JPH02168134A - Inspecting apparatus for leakage of vessel - Google Patents
Inspecting apparatus for leakage of vesselInfo
- Publication number
- JPH02168134A JPH02168134A JP32463288A JP32463288A JPH02168134A JP H02168134 A JPH02168134 A JP H02168134A JP 32463288 A JP32463288 A JP 32463288A JP 32463288 A JP32463288 A JP 32463288A JP H02168134 A JPH02168134 A JP H02168134A
- Authority
- JP
- Japan
- Prior art keywords
- gas
- container
- leakage
- gas detection
- detected
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001514 detection method Methods 0.000 claims abstract description 48
- 238000007689 inspection Methods 0.000 claims abstract description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 11
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Landscapes
- Examining Or Testing Airtightness (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、内部に被検出ガスを加圧封入した被検査用容
器に対し、前記容器内から被検出ガスが漏洩したか否か
を検出するためのガス検出センサを設けてある容器の漏
洩検査装置に関する。[Detailed Description of the Invention] [Field of Industrial Application] The present invention detects whether or not the gas to be detected has leaked from inside the container to be inspected, in which the gas to be detected is sealed under pressure. The present invention relates to a container leakage inspection device equipped with a gas detection sensor for detecting leakage.
従来上記漏洩検査装置は、第5図に示すように、前記容
器(2)を収容する密閉室(20)を設け、その密閉室
(20)内の気体を取出す流路(R3)に、前記ガス検
出センサ(5)を介在させてあった(例えば特開昭62
−56831号公報)。Conventionally, as shown in FIG. 5, the above-mentioned leakage testing device is provided with a sealed chamber (20) for accommodating the container (2), and has a flow path (R3) for taking out gas in the sealed chamber (20). A gas detection sensor (5) was interposed (for example, in
-56831).
しかし、容器(2)を密閉室(20)に対して出し入れ
するのに手間がかかるばかりか、容器(2)から被検出
ガスが漏洩したとしても、密閉室(20)内の空間にあ
る空気によって漏洩した被検出ガスが希釈されて、ガス
検出センサ(5)による感度が低下するという欠点があ
った。However, not only is it time-consuming to take the container (2) in and out of the sealed chamber (20), but even if the gas to be detected leaks from the container (2), the air in the space inside the sealed chamber (20) This has the drawback that the leaked gas to be detected is diluted and the sensitivity of the gas detection sensor (5) is reduced.
本発明の目的は、少ない手間でしかも高感度に容器の漏
洩を検査できるようにする点にある。An object of the present invention is to enable a container to be inspected for leakage with high sensitivity and with less effort.
〔課題を解決するための手段]
本発明における容器の漏洩検査装置の特徴構成は、容器
を一軸芯周りにガス検出センサに対して相対回転させる
回転装置を設け、前記ガス検出センサの複数を、前記容
器に近接させた状態で、且つ、前記一軸芯に沿った方向
のほぼ命中にわたって並設してあることにあり、その作
用効果は、次の通りである。[Means for Solving the Problems] A characteristic configuration of the container leakage testing device of the present invention is that a rotation device for rotating the container relative to the gas detection sensor around a uniaxial center is provided, and a plurality of the gas detection sensors are connected to each other. They are arranged in close proximity to the container and parallel to each other in the direction along the uniaxial axis, and have the following effects.
つまり、密閉室内に容器を収容せずとも、開放空間内で
も回転装置によって容器を、ガス検出センサに対して一
軸芯周りに相対回転させることによって、一軸芯に沿っ
た方向のほぼ命中にわたって並設した複数のガス検出セ
ンサが、容器のほぼ周面全体にわたって漏洩検出を行な
うことができ、しかも、ガス検出センサの複数を、容器
に近接させることによって、被検出ガスが容器から漏洩
したとしても、周囲の空気によって希釈されることなく
、被検出ガスを濃度の高い状態で迅速に検出できる。In other words, even in an open space, the containers can be rotated relative to the gas detection sensor around one axis using a rotating device, without having to house the containers in a closed chamber. The plurality of gas detection sensors can perform leakage detection over almost the entire circumferential surface of the container, and by placing the plurality of gas detection sensors close to the container, even if the gas to be detected leaks from the container, The gas to be detected can be quickly detected in a highly concentrated state without being diluted by the surrounding air.
