JPH02186232A - Method and apparatus for inspecting leakage of sealed container - Google Patents
Method and apparatus for inspecting leakage of sealed containerInfo
- Publication number
- JPH02186232A JPH02186232A JP1004828A JP482889A JPH02186232A JP H02186232 A JPH02186232 A JP H02186232A JP 1004828 A JP1004828 A JP 1004828A JP 482889 A JP482889 A JP 482889A JP H02186232 A JPH02186232 A JP H02186232A
- Authority
- JP
- Japan
- Prior art keywords
- pressure
- leakage
- piston
- inspection
- chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000007689 inspection Methods 0.000 claims abstract description 52
- 238000012360 testing method Methods 0.000 claims description 46
- 238000007789 sealing Methods 0.000 claims description 10
- 230000002950 deficient Effects 0.000 abstract description 20
- 230000007246 mechanism Effects 0.000 description 13
- 238000005259 measurement Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000007423 decrease Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000035945 sensitivity Effects 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000011049 filling Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000013074 reference sample Substances 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 238000012371 Aseptic Filling Methods 0.000 description 1
- 241000282693 Cercopithecidae Species 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 238000009530 blood pressure measurement Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000011067 equilibration Methods 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000009545 invasion Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Sealing Of Jars (AREA)
- Examining Or Testing Airtightness (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
本発明は1食品、飲料等を硝子壜あるいはプラスチック
壜に充填し、金属あるいはプラスチック製の螺子蓋やか
しめρ、または巻8%I’llめや熱封緘により密封し
た容器の漏洩検査方法およびその装ごに関する。[Detailed Description of the Invention] [Industrial Application Field] The present invention involves filling a glass bottle or a plastic bottle with foods, beverages, etc. This invention relates to a leakage inspection method for containers sealed by heat sealing and their packaging.
密封容器の4あるいは1口の欠陥、または両者の嵌合不
良や接着不良等によって密封状態が損なわれると、内容
物の変質や腐敗をまねくことになる。このため、密封性
の悪い商品は不良品として検査により確実に除去しなけ
ればならない。If the sealed state is impaired due to a defect in one or all of the sealed containers, or due to poor fitting or adhesion between the two, the contents may deteriorate or rot. Therefore, products with poor sealing properties must be inspected and reliably removed as defective products.
従来2このような密封容器の漏洩検査方法として、密封
不良による容器(被検体)内の圧力変化により蓋天面の
変化量が変わるのを、 711.m的あるいは光学的に
非接触で測定する方法や、同じく蓋天面の固有振動数が
変わるのを、打撃発生した音響の周波数で測定する方法
が知られている。Conventional 2 As a leakage test method for such a sealed container, 711. Methods of non-contact measurement using mechanical or optical methods and methods of measuring changes in the natural frequency of the top surface of the lid using the frequency of the sound generated by the impact are known.
しかし、これらの従来方法は、容器内の圧力が外界の圧
力と異なっていることを前提としており、最近研究され
つつある無菌充填のように、室温で内容物が充填され容
器内外に圧力差を生じない場合には、たとえ密封性が悪
くても容器内の圧力に変化が起こらないため、そのよう
な容器を被検体とすることはできなかった。However, these conventional methods assume that the pressure inside the container is different from the pressure in the outside world, and as in aseptic filling, which is being researched recently, the contents are filled at room temperature and there is a pressure difference between the inside and outside of the container. If this does not occur, the pressure inside the container will not change even if the sealing performance is poor, so such a container could not be used as a test object.
このように被検体の内部圧力が外界の圧力と差がない場
合の漏洩検査方法としては、従来、未充填の空缶やプラ
スチック製容器、ガス塁具、配管部品あるいは自動車部
品の漏洩検査に用いられている方法がある。As a leak test method when there is no difference between the internal pressure of the test object and the pressure in the outside world, it has traditionally been used to test for leaks in unfilled empty cans, plastic containers, gas fittings, piping parts, or automobile parts. There is a method that is used.
この方法は、被検体の外部を加圧あるいは減圧し、ある
一定時間保持した後の、密封不良によって生じた圧力変
動を測定して漏洩を判別するものである。しかし、密封
不良といっても、一般には極めて狭小の間隙が存在する
程度で、外部の加圧力(減圧力)に対して密封不良によ
る圧力変動量が極めて少ない場合が多く、加圧力(減圧
力)のばらつきよりも圧力変動量の方が少なくなり、密
封不良を検出できないことがあった。In this method, leakage is determined by pressurizing or depressurizing the outside of the object, holding it for a certain period of time, and then measuring pressure fluctuations caused by poor sealing. However, even though it is called a sealing failure, there is usually only an extremely narrow gap, and the amount of pressure fluctuation due to a sealing failure is often extremely small compared to the external pressurizing force (reducing pressure). ) The amount of pressure fluctuation was smaller than the variation in pressure, and there were cases where sealing failure could not be detected.
そこで、従来一般には、第5図に示すように基準となる
マスター506を用意し、このマスター506と被検体
507との間の差圧を測定して密封不良を検出するよう
になっていた。Conventionally, therefore, a master 506 serving as a reference is prepared as shown in FIG. 5, and the differential pressure between this master 506 and a test object 507 is measured to detect a sealing failure.
すなわち2圧力供給ポンプ500に分岐配管501を接
続し、開閉弁502,503および気密接続A304.
505を介してそれぞれの分岐路501 a 、 50
l bの先端にマスター506と被検体507を接続
するとともに、各分岐路501a、501b間に差圧計
508を接続しである。マスター506としては、被検
体507と同−8植の基準容器やもう一つ別の被検体等
を用いる。That is, a branch pipe 501 is connected to a two-pressure supply pump 500, and on-off valves 502, 503 and an airtight connection A304.
505 to the respective branch paths 501a, 50
A master 506 and a subject 507 are connected to the tip of the lb, and a differential pressure gauge 508 is connected between each branch path 501a and 501b. As the master 506, a reference container with the same -8 plants as the subject 507, another subject, or the like is used.
検査方法は、まず、開閉弁502.503を閉じた状態
でマスター506と被検体507を分岐路501a、5
01bの接続し1次に開閉弁502.503を開いて、
マスター506と被検体507の両方に圧縮空気を供給
し、それぞれの圧力が平衡に達したところで開閉弁50
2゜503を閉じる。そして、一定時間保持した後に差
圧計508の測定値を読み取る。このとき被検体507
が漏洩のない正常晶であれば差圧は生じないが、漏洩し
ていた場合、その分だけ被検体5Q7側の圧力が低下す
るため、差圧が生じ不良品と判断される。In the inspection method, first, the master 506 and the subject 507 are connected to the branch paths 501a and 507 with the on-off valves 502 and 503 closed.
Connect 01b and open the on-off valves 502 and 503,
Compressed air is supplied to both the master 506 and the subject 507, and when the respective pressures reach equilibrium, the on-off valve 50
Close 2°503. After holding the pressure for a certain period of time, the measured value of the differential pressure gauge 508 is read. At this time, the subject 507
If it is a normal crystal with no leakage, no differential pressure will occur, but if there is leakage, the pressure on the test object 5Q7 side will decrease by that much, so a differential pressure will occur and it will be judged as a defective product.
なお、マスター506および被検体507に圧力を供給
するのではなく1これらをそれぞれ真空吸引して同様に
差圧を求める方法も行なわれていた。Note that, instead of supplying pressure to the master 506 and the subject 507, a method has also been used in which the pressure is similarly determined by vacuum suctioning each of them.
