JPH0217672B2 - - Google Patents
Info
- Publication number
- JPH0217672B2 JPH0217672B2 JP62321889A JP32188987A JPH0217672B2 JP H0217672 B2 JPH0217672 B2 JP H0217672B2 JP 62321889 A JP62321889 A JP 62321889A JP 32188987 A JP32188987 A JP 32188987A JP H0217672 B2 JPH0217672 B2 JP H0217672B2
- Authority
- JP
- Japan
- Prior art keywords
- fibers
- fiber
- interlining
- clothing
- pilling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000835 fiber Substances 0.000 claims description 54
- 238000004049 embossing Methods 0.000 claims description 12
- 238000002156 mixing Methods 0.000 claims description 6
- 239000006187 pill Substances 0.000 claims description 6
- 229920001169 thermoplastic Polymers 0.000 claims description 4
- 239000004416 thermosoftening plastic Substances 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims 1
- 229920000728 polyester Polymers 0.000 description 9
- 238000005406 washing Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 229920001778 nylon Polymers 0.000 description 5
- 238000005108 dry cleaning Methods 0.000 description 4
- 239000004677 Nylon Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- 239000004840 adhesive resin Substances 0.000 description 3
- 229920006223 adhesive resin Polymers 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 235000006040 Prunus persica var persica Nutrition 0.000 description 1
- 240000006413 Prunus persica var. persica Species 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
Landscapes
- Details Of Garments (AREA)
- Manufacturing Of Multi-Layer Textile Fabrics (AREA)
- Nonwoven Fabrics (AREA)
Description
〔産業上の利用分野〕
本発明は、洗濯やドライクリーニング又は着用
の際等の表面摩擦に対して抗ピル性で耐久性を有
するエンボス加工による熱融着タイプの衣料用芯
地に関するものである。
〔従来の技術及びその問題点〕
近年、衣料用芯地においては、その製造コスト
の利点及び風合の面より、従来の樹脂含浸タイプ
から、エンボス加工による繊維熱融着タイプの衣
料用芯地が急増してきているが、熱融着タイプの
芯地はエンボス融着繊維間の強力が弱く、洗濯や
ドライクリーニング又は着用の際等の摩擦によ
り、表面の繊維が毛羽立ち、ピルやももけが発生
しやすいとゆう欠点があり、又毛羽立ちを防止す
るために、熱融着する繊維配合比率を増加させた
り、エンボス温度及び加圧力を上げると、芯地が
ペーパーライクとなり、風合的に堅い芯地不適と
なるため、熱融着タイプの芯地としては耐摩耗性
を必要とするウオシヤブル用衣料に使用すること
には問題があつた。
〔問題点を解決するための手段〕
本発明は上記欠点を解消し、熱融着タイプによ
る風合の優れた、毛羽立ち、ピル、ももけの発生
しにくい衣料用芯地を提供することにより上記問
題点を解消したものである。次に本発明の構成を
図面に基づき説明する。第1図は本発明の1実施
例を示す概略構成断面図であり、上層1として繊
維強度が2.0〜3.0g/dの熱可塑性抗ピル性繊維
(融点:236℃〜241℃)を少なくとも90重量%部
含有し、残部をポリエステル(融点:255℃〜260
℃)、6.6−ナイロン(融点:250℃〜260℃)等の
合成繊維を配合してなる目付が10〜20g/m2のク
ロスウエブ又はランダムウエブを用いる。又下層
2としては熱可塑性であるポリエステル、6.6−
ナイロン、6−ナイロン(融点:215℃〜220℃)、
アセテート、レーヨン、種子毛繊維等の化学繊維
や天然繊維を単独又は複数種用いて配合した目付
5〜80g/m2であり、その繊維配列がパラレル又
はクロス或はランダム又はこれらの組み合わせよ
りなる繊維ウエブ例えばクロスウエブで構成され
た積層ウエブよりなり、第2図に示す如くエンボ
スロール3の表面温度200℃〜220℃平ロール4の
表面温度が190℃〜210℃とした一対のロールによ
り加圧力30〜60Kg/cmにて加熱、加圧を行つて熱
融着させエンボスロール3の凸部5における加圧
によつてポイント状に融着した熱融着部6を形成
する。尚、上層における抗ピル性繊維の配合が90
%未満となると、強い繊維強力を有する合成繊維
(以後:レギユラー繊維と言う)の影響により、
摩擦により繊維融着部分が剥がれた場合、抗ピル
繊維のように繊維の切断が起こらず、毛羽立ちや
