JPH01281815A - Material tip positioning device at saw board - Google Patents
Material tip positioning device at saw boardInfo
- Publication number
- JPH01281815A JPH01281815A JP63108930A JP10893088A JPH01281815A JP H01281815 A JPH01281815 A JP H01281815A JP 63108930 A JP63108930 A JP 63108930A JP 10893088 A JP10893088 A JP 10893088A JP H01281815 A JPH01281815 A JP H01281815A
- Authority
- JP
- Japan
- Prior art keywords
- tip
- delivery
- vice
- detector
- comes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005520 cutting process Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
- B23D55/04—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work
- B23D55/043—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work for conveying work to the sawing machine
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
Description
【発明の詳細な説明】
[発明の目的]
(産業−にの利用分野)
この発明は、!lll’iWにおける素材の先端の位置
決め装置に関する。[Detailed description of the invention] [Object of the invention] (Field of industrial application) This invention is! This invention relates to a device for positioning the tip of a material in ll'iW.
(従来の技術)
近年、産業界の多品種少量生産の浸透および生産の同期
化方式の進展に伴い、例えば鋸盤等においても、−本の
長尺の素材を必要な寸法に必要な数だけ切断し、残った
素材は倉庫等に保管しておき、同一の素材の切断の必要
があったとき、これを取り出し、再度同様な切断作業を
行なっている。(Prior art) In recent years, with the spread of high-mix, low-volume production in industry and the development of production synchronization methods, for example, saw machines, etc. After cutting, the remaining material is stored in a warehouse or the like, and when it is necessary to cut the same material, it is taken out and the same cutting operation is performed again.
再度の切断作業においては、素材の先端は、前回の切断
によって、平面に切断されているので、新しい素材のよ
うなトリミング(先端溝し)の必要はない。したがって
、従来は作業者が、素材を鋸盤に1!ゼ、素材の端面か
ら必要な切断位置をスケール等によって測定し、その測
定位置が鋸刃面に一致するように調整して、本体バイス
に挟持固定して切断していた。In the cutting operation again, since the tip of the material has been cut flat by the previous cutting, there is no need for trimming (grooving the tip) as with a new material. Therefore, conventionally, an operator would cut the material into a saw machine. The necessary cutting position was measured from the end face of the material using a scale, etc., the measured position was adjusted to match the saw blade surface, and the material was clamped and fixed in the main body vise for cutting.
(発明が解決しようとする課題)
前記のように、素材の断面の位置決めは、作業者が素材
の端面から切断位置までの長さをスケール等で測定して
おり、スケールの誤読や、切断位置を鋸刃面に正確に一
致させる調整作業が面倒であるという問題があった。こ
の発明は、このような問題に着目して創案されたもので
、従来のような作業者によるスケール合せを廃止し、計
測の間違いによる素材の損失を防止すると共に、能率的
な素材の先端の位置決め装置を提供することを目的とす
る6のである。(Problems to be Solved by the Invention) As mentioned above, in order to position the cross section of the material, the operator measures the length from the end face of the material to the cutting position using a scale, etc. There was a problem in that the adjustment work to accurately match the saw blade surface was troublesome. This invention was created with a focus on these problems, and eliminates the conventional scale adjustment by workers, prevents loss of material due to measurement errors, and efficiently adjusts the tip of the material. 6 which aims to provide a positioning device.
[発明の構成]
(課題を解決するための手段)
前記の目的を達成するために、この発明は、素材を挟持
固定する本体バイスと、素材を本体バイスへ定寸送りす
る送材バイスを備えた鋸盤において、素材の先端が定点
Aを通過したことを検知する第1検出器と、鋸刃に接触
したことを検知する第2検出器と、定点へを通過後の素
材の先端位B(寸法)を検知する第3検出器と、素材の
先端が定点Aを通過後の送り速度の減速位@B点の位置
設定器と、送り速度制御器とからなるものである。[Structure of the Invention] (Means for Solving the Problem) In order to achieve the above object, the present invention includes a main body vise that clamps and fixes the material, and a material feeding vise that feeds the material to the main body vice by a fixed length. In a saw machine, a first detector detects when the tip of the material passes a fixed point A, a second detector detects when it comes into contact with the saw blade, and a position B at the tip of the material after passing the fixed point. (dimension), a position setting device for the deceleration position of the feed speed @ point B after the tip of the material passes the fixed point A, and a feed speed controller.
