JPH02127559A - Softening process for nonwoven fabric, roll and softening apparatus for nonwoven fabric - Google Patents
Softening process for nonwoven fabric, roll and softening apparatus for nonwoven fabricInfo
- Publication number
- JPH02127559A JPH02127559A JP63275516A JP27551688A JPH02127559A JP H02127559 A JPH02127559 A JP H02127559A JP 63275516 A JP63275516 A JP 63275516A JP 27551688 A JP27551688 A JP 27551688A JP H02127559 A JPH02127559 A JP H02127559A
- Authority
- JP
- Japan
- Prior art keywords
- nonwoven fabric
- roll
- softening
- width
- embossed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims description 11
- 238000003825 pressing Methods 0.000 claims abstract description 19
- 238000003672 processing method Methods 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 abstract description 3
- 238000004049 embossing Methods 0.000 abstract description 3
- 239000004744 fabric Substances 0.000 abstract description 3
- 239000010959 steel Substances 0.000 abstract description 3
- 244000137852 Petrea volubilis Species 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 2
- 239000004927 clay Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- -1 rolls Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C19/00—Breaking or softening of fabrics
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、不織布の柔軟加工方法、ロール及び不織布の
柔軟加工装置に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for softening a nonwoven fabric, a roll, and an apparatus for softening a nonwoven fabric.
従来、いわゆるクレープ加工と称される不織布の加工手
段が不織布に柔軟性を付与する方法として採られてきた
。クレープ加工とは布地に連続する波形のしわを与える
布地加工をいう。Conventionally, a nonwoven fabric processing method called so-called crepe processing has been employed as a method of imparting flexibility to a nonwoven fabric. Crepe processing is a fabric processing that gives continuous wavy wrinkles to the fabric.
このようなりレープ加工は次のような柔軟加工装置で従
来行われている。すなわち、第６図に表面の一部断面図
で示したような、回転して表面で不織布を順送りするロ
ール５０を有し、そのロール５０の外面に対向して不織
布を押圧する押圧体が設けられている。Such crepe processing is conventionally performed using the following flexible processing equipment. That is, as shown in a partial sectional view of the surface in FIG. 6, it has a roll 50 that rotates and sequentially feeds the nonwoven fabric on the surface, and a pressing body that presses the nonwoven fabric is provided opposite to the outer surface of the roll 50. It is being
ロール５０表面には粒度１０〜４４ｕのタングステンカ
ーバイド粒子を溶射接着して微細な凹凸５１を形成し摩
擦抵抗１直を大きくしている。不織布はロール５０の回
転作用と摩擦作用によってロール５０と押圧体との間に
形成されるキャビティ空間内に連続的に押し込まれ、押
圧体の圧力と押圧体の摩擦力によって後方にひきもどさ
れがちになりながら前進することでクレープ加工される
。Tungsten carbide particles having a particle size of 10 to 44 μm are thermally sprayed and adhered to the surface of the roll 50 to form fine irregularities 51 to increase the frictional resistance in one shift. The nonwoven fabric is continuously pushed into the cavity space formed between the roll 50 and the pressing body by the rotational action and frictional action of the roll 50, and tends to be pulled back by the pressure of the pressing body and the frictional force of the pressing body. Crepe processing is performed by moving forward while becoming .
上記のような従来の不織布の柔軟加工方法、ロールある
いは不織布の柔軟加工方法には、一つのロール５０でク
レープ加工を続けていると、じきにロール５０表面の微
細な凸部の最上部５２が摩耗して寿命が尽き、ロールと
しての使用に耐えなくなるという問題点がある。In the conventional method for softening nonwoven fabrics, rolls, or nonwoven fabrics as described above, if crepe processing is continued with one roll 50, the uppermost part 52 of the fine convex portions on the surface of the roll 50 will soon There is a problem that the roll wears out and its life ends, making it unusable as a roll.
本発明は上記のような従来の問題点を鑑み、不織布に対
し長期間均質なりレープ加工ができる不織布の柔軟加工
方法、ロール及び柔軟加工装置を提供することを技術的
課題とする。In view of the above-mentioned conventional problems, the technical object of the present invention is to provide a method for softening a nonwoven fabric, a roll, and a softening apparatus that can perform a uniform rapping process on a nonwoven fabric for a long period of time.
