JPH02178961A - Regulator for electronic circuit - Google Patents
Regulator for electronic circuitInfo
- Publication number
- JPH02178961A JPH02178961A JP63333330A JP33333088A JPH02178961A JP H02178961 A JPH02178961 A JP H02178961A JP 63333330 A JP63333330 A JP 63333330A JP 33333088 A JP33333088 A JP 33333088A JP H02178961 A JPH02178961 A JP H02178961A
- Authority
- JP
- Japan
- Prior art keywords
- resistor
- printed
- adjustment
- value
- trimming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009966 trimming Methods 0.000 claims abstract description 24
- 239000004020 conductor Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 235000007516 Chrysanthemum Nutrition 0.000 description 1
- 244000189548 Chrysanthemum x morifolium Species 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 210000000689 upper leg Anatomy 0.000 description 1
Landscapes
- Apparatuses And Processes For Manufacturing Resistors (AREA)
- Parts Printed On Printed Circuit Boards (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明は混成集積回路などの機能モジュールの電子回路
の特性を所定の調整目標値に高精度−高信頼性にトリミ
ングする電子回路調整装置に関する。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to an electronic circuit adjustment device for trimming the characteristics of an electronic circuit of a functional module such as a hybrid integrated circuit to a predetermined adjustment target value with high precision and high reliability.
従来の技術
従来電子回路の調整方法は第3図に示すように、電子回
路板1上の半固定ボリューム2を調整して出力電圧計3
の指示が調整目標値になるよう調整員が操作していた。2. Description of the Related Art A conventional method for adjusting an electronic circuit is as shown in FIG.
The adjuster was operating the equipment so that the instructions would match the adjustment target value.
しかしこのような方法では半固定ボリューム2のコスト
および調整時間を要すことや、調整バラツキが存在し、
精度および生産性を追求する上で困難であった。However, this method requires the cost and adjustment time of the semi-fixed volume 2, and there are variations in adjustment.
It was difficult to pursue accuracy and productivity.
また、近年セラミック基板に導体や抵抗体をスクリーン
印刷し、焼成後IC,)ランジスタ、ダイオード、コン
デンサ、コイルなどの電子回路構成部品を装着した混成
集積回路が採用されるようになってきており、回路特性
が所定性能を得るよう印刷抵抗をレーザービームやサン
ドブラストなどでトリミングする方法が実現されている
。In addition, in recent years, hybrid integrated circuits have come into use, in which conductors and resistors are screen printed on a ceramic substrate, and after firing, electronic circuit components such as ICs, transistors, diodes, capacitors, and coils are attached. A method has been realized in which printed resistors are trimmed using laser beams, sandblasting, etc. so that the circuit characteristics obtain a predetermined performance.
発明が解決しようとする課題
電子回路構成部品のバラツキ、特に集積回路の特性バラ
ツキは調整抵抗の可変範囲を拡大している。一方印刷抵
抗は抵抗ペーストを焼成により形3 ベー7
成されるもので、バラツキを10係以下に抑えるのは極
めて困難であり一般には±20qb程度の誤差が生ずる
。Problems to be Solved by the Invention Variations in electronic circuit components, particularly variations in characteristics of integrated circuits, have expanded the variable range of the adjustment resistor. On the other hand, a printed resistor is formed by firing a resistor paste, and it is extremely difficult to suppress the variation to less than a factor of 10, and generally an error of about ±20 qb occurs.
調整抵抗としての印刷抵抗にこのような高カット倍率(
初期抵抗値に対するトリミング後の抵抗値との比率)を
施すことは高精度々トリミングが行なえないばかりか、
トリミング後のドリフトなど経時変化の劣化を起しやす
くなる。また印刷抵抗だけで調整抵抗の役目を果させよ
うとすればト)ミングミスをした場合には調整抵抗以外
の電子回路構成部品の良否に拘らず電子回路板全体が不
良となってしまうため、歩留りが悪く、生産性が著しく
低下するという問題点を有していた。Such a high cut magnification (
The ratio of the resistance value after trimming to the initial resistance value) not only does not allow highly accurate trimming, but also
Deterioration over time, such as drift after trimming, is more likely to occur. In addition, if you try to use printed resistors alone to function as adjustment resistors, if you make a printing mistake, the entire electronic circuit board will be defective, regardless of the quality of the electronic circuit components other than the adjustment resistors, resulting in lower yields. There was a problem in that the performance was poor and productivity was significantly reduced.
