 130, 130 with the outer molds 11, 12 and the core mold 20 with the tires locked in a predetermined position, the tire pieces 130, 130 are molded into the core mold with the tire pieces 130, 130 remaining in the outer molds 11, 12. 20, and use the outer molds 11 and 12 to form a tire piece 130.
This is a manufacturing method of an axle in which 130 parts are joined and integrally formed.

(発明の作用および効果) この発明は、外型11と中子型20との型面25・44
に設けたゴム係止用の突起50・・・・51・・・にて
成形用のゴムDを所定の位置に係止した状態で外型11
・12と中子型20とによりタイヤ片130・130を
成形するものであるから、成形用のゴムDが型面25・
44の所定の位置からずれることを適切に防止し、きれ
いなタイヤを得ることができる。
(Operations and Effects of the Invention) This invention provides mold surfaces 25 and 44 of the outer mold 11 and the core mold 20.
The outer mold 11 is held in a state in which the molding rubber D is locked in a predetermined position by the rubber locking protrusions 50, 51, and so on.
12 and the core mold 20, the rubber D for molding is formed on the mold surface 25.
44 from the predetermined position, and a clean tire can be obtained.

(実施例) この発明の一実施例である車輪の製造方法を面に基づき
詳細に説明する。
(Example) A method for manufacturing a wheel, which is an example of the present invention, will be explained in detail based on the aspects.

先ず、車軸をプレス成形する油圧式プレス成形装置1に
ついて説明する。2は床面に設けられた台座3と上部フ
レーム4との四隅に円柱フレーム5・・・を固設して構
成された機枠である。6は四隅に貫通孔7・・・を有す
る上下動枠体であって、上記円柱フレーム5・・・が該
貫通孔7・・・を貫通した状態で装着されている。8は
上下動枠体6を円柱フレーム5・・・に沿って上下動さ
せる油圧装置であって、その油圧ピストン9の上部が上
下動枠体6の下面に固設されている。10・10は上下
動枠体6の上面に固設された左右レールであって、車輪
成形用の下型11がイー口方向に移動できるようにその
上に載置されている。12は車軸成形用の上型であって
、上部フレーム4の下面にボルトにて固設されている。
First, a hydraulic press forming apparatus 1 for press forming an axle will be described. Reference numeral 2 denotes a machine frame constructed by fixing cylindrical frames 5 to the four corners of a pedestal 3 provided on the floor and an upper frame 4. Reference numeral 6 denotes a vertically movable frame body having through holes 7 at its four corners, and the cylindrical frame 5 is mounted so as to pass through the through holes 7. Reference numeral 8 denotes a hydraulic device for vertically moving the vertically movable frame 6 along the cylindrical frame 5 . The upper part of the hydraulic piston 9 is fixed to the lower surface of the vertically movable frame 6 . Reference numerals 10 and 10 denote left and right rails fixed to the upper surface of the vertically movable frame 6, on which the lower die 11 for forming the wheel is placed so as to be movable in the E-port direction. Reference numeral 12 denotes an upper mold for forming an axle, and is fixed to the lower surface of the upper frame 4 with bolts.

13a ・13bは温度が140〜200℃で圧力が1
2kg/aJの水蒸気を下型11と上型12の内部に供
給する屈曲自在のパイプであって、下型11と上型12
とはその温度が生ゴムを短時間で加硫する温度140〜
200℃に保たれている。
13a and 13b have a temperature of 140 to 200℃ and a pressure of 1
A bendable pipe that supplies 2 kg/aJ of water vapor to the inside of the lower mold 11 and the upper mold 12.
The temperature is 140~, which vulcanizes raw rubber in a short time.
It is kept at 200℃.

14は左右レール10・10の下側の床面に設置された
調温底であって、内部に温度センサーの検出にて作動す
る電熱ヒーター15と冷却装置16とが設けられており
、内部の温度は常に70℃〜110℃に保たれている。
Reference numeral 14 denotes a temperature control bottom installed on the floor below the left and right rails 10 and 10, and an electric heater 15 and a cooling device 16 that are activated by detection of a temperature sensor are installed inside. The temperature is always maintained at 70°C to 110°C.

、17・17は調温圧14内部と外部とに渡って設けら
れた左右レールであって、その上部には把持部18を有
する移動台19がレールに沿って移動できるように載置
されている。そして、作業者が移動台19の上面に中子
型20を載置した状態で、把持部18を持って移動台1
9を左右レール17・17に沿って移動させ、調温底1
4の入口21より調温底14内に移動台19と共に中子
型20を収納できるようになっている。22は上下方向
に抜き挿しすることにより調温底14の入口を開閉する
蓋体(戸)である。然して、調温底14は、中子型20
をその内部に収納し、電熱ヒーター15と冷却装置16
との働きにより、生ゴムが成形可能で短時間では加硫し
ない温度70℃〜110℃に中子型20を温度調節する
ように構成されている。
, 17 are left and right rails provided between the inside and outside of the temperature control pressure 14, and a movable table 19 having a grip part 18 is placed on the top of the rail so as to be movable along the rails. There is. Then, with the core mold 20 placed on the top surface of the movable table 19, the operator holds the grip part 18 and holds the movable table 1.
9 along the left and right rails 17.
The core mold 20 can be housed together with the movable table 19 in the temperature control bottom 14 through the entrance 21 of 4. Reference numeral 22 denotes a lid (door) that opens and closes the entrance of the temperature control bottom 14 by inserting and removing it in the vertical direction. Therefore, the temperature control sole 14 has a core mold 20.
is housed inside, and an electric heater 15 and a cooling device 16 are installed.
The temperature of the core mold 20 is adjusted to a temperature of 70° C. to 110° C. at which raw rubber can be molded and not vulcanized in a short period of time.

23は屈曲自在のパイプ24の先端に装着されたノズル
であって、その先端より温度が140〜200℃で圧力
が12kg/cdの水蒸気を噴出できるように構成して
いる。尚、パイプ24の基部にはバルブ24′が設けら
れており、ノズル23の先端より水蒸気を噴1(〜する
状態と水蒸気を遮断してパイプ24内を大気に開放する
状態とに切り替えられるように構成している。
Reference numeral 23 denotes a nozzle attached to the tip of a bendable pipe 24, and is configured to eject water vapor at a temperature of 140 to 200° C. and a pressure of 12 kg/cd from the tip. A valve 24' is provided at the base of the pipe 24, and can be switched between a state in which water vapor is jetted from the tip of the nozzle 23 and a state in which water vapor is cut off and the inside of the pipe 24 is opened to the atmosphere. It is composed of

ここで、下型11につき詳しく説明する。Here, the lower mold 11 will be explained in detail.