[解決すべき課Wi]
上述した従来の漏洩検査方法(第5図)において高い信
頼性を得るためには、圧縮空気を供給後、マスター50
6と被検体507内の圧力を平衡な状態としなければな
らない、そのためには、圧縮空気の供給時間を十分に長
くとる必要があった。特に、第5図に示したような検査
装置を用いる場合、マスター506と被検体507とは
別個の開閉弁502,503を介して圧縮空気を供給さ
れるので、両者の空気抵抗が必ずしも同一でなく、さら
にまたマスター506と被検体507の8植も製品のば
らつきのために同一ではない、その結果、平衡に達する
までの時間も長くかかり検査を迅速に行ないたいという
要求に反していた。[Issues to be solved Wi] In order to obtain high reliability in the conventional leakage inspection method described above (Fig. 5), after supplying compressed air, the master 50
6 and the pressure inside the subject 507 must be brought into equilibrium, and for this purpose, it is necessary to provide a sufficiently long compressed air supply time. In particular, when using the inspection device shown in FIG. 5, compressed air is supplied to the master 506 and the test object 507 through separate on-off valves 502 and 503, so the air resistance of both is not necessarily the same. Furthermore, the eight plants of master 506 and test subject 507 are not identical due to variations in the products, and as a result, it takes a long time to reach equilibrium, which is contrary to the demand for rapid testing.
また、検査を自動化し、連続化するために、第5図に示
した検査装置を橋詰製造ライン等における回転機構に組
み込んで使用する場合がある。すなわち、同図中に破線
A−AおよびB−Bで示した部分にそれぞれすベリ弁を
設けるkともに、気密接続A304,505を回転機構
に組み込んで、連続的に送られてくる容器を次々と装着
できるようにし、一方、圧力供給[500,差圧計50
8等の構成部分を回転機構の外に設置することにより、
すべり弁を介して順次マスター506および被検体50
7を圧力供給源500 、差圧計508等に接続して漏
洩検査を行なえるように構成する。Further, in order to automate and make the inspection continuous, the inspection device shown in FIG. 5 may be used by being incorporated into a rotating mechanism in a bridge filling production line or the like. That is, in addition to providing a full valve in each of the areas indicated by broken lines A-A and B-B in the same figure, airtight connections A304 and 505 are incorporated into the rotating mechanism, so that the containers that are continuously sent can be handled one after another. On the other hand, the pressure supply [500, differential pressure gauge 50
By installing the components such as 8 outside the rotating mechanism,
Master 506 and subject 50 sequentially through the slide valve
7 is connected to a pressure supply source 500, a differential pressure gauge 508, etc., and is configured so that a leakage test can be performed.
しかし、すベリ弁は、その構造上、あまり大きな圧力を
通すと、すべり部分に漏れが生じる。したがって、大き
な圧力状態で平衡化して差圧を測定する従来の方法では
、測定中にすべり弁から漏れが生じることから誤った判
断、すなわち良品であるにもかかわらずすべり弁からの
漏れ分が差圧になってあられれ、不良品(漏洩容器)と
判断してしまうおそれがあった。However, due to the structure of the sliding valve, if too much pressure is passed through it, leakage will occur in the sliding portion. Therefore, with the conventional method of measuring differential pressure by equilibrating in a high pressure state, leakage occurs from the slide valve during measurement, leading to incorrect judgments. There was a risk that the product would be judged to be defective (leaking container) due to pressure build-up.
このような誤検出を防止するためには、すべり弁と気密
接続具504,505との間に開閉弁を増設して気密性
を高めることが必要となるが、これでは管路抵抗が増大
するため圧縮空気の供給。In order to prevent such false detection, it is necessary to increase the airtightness by adding an on-off valve between the slide valve and the airtight connectors 504 and 505, but this increases the pipe resistance. For compressed air supply.
平衡化に長時間を要し、検査の迅速化を達成できなかっ
た。It took a long time to equilibrate, making it impossible to speed up the test.
また、被検体となる密閉容器は、主に食品、飲料等を収
容するものであるため、供給する圧縮空気は衛生上清浄
であることを要求される。ところが、一般の圧縮空気供
給用ポンプは、その内部に木と油の混在したドレンの溜
っていることが多く、時々そのドレンが圧縮空気ととも
に供給され、被検体507の表面を汚すことがあった。Furthermore, since the sealed container serving as the test object mainly contains food, drinks, etc., the compressed air to be supplied is required to be hygienically clean. However, general compressed air supply pumps often have condensate mixed with wood and oil collected inside them, and sometimes this condensate is supplied together with compressed air, contaminating the surface of the subject 507. .
一方、マスター506および被検体507を真空吸引す
れば上記のような問題は生じない、しかし、被検体50
7が半剛性のプラスチック壜であって、壜や壜に極端に
大きな漏洩があった場合、場内のヘッドスペースに存在
した空気のほとんどを吸い出してしまう、このため、場
内が大きく減圧され、大気圧によって壜が漬れてしまい
検査装置が内容物まで吸い込んでしまい故障するおそれ
があった。On the other hand, if the master 506 and the subject 507 are vacuum-suctioned, the above problem will not occur.
7 is a semi-rigid plastic bottle, and if there is an extremely large leak in the bottle or container, most of the air that was present in the head space inside the place will be sucked out, and as a result, the inside of the place will be greatly depressurized, and the atmospheric pressure will drop. There was a risk that the bottle would become soaked and the inspection device would suck in the contents, causing a malfunction.
本発明方法は上述したような問題点を解決するためにな
されたもので、密封容器の漏洩検査を迅速かつ高い信頼
性をもって行なえるとともに、検査の自動化・連続化を
行なった場合にも高信頼性を維持することができる密封
容器の漏洩検査方法の提供を目的とする。The method of the present invention was developed in order to solve the above-mentioned problems, and it is possible to quickly and reliably test for leaks in sealed containers, and it also provides high reliability even when the test is automated and continuous. The purpose of the present invention is to provide a leakage testing method for a sealed container that can maintain the integrity of the container.
また、本発明装置は、密封容器の漏洩検査を迅速かつ高
い信頼性をもって行なえるとともに、高信頼性を維持し
つつ検査の自動死重連続化にも対応でき、しかも従来の
ように圧縮空気供給用ポンプからのドレンにより被検体
が汚れるおそれもなく、一方、真空吸引により被検体の
内容物までも吸い出すような不都合も防止できる密封容
器の漏洩検査方法の提供先目的とする。In addition, the device of the present invention can quickly and reliably perform leakage tests on sealed containers, and can support automated dead weight continuous testing while maintaining high reliability. To provide a leakage testing method for a sealed container that does not have the risk of contaminating a test subject with drainage from a water pump, and also prevents the inconvenience of sucking out the contents of the test subject by vacuum suction.
[!!題の解決手段]
上記目的を達成するために、本発明方法に係る密封容器
の漏洩検査方法は、被検体の外部を加圧あるいは減圧す
ることにより被検体内部との間に圧力差を生ぜしめ、密
封不良にもとづく被検体外部の圧力変化を検出すること
により密封容器の漏洩を検査する方法において、シリン
ダ内でピストンを一定量移動させることにより前記被検
体外部の加圧あるいは減圧を行ない、この状態を一定時
11■保持した後に前記ピストンを元の位置に戻し。[! ! [Means for Solving the Problem] In order to achieve the above object, the leakage testing method for a sealed container according to the method of the present invention generates a pressure difference between the outside of the specimen and the inside of the specimen by pressurizing or depressurizing the outside of the specimen. , a method for inspecting leaks in a sealed container by detecting pressure changes outside the specimen due to poor sealing, in which the outside of the specimen is pressurized or depressurized by moving a piston a certain amount within a cylinder; After maintaining the state for a certain period of time for 11 seconds, the piston is returned to its original position.