従って、検出のための手間を少なくしながら容器の漏洩
検査を、短時間で高精度に行って、例えば容器における
小孔ないしピンホールの存在や、溶接部の不備の有無を
確実に確認することができ、その結果、漏洩検査作業能
率、及び、漏洩検査性能を向上させることができる。Therefore, it is possible to perform leakage inspection of containers in a short time and with high precision while reducing the effort required for detection, and to reliably confirm, for example, the presence of small holes or pinholes in the container or the presence or absence of defects in welded parts. As a result, leak test work efficiency and leak test performance can be improved.
次に、本発明の実施例を、図面に基づいて説明する。 Next, embodiments of the present invention will be described based on the drawings.
第1図に示すように、例えばドラム缶やベール缶等の被
検査用容器(2)をベルトコンベア(1)等によって搬
送する搬送経路途中に、容器(2)を!3!iして上下
軸芯(P)周りに回転させる回転装置(3)を設け、容
器(2)内に被検出ガスを加圧封入する充填装置(4)
を設け、容器(2)内から被検出ガスが漏洩したか否か
を検出するためのガス検出センサ(5)の複数を、容器
(2)に近接させた状態で、且つ、軸芯(P)に沿った
方向のほぼ命中にわたって等間隔に並設してセンサ取付
装置(6)に取付け、センサ取付装置(6)を介してガ
ス検出センサ(5)を全て軸芯(P)に沿って往復移動
させる移動装置(12)を設け、ガス検出センサ(5)
に対する容器(2)の相対回転角を検出する手段(7)
を設け、相対回転角検出手段(7)からの検出結果と、
それぞれのガス検出センサ(5)からの検出結果に基づ
いて被検出ガスの漏洩位置を判別する手段(8)を設け
、この判別手段(8)からの判別結果に基づいて容器(
2)におけるガス漏洩の有無及び漏洩箇所の表示を行な
う表示手段(9)を設けて、全体として容器の漏洩検査
装置を構成してある。As shown in FIG. 1, a container (2) to be inspected, such as a drum can or a bale can, is placed in the middle of a conveyance route where the container (2) to be inspected is conveyed by a belt conveyor (1) or the like. 3! A filling device (4) is provided with a rotating device (3) that rotates around the vertical axis (P) and pressurizes and seals the gas to be detected in the container (2).
is provided, and a plurality of gas detection sensors (5) for detecting whether or not gas to be detected has leaked from inside the container (2) are placed close to the container (2), and the shaft center (P ) are arranged in parallel at equal intervals in the direction along the axis (P), and attached to the sensor mounting device (6), and all the gas detection sensors (5) are mounted along the axis (P) via the sensor mounting device (6). A moving device (12) for reciprocating the gas detection sensor (5) is provided.
means (7) for detecting the relative rotation angle of the container (2) with respect to the container (2);
is provided, and the detection result from the relative rotation angle detection means (7),
Means (8) is provided for determining the leakage position of the gas to be detected based on the detection results from the respective gas detection sensors (5), and based on the determination results from the determination means (8), the container (
A display means (9) for displaying the presence or absence of gas leakage and the location of the leakage in step 2) is provided to constitute a container leakage inspection device as a whole.
被検出ガスとして、取扱い易く、低毒性、安価なアルコ
ール蒸気を用い、ガス検出センサとして高W度アルコー
ルセンサを用いた実施例について述べる。An example will be described in which easy-to-handle, low-toxicity, and inexpensive alcohol vapor is used as the gas to be detected, and a high-W alcohol sensor is used as the gas detection sensor.
前記充填装置(4)を構成するに、第2図に示すように
、アルコール供給路(R1)に接続した第1パイプ(4
^)と、空気供給路(R2)に接続した第2パイプ(4
B)と、容器(2)内のガスを排出する排気管(4C)
とを、順次大径に形成してほぼ同芯状に配置し、第1、
第2パイプ(4A) 、 (4B)及び排気管(4C)
の一端を、容器(2)に形成した開口部(2A)から容
器(2)内に挿入した状態で、大径の排気管(4C)と
開口部(2A)との間をシールする栓(10)を設けて
ある。As shown in FIG. 2, the filling device (4) includes a first pipe (4) connected to the alcohol supply path (R1).