本発明は上記のような課題を解決するため、回転駆動す
るロール１で送られる不織布Ａに押圧体を圧接してクレ
ープ加工を施して不織布Ａを柔軟加工するにあたり、表
面にエンボス突起２を突設してなるロール１を用いる。In order to solve the above-mentioned problems, the present invention has embossed protrusions 2 on the surface of the nonwoven fabric A, which is softened by applying crepe processing by pressing a pressing body onto the nonwoven fabric A fed by a rotationally driven roll 1. A roll 1 made of the following equipment is used.
ロール１には次のようなロールを用いるとよい。The following roll may be used as roll 1.
すなわち、押圧体を圧接して不織布Ａに柔軟加工を行う
ロール１であって゛、表面にエンボス突起２が突設され
ているものである。That is, the roll 1 is a roll 1 for softening a nonwoven fabric A by pressing a pressing member, and has embossed protrusions 2 protruding from the surface.
柔軟加工装置には次のような装置を用いるとよい。すな
わち、回転して表面で不織布Ａを順送りするロール１を
有し、そのロール１の回転によって順送りされるべき不
織布Ａを圧接する押圧体を備えている不織布Ａの柔軟加
工装置であって、ロール１は表面にエンボス突起２が突
設されているものである。The following equipment may be used as the flexibility processing equipment. That is, it is an apparatus for softening a nonwoven fabric A, which has a roll 1 that rotates and feeds the nonwoven fabric A sequentially on its surface, and a pressing body that presses the nonwoven fabric A that is to be fed sequentially by the rotation of the roll 1. 1 has embossed protrusions 2 protruding from its surface.
なお、エンボス突起２とは、実質的に一定の高さで突き
出すようにしてロール１表面に設けられ、上面は実質的
に平坦に形成されている多数の小さな突起物をいう。Note that the embossed protrusions 2 refer to a large number of small protrusions that are provided on the surface of the roll 1 so as to protrude at a substantially constant height, and whose upper surface is substantially flat.
なお、エンボス突起は、側面が垂直な柱状で、実質的に
一定の高さで突設していると特に好ましい。角柱、円柱
の区別を問わない。Note that it is particularly preferable that the embossed protrusion has a columnar shape with vertical side surfaces and protrudes at a substantially constant height. It doesn't matter whether it's a prism or a cylinder.
長間間クレープ加工が行われると、ロール表面から突き
出すよう設けられたエンボス突起の頂部に摩耗が生じる
。頂部に摩耗が生じてもロールはエンボス突起が柱状に
なっているから相当削られても、はぼ一定の、当初の摩
擦抵抗埴を維持できる。When crepe processing is performed for a long time, wear occurs on the tops of the embossed protrusions that are provided to protrude from the roll surface. Even if the top part of the roll wears down, the embossed protrusions are columnar, so even if the roll is considerably scraped, it can maintain its original frictional resistance.
ところで、本発明に係る不織布の柔軟加工方法及び不織
布の柔軟加工装置によって不織布にクレープ加工が施さ
れる機構は次のようであると考えられる。By the way, the mechanism by which a nonwoven fabric is creped by the method for softening a nonwoven fabric and the apparatus for softening a nonwoven fabric according to the present invention is considered to be as follows.
ロールの回転力とロール表面のエンボス突起の摩擦力に
押されて不織布は、押圧体とロールとの間のキャビティ
空間に連続的に送り込まれる。キャビティ空間内にある
不織布はロールの回転に引きずられて更に前方に進もう
とするが、不織布の前進は押圧体の圧力と摩擦力によっ
てひきもどされがちになる。不織布は、互いに反対方向
に力を加えるロールと押圧体との摩擦力によって波状に
折り曲げられ、ウェアの中のフィラメントもあたかも捲
縮゛加工されたようになり、不織布全体に柔らかさが付
与される。The nonwoven fabric is continuously fed into the cavity space between the pressing body and the roll by being pushed by the rotational force of the roll and the frictional force of the embossed protrusions on the roll surface. The nonwoven fabric in the cavity space is dragged by the rotation of the rolls and tries to move forward, but the forward movement of the nonwoven fabric tends to be pulled back by the pressure and frictional force of the pressing body. The nonwoven fabric is bent into a wave shape by the frictional force between the rolls and the pressing body that apply force in opposite directions, and the filaments inside the garment also appear as if they have been crimped, imparting softness to the entire nonwoven fabric. .