下型11は1台部11aと型部11bとをボルト11c
・・・にて固定して構成されている。
The lower mold 11 connects the one part 11a and the mold part 11b with the bolt 11c.
It is configured in a fixed manner.

25は型部11bの上面に彫り込まれた型面であって、
後述の車輪100のタイヤ胴部101を成形する部分2
6とラグ102を成形する部分27・・・とスポーク被
覆部103・・・を成形する部分28等のゴムタイヤの
外形が彫られており、その表面はざらざらした粗雑面に
形成されている。
25 is a mold surface carved into the upper surface of the mold part 11b,
Portion 2 that forms the tire body 101 of the wheel 100, which will be described later
6, a portion 27 for forming the lugs 102, and a portion 28 for forming the spoke covering portions 103, etc., are carved out of the outer shape of the rubber tire, and the surface thereof is formed into a rough surface.

29は後述の車軸100のボス104の孔部105を貫
通する支持ビンであり1台部11aの上面中央部に固設
されている。30は後述の車輪100のスポーク106
を支持するスポーク支持部であり、型部11bの上面に
3カ所設けられている。然して、支持ピン29と3カ所
のスポーク支持部30・・・にて、車軸100のリム1
07が型面部25の所定位置に位置決めできるように構
成している。尚、スポーク支持部30の中央部には、上
下に移動自在の移動支持体30aが設けられており、バ
ネ30bにて上動方向に付勢されている。
Reference numeral 29 denotes a support bottle that passes through a hole 105 of a boss 104 of the axle 100, which will be described later, and is fixed at the center of the upper surface of the one-piece portion 11a. 30 is a spoke 106 of a wheel 100 which will be described later.
These are spoke support parts that support the mold part 11b, and are provided at three locations on the upper surface of the mold part 11b. Therefore, the rim 1 of the axle 100 is supported by the support pin 29 and the three spoke support parts 30...
07 can be positioned at a predetermined position on the mold surface portion 25. A movable support body 30a that is vertically movable is provided at the center of the spoke support portion 30, and is biased in the upward movement direction by a spring 30b.

31・・・は型部11bのラグ102を成形する部分2
7の底に穿設された吸引部としての貫通孔である。32
は台部11aの上面と側面とに渡って穿設された貫通孔
であり、その側面側部分にはパイブ33が設けられてい
る。34・34はシールであって、上記貫通孔31・・
・と32との孔口を挾んで台部11aの上面に彫られた
日清に設けられている。然して、パイプ33を真空ポン
プに連結して、シール34・34間を真空状態とし、型
面25に生ゴムを載せてプレス成形するときに貫通孔3
1・・・を負圧としラグ102を成形する部分27の底
隅部までゴムがいきわたるようになっている。
31... is the part 2 of the mold part 11b that molds the lug 102
This is a through-hole as a suction part bored in the bottom of 7. 32
is a through hole bored across the upper surface and side surface of the base portion 11a, and a pipe 33 is provided in the side portion thereof. 34, 34 are seals, and the through holes 31...
It is provided in the Nissin carved on the upper surface of the base part 11a between the openings of . and 32. However, when the pipe 33 is connected to a vacuum pump to create a vacuum state between the seals 34 and the raw rubber is placed on the mold surface 25 and press-molded, the through-hole 3
1... is applied as a negative pressure so that the rubber spreads all the way to the bottom corner of the portion 27 where the lug 102 is to be formed.

35は型面25の外周部に設けられた穴であって、型面
25に生ゴムを載せてプレス成形するときに型面外周隅
部までゴムがいきわたるように設けられている。
Reference numeral 35 denotes a hole provided on the outer periphery of the mold surface 25, and is provided so that when raw rubber is placed on the mold surface 25 and press-molded, the rubber spreads all the way to the outer periphery corners of the mold surface.

50・・・は型面25の底面に設けられたゴム係止用の
突起(細いピン)であって、型面25に生ゴムを載せて
たとき生ゴムにつき刺さり生ゴムがずれるのを防止する
Reference numerals 50, . . . are rubber locking projections (thin pins) provided on the bottom surface of the mold surface 25, which prevent the raw rubber from sticking and shifting when the raw rubber is placed on the mold surface 25.

36は台部11aの内部に設けられた孔であって、前記
温度が140〜200℃で圧力が12kg/−の水蒸気
を供給する屈曲自在のパイプ13aがその孔入口36a
に連結されており、孔36内にその水蒸気が導入され、
孔出口36bより屈曲自在のパイプ138′を通って排
出され、下型11はその温度が生ゴムを加硫する1 4
.0〜200℃に保たれている。
Reference numeral 36 denotes a hole provided inside the platform 11a, and the bendable pipe 13a for supplying water vapor at a temperature of 140 to 200°C and a pressure of 12 kg/- is connected to the hole entrance 36a.
The water vapor is introduced into the hole 36,
The raw rubber is discharged from the hole outlet 36b through a bendable pipe 138', and the temperature of the lower die 11 vulcanizes the raw rubber.
.. The temperature is maintained between 0 and 200°C.

37a・・・は下型11の四隅に設けられた穴であり、
後述の上型12に設けられた位置あわせ嵌合ビン38・
・・が嵌入するように設けられている637b・・・は
下型11に設けられた貫通孔であり、後述の中子型20
に設けられた位置あわせ嵌合ピン43・・・が嵌入する
ように設けられている。
37a... are holes provided at the four corners of the lower mold 11,
A positioning fitting pin 38 provided on the upper mold 12 described later.
637b... is a through hole provided in the lower mold 11, into which the core mold 20 described later is inserted.
The positioning fitting pins 43 provided in are provided so as to fit therein.

39は前記先端より温度が140〜200℃で圧力が1
2kg/aJの水蒸気を噴出するノズル23をセットす
る台であり、その上面にはノズル23の筒部23aを嵌
入する縦溝39aとノズル23の鍔部23bを嵌入する
横溝39bとノズル23の噴出管23cを嵌入する縦溝
39cが設けられている。40は型部11b上面に設け
られたノズル23の噴出管23cを嵌め込む溝である。
39 has a temperature of 140 to 200°C and a pressure of 1 from the tip.
This is a stand on which the nozzle 23 that spouts 2 kg/aJ of water vapor is set, and its upper surface has a vertical groove 39a into which the cylindrical part 23a of the nozzle 23 is fitted, a horizontal groove 39b into which the flange part 23b of the nozzle 23 is fitted, and a jetting groove of the nozzle 23. A vertical groove 39c into which the tube 23c is inserted is provided. 40 is a groove in which the ejection pipe 23c of the nozzle 23 provided on the upper surface of the mold portion 11b is fitted.