本発明は」1記の問題点の解決を目的とし、調整抵抗を
印刷抵抗とチップ抵抗器の直列接続となるように構成し
、印刷抵抗に対してトリミング量が少なくなるようチッ
プ抵抗器の値を選んで搭載し、高精度調整を行なおうと
するものである。The present invention aims to solve the problem described in 1.The present invention is configured such that the adjustment resistor is connected in series with a printed resistor and a chip resistor, and the value of the chip resistor is set so that the amount of trimming is reduced relative to the printed resistor. The aim is to select and install the following to perform high-precision adjustment.
課題を解決するための手段
前記問題点を解決するために本発明の電子回路調整装置
は電子回路構成部品の特性バラツキを調整するための調
整抵抗を印刷抵抗とチップ抵抗器の直列接続で構成する
ようにし、あらかじめチップ抵抗器を未実装にしておき
、所定の調整目標値を得る調整抵抗の値と印刷抵抗の抵
抗値とを計測する手段と、」1記調整抵抗値と印刷抵抗
値との差を極力少なくするためのチップ抵抗器を選択的
に搭載する手段と、上記印刷抵抗とチップ抵抗器とから
なる調整抵抗から得られる出力を調整目標値になるよう
に印刷抵抗に対してトリミングする手段とを具備してな
るものである。Means for Solving the Problems In order to solve the above-mentioned problems, the electronic circuit adjustment device of the present invention comprises an adjustment resistor for adjusting characteristic variations of electronic circuit components by a series connection of a printed resistor and a chip resistor. means for measuring the value of the adjusted resistance and the resistance value of the printed resistance to obtain a predetermined adjustment target value with the chip resistor unmounted in advance; Means for selectively mounting a chip resistor to minimize the difference, and trimming the output obtained from the adjustment resistor consisting of the printed resistor and the chip resistor to the adjustment target value with respect to the printed resistor. and means.
作用
以上のようにすることにより、印刷抵抗に対するトリミ
ング量を少なくすることができトリミング速度をあえて
低下させなくても高精度な調整が可能となるばかりでな
く、印刷抵抗の抵抗体形状も小型化が図れる。By doing the above, the amount of trimming for the printed resistor can be reduced, and not only can highly accurate adjustment be made without reducing the trimming speed, but the shape of the printed resistor can also be made smaller. can be achieved.
実施例 以下図面を参照して本発明の一実施例につき説明する。Example An embodiment of the present invention will be described below with reference to the drawings.
第3図は本発明に係る電子回路調整装置6 べ−7 説明図であり、従来例でもある。FIG. 3 shows an electronic circuit adjustment device 6 base 7 according to the present invention. It is an explanatory diagram and also a conventional example.
第2図は調整抵抗対出力電圧関係図である。FIG. 2 is a diagram showing the relationship between adjustment resistance and output voltage.
第3図の被調整回路1の調整抵抗vR2を可変すると出
力電圧V。は第2図の如く変化する。When the adjustment resistor vR2 of the circuit to be adjusted 1 in FIG. 3 is varied, the output voltage V. changes as shown in Figure 2.
同一調整目標値(VTR,T)を得るのに被調整回路1
のサンプルIG、 1ではRx4、サンプル届2ではR
x2の調整抵抗値が必要であることがわかる。Adjusted circuit 1 to obtain the same adjustment target value (VTR, T)
Sample IG, Rx4 for 1, R for sample notification 2
It can be seen that an adjustment resistance value of x2 is required.
一般に量産工程における電子回路の調整工程では構成部
品のバラツキ具合から調整抵抗の可変範囲は限定(以下
、下限をRmin、上限をRmaxと示す)することが
出来るから調整抵抗V□を可変範囲RminからRma
x迄可変して調整目標値(VTRII)T )を得る上
記RX、なり、Rx2 に固定すればよい。Generally, in the adjustment process of electronic circuits in the mass production process, the variable range of the adjustment resistor can be limited (hereinafter, the lower limit is referred to as Rmin and the upper limit is Rmax) due to the degree of variation in component parts, so the adjustment resistor V□ can be changed from the variable range Rmin. Rma
The above RX is varied up to x to obtain the adjustment target value (VTRII)T, and it is sufficient to fix it to Rx2.
第1図は本発明の一実施例であり、以下第2図とともに
説明する。FIG. 1 shows one embodiment of the present invention, which will be explained below in conjunction with FIG. 2.