このときの被検体外部の圧力を測定して漏洩を判別する
方法としである。This is a method for determining leakage by measuring the pressure outside the subject at this time.
また、未発F11装置に係る密封容器の漏洩検査装置は
、被検体の全部または一部を気密に収容する検査ポケッ
トと、このポケットと連通したシリンダと、このシリン
ダ内を移動して上記検査ポケット内を加圧あるいは減圧
するピストンと2前記検査ポケツト内の圧力を測定する
圧力センサとを備えた構成としである。In addition, the leak testing device for a sealed container related to an unexploded F11 device has an inspection pocket that airtightly accommodates all or part of the subject, a cylinder that communicates with this pocket, and a cylinder that moves within this cylinder and moves into the inspection pocket. The test pocket includes a piston that pressurizes or depressurizes the inside of the test pocket, and two pressure sensors that measure the pressure inside the test pocket.
[実施例]
以下、本発明の実施例について図面を参照して説明する
。[Examples] Examples of the present invention will be described below with reference to the drawings.
第1図は本発明*aの第一実施例の構成を示す正面断面
図である0本実施例は、被検体として、容積が1ないし
2リツトルのプラスチック壜100に果汁敢N等を充填
し、直径が38mmのアルミニウム製の螺子蓋101で
密封したものを用いており、その種口102または蓋内
面に施されたライナー103のいずれかの不良によって
生ずる漏洩を検査する場合について説明する。なお、壜
100のヘッドスペース104は約70CCとする。FIG. 1 is a front cross-sectional view showing the structure of a first embodiment of the present invention *a. In this embodiment, a plastic bottle 100 with a volume of 1 to 2 liters is filled with fruit juice N, etc. as a test object. A case will be described in which a lid 101 sealed with an aluminum screw lid 101 having a diameter of 38 mm is used, and leakage caused by a defect in either the seed opening 102 or the liner 103 provided on the inner surface of the lid is inspected. Note that the head space 104 of the bottle 100 is approximately 70 cc.
第1図において、10はコツプ状の検査ポケットで、開
口端部内面にゴム製の0リング11を有し、被検体の蓋
ioxを覆うとともに、jjllo。In FIG. 1, reference numeral 10 denotes a cup-shaped inspection pocket, which has a rubber O-ring 11 on the inner surface of its open end, and covers the lid iox of the subject.
のr!f部に設けられた鍔部105に0リング1工を弾
力的に圧接することにより、内部に小さな容積のチャン
バ10aを形成できるようになっている。No r! By elastically pressing one O-ring into contact with the flange 105 provided at the f section, a small volume chamber 10a can be formed inside.
12はピストン装置であり、シリンダ13の内部でピス
トン14が軸方向に摺動自在となっており、このピスト
ン14の摺動に伴い開口13aから空気を吸収する。こ
こで、ピストン装!12で吸収される空気量は、被検体
の壜100に存在するヘッドスペース104の容積とほ
ぼ同量にする。このように設定しておけば吸引により壜
100内の内容物が漏れ出すおそれはなくなる。Reference numeral 12 denotes a piston device, in which a piston 14 is slidable in the axial direction inside the cylinder 13, and as the piston 14 slides, air is absorbed from the opening 13a. Here, piston installation! The amount of air absorbed by the bottle 12 is approximately the same as the volume of the head space 104 present in the bottle 100 of the subject. With this setting, there is no possibility that the contents inside the bottle 100 will leak out due to suction.
また、ピストン14の駆動は1手動操作によっても可能
であるが、一般にはカム機構等の駆動atMjにより自
動的に行なう。Although the piston 14 can be driven by one manual operation, it is generally driven automatically by a drive atMj of a cam mechanism or the like.
上記シリンダ13の開口13aは、管路15を介して検
査ポケッ)10の開口10bに連通しており、ピストン
装4の摺動により検査ポケット10のチャンバ10a内
圧力を増圧または減圧することかでさる。The opening 13a of the cylinder 13 communicates with the opening 10b of the inspection pocket 10 via a conduit 15, and the pressure inside the chamber 10a of the inspection pocket 10 can be increased or decreased by sliding the piston device 4. It's a monkey.
また、管路15は途中で分岐させてあり、その分岐した
管路16は開閉弁17およびすべり弁18を介して圧力
センサ19に接続しである。圧力センサ19は管路15
内の圧力を検出するもので、公知の各種圧力センサを適
用できる。さらに、圧力センサ19の出力端には漏洩判
別回路20が設けてあり、圧力センサ19の測定結果に
もとづき圧力変化の有無を確認して漏洩を自動的に判別
する。なお、すベリ弁18は一対の接続部材18a、1
8bからなり押圧ばね21,21によって互いのすべり
面が圧接しているとともに、一方のin部材18aが図
示左右方向にスライドする。また、このttc統部材1
81Lには、開放孔22が設けてあり、例えば、圧力検
出後、接続部材18aをスライドさせてこの開放孔22
に圧力センサ19を連通させることにより、当該圧力セ
ンサ19を大気圧中に開放してリセットする構造になっ
ている。Further, the pipe line 15 is branched in the middle, and the branched pipe line 16 is connected to a pressure sensor 19 via an on-off valve 17 and a slip valve 18. The pressure sensor 19 is connected to the pipe line 15
Various known pressure sensors can be used to detect the internal pressure. Furthermore, a leakage determination circuit 20 is provided at the output end of the pressure sensor 19, and based on the measurement results of the pressure sensor 19, the presence or absence of pressure change is checked to automatically determine leakage. Note that the sliding valve 18 has a pair of connecting members 18a, 1
8b, the sliding surfaces of which are in pressure contact with each other by the pressing springs 21, 21, and one of the in members 18a slides in the left-right direction in the drawing. In addition, this ttc connecting member 1
81L is provided with an open hole 22. For example, after pressure detection, the connecting member 18a is slid to open the open hole 22.
The structure is such that the pressure sensor 19 is opened to atmospheric pressure and reset by communicating the pressure sensor 19 with the pressure sensor 19 .
次に、上記検査装置を使用して行なう密封容器の漏洩検
査方法の実施例について説明する。Next, an embodiment of a method for inspecting leakage of a sealed container using the above-mentioned inspection device will be described.
まず、シリンダ13内のピストン14を下端まで押し込
むとともに、開閉弁17を閉じた状態で被検体のMIO
1部分を検査ポケッ)10内に挿入し、さらに下方から
100を押圧することにより被検体の鍔部105に0リ
ング11を圧接させ、検査ボヶッ)10内に密閉された
チャンバ10aを形成する(ステップ1)。First, the piston 14 in the cylinder 13 is pushed to the lower end, and the MIO of the subject is closed while the on-off valve 17 is closed.
1 part is inserted into the inspection pocket 10, and by further pressing 100 from below, the O-ring 11 is brought into pressure contact with the flange 105 of the subject, forming a sealed chamber 10a in the inspection pocket 10. Step 1).