次に、上型12につき詳しく説明する。Next, the upper mold 12 will be explained in detail.

上型12は1台部12aと型部12bとをボルト12C
・・・にて固定して構成されている。
The upper mold 12 connects the one unit part 12a and the mold part 12b with bolts 12C.
It is configured in a fixed manner.

25′は型部12bの下面に彫り込まれた型面であって
、後述の車軸100のタイヤ胴部101を成形する部分
26′とラグ102を成形する部分27′とスポーク被
覆部103を成形する部分28′等が彫られており、そ
の表面はざらざらした粗雑面に形成されている。
Reference numeral 25' denotes a mold surface carved into the lower surface of the mold part 12b, which molds a part 26' for molding the tire body 101 of the axle 100, a part 27' for molding the lugs 102, and a spoke covering part 103, which will be described later. The portion 28' etc. are carved, and the surface thereof is formed into a rough and rough surface.

41は前記支持ピン29の先端が嵌入する穴であり、台
部12aの下面中央部に設けられている。
Reference numeral 41 denotes a hole into which the tip of the support pin 29 is inserted, and is provided at the center of the lower surface of the base portion 12a.

31′・・・は型部12bのラグ102を成形する部分
27′の底に穿設された吸引部としての貫通孔である。
Reference numerals 31', . . . are through-holes, which serve as suction parts, formed at the bottom of the portion 27' of the mold part 12b for molding the lug 102.

32′は台部12aの上面と側面とに渡って穿設された
貫通孔であり、その側面側部分にはパイプ33′が設け
られている。34′ ・34′はシールであって、上記
貫通孔31′・・・と32′との孔口を挾んで台部12
aの下面に彫られた日清に設けられている。然して、パ
イプ33′を真空ポンプに連結して、シール34′ ・
34′間を真空状態とし、型面25′に生ゴムを入れて
プレス成形するときに貫通孔31′・・・を負圧としラ
グ102を成形する部分27′の底隅部までゴムがいき
わたるようになっている。
Reference numeral 32' denotes a through hole bored across the top and side surfaces of the base portion 12a, and a pipe 33' is provided in the side portion thereof. 34' and 34' are seals, which sandwich the openings of the through holes 31' and 32' and seal the base part 12.
The Nissin symbol is carved on the underside of a. Thus, the pipe 33' is connected to a vacuum pump and the seal 34'
34' is in a vacuum state, and when raw rubber is put into the mold surface 25' and press-molded, negative pressure is applied to the through holes 31' so that the rubber spreads to the bottom corner of the part 27' where the lug 102 is to be molded. It has become.

35′は型41の外周部に設けられた穴であって、型面
25′に生ゴムを入れてプレス成形するときに型面外周
隅部までゴムがいきわたるように設けられている。
Reference numeral 35' denotes a hole provided in the outer periphery of the mold 41, and is provided so that when raw rubber is put into the mold surface 25' and press-molded, the rubber spreads all the way to the outer periphery corners of the mold surface.

36′は台部12aの内部に設けられた孔であって、前
記温度が140〜200℃で圧力が12kg/cdの水
蒸気を供給する屈曲自在のパイプ13bがその孔入口3
6a’ に連結されており、孔36′内にその水蒸気が
導入され、孔出口36b′より屈曲自在のパイプ13b
′を通って排出され、上型12はその温度が生ゴムを加
硫する140〜200℃に保たれている。
Reference numeral 36' denotes a hole provided inside the platform 12a, and a bendable pipe 13b for supplying water vapor at a temperature of 140 to 200°C and a pressure of 12 kg/cd is connected to the hole entrance 3.
6a', the water vapor is introduced into the hole 36', and the pipe 13b is bent freely from the hole outlet 36b'.
', and the upper die 12 is kept at a temperature of 140 to 200°C to vulcanize the raw rubber.

38・・・は上型12の四隅に設けられた嵌合ビンであ
り、後述の中子型20の四隅に設けられた貫通孔42・
・・を貫通し、前記下型11の穴37aに嵌入するよう
に設けられている。
38 are fitting bins provided at the four corners of the upper mold 12, and through holes 42 and 38 provided at the four corners of the core mold 20, which will be described later.
... and is provided so as to fit into the hole 37a of the lower mold 11.

39′はノズル23をセットする台39に対向して設け
られた押さえ台である。ノズル23は、プレス成形時に
台39と押さえ台39′とにより保持され、その噴出管
23c先端は型面25と25′とにより形成される空間
部に突出して位置する。
Reference numeral 39' denotes a holding stand provided opposite to the stand 39 on which the nozzle 23 is set. The nozzle 23 is held by a stand 39 and a presser stand 39' during press molding, and the tip of the ejection pipe 23c is positioned to protrude into the space formed by the mold surfaces 25 and 25'.

30′は前記下型11のスポーク支持部30と共同して
スポーク106を支持するスポーク支持部であり、型部
12bの下面に3カ所設けられている。尚、スポーク支
持部30′の中央部には、上下に移動自在の移動支持体
30a’が設けられており、バネ30b′にて下動方向
に付勢されている。
Reference numeral 30' denotes spoke support parts that support the spokes 106 together with the spoke support parts 30 of the lower die 11, and are provided at three locations on the lower surface of the die part 12b. A movable support body 30a' that is vertically movable is provided at the center of the spoke support part 30', and is biased in the downward movement direction by a spring 30b'.

次に、中子型20について説明すると、その」二面及び
下面には、後述の車軸100のタイヤ胴部101の中空
部108を成形する部分45と、下型11と上型12の
ラグ102を成形する部分27・27′にプレス成形す
るときゴムが底隅部までいきわたるようにゴムを該27
・27′内に押す突起部46・・・(該突起部46・・
・にて押されてできるラグ102・・・内部の空洞部1
08′・・・は、前記中空部108と連通して形成され
る。)と、車軸100のリム107が入る空洞部123
を成形する部分47(部分47の突出量をLlとすると
、空洞部123の半径もLlとなるが、該空洞部123
の半径L1はリム107の半径L2よりも小さくなるよ
うに設定されている。)と、車軸100のスポーク10
6が入る空洞部を成形する部分48・・・と、下型11
と上型12とで形成される2つの半割状のタイヤ片13
0・130の外周部と内周部が接合する接合代E1・E
2を成形する環状溝部分60・61とよりなる型面44
・44が彫られている。そして、型面44・44の表面
は、シリコン焼付は処理(または、フッ素コーティング
処理)がされており、成形後のゴムが容易に離れるよう
になっている。
Next, the core mold 20 will be described. On its second and lower surfaces, there are a portion 45 for molding a hollow portion 108 of a tire body 101 of an axle 100, which will be described later, and lugs 102 of a lower mold 11 and an upper mold 12. When press-molding the parts 27 and 27' to be molded, apply rubber to the parts 27 and 27' so that the rubber spreads all the way to the bottom corners.
・Protrusion 46 to be pushed into 27' (the protrusion 46...
・Lug 102 formed by pressing with...Inner cavity 1
08'... are formed in communication with the hollow portion 108. ) and a cavity 123 into which the rim 107 of the axle 100 is inserted.
(If the protrusion amount of the portion 47 is Ll, the radius of the cavity 123 is also Ll.
The radius L1 of the rim 107 is set to be smaller than the radius L2 of the rim 107. ) and the spokes 10 of the axle 100
A portion 48 for forming a cavity into which 6 is inserted, and a lower mold 11
and the upper mold 12 into two half-split tire pieces 13.
Joining distance E1/E where the outer circumference and inner circumference of 0.130 are joined
A mold surface 44 consisting of annular groove portions 60 and 61 for molding 2.
・44 is carved. The surfaces of the mold surfaces 44 are subjected to silicone baking treatment (or fluorine coating treatment) so that the rubber can be easily removed after molding.