(作用)
前記のように構成されているので、素材を送材バイスに
より挾持固定し、鋸刃の方向へ早送りで送り、その先端
が定点Aを通過すると、第1検出器により検知される。(Function) Since the material is configured as described above, the material is clamped and fixed by the material feeding vise, and is rapidly fed in the direction of the saw blade, and when its tip passes the fixed point A, it is detected by the first detector.
素材の先端が予め設定された8点に来ると、前記の第1
検出器の検出信号により計測を初めた素材の先端位置(
寸法)を検知する第3検出器と、位置設定器により検知
され、素材は送り速度制御器により、早送りから任意に
設定された遅送りに減速される。素材の先端が遅送りで
鋸刃に接触すると、第2検出器に検出され、素材は送り
速度制御器により停止する。このようにして、素材の先
端を鋸刃面Kに正確に、一致させることができる。When the tip of the material reaches the 8 preset points, the first
The tip position (
The material is detected by a third detector that detects the size) and a position setting device, and the material is decelerated from fast feed to an arbitrarily set slow feed by a feed speed controller. When the leading edge of the workpiece contacts the saw blade during slow feed, it is detected by the second detector and the workpiece is stopped by the feed rate controller. In this way, the tip of the material can be aligned accurately with the saw blade surface K.
(実施例)
次に、この発明の実施例について図面に基づいて説明す
る。第2図はこの発明を実施したヒンジ形鋸盤の立体図
である。このヒンジ形鋸盤1は、素材Mを切断する切断
部3と、素材Mを載置する支持部5と、素材Mを挟持固
定すると共に、定寸送りするバイス部7等から構成され
ている。切断11113は鋸刃9.IJA刃ハウジング
11.ガイドアーム13等からなり、鋸刃ハウジング1
1内には鋸刃9を回転駆動自在に懸架する一対のホイー
ル(図示省略)が内装されている。(Example) Next, an example of the present invention will be described based on the drawings. FIG. 2 is a three-dimensional view of a hinged saw machine embodying the present invention. This hinge type saw machine 1 is composed of a cutting section 3 for cutting the material M, a support section 5 for placing the material M, and a vice section 7 for clamping and fixing the material M and feeding it by a fixed length. . Cutting 11113 is done with saw blade 9. IJA blade housing 11. Consists of a guide arm 13, etc., and a saw blade housing 1
A pair of wheels (not shown) for rotatably suspending the saw blade 9 are installed inside the saw blade 1 .
支持部5は素材Mを載置支持するローラ15と、これを
支架するフレーム17及びテーブル19等からなってい
る。バイス部7は本体バイス21と送材バイス23から
なっている。本体バイス21は、本体固定バイスジョー
25と、本体可動バイスジョー27とからなり、鋸刃9
の切断位置に接近して配設されている。送材バイス23
は、本体バイス21と同様に、送材固定バイス29と送
材可動バイス31とからなり、本体バイス21の方向へ
油圧装置(第1図参照、符号33)により往復動し、素
材Mを定寸送材する。表示器35は素材Mの切断寸法を
表示するもので、ハンドル37は送材バイス23の最働
進位置を変え切断寸法を変更するためのものである。The support portion 5 includes a roller 15 for placing and supporting the material M, a frame 17 for supporting the roller, a table 19, and the like. The vice section 7 consists of a main body vice 21 and a material feeding vice 23. The main body vise 21 consists of a main body fixed vice jaw 25 and a main body movable vice jaw 27, and has a saw blade 9.
is located close to the cutting location. Material feeding vise 23
Like the main body vise 21, it consists of a material feeding fixed vise 29 and a material feeding movable vise 31, and is reciprocated in the direction of the main body vice 21 by a hydraulic device (see FIG. 1, reference numeral 33) to keep the material M constant. Send materials. The display 35 is for displaying the cutting dimension of the material M, and the handle 37 is for changing the maximum working position of the material feeding vise 23 to change the cutting dimension.