次いで図示しない駆動機構によりピストン14をシリン
ダ13の上端まで引き上げる(ステップ2)、これによ
りチャンバ10a内が減圧状態となる1例えば、チャン
バloa、管路15および分岐した管路16(ただし、
分岐点から開閉弁17までの範囲)の合計容積が25c
cで、シリンダ13内の合端増加量が75ccであると
すると、チャンt< 10 a内の圧力はゲージ圧で約
57cmHHの減圧状態となる。Next, the piston 14 is pulled up to the upper end of the cylinder 13 by a drive mechanism (not shown) (step 2), thereby reducing the pressure inside the chamber 10a.
The total volume of the range from the branch point to the on-off valve 17 is 25c.
Assuming that the joint end increase amount in the cylinder 13 is 75 cc at c, the pressure in the chamber t<10 a is reduced to about 57 cmHH in gauge pressure.
この減圧状態を一定時間保持する(ステップ3)項目1
02やライナー103等の不良にょる漏洩があれば、こ
の保持時間の間に壜100内のヘッドスペース104に
あった空気がチャンバ10a側に漏れ出し、上記減圧状
態の圧力値が着干低下する。なお、保持時間は通常1〜
5秒程度で十分である。Maintain this reduced pressure state for a certain period of time (Step 3) Item 1
If there is a leak due to a defect in the 02 or the liner 103, the air that was in the head space 104 inside the bottle 100 will leak out to the chamber 10a during this holding time, and the pressure value in the reduced pressure state will drop. . Note that the retention time is usually 1~
About 5 seconds is sufficient.
一定の保持時間が経過した後、ピストン14を下端まで
戻す(スフ−、プ4)、この操作によりピストン14の
引き上げ操作で作られた減圧状態が解消する。したがっ
て、本来であればチャンバ10a内は大気圧となってい
るはずであるが、上記のごとく漏洩があればそれによっ
て変化した圧力値がそのまま残存し、その圧力値だけ大
気圧より高くなる。After a certain holding time has elapsed, the piston 14 is returned to the lower end (Step 4). By this operation, the reduced pressure state created by the lifting operation of the piston 14 is eliminated. Therefore, the inside of the chamber 10a should normally be at atmospheric pressure, but if there is a leak as described above, the pressure value that has changed due to the leakage remains as is, and becomes higher than the atmospheric pressure by that pressure value.
そこで開閉弁17を開き、すベリ弁18を経由してチャ
ンバ10a内の圧力を圧力センサ19へ導き、その圧力
値を測定する(ステップ5)、測定結果は漏洩判別回路
20に送られ、チャンバ10aの圧力が大気圧を基準と
して一定範囲内であればその被検体を正常と判別し2逆
に一定範囲を超える場合には漏洩のある不良品と判別す
る。Then, the on-off valve 17 is opened, the pressure inside the chamber 10a is guided to the pressure sensor 19 via the slip valve 18, and the pressure value is measured (step 5).The measurement result is sent to the leakage determination circuit 20, If the pressure at 10a is within a certain range with respect to atmospheric pressure, the test object is determined to be normal, and if it exceeds the certain range, it is determined to be a defective product with leakage.
ここで、すべり弁18に加わる圧力、は漏洩によって発
生した残存圧力のみで、従来技術に比べて数十分の−の
微小なものであり、漏れは殆ど生じない、たとえ、*小
な漏れが有るとしても、それによる誤差の発生は、圧力
センサ19の出力を幾分か低下させるに止る。Here, the pressure applied to the slide valve 18 is only the residual pressure generated by the leakage, which is minuscule by several tens of minutes compared to the conventional technology, and almost no leakage occurs, even if *a small leakage occurs. Even if there is an error, the resulting error only causes the output of the pressure sensor 19 to decrease to some extent.
本実施例で使用している開閉弁17は、検査のための吸
引操作に関与しないので、基本的に感度を左右しない、
また、すべり弁18からの漏れによる感度低下が発生し
始めるのは、壜や蓋に極端に大きな欠陥がありチャンバ
loa内の残存圧力が充分に大きい場合である。このよ
うな場合は。The on-off valve 17 used in this embodiment is not involved in the suction operation for inspection, so it basically does not affect the sensitivity.
Furthermore, a decrease in sensitivity due to leakage from the slide valve 18 begins to occur when there is an extremely large defect in the bottle or lid and the residual pressure in the chamber loa is sufficiently large. In such a case.
既に不良判別レベルを遥かに超えるものであり、不良品
として判別されれば本発明の目的は充分に達成できるの
で、誤差の発生は問題とならない。Since the product is already far above the defective determination level, and if it is determined as a defective product, the purpose of the present invention can be fully achieved, so the occurrence of an error is not a problem.
判別が終了した被検体は検査ポケット10からばずされ
て1図示しない搬送装置で不良品排除装置に運ばれる。After the discrimination has been completed, the specimen is removed from the inspection pocket 10 and transported to a defective product removal device by a transport device (not shown).
そして、不良品と判別された被検体は搬送ラインから排
除され、逆に正常品であれば箱詰め工程などの後工程に
運ばれる。Then, a specimen determined to be a defective product is removed from the transport line, and a normal product is transported to a subsequent process such as a boxing process.
一連の判別操作が終了した後、再び開閉弁17を閉じ、
すべり弁18の一方の接続部材18aをスライドさせる
ことにより、圧力センサ19を開放孔22に連通させて
リセットし、次の測定に備える(ステップ6)。After the series of determination operations are completed, close the on-off valve 17 again,
By sliding one connecting member 18a of the slide valve 18, the pressure sensor 19 is communicated with the open hole 22 and reset, in preparation for the next measurement (step 6).
第2図は上述した各ステップにおける作用、すなわちピ
ストンの動きとチャンバ10aの圧力状態との関係を示
す図である3図の縦軸はピストン14の移動量およびチ
ャンバ10内の圧力を相対的に表わし、横軸は時間を表
わしている。なお、圧力は大気圧を0として減圧方向に
正の値をとっである。FIG. 2 is a diagram showing the effect in each step described above, that is, the relationship between the movement of the piston and the pressure state in the chamber 10a. The vertical axis in FIG. The horizontal axis represents time. Note that the pressure takes a positive value in the direction of pressure reduction, with atmospheric pressure being 0.
図面において、丸内数字は上述した各ステップの操作時
点を示している。また、実線aはピストン14の動作(
吸引動作を上向に示す)、破線すは被検体が漏洩のない
正常品の場合のチャンバ10a内圧力、点線Cは被検体
にわずかな漏洩・がある場合のチャンバloa内圧力、
−点鎖線dは被検体に大量の漏洩がある場合のチャンバ
10a内の圧力上それぞれ示す。In the drawings, the numbers in circles indicate the operation time of each step described above. In addition, the solid line a indicates the movement of the piston 14 (
(The suction operation is shown upward), the broken line indicates the pressure inside the chamber 10a when the test object is a normal product with no leakage, and the dotted line C shows the pressure inside the chamber loa when the test object has a slight leakage.
- The dashed line d shows the pressure inside the chamber 10a when there is a large amount of leakage in the object.
まず、被検体が漏洩のない正常品の場合のチャンバ10
a内圧力(破線b)は、ピストン14の動きにわずかに
遅れるが、はぼ追従して減圧し。First, the chamber 10 when the test object is a normal product with no leakage.
The internal pressure (a) (broken line b) lags slightly behind the movement of the piston 14, but follows closely and is reduced.
そして大気圧に戻る。この遅れは管路抵抗によるもので
ある。Then it returns to atmospheric pressure. This delay is due to conduit resistance.