51・・・は型面44の上面に設けられたゴム係止用の
突起(細いピン)であって、型面44に生ゴムを載せて
たとき生ゴムにつき刺さり生ゴムがずれるのを防止する
Numerals 51, . . . are rubber locking protrusions (thin pins) provided on the upper surface of the mold surface 44, which prevent the raw rubber from getting stuck and shifting when the raw rubber is placed on the mold surface 44.

42・・・は上型12の嵌合ピン38・・・が貫通する
貫通孔、43・・・は下型11に設けられた貫通孔37
b・・・に嵌入する位置あわせ用の嵌合ピンである。
42... are through holes through which the fitting pins 38... of the upper die 12 pass, and 43... are through holes 37 provided in the lower die 11.
It is a fitting pin for positioning that fits into b....

49・49は中子型20を下型11から外して吊り上げ
るときにリフト装置のワイヤ等を掛ける左右吊持部であ
る。
Reference numerals 49 and 49 denote left and right suspension parts on which wires of a lifting device or the like are hung when removing the core mold 20 from the lower mold 11 and lifting it up.

次に、上記生ゴムを短時間で加硫する温度140〜20
0℃に加熱された下型11・E型12と生ゴムが成形可
能で短時間では加硫しない温度70〜110℃に調温さ
れた中子型20を有する油圧式プレス成形装置1を用い
て、車軸100を成形する方法について説明する。
Next, the raw rubber is vulcanized at a temperature of 140 to 20°C for a short time.
Using a hydraulic press molding device 1, which has a lower mold 11 and an E mold 12 heated to 0°C, and a core mold 20 whose temperature is controlled at 70 to 110°C, which can mold raw rubber and not vulcanize in a short time. , a method for forming the axle 100 will be explained.

先ず、車軸に車輪を装着するための鉄製円管状のボス1
04と鉄パイプよりなる円環状リム107とを3本の鉄
バイブよりなるスポーク106・・・とを溶接連結した
車軸本体110を用意する。尚。
First, the iron cylinder boss 1 for attaching the wheel to the axle.
04, an annular rim 107 made of iron pipe, and spokes 106 made of three iron vibrators are welded together to prepare an axle body 110. still.

ボス104とスポーク106・・・とは補強鉄板109
にて補強連結されている。
Boss 104 and spokes 106... are reinforced iron plates 109
Reinforced and connected.

そして、ゴムを接着する接着剤Aと鉄とを接着する接着
剤Bを上記車輪本体110全体に塗布し。
Then, adhesive A for bonding rubber and adhesive B for bonding iron are applied to the entire wheel body 110.

乾燥後、ゴムを接着する接着剤Aをスポーク106のゴ
ムが被覆される部分と円環状リム107とに塗布する。
After drying, adhesive A for adhering rubber is applied to the rubber covered portions of the spokes 106 and the annular rim 107.

次に、円環状リム107外周にゴムを溶剤にて溶かした
液を塗布し、その」ユに帯状の接着性の良い天然生ゴム
Cを接着し、更にその上にゴムを溶剤にて溶かした液を
塗布する。
Next, a solution of rubber dissolved in a solvent is applied to the outer periphery of the annular rim 107, and a band-shaped natural raw rubber C with good adhesiveness is adhered to the outer circumference of the annular rim 107. Apply.

次に、下型11を上型12と対向する位置から左右レー
ル10・10上を口方向に移動させて左右レール10・
10の先端部に位置させる。そして、前以て帯状の生ゴ
ムに車軸100のラグ1゜2・102間のピッチに合わ
せて切り目を入れた帯状生ゴムDを成形可能で短時間で
は加硫しない温度70〜110℃に予熱したものを、下
型11の型面25に載せる。そのとき、切り目がラグ1
02を成形する部分27・27の真中に位置するように
して生ゴムが該27・・・に丁度位置するようにして突
起50にて帯状生ゴムDを係止する。
Next, the lower mold 11 is moved from the position facing the upper mold 12 on the left and right rails 10, 10 toward the opening.
10 at the tip. Then, the band-shaped raw rubber D is preheated to a temperature of 70 to 110 degrees Celsius, which is moldable and does not vulcanize in a short time. is placed on the mold surface 25 of the lower mold 11. At that time, the cut is lag 1
The band-shaped raw rubber D is locked with the protrusion 50 so that it is located in the middle of the parts 27, 27 where 02 is to be molded, and the raw rubber is positioned exactly between the parts 27, 27, .

そして、調温庫14から中子型20を取出して、その嵌
合ピン43・・・が下型11に設けられた貫通孔37b
・・・に嵌入するようにして下型11の」―に重ねる。
Then, the core mold 20 is taken out from the temperature-controlled warehouse 14, and its fitting pins 43... are inserted into the through holes 37b provided in the lower mold 11.
. . and stack it on top of the bottom mold 11.

そして、中子型20の上面の型面44上にも帯状生ゴム
Dを載せる。そのとき、下型11に帯状生ゴムDを載せ
たのと同様に、切り目がラグ102を成形する突起部4
6・46の真中に位置するようにして生ゴムが該突起部
46・・・に丁度位置するようにして突起51にて帯状
生ゴムDを係止する。
Then, the band-shaped raw rubber D is also placed on the mold surface 44 on the upper surface of the core mold 20. At that time, in the same way as when the band-shaped raw rubber D was placed on the lower mold 11, the protrusion 4 where the cut forms the lug 102 is formed.
The band-shaped raw rubber D is locked with the protrusion 51 so that the raw rubber is located in the middle of the protrusions 46 and 46.