^) and the second pipe (4) connected to the air supply path (R2).
B) and an exhaust pipe (4C) for discharging the gas in the container (2).
The first,
Second pipe (4A), (4B) and exhaust pipe (4C)
With one end inserted into the container (2) through the opening (2A) formed in the container (2), a plug ( 10) is provided.
そして、前記充填装置(4)を使って容器(2)内にア
ルコール蒸気を充満させるに、排気管(4C)に接続し
た開閉弁(いを閉じて、第2パイプ(4B)から空気を
容器(2)内に加圧供給しながら、第1パイプ(4^)
を介してアルコールを供給することによって、アルコー
ルは第1パイプ(4A)の下端から噴霧されながら気化
し、容器(2)内を、内圧1 kg’/c+J、アルコ
ールガス濃度を、爆発下限界濃度3.5vo1%以下に
設定する。Then, to fill the container (2) with alcohol vapor using the filling device (4), close the on-off valve connected to the exhaust pipe (4C) and let air into the container from the second pipe (4B). (2) While supplying pressure inside the first pipe (4^)
By supplying alcohol through the pipe, the alcohol is vaporized while being sprayed from the lower end of the first pipe (4A), and the inside of the container (2) is heated to an internal pressure of 1 kg'/c+J, alcohol gas concentration, and lower explosive limit concentration. Set to 3.5vo1% or less.
次に、前記容器(2)の漏洩検査後は、開閉弁(ν)を
開け、第2パイプ(4B)から空気を容器(2)内に供
給して、容器(2)内のアルコールガスを排出する。Next, after the leakage test of the container (2), the on-off valve (ν) is opened and air is supplied into the container (2) from the second pipe (4B) to release the alcohol gas in the container (2). Discharge.
前記ガス検出センサ(5)は、アルコール検出用のセン
サで、前記センサ取付装置(6)によるガス検出センサ
(5)の往復移動距離は、ガス検出センサ(5)を例え
ば5c11おきに並設した場合には、5cmに設定して
あれば、容器(2)の周面を、はぼ全面にわたって検査
することができる。The gas detection sensor (5) is a sensor for alcohol detection, and the reciprocating distance of the gas detection sensor (5) by the sensor mounting device (6) is such that gas detection sensors (5) are arranged in parallel every 5c11, for example. In some cases, if the distance is set to 5 cm, almost the entire circumferential surface of the container (2) can be inspected.
尚、前記センサ取付装置(6)には、第3図に示すよう
に容器(2)に近接したガス検出センサ(5)の両側を
覆って、容器(2)周面からの漏洩ガスを効率良くガス
検出センサ(5)に導く可撓性ガード(11)を設けて
ある。The sensor mounting device (6) is equipped with a gas detection sensor (5) that covers both sides of the gas detection sensor (5) close to the container (2), as shown in FIG. A flexible guard (11) is provided which leads well to the gas detection sensor (5).
前記充填装置(4)は、予めガス化したアルコールを、
容器(2)内に充填するものであってもよい。The filling device (4) gasifies alcohol in advance,
It may be filled into the container (2).
前記被検出ガスは、アルコール蒸気以外に、ケトンやエ
ーテル等の蒸気であっても良く、また他のガスであって
もよく、従って、ガス検出センサ(5)は、前記被検出
ガスを検出できるものであればよい。In addition to alcohol vapor, the gas to be detected may be vapor such as ketone or ether, or may be another gas. Therefore, the gas detection sensor (5) can detect the gas to be detected. It is fine as long as it is something.
前記ガス検出センサ(5)は、軸芯(P)に沿った方向
のほぼ命中にわたって等間隔に並設する以外に、間隔を
あけずに並設してもよく、この場合には、その並設方向
にガス検出センサ(5)を往復移動させずともよい。The gas detection sensors (5) may be arranged in parallel at equal intervals in the direction along the axis (P), or may be arranged in parallel without any interval. It is not necessary to move the gas detection sensor (5) back and forth in the installation direction.