次に被検体にわずかな漏洩がある場合のチャンバ10a
内の圧力(点線C)は、ステップ3の間にわずかに減圧
状態の低下を生じ、その低下量がステップ5において大
気圧との差P1となって表れる。Next, the chamber 10a when there is a slight leakage in the subject
The internal pressure (dotted line C) slightly decreases during step 3 due to reduced pressure, and the amount of the decrease appears in step 5 as a difference P1 from the atmospheric pressure.
また、被検体に大量の漏洩がある場合のチャンバloa
内圧力(−点鎖線d)は、ステップ2におけるピストン
14の吸引動作に伴い急激に減圧状態となるが、その間
にも57ドスペース104内の空気がチャンバ10a内
に漏れ出すため、正常品や漏洩がわずかな場合に比べ低
い減圧状態で止まる。そしてステップ3の間にさらにヘ
ッドスペース104からの空気の漏れ出しがあり、最終
的にP2の減圧状態となる。この減圧状態からピストン
14の圧縮動作を行なうと(ステップ4)、再びヘッド
スペース104内に空気が戻るため、ステップ5の時点
でチャンバ10a内にはP?より小さな値(絶対値)の
残存圧力P3が生ずる。Also, if there is a large amount of leakage in the specimen, the chamber loa
The internal pressure (-dotted chain line d) is rapidly reduced due to the suction operation of the piston 14 in step 2, but during this time the air in the 57-d space 104 leaks into the chamber 10a, so the product may not be normal or not. The system will stop at a lower reduced pressure than when there is only a small amount of leakage. Then, during step 3, air leaks out from the head space 104, and finally the pressure is reduced to P2. When the piston 14 performs a compression operation from this reduced pressure state (step 4), air returns to the head space 104 again, so that at the time of step 5, P? A residual pressure P3 of a smaller value (absolute value) is generated.
以上のごとく、被検体に漏洩がある場合は、ステップ5
の圧力測定時点においてPlあるいはP3の圧力がチャ
ンバloa内に残存するため、この残存圧力を検出する
ことにより漏洩を検出することができる。As mentioned above, if there is a leak in the subject, step 5
Since the pressure Pl or P3 remains in the chamber loa at the time of pressure measurement, leakage can be detected by detecting this residual pressure.
次に、本発明等が行なった実験例を説明する。Next, an experimental example conducted by the present invention will be described.
基準試料となる被検体として、上述したプラスチック壜
100と蓋101とからなる密封容器を使用し、Mlo
lの天面中央を切除し、その部分に電子ビーム加工で形
成した直径50ミクロンの丸孔を有する0、2mm厚の
ステンレス板を張り付けて製作した。A sealed container consisting of the above-mentioned plastic bottle 100 and lid 101 is used as a reference sample, and Mlo
The center of the top surface of 1 was cut out, and a 0.2 mm thick stainless steel plate with a round hole of 50 microns in diameter formed by electron beam processing was attached to that part.
自然発生の漏洩経路や形状は極めて多様で、それらと菌
の進入による内容物の変敗との関係を定量的に表すこと
は困難であるが、漏洩箇所が直径50ミクロンの丸孔よ
りも微小な場合、菌の進入による内容物の変改は無視し
得る程に少ないことが経験的にわかっているため、上記
基準試料で確実に漏洩を検出できれば、実用上十分な信
頼性を得ることができる。Naturally occurring leakage routes and shapes are extremely diverse, and it is difficult to quantitatively express the relationship between them and the deterioration of the contents due to the invasion of bacteria. In such cases, it is empirically known that changes in the contents due to the ingress of bacteria are negligible, so if leakage can be reliably detected using the above reference sample, sufficient reliability can be obtained for practical use. can.
上記の基準試料に形成した直径50ミクロンの丸孔から
漏れる空気量を水上M換で測定した結果、丸孔に作用す
る圧力を50cmHgとしたとき毎秒0.4ccであっ
た。この漏れ出した空気量が容積25ccのチャンバ内
に溜り、圧力が増大するのを計算すると、毎秒16 g
/ c m 2となる。The amount of air leaking from the 50 micron diameter round hole formed in the above reference sample was measured by underwater M exchange, and the result was 0.4 cc per second when the pressure acting on the round hole was 50 cmHg. Calculating that this leaked air accumulates in a chamber with a volume of 25 cc and the pressure increases, it is 16 g per second.
/cm2.
圧力センサは、それ自体の内容積を無視し得る端面ダイ
ヤフラム型の市販品の中で、最も高感度な最大測定m
200 g / c m 7 、耐圧400g / c
m ’のものを選び、その10%の20g / c
m 2を良否判別レベルに設定した。この場合、ステッ
プ3で必要な保持時間は1.25秒となるため、余裕を
みて1.5秒の保持時間を設定した。The pressure sensor has the highest sensitivity and maximum measurement m of end face diaphragm type commercial products whose internal volume can be ignored.
200 g/cm7, pressure resistance 400 g/c
m' and its 10% 20g/c
m2 was set as the pass/fail discrimination level. In this case, the holding time required in step 3 is 1.25 seconds, so the holding time was set to 1.5 seconds with some margin.
圧力センサの電気信号油力は、専用増幅器を用いて最大
値を10ボルトにし、判別レベルを1.0ボルトに設定
した。電気信号に変換した後は、通常の電気信号処理技
術を利用して判別結果を得た。The electrical signal oil pressure of the pressure sensor was set to a maximum value of 10 volts using a dedicated amplifier, and the discrimination level was set to 1.0 volts. After converting it into an electrical signal, we used ordinary electrical signal processing techniques to obtain the discrimination results.
この判別結果は、被検体に漏洩のある旨を示した。This discrimination result showed that there was a leak in the subject.
次に、本発明装置に係る密封容器の漏洩検査装置を密封
容器への内容物充填ラインに組み込み。Next, the leak testing device for sealed containers according to the present invention was installed in a line for filling contents into sealed containers.
連続的な漏洩検査を行なえるようにした場合の実施例(
第二実施例)を、@3図および第4図にもとづいて説明
する。Example of a case where continuous leakage inspection can be performed (
Embodiment 2) will be explained based on FIG. 3 and FIG. 4.
第3図は漏洩検査装置の単体を拡大して示す断面正面図
、第4図は同装置の全体構成を示す概念図である。なお
2先に示した第1図と同一部分には同一符号を付しであ
る。FIG. 3 is an enlarged cross-sectional front view of the leak testing device alone, and FIG. 4 is a conceptual diagram showing the overall configuration of the device. Note that the same parts as in FIG. 1 shown above are given the same reference numerals.
図面において、200は装置の基台であり、この基台2
00に垂直に固定された支柱201を軸として回転台2
02が設けられており、この回転台202の外周に一定
間隔ごと検査ヘッド203と検査台204が対になって
取り付けられている。In the drawing, 200 is a base of the device, and this base 2
The rotary table 2 is centered around a support 201 fixed perpendicular to 00.
02 is provided, and an inspection head 203 and an inspection table 204 are attached as a pair on the outer periphery of this rotary table 202 at regular intervals.