第1図aにおいて1は被調整回路板、2は被調整回路で
あり、被調整回路板1中には被調整回路2が複数箇所含
まれる場合が多いが本実施例では一箇所として図示して
いる。被調整回路2に対す61\
る調整抵抗として印刷抵抗3とチップ抵抗器4が直列接
続されるようパターン形成がされているがチップ抵抗器
4は未実装状態にしである。In FIG. 1a, 1 is a circuit board to be adjusted, and 2 is a circuit to be adjusted.Although the circuit board 1 to be adjusted often includes a plurality of circuits 2 to be adjusted, in this embodiment, the circuit to be adjusted 2 is shown as one location. ing. A pattern is formed such that a printed resistor 3 and a chip resistor 4 are connected in series as an adjustment resistor for the circuit to be adjusted 2, but the chip resistor 4 is left unmounted.
被調整回路2とチップ抵抗器4との接続導体6、被調整
回路2と印刷抵抗3との接続導体6′およびチップ抵抗
器4と印刷抵抗3との接続導体6″に計測治具6を接続
する。A measuring jig 6 is attached to the connecting conductor 6 between the circuit to be adjusted 2 and the chip resistor 4, the connecting conductor 6' between the circuit to be adjusted 2 and the printed resistor 3, and the connecting conductor 6'' between the chip resistor 4 and the printed resistor 3. Connecting.
計測治具6には接続グローブ7.7’、7” が上記
導体5.5’、6″ に各々対応して接続され、先ず調
整抵抗8を上記RminからRmax 以内で可変し
、出力電圧V。とじて調整目標値(VTR,T)が得ら
れるようにする。しかる後、印刷抵抗の値を抵抗計測器
1Qで計測する。次に接続プローフ了 77 、7/l
と導体6.6′、6″とのコンタクトをはずし、スイッ
チ9をb側に倒して調整抵抗8の値を抵抗計測器1oで
計測する。Connecting gloves 7.7', 7'' are connected to the measuring jig 6 in correspondence with the conductors 5.5', 6'', respectively. First, the adjusting resistor 8 is varied within the range of Rmin to Rmax, and the output voltage V . so that the adjustment target value (VTR, T) can be obtained. After that, the value of the printed resistance is measured with the resistance measuring device 1Q. Next, connection proof completed 77, 7/l
and the conductors 6.6', 6'', turn the switch 9 to the b side, and measure the value of the adjustment resistor 8 with the resistance measuring device 1o.
次の工程第1図すでは上記調整抵抗8の値から印刷抵抗
の値を減算し適切なチップ抵抗器4・・量産工程で使用
するEl 2.124系列等の系列から公称許容差を見
越した値を選択して搭載して7t\−/
半田付けする。In the next step, shown in Figure 1, the value of the printed resistor is subtracted from the value of the adjustment resistor 8, and a suitable chip resistor 4 is obtained.The nominal tolerance is calculated from the series such as the El 2.124 series used in the mass production process. Select the value, mount it, and solder 7t\-/.
次のトリミング工程第1図Cでは上記搭載されたチップ
抵抗器4とあらかじめ印刷された印刷抵抗3が調整抵抗
として形成されたことになり、再度出力電圧v0として
調整目標値(v )がRGT
得られるように印刷抵抗にトリミング11を施す。In the next trimming step, FIG. 1C, the mounted chip resistor 4 and the printed resistor 3 printed in advance are formed as an adjustment resistor, and the adjustment target value (v) is again set as the output voltage v0 to RGT. Trimming 11 is applied to the printed resistor so that the printed resistor is
以上のように本実施例によればあらかじめ被調整回路の
所望の調整目標値を得る調整抵抗を計測しておき、この
調整抵抗を得るだめの抵抗をチップ抵抗器と印刷抵抗に
分けて構成され、該チップ抵抗器は印刷抵抗をトリミン
グする際にトリミング量を極力少なくなるように選ばれ
た値のものが実装されるため、出力電圧V。は調整目標
値(VTR,T )の近傍になっており、トリミング動
作は低速であってもトリミング時間は大幅に短縮できる
。As described above, according to this embodiment, the adjustment resistance for obtaining the desired adjustment target value of the circuit to be adjusted is measured in advance, and the resistance for obtaining the adjustment resistance is divided into a chip resistor and a printed resistor. , since the chip resistor is mounted with a value selected to minimize the amount of trimming when trimming the printed resistor, the output voltage V. is close to the adjustment target value (VTR,T), and even if the trimming operation is performed at a low speed, the trimming time can be significantly shortened.