前記容器(2)の漏洩位置を検出せずに、漏洩の有無だ
けを検出する場合には、相対回転角検出手段(7)は、
特に設けなくともよい。When detecting only the presence or absence of leakage without detecting the leakage position of the container (2), the relative rotation angle detection means (7)
It is not necessary to provide this in particular.
前記表示手段(9)としては、ガス漏れを検査すれば点
灯するランプや警報を発する警報器であってもよく、ま
た、漏れ箇所にマーキングする装置、または、検査後に
次の搬送コンヘア上で不良品を排除する装置であっても
よい。The display means (9) may be a lamp that lights up or an alarm that issues an alarm when a gas leak is detected, or a device that marks the leakage location, or a device that marks the leakage point on the next conveyor after inspection. It may also be a device that excludes non-defective products.
前記容器(2)の溶接部や特に漏れの発生しやすい箇所
を検査する場合には、ガス検出センサ(5)が溶接部や
特に漏れやすい箇所に近接した時に、特に回転装置(3
)を設定時間停止させるように回転装置(3)を制御す
る回転制御手段を設けて、その溶接部や特に洩れやすい
箇所に位置させたガス検出センサ(5)を、往復移動さ
せてより精密に漏洩検査をできるように構成してもよい
。When inspecting a welded part or a particularly leak-prone part of the container (2), when the gas detection sensor (5) is close to the weld part or a particularly leak-prone part,
) is provided with a rotation control means that controls the rotation device (3) so as to stop the rotation device (3) for a set time, and the gas detection sensor (5) located at the welded part or a particularly leak-prone area is moved back and forth for more precise detection. It may be configured to allow leakage testing.
また、前記回転装置(3)によって容器(2)を回′転
させるのに代えて、容器(2)を静止させた状態で、ガ
ス検出センサ(5)を、軸芯(P)周りに回転させても
良(、更には、容器(2)とガス検出センサ(5)を共
に相対回転させでも良い。Moreover, instead of rotating the container (2) using the rotating device (3), the gas detection sensor (5) is rotated around the axis (P) while the container (2) is kept stationary. (or, furthermore, both the container (2) and the gas detection sensor (5) may be relatively rotated.
例示では、ガス検出センサ(5)を取付けたセンサ取付
装置(6)を1個用いたものを示したが、第4図に示す
ように、軸芯(P)に対して対称の位置に、上記センサ
取付装置(6) 、 (6)を併設することにより、相
対回転角度を1/2にすることができ、検査時間を短縮
することができる。In the example shown, one sensor mounting device (6) to which a gas detection sensor (5) is mounted is used, but as shown in FIG. By providing the sensor mounting devices (6) and (6) together, the relative rotation angle can be reduced to 1/2, and the inspection time can be shortened.
尚、特許請求の範囲の項に図面との対照を便利にする為
に符号を記すが、該記入により本発明は添付図面の構造
に限定されるものではない。Incidentally, although reference numerals are written in the claims section for convenient comparison with the drawings, the present invention is not limited to the structure shown in the accompanying drawings.
図面は本発明に係る容器の漏洩検査装置の実施例を示し
、第1図は一部切欠きを示す全体概略側面図、第2図は
充填装置の縦断面図、第3図は要部横断平面図、第4図
は別実施例の横断平面図、第5図は従来例の概略断面図
である。
(2)・・・・・・容器、(3)・・・・・・回転装置
、(5)・・・・・・ガス検出センサ、(7)・・・・
・・相対回転角検出手段、(8)・・・・・・判別手段
、(P)・・・・・・軸芯。The drawings show an embodiment of the container leakage testing device according to the present invention, in which FIG. 1 is an overall schematic side view showing a partial cutout, FIG. 2 is a longitudinal sectional view of the filling device, and FIG. 3 is a cross-sectional view of the main part. A plan view, FIG. 4 is a cross-sectional plan view of another embodiment, and FIG. 5 is a schematic cross-sectional view of a conventional example. (2)... Container, (3)... Rotating device, (5)... Gas detection sensor, (7)...
... Relative rotation angle detection means, (8) ... Discrimination means, (P) ... Axis center.