検査へラド203は、先の実施例で説明したピストン装
ff112と検査ポケットlOを一体化したものである
。また、ピストン装M12のピストンロッド14a上端
は、上方カム機構205に係合しており、そのカム形状
に応じてピストン14を上下動させる。検査台204は
被検体の壜100を載置するもので、基台200に固定
された下方カム機構206に下端が係合して上下に駆動
される。207は検査台204を上方に付勢する押圧ば
ねである。The inspection pad 203 is a combination of the piston fitting ff112 and the inspection pocket 1O described in the previous embodiment. Further, the upper end of the piston rod 14a of the piston assembly M12 is engaged with an upper cam mechanism 205, and the piston 14 is moved up and down according to the shape of the cam. The examination table 204 is used to place the bottle 100 of the object to be examined, and its lower end engages with a lower cam mechanism 206 fixed to the base 200 and is driven up and down. 207 is a pressure spring that urges the examination table 204 upward.
また1回転台202には、検査ヘッド2.03内のチャ
ンバloaと連通する管路15,16、開閉弁17.す
べり弁1Bの接続部材18aが各検査ヘッド203に対
応してそれぞれ設けである。Further, the one-turn table 202 includes pipe lines 15 and 16 communicating with the chamber loa in the inspection head 2.03, and on-off valves 17. A connecting member 18a of the slide valve 1B is provided corresponding to each inspection head 203, respectively.
一方、支軸201に固定した支持板208には。On the other hand, on the support plate 208 fixed to the support shaft 201.
すべり弁18の接続部材18bおよび圧力センサ19が
設けである。A connecting member 18b of the slide valve 18 and a pressure sensor 19 are provided.
上述した検査!i置は1次のように動作する。Inspection mentioned above! The i position operates in a first-order manner.
壜100は、第4図に示すように、コンベア301で矢
印方向から一列の並べて送られてきて、タイミングスク
リュー302およびインフィードホイール303を用い
た公知の導入機構により矢印iのように運ばれ、正確に
位置決めした状態で検査台204に供給される。検査台
204は、下方カム機構206によって下降位置にある
ときに被検体の壜100の供給を受ける。As shown in FIG. 4, the bottles 100 are fed in a line from the direction of the arrow by a conveyor 301, and transported in the direction of arrow i by a known introduction mechanism using a timing screw 302 and an infeed wheel 303. It is supplied to the inspection table 204 in an accurately positioned state. The examination table 204 is supplied with a bottle 100 of a subject when it is in the lowered position by a lower cam mechanism 206 .
そして1回転台202の回転伴い検査台204が1昇し
ていき、その結果、被検体の蓋101部分が検査ポケッ
)10内に挿入されるとともに、鍔部105が押圧ばね
207の作用により0リング11に圧接され、チャンバ
10aを形成する。As the rotation table 202 rotates, the examination table 204 rises by one position, and as a result, the lid 101 portion of the subject is inserted into the examination pocket (10), and the flange 105 is moved upward by the action of the pressing spring 207. It is pressed against the ring 11 to form a chamber 10a.
このとき、ピストン14はシリンダ13内の下端にある
。そして、被検体が装着されると、上方カム機構205
によってピストン14が引き上げられ、検査ポケット1
0内を減圧する。その後。At this time, the piston 14 is at the lower end within the cylinder 13. Then, when the subject is attached, the upper cam mechanism 205
The piston 14 is pulled up and the inspection pocket 1
Reduce the pressure inside 0. after that.
回転台202が矢印j方向に約5/6回転する間、その
ままの減圧状態が保持される。被検体に種口102の不
良や蓋101の不良あるいは嵌合不良等がある場合は、
上記保持区間のうちにヘッドスペース104の空気がチ
ャンバloa内に漏れ出す。While the rotating table 202 rotates about 5/6 times in the direction of arrow j, the reduced pressure state is maintained as it is. If the test subject has a defective seed opening 102, a defective lid 101, or a defective fit,
During the holding interval, air in the headspace 104 leaks into the chamber loa.
保持区間を過ぎると、ピストン14は上方カム機構20
5によって元の位置まで押し下げられる。これにより、
先にピストン14の引き上げ動作で形成された減圧状態
は消滅して、壜から漏れ出た空気による圧力のみが残圧
となってチャンバ10a内に残る。After passing the holding section, the piston 14 moves to the upper cam mechanism 20
5 to push it down to its original position. This results in
The reduced pressure state previously created by the lifting action of the piston 14 disappears, and only the pressure due to the air leaking from the bottle remains in the chamber 10a as residual pressure.
開閉弁17には開閉押しボタン17aが設けてあり、一
方、支柱201には突起209が設けである。そして、
上述の動作中間じていた開閉弁17は、突起209に開
閉押しボタン17aが押されて開く、その結果、チャン
バ10a内の残圧は、すべり弁18を経由して圧力セン
サ19へ導かれ、その値を測定される。The on-off valve 17 is provided with an on-off push button 17a, while the support column 201 is provided with a protrusion 209. and,
The opening/closing valve 17, which was in operation during the above operation, opens when the opening/closing push button 17a is pushed by the protrusion 209. As a result, the residual pressure in the chamber 10a is guided to the pressure sensor 19 via the slide valve 18. Its value is measured.
圧カセンサエ9の電気的出力は1図示しない専用増幅器
を介して電圧判別装置に入力され、あらかじめ設定され
た電圧値以上の場合、不良品と判別される。この判別信
号は、回転台202から排出された壜を良品、不良品に
分ける不良品排出装置304に送られる。The electrical output of the pressure sensor 9 is inputted to a voltage discrimination device via a dedicated amplifier (not shown), and if the voltage exceeds a preset voltage value, it is discriminated as a defective product. This discrimination signal is sent to a defective product discharging device 304 that separates the bottles discharged from the rotary table 202 into non-defective products and defective products.
検査が終了すると、検査台204は下方カム機構206
によって再び押し下げられ、増目102部分が検査ボケ
−zト10から外される。このとさ、検査ポケッ)10
内の圧力はOかまたはわずかな正圧であるため壜100
の自重によって自然にはずれ、強請的な操作は不要であ
る。When the inspection is completed, the inspection table 204 moves to the lower cam mechanism 206.
is pushed down again, and the enlarged stitch 102 portion is removed from the inspection blank 10. This is the inspection pocket) 10
Since the pressure inside is O or a slight positive pressure, the bottle 100
It will come off naturally due to its own weight, and no forced operation is necessary.
検査ポケット10から外された壜1ooは、アウトレッ
トスターホイール305によって矢印kに示すように運
ばれてコンベヤ301上に移され、同時に、もしも不良
品の場合は不良品排除装置304で不良品コンベヤ30
8上に押し出され、一つの検査ヘッド203の工程を終
了する。The bottle 1oo removed from the inspection pocket 10 is carried by the outlet star wheel 305 as shown by arrow k and transferred onto the conveyor 301, and at the same time, if it is a defective product, it is removed by the defective product removal device 304 to the defective product conveyor 30.
8, and the process of one inspection head 203 is completed.
同様の工程が、回転台202に配置された多数個の検査
へラド203について、次々と高速でかつ連続的に行な
われる。排出された良品および不良品はそれぞれ矢印1
.mの方向へ搬出されて検査の全工程を完了する。A similar process is performed one after another at high speed and continuously for a large number of inspection rods 203 placed on the rotary table 202. The discharged good products and defective products are each marked with arrow 1.
.. It is carried out in the direction m to complete the entire inspection process.
なお5回転台202に取り付ける検査へラド203の個
数は、毎分の検査必要個数と、必要な感度を得るために
要するーヘッド当りの保持時間との積、およびピストン
14の上下移動、壜100の供給亭排出に必要なスペー
スを考慮して計算される。The number of inspection rods 203 to be attached to the turntable 202 is determined by the product of the number of inspection rods 203 required per minute and the holding time per head required to obtain the necessary sensitivity, the vertical movement of the piston 14, and the number of inspection rods 203 required for inspection per minute. Calculated taking into account the space required for supply and discharge.