発明の効果
以上のように本発明によれば製造バラツキの極めて大き
い印刷抵抗のトリミングに対してトリミング量が少なく
なるので信頼性の高い、高精度な調整が出来る。Effects of the Invention As described above, according to the present invention, since the amount of trimming is reduced when trimming a printed resistor, which has extremely large manufacturing variations, highly reliable and highly accurate adjustment can be performed.
まだ仮にトリミングエラーが発生しても印刷抵抗の値に
応じたチップ抵抗器を再実装してトリミングを行なうこ
とにより、被調整回路の構成部品の良否に拘わらずトリ
ミングエラーで電子回路板全体を不良とすることは皆無
となり、経済」二・産業上多大な効果をもたらす。Even if a trimming error occurs, by remounting the chip resistor according to the value of the printed resistor and performing trimming, a trimming error can cause the entire electronic circuit board to fail, regardless of the quality of the components of the circuit to be adjusted. There will be no need to do so, and this will bring great economic and industrial effects.
第1図は本発明の電子回路調整装置の一実施例のブロッ
ク図、第2図は調整抵抗値対出力電圧関係図、第3図は
電子回路調整の説明のだめのブロック図および従来例で
ある。
1・・・・・被調整回路板、2・・・・被調整回路、3
・印刷抵抗、4・・・・チップ抵抗器、61.5” 、
、 5”・・・導体、6・ 計測治具、8 調整抵抗
、9スイツチ、10・・抵抗計測器、11・・ トリミ
ング軌跡。
代理人の氏名 弁理士 粟 野 重 孝 はが1名第1
図
(CL)
(b)
イ
(C)
b7刹称J彪
グー。2.フ゛Tかζ4’Aし沼(
−言1−λす5台2べ;
屋1腿シブ菊しゼ叡
第
図Fig. 1 is a block diagram of an embodiment of the electronic circuit adjustment device of the present invention, Fig. 2 is a diagram showing the relationship between adjustment resistance value and output voltage, and Fig. 3 is a block diagram for explaining electronic circuit adjustment and a conventional example. . 1...Circuit board to be adjusted, 2...Circuit to be adjusted, 3
・Printed resistor, 4...Chip resistor, 61.5",
, 5"... Conductor, 6. Measuring jig, 8 Adjustment resistor, 9 Switch, 10... Resistance measuring device, 11... Trimming trajectory. Name of agent: Patent attorney Shigetaka Awano, 1st person
Figure (CL) (b) Yi (C) b7 also known as J Biao Gu. 2.゛T or ζ4'Ashinuma (-word 1-λsu 5 units 2be; ya 1 thigh shibu chrysanthemum
Claims (1)
整抵抗を印刷抵抗とチップ抵抗器の直列接続で構成する
ようにし、あらかじめチップ抵抗器を未実装にしておき
、所定の調整目標値を得る調整抵抗の値と印刷抵抗の抵
抗値とを計測する手段と、上記調整抵抗値と印刷抵抗値
の差を極力少なくするためのチップ抵抗器を選択的に搭
載する手段と、上記印刷抵抗とチップ抵抗器とからなる
調整抵抗から得られる出力を調整目標値になるように印
刷抵抗に対してトリミングする手段とを具備してなるこ
とを特徴とする電子回路調整装置。Adjustment resistors for adjusting characteristics variations in electronic circuit components are constructed by connecting a printed resistor and a chip resistor in series, and the chip resistor is left unmounted in advance to obtain a predetermined adjustment target value. means for measuring the resistance value and the resistance value of the printed resistor; means for selectively mounting a chip resistor to minimize the difference between the adjusted resistance value and the printed resistance value; and the printed resistor and the chip resistor. 1. An electronic circuit adjustment device comprising: a means for trimming an output obtained from an adjustment resistor consisting of a printed resistor so that the output obtained from the adjustment resistor comprising a printed resistor becomes an adjustment target value.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63333330A JPH02178961A (en) | 1988-12-29 | 1988-12-29 | Regulator for electronic circuit |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63333330A JPH02178961A (en) | 1988-12-29 | 1988-12-29 | Regulator for electronic circuit |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH02178961A true JPH02178961A (en) | 1990-07-11 |
Family
ID=18264906
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63333330A Pending JPH02178961A (en) | 1988-12-29 | 1988-12-29 | Regulator for electronic circuit |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH02178961A (en) |
-
1988
- 1988-12-29 JP JP63333330A patent/JPH02178961A/en active Pending
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