そのレギユラー繊維が核となつたピル、ももけの
原因となり又、その毛玉が拡大すると、毛玉自体
の抵抗により、毛玉が脱落し芯地としての機能を
有しないものとなる。又繊維目付を10g/m2未満
とすると、下層部に配合されたレギユラー繊維
が、上層表面に出て来る為、毛羽やピルの原因と
なり、20g/m2を越えると風合的に堅い芯地とな
る。下層に配合する繊維配合としては、上記レギ
ユラー繊維をどのような配合にて使用してもよい
が、抗ピル性繊維よりも低い融点を有する繊維の
配合比率が増加すると風合が堅い芯地となるた
め、5〜50%の配合にて使用するのが望ましい。
また抗ピル繊維の繊維強度を2.0〜3.0g/dとし
たのはレギユラー繊維の強度(4.0g/d以上)
よりも弱くして強く摩擦を受けた時点でピリング
せずちぎれ、脱落する必要があるからである。又
エンボス加工の際のロール温度としては、上層が
接するエンボスロールが下層が接する平ロールよ
りも高い温度に設定することが、風合的に優れた
芯地となる。このようにして得られた衣料用芯地
は、そのままフラシ芯として使用してもよいが、
ランダムパウダー、ドツト加工等の仮接着又は永
久接着の接着樹脂7による加工を下層部表面に行
い、使用出来ることは言うまでもない。
〔作用〕
このようにして得られた衣料用芯地は、洗濯や
ドライクリーニング又は着用の際等の表面摩擦に
おいて、上層に配合した熱可塑性で有る抗ピル性
繊維が熱融着しているため、耐摩耗性に優れ、し
かも、エンボス融着繊維間が剥がれた場合におい
ても、そのレギユラー繊維の繊維強度よりも低く
設定された繊維強力のために繊維が切断され毛羽
立ち、ピルやももけが発生せず、ウオシヤブル用
衣料にも使用可能となる。
以下本発明を実施例により更に詳細に説明す
る。
実施例 1
上層として抗ピル性ポリエステル繊維1.5d×51
mm(商品名775:ユニチカ(株))95%とポリエステ
ル繊維2d×51mm、5%との混合繊維をクロスラ
ツパー機により形成した目付10g/m2のクロスウ
エブを用い、下層には6−ナイロン繊維1.5d×51
mm、20%とポリエステル繊維2d×51mm、80%と
の混合繊維を同じくクロスラツパー機により目付
20g/m2のクロスウエブを形成し、積層工程を経
て一体に積層後、エンボスロール温度210℃、平
ロール温度200℃に設定した一対のエンボスロー
ルを通過させ加圧力40Kg/cmにて加熱、加圧を行
い、エンボスロールの突部に於て融着部を形成し
た目付30g/m2の芯地Aを得た。
実施例 2
上層として実施例1にて使用した抗ピル性繊維
90%とポリエステル繊維2d×51mm、10%との混
合繊維を用い実施例1と同様にして形成した目付
10g/m2のクロスウエブを用い、下層には繊維配
合ウエブ形成を実施例1と同様にして積層繊維ウ
エブを形成し、エンボス加工条件も実施例1と同
様にして目付30g/m2の芯地Bを得た。
比較例 1
ポリエステル繊維2d×51mm、80%と6−ナイ
ロン繊維1.5d×51mm、20%との混合繊維をクロス
ラツパー機により目付30g/m2のクロスウエブを
形成し実施例1と同様なエンボス条件にて芯地C
を得た。
比較例 2
比較例1と同じ繊維配合にて形成したクロスウ
エブをエンボスロール温度220℃、平ロール温度
210℃、加圧力45Kg/cmにて加工し、目付30g/
m2の芯地Dを得た。
次に各実施例及び比較例にて得られた芯地4種
類に、ポリアミド系樹脂のペーストドツト加工を
実施し、接着樹脂が10g/m2付着した芯地とし、
リライアント型接着プレス機にて生地(フラノ:
毛100%)と接着加工を行い、芯地貼合品A,B,
C,Dを得た。次に上記各芯地貼合品の風合測定
及び各芯地貼合品(30cm×30cm)と裏地(ポリエ
ステル100%)を重ね周辺をオーバーロツク縫い
し、洗濯による耐摩耗性の試験をした結果を第1
表に示す。
[Industrial Application Field] The present invention relates to an embossed heat-sealable interlining for clothing that is pill-resistant and durable against surface friction during washing, dry cleaning, or wearing. . [Prior art and its problems] In recent years, in view of the advantages of manufacturing cost and texture, there has been a shift from the conventional resin-impregnated type to the embossed fiber heat-sealed type of interlining for clothing. However, the strength between the embossed and fused fibers in heat-fused interlining is weak, and friction during washing, dry cleaning, or wearing can cause the surface fibers to become fuzzed, causing pilling and pooping. In addition, in order to prevent fuzzing, increasing the blending ratio of heat-fused fibers, or increasing the embossing temperature and pressure, the interlining becomes paper-like and has a hard texture. Because it is unsuitable for use as a heat-sealable interlining, it is problematic to use it in washable clothing that requires abrasion resistance. [Means