例えば、毎分500本の処理能力を必要としている場合
、10%の余裕を取って550本として回転台202上
に必要な検査へラド203の数を求める。For example, if a processing capacity of 500 lines per minute is required, a 10% margin is set at 550 lines, and the number of RADs 203 required for inspection on the rotary table 202 is determined.
毎秒の処理数は9.16668で1ヘツドの保持時間が
1.5秒であるから、それに必要なヘッド数は両者の積
で13.75信分、ピストン14の上下操作にそれぞれ
1ヘツド分を加えて15゜75個分となる。これにイン
フィードおよびアウトレフトのスターホイール303.
305を設置する必要があり、そのスペースが回転台2
02の1/8回転取るので1回転台202の周囲に配置
する検査へラド203の総数は、
15.75X615=18.9となる。The number of operations per second is 9.16668, and the holding time of one head is 1.5 seconds, so the number of heads required is the product of both, which is 13.75, and one head is required for each up and down operation of the piston 14. In addition, it becomes 75 pieces of 15°. This is followed by infeed and outleft star wheels 303.
305 must be installed, and that space is the turntable 2.
Since it takes 1/8 rotation of 02, the total number of inspection rads 203 placed around the 1-turn table 202 is 15.75×615=18.9.
しかし、これはヘッドの個数であるから整数の19信と
する。もっとも、設計および製作上の都合で20個とし
て1ヘツド当たり18度の割りの良い角度で配置しても
よい。However, since this is the number of heads, it is assumed to be an integer of 19. However, for reasons of design and manufacturing, 20 pieces may be arranged at a convenient angle of 18 degrees per head.
なお、本実施例装置の回転台202は、図示しない駆動
機構からベル)210を介して1回転を2.2秒で回転
される。Note that the rotating table 202 of the apparatus of this embodiment is rotated once in 2.2 seconds by a drive mechanism (not shown) via a bell 210.
なお2本発明は上述した実施例に限定されるものではな
い。Note that the present invention is not limited to the embodiments described above.
例えば、上述の実施例では、ピストンを吸引する方向に
操作したが、逆に検査ポケット内を加圧する方向に操作
してもよい。For example, in the above-described embodiment, the piston was operated in the direction of suction, but it may be operated in the direction of pressurizing the inside of the inspection pocket.
また、被検体としては実施例で対象とした以外の材質、
大きさ、形状の各種密封容器を対象にできることは勿論
である。In addition, the objects to be tested include materials other than those covered in the examples.
Of course, sealed containers of various sizes and shapes can be used.
さらに、本発明装置を単体で使用するときは。Furthermore, when using the device of the present invention alone.
第1図で示したようなすべり弁による測定センサのリセ
ット構造を用いることなく、他の手段で測定センサをリ
セットしてもよい。The measurement sensor may be reset by other means without using the measurement sensor reset structure using a slide valve as shown in FIG.
【発明の効果J
本発明の密封容器の漏洩検査方法およびその装置によれ
ば、次のような効果がある。Effects of the Invention J According to the method and apparatus for testing leakage of a sealed container of the present invention, the following effects can be obtained.
■ 従来技術のようにマスターと被検体との間の差圧に
よる検査方法では、両者間の圧力が平衡状態となるまで
に長い時間を必要としたが1本発明方法および装置によ
ればこのような平衡時間を必要としないので、検査の迅
速化を図れる。■ In the conventional inspection method using differential pressure between the master and the object, it took a long time for the pressure between the two to reach an equilibrium state; however, the method and device of the present invention eliminates this problem. Since a long equilibration time is not required, testing can be performed more quickly.
■ 検査を自動化・連続化した場合のすベリ弁における
漏れの恐れがない、すなわち5本発明方法および装置に
よれば、すべり弁に作用する圧力は被検体から漏れ出た
微量の空気圧のみであるため、Sれを生じさせる程の負
荷とならない、したがって、検査を自動化・連続化した
場合であっても高い信頼性を得られる。■ There is no risk of leakage in the slip valve when testing is automated and continuous; that is, according to the method and device of the present invention, the pressure that acts on the slip valve is only a small amount of air pressure leaking from the test object. Therefore, the load is not large enough to cause S deviation, and therefore high reliability can be obtained even when the inspection is automated and continuous.
Q) 本発明方法および装置によれば、圧力センサに作
用する圧力は被検体から漏れ出た微量の空気圧のみであ
るため、圧力センサの耐圧力は小さくてよく、シたがっ
て高感度の圧力センサを使用して高感度化を図ることが
できる。Q) According to the method and device of the present invention, the pressure acting on the pressure sensor is only a small amount of air pressure leaked from the subject, so the withstand pressure of the pressure sensor may be small, and therefore a highly sensitive pressure sensor can be obtained. High sensitivity can be achieved by using
■ 本発明装置では圧縮空気供給用ポンプを使用しない
ため、同ポンプから吐出されるドレンによる被検体の汚
れを心配する必要がない。- Since the apparatus of the present invention does not use a pump for supplying compressed air, there is no need to worry about contamination of the subject by drain discharged from the pump.
第1図は未発#J装置の第一実施例の構成を示す正面断
面図、第2図は本発明に係る実施例の作用を示す圧力変
化ダイヤグラム、第3図、第4図は本発明装置の第二実
施例である検査を連続化した場合のa成を示す図で、第
3図は漏洩検査装置単体を拡大して示す断面正面図、第
4図は同装置の全体構成を示す概念図、第5図は従来例
を示す概念図である。
lO:検査ポケット
12:ピストン装置
14:ピストン
17:開閉弁
19;圧力センサ
100:被検体の壜
104:ヘッドスペース
201 :支柱 20
203:検査ヘッド 20
10a:チャンバ
13ニジリンダ
15.16:管路
18:すべり弁
20:漏洩判別回路
101 :被検体の蓋
2:回転台
4:検査台Fig. 1 is a front sectional view showing the structure of the first embodiment of the unreleased #J device, Fig. 2 is a pressure change diagram showing the operation of the embodiment according to the present invention, and Figs. 3 and 4 are the invention of the present invention. This is a diagram showing the configuration of a second embodiment of the device in which the inspection is made continuous. Figure 3 is an enlarged cross-sectional front view of the leak testing device alone, and Figure 4 is the overall configuration of the device. Conceptual Diagram FIG. 5 is a conceptual diagram showing a conventional example. lO: Inspection pocket 12: Piston device 14: Piston 17: Open/close valve 19; Pressure sensor 100: Test bottle 104: Head space 201: Support column 20 203: Inspection head 20 10a: Chamber 13 Niji cylinder 15.16: Pipe line 18 :Slip valve 20:Leakage determination circuit 101:Test lid 2:Rotary table 4:Inspection table
Claims (2)
被検体内部との間に圧力差を生ぜしめ、密封不良にもと
づく被検体外部の圧力変化を検出することにより密封容
器の漏洩を検査する方法において、シリンダ内でピスト
ンを一定量移動させることにより前記被検体外部の加圧
あるいは減圧を行ない、この状態を一定時間保持した後
に前記ピストンを元の位置に戻し、このときの被検体外
部の圧力を測定して漏洩を判別することを特徴とした密
封容器の漏洩検査方法。(1) Inspect for leaks in sealed containers by creating a pressure difference between the outside of the test object and the inside of the test object by pressurizing or depressurizing it, and detecting pressure changes outside the test object due to poor sealing. In this method, the outside of the subject is pressurized or depressurized by moving a piston a certain amount within a cylinder, and after this state is maintained for a certain period of time, the piston is returned to its original position, and the outside of the subject at this time is A leakage inspection method for sealed containers characterized by determining leakage by measuring pressure.