そして、中子型20が重ねられた下型11を左右レール
10・10上をイ方向に移動させて上型12と対向する
位置にし、上型12の位置あわせ嵌合ピン38・・・が
中子型20の貫通孔42・・・を貫通し下型11の穴3
7aに嵌入するようにして、上型12と中子型20と下
型11とが密着するまで油圧装置8を作動させて上下動
枠体6を上動させる。そのときの各型間のプレス圧は1
00〜120kg/dぐらいで、約29程成形する。す
ると、帯状生ゴムDは各型面25・25′ ・44・4
4にてプレス成形されて、車輪100のタイヤ胴部10
1、ラグ102・・・、スポーク被覆部103・・・及
びリム107が入る空洞部123が成形される。
Then, the lower mold 11 with the core mold 20 stacked thereon is moved in the A direction on the left and right rails 10, 10 to a position facing the upper mold 12, and the positioning fitting pins 38 of the upper mold 12 are The holes 3 of the lower mold 11 pass through the through holes 42 of the core mold 20.
7a, the hydraulic device 8 is operated to move the vertically movable frame 6 upward until the upper mold 12, the core mold 20, and the lower mold 11 are brought into close contact with each other. At that time, the press pressure between each mold is 1
00~120kg/d, about 29 times. Then, the raw rubber band D has each mold surface 25, 25', 44, 4
4 to form the tire body 10 of the wheel 100.
1. A cavity 123 into which the lugs 102, spoke covering parts 103, and rim 107 are inserted is formed.

そのとき、ラグ102・・・部分は、中子型20に形成
された突起部46・・・の押圧と下型11と上型12の
ラグ102を成形する部分27・・・27′・・・の底
に穿設された貫通孔31・・・より真空ポンプにて吸引
することとにより、下型11と」二型12のラグ102
を成形する部分27・・・・27′・・・の底隅部まで
ゴムが十分にいきわたり、きれいに成型される。そして
、油圧装置8にて上下動枠体6を下動させて上型12と
中子型20とを離した後、中子型20が重ねられたまま
下型11を左右レール10・10上を口方向に移動させ
て左右レール10・1o先端部にまで引き出す、そして
、リフト装置にて中子型20を下型12から離し、中子
型20は再び調温庫14に収納する。この時、中子型2
0の型面44・44の表面がシリコン焼付は処理(また
は、フッ素コーティング処理)され成形後のゴムが容易
に離れるようになっていることと下型11・上型12の
型面25・25′の表面が粗雑面に処理されてゴムが離
れにくくなっていることとにより、成形された半割状の
タイヤ片130・130は、各々下型11と上型12と
に残る。
At this time, the lug 102... portion is pressed by the protrusion 46... formed on the core mold 20 and the portion 27...27' of the lower mold 11 and upper mold 12 that molds the lug 102.・The lug 102 of the lower mold 11 and the second mold 12 is suctioned by a vacuum pump from the through hole 31 bored in the bottom of the
The rubber is sufficiently spread to the bottom corners of the parts 27...27'... to be molded neatly. After the upper mold 12 and the core mold 20 are separated by moving the vertically movable frame 6 downward by the hydraulic device 8, the lower mold 11 is moved onto the left and right rails 10, 10 while the core mold 20 is stacked. The core mold 20 is moved toward the mouth and pulled out to the tips of the left and right rails 10, 1o, and the core mold 20 is separated from the lower mold 12 using a lift device, and the core mold 20 is stored in the temperature-controlled warehouse 14 again. At this time, core mold 2
The surfaces of mold surfaces 44 and 44 of 0 are treated with silicone baking (or fluorine coating treatment) so that the rubber can be easily removed after molding, and the mold surfaces 25 and 25 of lower mold 11 and upper mold 12 are Since the surface of ' is roughened to make it difficult for the rubber to separate, the molded half tire pieces 130 remain in the lower mold 11 and the upper mold 12, respectively.

このようにして第14図のように半割状のタイヤ片13
0・130が成形されるのであるが、下型11と上型1
2との接合面から各半割状のタイヤ片130・130の
接合代E、・E2が突出している(中子型20の環状溝
部分60・61にて形成された部分)、そして、該接合
代E1・E2は中子型20にて成形されているので未だ
加硫されていないので、次工程で半割状のタイヤ片13
0・130を一体に接合して加硫するとき一体になり、
2つの半割状のタイヤ片130・130は強固に接着し
て成形される。また、この接合代E1の形状はタイヤの
外周側(外面側)はその突出量d1が小さくタイヤ内部
側はその突出量d1が大きい傾斜状に形成されている。
In this way, as shown in FIG.
0.130 is molded, but the lower mold 11 and the upper mold 1
The joint allowances E and E2 of the respective half-split tire pieces 130 and 130 protrude from the joint surface with the core mold 20 (portions formed by the annular groove portions 60 and 61 of the core mold 20), and Since the joining allowances E1 and E2 are formed using the core mold 20 and have not yet been vulcanized, the halved tire pieces 13 will be formed in the next process.
When 0.130 is joined together and vulcanized, it becomes one piece,
The two half-split tire pieces 130 are firmly adhered and molded. Further, the shape of the joint allowance E1 is formed in an inclined shape such that the protrusion amount d1 is small on the outer peripheral side (outer surface side) of the tire and the protrusion amount d1 is large on the inner side of the tire.

それは、2つの半割状のタイヤ片130・130を一体
に接合するとき、下型11と上型12に接して加硫が進
んでいる外面に影響を与える外周側は接着に必要なだけ
の少ない突出量として、接合時に加硫が進んでいる外面
表面部に押圧力をあまり与えないようにして表面部に皺
や筋目等が入らないようにしであると共に、下型11と
上型12に接していない未加硫の内部側は突出量を大き
くして接合時に余分のゴムが中空部108に盛り上がり
盛上がり部111を形成し充分な接着力が得られるよう
になっている6次に、前記円環状リム107外周に帯状
の生ゴムCを接着した車輪本体110のボス104の孔
部105を下型11の支持ピン29に挿通してスポーク
支持部30・・・にスポーク106を支持させて、車軸
本体110のリム107が下型11の半割状のタイヤ片
130・130のリム107が入る空洞部123に位置
するようにする。
When joining the two half-shaped tire pieces 130 and 130 together, the outer circumferential side, which is in contact with the lower die 11 and the upper die 12 and affects the outer surface where vulcanization is progressing, is only necessary for adhesion. The amount of protrusion is small, so as not to apply too much pressing force to the outer surface where vulcanization is progressing during bonding to prevent wrinkles, lines, etc. from forming on the surface, and to prevent the lower mold 11 and upper mold 12 from forming wrinkles or lines. The amount of protrusion is increased on the unvulcanized inner side which is not in contact, so that when joining, excess rubber swells in the hollow part 108 and forms a raised part 111, so that sufficient adhesive strength can be obtained.6 Next, the above-mentioned The support pins 29 of the lower die 11 are inserted into the holes 105 of the bosses 104 of the wheel body 110 to which a band-shaped raw rubber C is adhered to the outer periphery of the annular rim 107, and the spokes 106 are supported by the spoke support parts 30. The rim 107 of the axle body 110 is positioned in the cavity 123 into which the rim 107 of the half-split tire pieces 130 of the lower die 11 is inserted.