for Solving the Problems] The present invention solves the above-mentioned drawbacks by providing a heat-sealable interlining for clothing that has an excellent texture and is resistant to fuzzing, pilling, and blistering. This solves the above problems. Next, the configuration of the present invention will be explained based on the drawings. FIG. 1 is a schematic cross-sectional view showing one embodiment of the present invention, in which thermoplastic anti-pilling fibers (melting point: 236°C to 241°C) with a fiber strength of 2.0 to 3.0 g/d are used as the upper layer 1 at a temperature of at least 90°C. % by weight, the remainder being polyester (melting point: 255℃~260℃)
A cross web or random web with a basis weight of 10 to 20 g/m 2 is used, which is made by blending synthetic fibers such as 6.6-nylon (melting point: 250° C. to 260° C.). The lower layer 2 is made of thermoplastic polyester, 6.6-
Nylon, 6-nylon (melting point: 215℃~220℃),
Fibers with a basis weight of 5 to 80 g/ m2 , made by blending single or multiple types of chemical fibers or natural fibers such as acetate, rayon, and seed wool fibers, and whose fiber arrangement is parallel, cross, random, or a combination thereof. The web is, for example, a laminated web composed of a cross web, and as shown in Fig. 2, the surface temperature of the embossing roll 3 is 200°C to 220°C, and the surface temperature of the flat roll 4 is 190°C to 210°C, and the pressure is applied by a pair of rolls. Heat and pressure are applied at 30 to 60 Kg/cm to heat-seal the material and form point-shaped heat-sealed portions 6 by applying pressure at the convex portions 5 of the embossing roll 3. In addition, the composition of anti-pilling fiber in the upper layer is 90%
%, due to the influence of synthetic fibers with strong fiber strength (hereinafter referred to as regular fibers),
If the fiber fusion part is peeled off due to friction, the fibers will not be cut like anti-pill fibers, and the pill and fluff will be caused by fluffing and regular fibers, and if the pill expands. Due to the resistance of the fluff itself, the fluff falls off and no longer functions as an interlining. Also, if the fiber weight is less than 10g/ m2 , the regular fibers blended in the lower layer will come out on the surface of the upper layer, causing fluff and pilling, and if it exceeds 20g/ m2 , the core will have a hard texture. Become the earth. The regular fibers mentioned above may be used in any combination as the fiber blend in the lower layer, but if the blending ratio of fibers with a lower melting point than the anti-pilling fiber increases, the interlining will have a stiff texture. Therefore, it is desirable to use it at a blending ratio of 5 to 50%.