第1図はこの発明の詳細な説明図である。第1検出器3
9は例えば超音波センサあるいは光電スイッチで、鋸刃
面により一定の距II!It (n +の位置に設けら
れている。第2検出器41は、例えば鋸刃9と素材Mを
電気的に絶縁し、両者間に低電圧を印加し、接触による
電圧変化により接触を検知するものであるが、鋸刃を案
内するガイドアー・ム13(第2図参照)の先端にマイ
クロスイッチを設け、鋸刃の微動を検知するものでもよ
い。第3検出器43は送材バイス23と連動するラック
と、これに噛合するごニオンにより駆動されるロータリ
エンコーダからなっている。FIG. 1 is a detailed explanatory diagram of the present invention. First detector 3
9 is, for example, an ultrasonic sensor or a photoelectric switch, and the distance II is fixed depending on the saw blade surface! It (n + position).The second detector 41 electrically insulates the saw blade 9 and the material M, applies a low voltage between them, and detects contact by voltage change due to contact. However, a microswitch may be provided at the tip of the guide arm 13 (see Fig. 2) that guides the saw blade to detect minute movements of the saw blade. It consists of a rack that interlocks with the rack 23 and a rotary encoder that is driven by a shaft that meshes with the rack.
位置設定器45はプリセットカウンタからなり、第3検
出器43から入力されるパルスを、第1検出器39の検
知信号からカウントを始め、カウント値が8点に対応す
る設定値になると、減速信号を出力する。送り速度制御
器47は油圧装置33の電磁比例絞り方向切換弁49の
ソレノイド49a、49bへ送る電流を制御し素材の送
り方向、送り速度を制御するものである。The position setting device 45 consists of a preset counter, starts counting the pulses input from the third detector 43 from the detection signal of the first detector 39, and when the count value reaches a set value corresponding to 8 points, it outputs a deceleration signal. Output. The feed rate controller 47 controls the current sent to the solenoids 49a and 49b of the electromagnetic proportional throttle direction switching valve 49 of the hydraulic device 33, thereby controlling the feed direction and feed rate of the material.
次に、この装置による素材の先端の位置決め方法につい
て説明する。まず素材Mを送材バイス23により、送材
バイス23が最前進位置に来たとき、素材Mの先端が鋸
刃面により先に出るように挟持固定し、送り速度制御器
47に早送りの外部信号トを与え、送材バイス23を早
送りで前進させる。光電スイッチ39が素材Mの先端を
検知すると、プリセットカウンタ45はロータリエンコ
ーダ43のパルスの計数を開始する。Next, a method for positioning the tip of the material using this device will be explained. First, the material M is clamped and fixed by the material feeding vise 23 so that the tip of the material M comes out first from the saw blade surface when the material feeding vice 23 reaches the most forward position, and the material M is clamped and fixed by the material feeding vise 23 so that the tip of the material M comes out first from the saw blade surface. A signal is given to move the material feeding vise 23 forward in rapid traverse. When the photoelectric switch 39 detects the leading edge of the material M, the preset counter 45 starts counting the pulses of the rotary encoder 43.
計数値が又2に対応する設定値になると、プリセットカ
ウンタ45は減速信号を出力し、8点から素材Mは送り
速度制御器47により、任意に設定された遅進りに減速
される。素材Mの先端が鋸刃9に接触すると、第2検出
器41に検知され、送り速度制yA器47により油圧シ
リンダ51への圧油の供給が止められ、索材Mの先端は
鋸刃9に接触したところで停止する。このようにして位
置決めされた素材は、外部信号E等により位置決め機能
を停止し、通常の操作により切断作業が行なわれる。When the count value reaches a set value corresponding to 2 again, the preset counter 45 outputs a deceleration signal, and the material M is decelerated from point 8 to an arbitrarily set slow speed by the feed rate controller 47. When the tip of the material M comes into contact with the saw blade 9, it is detected by the second detector 41, the supply of pressure oil to the hydraulic cylinder 51 is stopped by the feed rate controller 47, and the tip of the rope material M comes into contact with the saw blade 9. It stops when it comes into contact with. The positioning function of the material thus positioned is stopped by an external signal E, etc., and the cutting operation is performed by normal operations.