そして、下型11を再び左右レール1o・10上をイ方
向に移動させて上型12と対向する位置にし、ノズル2
3の噴出管23cの先端が半割状のタイヤ片130・1
30の中空部108に位置するように下型11の台39
にノズル23を設置し、上型12の位置あわせ嵌合ピン
38・・・が下型11の穴37aに嵌入するようにして
、上型12と下型11とが密着するまで油圧装置8を作
動させて上下動枠体6を上動させる。そのときの両型1
1・12間のプレス圧は、ノズル23の先端より噴出さ
れる水蒸気の圧力12kg/cdよりも大きければ良い
が1本実施例では100〜120kg/dぐらいに設定
している。
Then, the lower die 11 is again moved in the direction A on the left and right rails 1o and 10 to a position facing the upper die 12, and the nozzle 2
3. Tire piece 130.1 whose tip end is halved
The base 39 of the lower mold 11 is positioned in the hollow part 108 of the lower mold 11.
The nozzle 23 is installed in the upper die 12, and the positioning fitting pins 38 of the upper die 12 are fitted into the holes 37a of the lower die 11, and the hydraulic device 8 is turned on until the upper die 12 and the lower die 11 come into close contact with each other. It is activated to move the vertically movable frame 6 upward. Both types 1 at that time
The press pressure between 1 and 12 should be higher than the pressure of 12 kg/cd of the steam jetted from the tip of the nozzle 23, but in this embodiment, it is set to about 100 to 120 kg/d.

そして、パイプ24のバルブ24′を操作してノズル2
3の先端より温度が140〜200℃で圧力が12kg
/a!の水蒸気を噴出させる。
Then, operate the valve 24' of the pipe 24 to open the nozzle 2.
From the tip of No. 3, the temperature is 140-200℃ and the pressure is 12kg.
/a! emit water vapor.

すると、タイヤは下型11と上型12の熱(温度140
〜200’C)にて外面から加硫されると共に、ノズル
23より噴出される140〜200℃の水蒸気にて内部
からも加硫され、5〜10分にてタイヤ全体が加硫され
る。
Then, the tire is heated by the lower mold 11 and the upper mold 12 (temperature 140
The tire is vulcanized from the outside at a temperature of 140 to 200° C.) and also from the inside with steam of 140 to 200° C. ejected from the nozzle 23, and the entire tire is vulcanized in 5 to 10 minutes.

このどき、リム107が入るタイヤ片130・130の
空洞部123・123の表面123′123′は、中子
型20にて成形されているからまだ殆ど加硫されていな
いので、リム107に適確に接着する。更には、リム1
07が入るタイヤ片130・130の空洞部123の半
径L1はリム107の半径Ltよりも小さく形成されて
いるので、プレス時にリム107にてゴムが押圧され、
リム107とタイヤ片130・130との接着が的確に
行なわれる。また、リム107にて押圧された余分なゴ
ムの一部が中空部108側に盛り上がり。
At this time, the surfaces 123'123' of the cavities 123, 123 of the tire pieces 130, 130 into which the rim 107 will be inserted are not yet vulcanized since they have been molded with the core mold 20, so they are suitable for the rim 107. Adhere firmly. Furthermore, rim 1
Since the radius L1 of the cavity 123 of the tire pieces 130, 130 into which 07 is inserted is smaller than the radius Lt of the rim 107, the rubber is pressed by the rim 107 during pressing.
Adhesion between the rim 107 and the tire pieces 130 is performed accurately. Further, a portion of the excess rubber pressed by the rim 107 bulges toward the hollow portion 108 .

リム107に接着しである帯状生ゴムCと密着するので
、中空部108内に高圧の水蒸気をいれても、該水蒸気
がゴムとリム107との間に入り込むことを防止する。
Since it is in close contact with the band-shaped raw rubber C that is adhered to the rim 107, even if high-pressure water vapor is introduced into the hollow portion 108, the water vapor is prevented from entering between the rubber and the rim 107.

従って、リム107とタイヤ片130・130との接着
は非常に強固なものとなる。
Therefore, the adhesion between the rim 107 and the tire pieces 130 is very strong.

また、タイヤ片130・130のゴム内部に入り込んで
いた空気(ゴムを圧延するときにゴム内部に空気が入り
込む、)や熱にてゴム内部に発生したガス等が加硫時に
加える温度にて膨張するのを、中空部108内にいれた
水蒸気の高圧で抑制するので、安定した均一のゴム組織
が得られ良質のタイヤが成形される。そして、中空部1
08内にいれた水蒸気の高圧にて、上記リム107にて
押圧されて中空部108内に盛り上がったゴムやリム1
07に接着していた帯状生ゴムCをリム107に押圧し
、リム107とタイヤ片130・130とは更に強固に
接着される。
In addition, air that has entered the rubber of the tire pieces 130 and 130 (air enters the rubber when it is rolled) and gas generated inside the rubber due to heat expand at the temperature applied during vulcanization. Since this is suppressed by the high pressure of the water vapor contained in the hollow portion 108, a stable and uniform rubber structure can be obtained and a high quality tire can be molded. And hollow part 1
The rubber and rim 1 are pressed by the rim 107 and bulged in the hollow part 108 by the high pressure of the water vapor contained in the rim 108.
The band-shaped raw rubber C that had been adhered to 07 is pressed against the rim 107, and the rim 107 and the tire pieces 130, 130 are even more firmly adhered.

このようにして、ノズル23より140〜200℃の水
蒸気を噴出させて5〜10分加硫させた後、バルブ24
′を操作して水蒸気の噴出を停止すると共に中空部10
8内の水蒸気を大気中に開放する状態にして約1分間そ
のままとし、中空部108内部を大気圧にしてから、油
圧装置8にて上下動枠体6を下動させて上型12と下型
11とを離しノズル23を取外した後、下型11を左右
レール10・10上を口方向に移動させて左右レール1
0・10先端部にまで引き出し、車輪1゜Oを下型11
より取り出す。
In this way, after vulcanizing for 5 to 10 minutes by spouting steam at 140 to 200°C from the nozzle 23, the valve 24
' to stop the ejection of steam and open the hollow part 10.
The water vapor inside the mold 8 is released to the atmosphere and left for about 1 minute to bring the inside of the hollow part 108 to atmospheric pressure, and then the hydraulic device 8 moves the vertically movable frame 6 downward to separate the upper mold 12 and the lower mold. After separating the mold 11 and removing the nozzle 23, move the lower mold 11 toward the mouth on the left and right rails 10,
0.10 Pull out the wheel 1°O to the tip of the lower die 11
Take it out.