Claims (1)
)に対し、前記容器(2)内から被検出ガスが漏洩した
か否かを検出するためのガス検出センサ(5)を設けて
ある容器の漏洩検査装置であって、前記容器(2)を一
軸芯(P)周りに前記ガス検出センサ(5)に対して相
対回転させる回転装置(3)を設け、前記ガス検出セン
サ(5)の複数を、前記容器(2)に近接させた状態で
、且つ、前記一軸芯(P)に沿った方向のほぼ全巾にわ
たって並設してある容器の漏洩検査装置。 2、前記ガス検出センサ(5)の複数を、その並設方向
に等間隔に配置し、そのガス検出センサ(5)を前記並
設方向に往復移動させる移動装置を設けてある請求項1
記載の容器の漏洩検査装置。 3、前記ガス検出センサ(5)に対する前記容器(2)
の相対回転角を検出する手段(7)を設け、前記相対回
転角検出手段(7)からの検出結果と、前記ガス検出セ
ンサ(5)からの検出結果に基づいて被検出ガスの漏洩
位置を判別する手段(8)を設けてある請求項1又は2
記載の容器の漏洩検査装置。[Claims] 1. A container for inspection (2) in which a gas to be detected is pressurized and sealed inside.
), the container leakage inspection device is equipped with a gas detection sensor (5) for detecting whether a gas to be detected has leaked from inside the container (2), A rotation device (3) that rotates relative to the gas detection sensor (5) around a single axis (P) is provided, and a plurality of the gas detection sensors (5) are brought close to the container (2). , and container leakage testing devices arranged in parallel over almost the entire width in the direction along the uniaxial core (P). 2. Claim 1, wherein a plurality of the gas detection sensors (5) are arranged at equal intervals in the direction in which they are arranged side by side, and a moving device is provided for reciprocating the gas detection sensors (5) in the direction in which they are arranged in parallel.
Leakage testing device for the containers described. 3. The container (2) for the gas detection sensor (5)
A means (7) for detecting a relative rotation angle of the gas is provided, and a leak position of the gas to be detected is determined based on a detection result from the relative rotation angle detection means (7) and a detection result from the gas detection sensor (5). Claim 1 or 2 which is provided with a means for determining (8)
Leakage testing device for the containers described.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32463288A JPH02168134A (en) | 1988-12-21 | 1988-12-21 | Inspecting apparatus for leakage of vessel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32463288A JPH02168134A (en) | 1988-12-21 | 1988-12-21 | Inspecting apparatus for leakage of vessel |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH02168134A true JPH02168134A (en) | 1990-06-28 |
Family
ID=18167994
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP32463288A Pending JPH02168134A (en) | 1988-12-21 | 1988-12-21 | Inspecting apparatus for leakage of vessel |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH02168134A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006327621A (en) * | 2005-05-25 | 2006-12-07 | Nikka Densoku Kk | Method and apparatus for inspecting sealing of sealed package |
CN109282529A (en) * | 2018-10-11 | 2019-01-29 | 珠海格力智能装备有限公司 | Gas concentration unit and evaporator production line with it |
JP2022046764A (en) * | 2017-07-28 | 2022-03-23 | ヤマハファインテック株式会社 | Gas leakage inspection system and gas leakage inspection method |
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JPS4924190A (en) * | 1972-06-27 | 1974-03-04 | ||
JPS5987332A (en) * | 1982-11-10 | 1984-05-19 | Shinkosumosu Denki Kk | Detector for gas leak |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4924190A (en) * | 1972-06-27 | 1974-03-04 | ||
JPS5987332A (en) * | 1982-11-10 | 1984-05-19 | Shinkosumosu Denki Kk | Detector for gas leak |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006327621A (en) * | 2005-05-25 | 2006-12-07 | Nikka Densoku Kk | Method and apparatus for inspecting sealing of sealed package |
JP2022046764A (en) * | 2017-07-28 | 2022-03-23 | ヤマハファインテック株式会社 | Gas leakage inspection system and gas leakage inspection method |
CN109282529A (en) * | 2018-10-11 | 2019-01-29 | 珠海格力智能装备有限公司 | Gas concentration unit and evaporator production line with it |
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