[発明の効果]
以上の説明から理解されるように、この発明は特許請求
の範囲に記載の構成を備えているので、素材の先端の位
置決め作業を正確に、また容易に行なうことができる。[Effects of the Invention] As understood from the above description, since the present invention has the configuration described in the claims, it is possible to accurately and easily position the tip of the material.
したがって、従来のような作業者のスケールの誤読によ
る素材の屓失を防止し、また位置決め作業を能率化する
ことができる。Therefore, it is possible to prevent the material from falling off due to the operator's misreading of the scale as in the past, and to streamline the positioning work.
第1図はこの発明の詳細な説明図、第2図はこの発明を
実施したヒンジ形鋸盤の立体図である。
図面の主要な部分を表わす符号の説明
9・・・鋸刃 21・・・本体バイス
23・・・送材バイス 33・・・油圧装置39・・・
第1検出器 41・・・第2検出器43−・・第3検出
器 45・・・位′e設定器47・・・送り速度制御器
49・・・電磁比例絞り方向切換弁
51・・・油圧シリンダ M・・・素材代理人 弁理士
三 好 保 力
筒1 図
第20
手続補正四泪釦
昭和63年8月97日FIG. 1 is a detailed explanatory diagram of the present invention, and FIG. 2 is a three-dimensional view of a hinged saw machine embodying the invention. Explanation of symbols representing main parts of the drawings 9... Saw blade 21... Main body vice 23... Material feeding vice 33... Hydraulic device 39...
First detector 41...Second detector 43-...Third detector 45...Setting device 47...Feed rate controller 49...Electromagnetic proportional throttle directional switching valve 51...・Hydraulic cylinder M...Material agent Patent attorney Yasu Miyoshi Rikitsutsu 1 Figure 20 Procedural amendment four tears button August 97, 1988
Claims (1)
へ定寸送りする送材バイスを備えた鋸盤において、素材
の先端が定点Aを通過したことを検知する第1検出器と
、鋸刃に接触したことを検知する第2検出器と、定点A
を通過後の素材の先端位置を検知する第3検出器と、素
材の先端が定点Aを通過後の送り速度の減速位置B点の
位置設定器と、送り速度制御器とからなる鋸盤における
素材の先端の位置決め装置。In a saw machine equipped with a main body vise that clamps and fixes the material, and a material feeding vise that feeds the material to the main body vise at a fixed length, a first detector that detects when the leading edge of the material passes through a fixed point A, and a saw blade equipped with a A second detector that detects contact and a fixed point A
A third detector for detecting the position of the tip of the material after passing through a fixed point A, a position setter for a point B at which the feed speed is decelerated after the tip of the material passes a fixed point A, and a feed speed controller. Positioning device for the tip of the material.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63108930A JPH01281815A (en) | 1988-05-06 | 1988-05-06 | Material tip positioning device at saw board |
KR1019890006896A KR950014987B1 (en) | 1988-05-06 | 1989-05-20 | Cutting machine and method for positioning end of workpiece to be cut in cutting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63108930A JPH01281815A (en) | 1988-05-06 | 1988-05-06 | Material tip positioning device at saw board |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01281815A true JPH01281815A (en) | 1989-11-13 |
Family
ID=14497262
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63108930A Pending JPH01281815A (en) | 1988-05-06 | 1988-05-06 | Material tip positioning device at saw board |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01281815A (en) |
-
1988
- 1988-05-06 JP JP63108930A patent/JPH01281815A/en active Pending
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