In addition, the fiber strength of the anti-pill fiber is 2.0 to 3.0 g/d, which is the strength of regular fiber (4.0 g/d or more).
This is because it needs to be made weaker than before, so that it will tear and fall off without pilling when it is subjected to strong friction. In addition, as for the roll temperature during embossing, setting the embossing roll with which the upper layer is in contact to a higher temperature than the flat roll with which the lower layer is in contact will result in an interlining with excellent texture. The clothing interlining material obtained in this way may be used as a plush interlining as it is, but
Needless to say, the surface of the lower layer can be subjected to temporary adhesion such as random powder or dot processing, or permanent adhesion using the adhesive resin 7. [Function] The interlining for clothing obtained in this way has thermoplastic anti-pilling fibers blended in the upper layer that are thermally fused during surface friction during washing, dry cleaning, or wearing. , has excellent abrasion resistance, and even if the embossed fused fibers are separated, the fiber strength is set lower than that of the regular fibers, so the fibers are cut and fluffing occurs, causing pilling and peach. It can also be used for washable clothing. The present invention will be explained in more detail below with reference to Examples. Example 1 Anti-pilling polyester fiber 1.5d x 51 as upper layer
A cross web with a basis weight of 10 g/m 2 was formed using a cross wrapper machine using a mixed fiber of 95% mm (product name 775: Unitika Co., Ltd.) and 5% polyester fiber (2d x 51 mm), and the lower layer was 6-nylon fiber. 1.5d×51
mm, 20% and polyester fiber 2d x 51mm, 80% mixed fiber using the same cross-slapper machine.
After forming a cross web of 20 g/m 2 and laminating it together through a lamination process, it is passed through a pair of embossing rolls set at an embossing roll temperature of 210°C and a flat roll temperature of 200°C, and heated at a pressure of 40 kg/cm. Pressure was applied to obtain interlining A with a basis weight of 30 g/m 2 in which a fused portion was formed at the protrusion of the embossing roll. Example 2 Anti-pilling fiber used in Example 1 as upper layer
Fabric weight formed in the same manner as in Example 1 using a mixed fiber of 90% polyester fiber, 2d x 51 mm, and 10% polyester fiber.
Using a cross web of 10 g/m 2 , a laminated fiber web was formed for the lower layer by forming a fiber blended web in the same manner as in Example 1, and using the same embossing conditions as in Example 1, a core with a basis weight of 30 g/m 2 was formed. Got Earth B. Comparative Example 1 A cross web with a basis weight of 30 g/m 2 was formed using a cross wrapper machine using a mixed fiber of polyester fiber 2d x 51 mm, 80% and 6-nylon fiber 1.5 d x 51 mm, 20%, and the embossing conditions were the same as in Example 1. Interlining C
I got it. Comparative Example 2 A cross web formed with the same fiber composition as Comparative Example 1 was heated at an embossing roll temperature of 220°C and a flat roll temperature.
Processed at 210℃ with a pressure of 45Kg/cm and has a basis weight of 30g/cm.
An interlining D of m 2 was obtained. Next, the four types of interlinings obtained in each example and comparative example were subjected to paste dot processing of polyamide resin to obtain interlinings with 10 g/m 2 of adhesive resin attached.
Fabric (furano:
100% wool) and bonded to interlining products A, B,
I got C and D. Next, we measured the texture of each interlining-laminated product, layered each interlining-laminated product (30 cm x 30 cm) and lining (100% polyester), overlocked the periphery, and tested the abrasion resistance by washing. Results first
Shown in the table.