以下、本発明の実施例を不織布の柔軟加工装置を中心に
図面を交えながら説明する。Hereinafter, embodiments of the present invention will be described with reference to the drawings, focusing on a nonwoven fabric softening apparatus.
〈実施例１〉
第５図（１）、（２）に示すような実質的に一定の高さ
ｈで四角柱状に突設したエンボス突起２を備えた直径４
００ｍｍの円筒形ロール１を用い、クレーバーで第２図
、及び第３図で図示するような柔軟加工装置を構成する
。なお、押圧体はロール１の上に設け、プライマリ−サ
ーフエース３、その上にサンドベーパー４、スチール板
５ａ、ラバー〇、スチール板５ｂ、その上に２枚のプラ
イマリ−バックアップブレード６ａ、６ｂを重ね、更に
その上にプレッシャープレート７をセットして形成する
。<Example 1> Diameter 4 provided with an embossed protrusion 2 protruding in the shape of a square prism with a substantially constant height h as shown in FIGS. 5(1) and (2)
Using a cylindrical roll 1 with a diameter of 0.00 mm, a softening apparatus as shown in FIGS. 2 and 3 is constructed using a clay bar. The pressing body is provided on the roll 1, with a primary surf ace 3, a sand vapor 4 on top, a steel plate 5a, a rubber circle, a steel plate 5b, and two primary backup blades 6a and 6b on top of it. They are stacked one on top of the other, and a pressure plate 7 is further set thereon.
本実施例で用いたロールは、ロールに設けられたエンボ
ス突起２が頂部から基部まで側面が垂直な柱状であるた
め、エンボス突起２の頂３Ｂが多少摩耗し、第５図（２
）で示されているエンボス突起の高さｈが減じても、エ
ンボス形状に大きな変化がなく期間の摩擦抵抗圃を維持
できる。すなわちロールの長寿命化、エンボス加工の品
質の安定化、生産への立ち上がりのスピードアップ化が
図れるようになる。In the roll used in this example, since the embossed protrusion 2 provided on the roll has a columnar shape with vertical side surfaces from the top to the base, the top 3B of the embossed protrusion 2 is slightly worn, as shown in Fig. 5 (2).
) Even if the height h of the embossed protrusions is reduced, there is no major change in the embossed shape and the frictional resistance field can be maintained for a period of time. In other words, it is possible to extend the life of the rolls, stabilize the quality of embossing, and speed up production start-up.
〈実施例２〜８〉
実施例１で用いた円筒形ロール１ （エンボスＮｏＥ−
１）及び、エンボス突起２の形状（デザイン）がロール
１と相違するその他のロール（エンボスＮｏ Ｅ”−
２〜７）について、ばねはかりＳ、及び、２ｋｇ、３ｋ
ｇのおもりＷを用い、第４図に示す方法で１０ｃｍ幅の
不織布Ａの静摩擦抵抗伽を測定した。なお、おもりＷは
平面が２０ｍｍＸ １００ｍｍ、角柱形のものを用いた
。<Examples 2 to 8> Cylindrical roll 1 used in Example 1 (embossed NoE-
1) and other rolls (emboss No. E”-
Regarding 2-7), spring scale S, 2kg, 3k
The static friction resistance of the nonwoven fabric A with a width of 10 cm was measured using a weight W of 10 cm in width by the method shown in FIG. Note that the weight W used was a prism-shaped one with a plane of 20 mm x 100 mm.
結果を、柔軟性（ハンドルオメーター値）とともに第１
表に示す。The results, along with the flexibility (handle-o-meter value), are
Shown in the table.