そして、ノズル23の噴出管23Cにてタイヤ外周部に
形成された孔112を、該孔112の直径よりも大きい
直径の円柱状のゴム113を圧入接着して塞ぎ、下型1
1と上型12のラグ102を成形する部分27・27′
の底に穿設された貫通孔31・・・・31′・・・内に
成形時に余分なゴムがはまってできたラグ102より側
方に突出する円柱状ゴム部114・・・は、その根本部
より切断して取り除く、また、下型11と上型12に設
けられた穴35・・・内に成形時に余分なゴムがはまっ
てできたラグ102より側方に突出する円柱状ゴム部1
15・・・は、その突出量が小さいのでそのままでも良
いが、車輪として性能に悪影響を及ぼす場合にはその根
本部より切断して取り除く。
Then, a hole 112 formed in the outer circumference of the tire by the ejection pipe 23C of the nozzle 23 is closed by press-fitting a cylindrical rubber 113 having a diameter larger than that of the hole 112, and the lower mold 1
1 and the parts 27 and 27' of the upper mold 12 where the lugs 102 are formed.
The cylindrical rubber part 114 protrudes laterally from the lug 102, which is formed by fitting excess rubber during molding into the through holes 31...31'... drilled in the bottom of the A cylindrical rubber part that is cut and removed from the root part, and that protrudes laterally from the lug 102, which is formed by fitting excess rubber during molding into the holes 35 provided in the lower mold 11 and upper mold 12. 1
No. 15... can be left as is since the amount of protrusion is small, but if it has a negative effect on the performance of the wheel, it should be cut off from its base and removed.

このようにして、第17図から第19図に示すような車
軸100がつくられるのであるが、そのタイヤ胴部10
1内部に中空部108が形成されているので、走行車体
に装着した場合、クツションが良く走行性能が良い、ま
た、タイヤ胴部1゜1に釘などが刺さって多少の孔がお
いても、中空部108内はもともと大気圧であるから支
障がなく、従来の高圧空気入り車軸のように走行不能に
なることなく、そのまま走行を続行できる。これは、上
記の如く製造された車軸100のタイヤ胴部101及び
ラグ102の形状が、内部に中空部108があってもソ
リッドタイヤと略々間じように走行車体を支えるように
なっているからである。
In this way, an axle 100 as shown in FIGS. 17 to 19 is manufactured, and the tire body 10 is
Since a hollow part 108 is formed inside the tire body, when it is mounted on a running vehicle, it provides good cushioning and good running performance, and even if there are some holes caused by nails or the like stuck in the tire body 1. Since the inside of the hollow portion 108 is originally at atmospheric pressure, there is no problem, and the vehicle can continue to travel without becoming unable to travel unlike a conventional high-pressure pneumatic axle. This is because the shape of the tire body 101 and the lug 102 of the axle 100 manufactured as described above is such that even if there is a hollow part 108 inside, it supports the running vehicle body almost in the same way as a solid tire. It is from.

更に詳しく述べると、タイヤ胴部101のリム107に
接着する部分(中空部108の下側部分)120の厚み
tが、中空部108の上側部分121の厚みt′よりも
厚く形成されており、路面から受ける走行車体の荷重の
反力にて該肉厚の薄い中空部108の上側部分121が
変形して車軸100の良好なりッション性を発揮するが
、必要以上の撓みは肉厚の厚いタイヤ胴部101のリム
107に接着する部分(中空部108の下側部分)12
0にて阻止される。従って、車軸100のタイヤは、良
好なるクツション性を発揮しつつ、内部に中空部108
があるにも拘らずソリッドタイヤと略々同様に走行車体
を支えることができる。
More specifically, the thickness t of the portion 120 of the tire body 101 that is bonded to the rim 107 (the lower portion of the hollow portion 108) is formed to be thicker than the thickness t' of the upper portion 121 of the hollow portion 108; The upper part 121 of the thin-walled hollow part 108 is deformed by the reaction force of the load of the traveling vehicle body received from the road surface, and the axle 100 exhibits good cushioning properties. Portion (lower portion of hollow portion 108) 12 of body portion 101 to be adhered to rim 107
Blocked at 0. Therefore, the tire of the axle 100 has a hollow portion 108 inside while exhibiting good cushioning properties.
Despite this, they can support the vehicle body in roughly the same way as solid tires.

そして、ラグ102の基部内部に中空部108と連通ず
る空洞部108′を設けたものであるから、ラグ102
に加わる応力は該空洞部108′の存在によりラグ10
2基部全体の撓みにより吸収され、また、中空部108
に該空洞部108′が連通していることにより中空部1
08にて吸収されるので、ラグの基部に亀裂が生じ破損
することが少なく、該空洞部108′と中空部108と
の存在により、クツション性が良くなり車軸としての走
行性能が良い。
Since the lug 102 has a hollow portion 108' communicating with the hollow portion 108 inside the base thereof, the lug 102
The stress applied to the lug 10 due to the presence of the cavity 108'
2. It is absorbed by the flexure of the entire base, and the hollow part 108
Since the hollow part 108' is in communication with the hollow part 1
08, the base of the lug is less likely to be cracked and damaged, and the existence of the hollow portion 108' and the hollow portion 108 improves cushioning properties and provides good running performance as an axle.

最後に、車軸100のボス104とスポーク106・・
・と補強鉄板109とを、ゴムと同色の黒色の塗料にて
着色し、タイヤの側面に形成された環状溝122・・・
のうちの−側面(走行車体に装着するときに外側に位置
する側面)のみに黄色か白色等の塗料を塗布すれば、商
品価値が上がると共に、車輪100の回転方向がラグ1
02の形状にて特定されている場合(農業機械用のラグ
付き車軸は、殆ど全て車体装着時の回転方向が決められ
ている。
Finally, the boss 104 and spokes 106 of the axle 100...
・The reinforcing steel plate 109 is colored with black paint of the same color as the rubber, and an annular groove 122 is formed on the side surface of the tire.
If a yellow or white paint is applied only to the outer side of the wheel (the side that is located on the outside when mounted on a running vehicle), the product value will increase, and the direction of rotation of the wheel 100 will be adjusted to lug 1.
When specified by the shape of 02 (almost all axles with lugs for agricultural machinery have a fixed rotational direction when mounted on the vehicle body.