【表】
テストの結果、上表から明らかなるように本発
明品A,Bは比較例C,Dに比べ、共に風合にす
ぐれ、耐洗濯性も良好でピリングの発生もなく理
想的な芯地が得られた。
〔発明の効果〕
本発明は上記の如く、熱融着タイプの衣料用芯
地として、風合的に優れたしかも洗濯やドライク
リーニング又は着用の際の表面摩擦に対して耐久
性を有するため、ウオシヤブル用衣料にも使用可
能な衣料用芯地として好適である等の優れた効果
を有するものである。[Table] As is clear from the above table, as a result of the test, products A and B of the present invention have better texture than comparative examples C and D, have good washing resistance, and have no pilling, making them ideal cores. The land was obtained. [Effects of the Invention] As described above, the present invention is a heat-sealable interlining for clothing that has excellent texture and is durable against surface friction during washing, dry cleaning, or wearing. It has excellent effects such as being suitable as an interlining for clothing that can also be used for washable clothing.
第1図は本発明による衣料用芯地にドツト加工
を行つた概略断面図。第2図は本発明の衣料用芯
地製造工程を示す概略図である。
1…上層、2…下層、3…エンボスロール、4
…平ロール、5…突部、6…熱融着部、7…接着
樹脂、8…ウエブ形成機、9…衣料用芯地。
FIG. 1 is a schematic cross-sectional view of a clothing interlining according to the present invention subjected to dot processing. FIG. 2 is a schematic diagram showing the manufacturing process for interlining for clothing according to the present invention. 1...upper layer, 2...lower layer, 3...emboss roll, 4
...Flat roll, 5... Protrusion, 6... Heat fusion part, 7... Adhesive resin, 8... Web forming machine, 9... Clothing interlining.
Claims (1)
抗ピル性繊維を少なくとも、90重量%以上配合し
て形成した繊維ウエブを上層とし、化学繊維、天
然繊維等より選択される1乃至複数種の繊維を用
いて形成した繊維ウエブを下層として一体に積層
され、上記抗ピル性繊維の熱融着可能なエンボス
条件にてエンボス加工が施された融着部を設けて
なることを特徴とする衣料用芯地。1 The upper layer is a fiber web formed by blending at least 90% by weight of thermoplastic anti-pill fibers with a fiber strength of 2.0 to 3.0 g/d, and one or more types selected from chemical fibers, natural fibers, etc. It is characterized by being integrally laminated with a fiber web formed using the fibers of the above as a lower layer, and provided with a fused portion that is embossed under embossing conditions that allow heat-sealing of the anti-pilling fibers. Interlining for clothing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62321889A JPH01162879A (en) | 1987-12-18 | 1987-12-18 | Core cloth for clothing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62321889A JPH01162879A (en) | 1987-12-18 | 1987-12-18 | Core cloth for clothing |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH01162879A JPH01162879A (en) | 1989-06-27 |
JPH0217672B2 true JPH0217672B2 (en) | 1990-04-23 |
Family
ID=18137531
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP62321889A Granted JPH01162879A (en) | 1987-12-18 | 1987-12-18 | Core cloth for clothing |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01162879A (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4623495B2 (en) * | 2004-08-13 | 2011-02-02 | ユニチカ株式会社 | Manufacturing method of plastic molding for pallets |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5615456A (en) * | 1979-07-18 | 1981-02-14 | Kanai Hiroyuki | Nonwoven fabric adherent core fabric |
-
1987
- 1987-12-18 JP JP62321889A patent/JPH01162879A/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5615456A (en) * | 1979-07-18 | 1981-02-14 | Kanai Hiroyuki | Nonwoven fabric adherent core fabric |
Also Published As
Publication number | Publication date |
---|---|
JPH01162879A (en) | 1989-06-27 |
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