〈比較例１〜４〉
タングステンカーバイド粒子を溶射接着し微細な凹凸を
設けてなる表面を有する従来タイプのロール〔メインロ
ール粗度 １４１ＡＡ （新品ロール）、１２９ＡＡ
（目下、使用中のロール）、１２１ＡＡ ＜目下、使用
中のロール）、及び、８８ＡＡ （寿命限界）〕４種を
用いたほかは実施例２〜８と同様にした。<Comparative Examples 1 to 4> Conventional type rolls having a surface formed by spray-bonding tungsten carbide particles and providing fine irregularities [Main roll roughness 141AA (new roll), 129AA
(roll currently in use), 121AA <roll currently in use), and 88AA (life limit)] The procedure was the same as in Examples 2 to 8 except that four types were used.
結果を、柔軟性（ハン°トルオメーター値）とともに第
１表に示す。The results are shown in Table 1 along with the flexibility (Handle Truometer value).
（以下余白）
〈比較検討〉
以上の結果から、エンボス突起２を突設したロール１は
、従来のロール５０と同様の摩擦抵抗埴を有しており、
従来のロール５０と同様にクレープ加工に用いることが
できることが分かった。しかも上記実施例のロール１は
、従来のロール５０に比べて極めて長いロール寿命を有
している。(Left below) <Comparative Study> From the above results, the roll 1 with the embossed protrusions 2 protruding has the same frictional resistance as the conventional roll 50.
It has been found that the roll 50 can be used for creping in the same manner as the conventional roll 50. Moreover, the roll 1 of the above embodiment has an extremely long roll life compared to the conventional roll 50.
本発明に係る不織布の柔軟加工方法は上記のような構成
でなるから、不織布に対し長間間均質なりレープ加工が
できる。また、本発明に係るロールあるいは柔軟加工装
置を用いれは不織布に対し長間間均質なりレープ加工が
できる。Since the method for softening a nonwoven fabric according to the present invention has the above-described configuration, the nonwoven fabric can be uniformly raped for a long period of time. Furthermore, by using the roll or flexible processing apparatus according to the present invention, it is possible to uniformly rap a nonwoven fabric for a long period of time.
第１図はエンボス突起°を設けたロール表面の−ｇ（Ｓ
断面図、第２図はクレープ加工機の一部断面図、第３図
はクレープ加工の不織布の流れを示す図、第４図は実施
例２〜８でロールの摩擦抵抗埴を測定する概要を示す図
、第５図（１）はエンボス突起の形状の平面図、第５図
（２）はエンボス突起の形状の断面図、
部断面図である。
１・・・ロール
Ａ・・・不織布
第６図は従来のロール表面の−
２・・・エンボス突起
弔
図
第２図
第３図
第４図Figure 1 shows -g(S) on the roll surface with embossed projections.
2 is a partial sectional view of the crepe processing machine, FIG. 3 is a diagram showing the flow of the nonwoven fabric during crepe processing, and FIG. 4 is an overview of measuring the frictional resistance of the rolls in Examples 2 to 8. FIG. 5(1) is a plan view of the shape of the embossed projection, and FIG. 5(2) is a sectional view of the shape of the embossed projection. 1... Roll A... Nonwoven fabric Figure 6 shows the conventional roll surface - 2... Embossed protrusions Figure 2 Figure 3 Figure 4
Claims (5)
体を圧接し、クレープ加工を施して不織布Ａを柔軟加工
するにあたり、表面にエンボス突起２を突設してなるロ
ール１を用いる不織布Ａの柔軟加工方法。(1) Nonwoven fabric A using a roll 1 with embossed protrusions 2 protruding from its surface when applying pressure to the nonwoven fabric A fed by a rotationally driven roll 1 and applying crepe processing to soften the nonwoven fabric A. flexible processing method.
うロール１であって、表面にエンボス突起２が突設され
ているロール。(2) A roll 1 that presses together with a pressing body to soften the nonwoven fabric A, and has embossed protrusions 2 protruding from its surface.