)、走行車体に装着するときに外側に位置する側面のみ
に環状に目立つ色の塗料が塗布されているので車体への
装着方向を間違えることを防止できる。
), when it is installed on a vehicle, a ring-shaped conspicuously colored paint is applied only to the outer side, which prevents it from being installed in the wrong direction on the vehicle.

【図面の簡単な説明】[Brief explanation of drawings]

図は、この発明の一実施例を示したもので、第1図は油
圧式プレス成形装置の側面図、第2図は下型11の平面
図、第3図は第2図の5l−S1断面図、第4図は第2
図のS、−S、断面図、第5図は第2図のF矢視図、第
6図は上型12の底面図、第7図は第6図のS、−S、
断面図、第8図は第6図の54−S、断面図、第9図は
中子型20の平面図、第10図は第9図のS、−S、断
面図、第11図は第9図のS、−S、断面図、第12図
は第9図のS、−8,断面図、第13図は第9図のS、
−S。 断面図、第14図は成形時の作用説明断面図、第15図
は帯状生ゴムDの斜視図、第16図は生ゴムCを接着し
た車軸本体110の側面図、第17図は成形された車軸
100の一部断面側面図、第18図は第17図の平面図
、第19図は第17図のS、−S、断面図、第20図は
下型11に帯状生ゴムDを載置した状態を示す平面図、
第21図は中子型20に帯状生ゴムDを載置した状態を
示す平面図である。 図中記号、1は油圧式プレス成形装置、11は下型、1
2は上型、20は中子型、23はノズル、25は下型1
1の型面、25′は」;型12の型面、31・31′は
貫通孔、44は中子型20の型面。 46は突起部、50・51は突起(細いピン)、100
は車輪、104はタイヤ胴部、102はラグ、103は
スポーク被覆部、104はボス、106はスポーク、1
07はリム、108は中空部、123は空洞部、130
はタイヤ片を示す。
The figures show an embodiment of the present invention, in which Fig. 1 is a side view of a hydraulic press molding device, Fig. 2 is a plan view of the lower die 11, and Fig. 3 is 5l-S1 in Fig. 2. Cross-sectional view, Figure 4 is the second
S, -S in the figure are cross-sectional views, FIG. 5 is a view taken in the direction of arrow F in FIG. 2, FIG.
9 is a plan view of the core mold 20, FIG. 10 is a sectional view of S, -S in FIG. 9, and FIG. S, -S, sectional view of Fig. 9; Fig. 12 is S, -8, sectional view of Fig. 9; Fig. 13 is S, -S of Fig. 9;
-S. 14 is a sectional view illustrating the action during molding, FIG. 15 is a perspective view of the raw rubber strip D, FIG. 16 is a side view of the axle body 110 to which raw rubber C is adhered, and FIG. 17 is the formed axle. 100 is a partially sectional side view, FIG. 18 is a plan view of FIG. 17, FIG. 19 is a cross-sectional view of S, -S of FIG. 17, and FIG. A plan view showing the condition,
FIG. 21 is a plan view showing a state in which the raw rubber band D is placed on the core mold 20. Symbols in the figure: 1 is a hydraulic press molding device, 11 is a lower mold, 1
2 is the upper mold, 20 is the core mold, 23 is the nozzle, 25 is the lower mold 1
1 is the mold surface, 25' is the mold surface of the mold 12, 31 and 31' are the through holes, and 44 is the mold surface of the core mold 20. 46 is a protrusion, 50 and 51 are protrusions (thin pins), 100
1 is a wheel, 104 is a tire body, 102 is a lug, 103 is a spoke covering part, 104 is a boss, 106 is a spoke, 1
07 is a rim, 108 is a hollow part, 123 is a hollow part, 130
indicates a tire piece.

Claims (1)

【特許請求の範囲】[Claims] (1)外型11と中子型20との型面25・44に設け
たゴム係止用の突起50…・51…にて成形用のゴムD
を所定の位置に係止した状態で外型11・12と中子型
20とによりタイヤ片130・130を成形した後、タ
イヤ片130・130を外型11・12に残したまま中
子型20を外し、外型11・12にてタイヤ片130・
130を接合して一体に成形する車輪の製造方法。
(1) Rubber D for molding is provided at the rubber locking protrusions 50..., 51... provided on the mold surfaces 25, 44 of the outer mold 11 and the core mold 20.
After molding the tire pieces 130, 130 with the outer molds 11, 12 and the core mold 20 with the tires locked in a predetermined position, the tire pieces 130, 130 are molded into the core mold with the tire pieces 130, 130 remaining in the outer molds 11, 12. 20, and use the outer molds 11 and 12 to form a tire piece 130.
A method of manufacturing a wheel by joining 130 parts and molding them into one piece.
JP1066701A 1989-03-17 1989-03-17 Wheel manufacturing method Expired - Fee Related JPH0729390B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1066701A JPH0729390B2 (en) 1989-03-17 1989-03-17 Wheel manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1066701A JPH0729390B2 (en) 1989-03-17 1989-03-17 Wheel manufacturing method

Publications (2)

Publication Number Publication Date
JPH02245323A true JPH02245323A (en) 1990-10-01
JPH0729390B2 JPH0729390B2 (en) 1995-04-05

Family

ID=13323508

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1066701A Expired - Fee Related JPH0729390B2 (en) 1989-03-17 1989-03-17 Wheel manufacturing method

Country Status (1)

Country Link
JP (1) JPH0729390B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015133451A1 (en) * 2014-03-07 2015-09-11 住友ゴム工業株式会社 Rigid core for tire forming, and tire manufacturing method using same
JP2016104548A (en) * 2014-12-01 2016-06-09 住友ゴム工業株式会社 Rigid core for tire formation

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015133451A1 (en) * 2014-03-07 2015-09-11 住友ゴム工業株式会社 Rigid core for tire forming, and tire manufacturing method using same
JP2015168172A (en) * 2014-03-07 2015-09-28 住友ゴム工業株式会社 Rigid core for tire formation
CN106029322A (en) * 2014-03-07 2016-10-12 住友橡胶工业株式会社 Rigid core for tire forming, and tire manufacturing method using same
US10500803B2 (en) 2014-03-07 2019-12-10 Sumitomo Rubber Industries, Ltd. Rigid inner mold for forming tire, and method of manufacturing tire using the same
JP2016104548A (en) * 2014-12-01 2016-06-09 住友ゴム工業株式会社 Rigid core for tire formation

Also Published As

Publication number Publication date
JPH0729390B2 (en) 1995-04-05

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