ケットと、このポケットと連通したシリンダと、このシ
リンダ内を移動して上記検査ポケット内を加圧あるいは
減圧するピストンと、前記検査ポケット内の圧力を測定
する圧力センサとを備えたことを特徴とする密封容器の
漏洩検査装置。(2) A test pocket that airtightly accommodates all or part of the subject, a cylinder communicating with the pocket, a piston that moves within the cylinder to pressurize or depressurize the test pocket, and the test pocket. A leakage testing device for a sealed container, comprising a pressure sensor that measures the pressure inside.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1004828A JPH07113592B2 (en) | 1989-01-13 | 1989-01-13 | Leakage inspection method and device for sealed container |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1004828A JPH07113592B2 (en) | 1989-01-13 | 1989-01-13 | Leakage inspection method and device for sealed container |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH02186232A true JPH02186232A (en) | 1990-07-20 |
JPH07113592B2 JPH07113592B2 (en) | 1995-12-06 |
Family
ID=11594559
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1004828A Expired - Lifetime JPH07113592B2 (en) | 1989-01-13 | 1989-01-13 | Leakage inspection method and device for sealed container |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH07113592B2 (en) |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0527740U (en) * | 1991-09-17 | 1993-04-09 | 旭光学工業株式会社 | Drip-proof camera for drip-proof camera |
JPH06500338A (en) * | 1991-03-19 | 1994-01-13 | ブーシャラ エス.アー. | Novel fluoroquinolone, method for producing the same, and pharmaceutical composition containing the same |
US5495748A (en) * | 1993-03-09 | 1996-03-05 | Dynamit Nobel Aktiengesellschaft | Gas leakage monitoring of a gas or liquid container |
JP2004117135A (en) * | 2002-09-26 | 2004-04-15 | Gunze Ltd | Device and method for detecting leakage |
JP2010060542A (en) * | 2008-09-01 | 2010-03-18 | Inoue Kiko Kk | Method and device for inspecting defect of airtight component |
EP2169376A1 (en) | 2008-09-30 | 2010-03-31 | Bonfiglioli Engineering S.r.l. | Method and machine for checking the condition of containers. |
FR2938647A1 (en) * | 2008-11-17 | 2010-05-21 | Socoge Internat | Bottle i.e. perfume bottle, sealing controlling installation, has control circuit to receive set point pressure threshold, compare pressure created in enclosure with threshold, and emit signal, if threshold is not attained for fixed time |
GB2481256A (en) * | 2010-06-18 | 2011-12-21 | Honda Motor Co Ltd | Workpiece inspecting method and workpiece inspecting tool |
KR20140125719A (en) * | 2013-04-19 | 2014-10-29 | 소니 주식회사 | Inspection apparatus, inspection method, and battery-inspecting chamber |
JP2016105407A (en) * | 2016-01-07 | 2016-06-09 | ソニー株式会社 | Manufacturing method of film packaged battery |
JP6027707B1 (en) * | 2015-09-04 | 2016-11-16 | トヨタすまいるライフ株式会社 | Sealability inspection device |
EP3165889A4 (en) * | 2014-07-03 | 2018-03-21 | Suntory Holdings Limited | Method for testing container sealing and assistance device |
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JPS5755279B2 (en) * | 1975-04-24 | 1982-11-22 | ||
JPS62159095U (en) * | 1986-03-31 | 1987-10-08 | ||
JPS6335394U (en) * | 1986-08-26 | 1988-03-07 | ||
JPH01177797U (en) * | 1988-06-03 | 1989-12-19 |
-
1989
- 1989-01-13 JP JP1004828A patent/JPH07113592B2/en not_active Expired - Lifetime
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JPS5755279B2 (en) * | 1975-04-24 | 1982-11-22 | ||
JPS56128783U (en) * | 1980-02-29 | 1981-09-30 | ||
JPS62159095U (en) * | 1986-03-31 | 1987-10-08 | ||
JPS6335394U (en) * | 1986-08-26 | 1988-03-07 | ||
JPH01177797U (en) * | 1988-06-03 | 1989-12-19 |
Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06500338A (en) * | 1991-03-19 | 1994-01-13 | ブーシャラ エス.アー. | Novel fluoroquinolone, method for producing the same, and pharmaceutical composition containing the same |
JPH0527740U (en) * | 1991-09-17 | 1993-04-09 | 旭光学工業株式会社 | Drip-proof camera for drip-proof camera |
US5495748A (en) * | 1993-03-09 | 1996-03-05 | Dynamit Nobel Aktiengesellschaft | Gas leakage monitoring of a gas or liquid container |
JP2004117135A (en) * | 2002-09-26 | 2004-04-15 | Gunze Ltd | Device and method for detecting leakage |
JP2010060542A (en) * | 2008-09-01 | 2010-03-18 | Inoue Kiko Kk | Method and device for inspecting defect of airtight component |
US8327690B2 (en) | 2008-09-30 | 2012-12-11 | Bonfiglioli Engineering S.R.L. | Method and machine for checking the condition of containers |
EP2169376A1 (en) | 2008-09-30 | 2010-03-31 | Bonfiglioli Engineering S.r.l. | Method and machine for checking the condition of containers. |
ITBO20080596A1 (en) * | 2008-09-30 | 2010-04-01 | Bonfiglioli Engineering S R L | METHOD AND MACHINE FOR CONTAINER VERIFICATION. |
FR2938647A1 (en) * | 2008-11-17 | 2010-05-21 | Socoge Internat | Bottle i.e. perfume bottle, sealing controlling installation, has control circuit to receive set point pressure threshold, compare pressure created in enclosure with threshold, and emit signal, if threshold is not attained for fixed time |
GB2481256A (en) * | 2010-06-18 | 2011-12-21 | Honda Motor Co Ltd | Workpiece inspecting method and workpiece inspecting tool |
GB2481256B (en) * | 2010-06-18 | 2017-05-17 | Honda Motor Co Ltd | Workpiece inspecting method and workpiece inspecting tool |
KR20140125719A (en) * | 2013-04-19 | 2014-10-29 | 소니 주식회사 | Inspection apparatus, inspection method, and battery-inspecting chamber |
JP2014212084A (en) * | 2013-04-19 | 2014-11-13 | ソニー株式会社 | Inspection device, inspection method, and chamber for battery inspection |
US9885629B2 (en) | 2013-04-19 | 2018-02-06 | Murata Manufacturing Co., Ltd. | Inspection apparatus, inspection method, and battery-inspecting chamber |
EP3165889A4 (en) * | 2014-07-03 | 2018-03-21 | Suntory Holdings Limited | Method for testing container sealing and assistance device |
JP6027707B1 (en) * | 2015-09-04 | 2016-11-16 | トヨタすまいるライフ株式会社 | Sealability inspection device |
WO2017037933A1 (en) * | 2015-09-04 | 2017-03-09 | トヨタすまいるライフ株式会社 | Device for inspecting sealability |
JP2016105407A (en) * | 2016-01-07 | 2016-06-09 | ソニー株式会社 | Manufacturing method of film packaged battery |
Also Published As
Publication number | Publication date |
---|---|
JPH07113592B2 (en) | 1995-12-06 |
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