有し、そのロール１の回転によって順送りされるべき不
織布Ａを圧接する押圧体を備えている不織布Ａの柔軟加
工装置であって、ロール１は表面にエンボス突起２が突
設されている柔軟加工装置。(3) A flexible processing apparatus for nonwoven fabric A, which has a roll 1 that rotates and feeds the nonwoven fabric A sequentially on its surface, and a press body that presses the nonwoven fabric A to be fed sequentially by the rotation of the roll 1, A roll 1 is a flexible processing device having embossed protrusions 2 protruding from its surface.
突設して特許請求の範囲第１〜３項記載の不織布の柔軟
加工方法、ロール及び不織布の柔軟加工装置。(4) The embossed protrusion 2 is provided in a columnar manner with a substantially constant height to provide a method for softening a nonwoven fabric, a roll, and an apparatus for softening a nonwoven fabric according to claims 1 to 3.
き、その上に平面が２０ｍｍ×１００ｍｍの角柱形をし
た２ｋｇのおもりを載置し、不織布を引いて測定した場
合の摩擦抵抗埴が１０００ｇ／１０ｃｍ幅〜１６００ｇ
／１０ｃｍ幅、同じように３ｋｇのおもりを載置して測
定した場合の摩擦抵抗値が１５００ｇ／１０ｃｍ幅〜２
２５０ｇ／１０ｃｍ幅の範囲に特許請求の範囲第１〜３
項記載の不織布の柔軟加工方法、ロール及び不織布の柔
軟加工装置。(5) On the surface of the roll, a non-woven fabric with a width of 10 cm is spread, and a 2 kg weight with a prismatic shape with a plane of 20 mm x 100 mm is placed on the surface, and the friction resistance is measured by pulling the non-woven fabric. 1000g/10cm width ~ 1600g
/10cm width, the frictional resistance value when measured by placing a 3kg weight in the same way is 1500g/10cm width~2
Claims 1 to 3 in the range of 250g/10cm width
A method for softening a nonwoven fabric, a roll, and an apparatus for softening a nonwoven fabric, as described in 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63275516A JPH02127559A (en) | 1988-10-31 | 1988-10-31 | Softening process for nonwoven fabric, roll and softening apparatus for nonwoven fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63275516A JPH02127559A (en) | 1988-10-31 | 1988-10-31 | Softening process for nonwoven fabric, roll and softening apparatus for nonwoven fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH02127559A true JPH02127559A (en) | 1990-05-16 |
Family
ID=17556557
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63275516A Pending JPH02127559A (en) | 1988-10-31 | 1988-10-31 | Softening process for nonwoven fabric, roll and softening apparatus for nonwoven fabric |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02127559A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010222749A (en) * | 2009-03-25 | 2010-10-07 | Toray Ind Inc | Method for producing leather-like sheet |
| CN102926158A (en) * | 2012-11-12 | 2013-02-13 | 江苏金辰针纺织有限公司 | Physical pressure rolling absorbing softening method |
| CN108729088A (en) * | 2018-06-29 | 2018-11-02 | 于基保 | A kind of pure physical processing apparatus of textile pro-skin feel and technique |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5328716A (en) * | 1976-08-11 | 1978-03-17 | Tilburg Jan Van | Treatment of sheet |
| JPS60162858A (en) * | 1984-02-03 | 1985-08-24 | 旭化成株式会社 | Softening processing apparatus |
-
1988
- 1988-10-31 JP JP63275516A patent/JPH02127559A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5328716A (en) * | 1976-08-11 | 1978-03-17 | Tilburg Jan Van | Treatment of sheet |
| JPS60162858A (en) * | 1984-02-03 | 1985-08-24 | 旭化成株式会社 | Softening processing apparatus |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010222749A (en) * | 2009-03-25 | 2010-10-07 | Toray Ind Inc | Method for producing leather-like sheet |
| CN102926158A (en) * | 2012-11-12 | 2013-02-13 | 江苏金辰针纺织有限公司 | Physical pressure rolling absorbing softening method |
| CN108729088A (en) * | 2018-06-29 | 2018-11-02 | 于基保 | A kind of pure physical processing apparatus of textile pro-skin feel and technique |
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