JPH01280092A - Production of highly glossy paper - Google Patents

Production of highly glossy paper

Info

Publication number
JPH01280092A
JPH01280092A JP10957888A JP10957888A JPH01280092A JP H01280092 A JPH01280092 A JP H01280092A JP 10957888 A JP10957888 A JP 10957888A JP 10957888 A JP10957888 A JP 10957888A JP H01280092 A JPH01280092 A JP H01280092A
Authority
JP
Japan
Prior art keywords
resin layer
resin
ultraviolet ray
electron beam
ultraviolet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10957888A
Other languages
Japanese (ja)
Inventor
Kazumasa Kurozumi
黒住 一正
Kazuhisa Hoshino
星野 和久
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toppan Inc
Original Assignee
Toppan Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toppan Printing Co Ltd filed Critical Toppan Printing Co Ltd
Priority to JP10957888A priority Critical patent/JPH01280092A/en
Publication of JPH01280092A publication Critical patent/JPH01280092A/en
Pending legal-status Critical Current

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  • Paper (AREA)

Abstract

PURPOSE:To efficiently obtain highly glossy paper excellent in smoothness and glossiness by applying an ultraviolet ray curing resin, etc., to one surface of a cardboard substrate, irradiating the resin layer with an ultraviolet ray, etc., to semicure and hot-pressing the resin layer with a planished roll, further irradiating with the ultraviolet ray, etc., and completely curing the resin. CONSTITUTION:An ultraviolet ray or electron radiation curing resin 4 is applied to one surface of a cardboard substrate 2 on the whole surface or in the form of a pattern by a gravure coating method and irradiated with ultraviolet rays or electron beams from the resin layer side with an ultraviolet ray or electron radiation curing device 56 and semicured. The resin layer side is then hot- pressed with a planished roll 7, then irradiated with ultraviolet rays or electron beams with an ultraviolet ray or electron radiation curing device 9 and completely cured to stably and continuously produce highly glossy paper, capable of pattern printing and suitable for carton, such as detergent or confectionery, at a high speed.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明はカートン等に使用する厚紙を基材とした高光沢
紙の製造方法に関し、詳しくは洗剤、菓子等のカートン
用高光沢紙を高速で安定的に連続製造する方法に関する
ものである。
[Detailed Description of the Invention] <Industrial Application Field> The present invention relates to a method for manufacturing high gloss paper based on cardboard used for cartons, etc. This relates to a method for stable and continuous production.

〈従来の技術〉 従来、高光沢紙の製造方法としては基材の表面にロール
コート、ブレードコートにて、紫外線もしくは電子線硬
化型樹脂をコートし、硬化する方法がある。この方法は
平滑なコート面が得られるものの基材表面に未塗工部分
を設けることができないという問題があった。
<Prior Art> Conventionally, as a method for producing high gloss paper, there is a method of coating the surface of a base material with an ultraviolet ray or electron beam curable resin by roll coating or blade coating, and curing the resin. Although this method provides a smooth coated surface, there is a problem in that it is not possible to provide an uncoated portion on the surface of the substrate.

また、グラビアコート法、オフセット印刷法にて紫外線
硬化型樹脂をコートする方法がある。この方法では未塗
工部分を有するパターン印刷は可能であるが、平滑性が
劣るという問題があった。
Further, there are methods of coating with an ultraviolet curable resin using a gravure coating method and an offset printing method. Although this method allows pattern printing with uncoated areas, there is a problem in that the smoothness is poor.

一方、グラビアコート法にて熱可塑性樹脂をコートした
後、コートした樹脂を熱プレスする方法がある。この方
法ではパターン印刷は可能であり、しかも平滑性の良い
高光沢紙を得ることができる。
On the other hand, there is a method of coating a thermoplastic resin using a gravure coating method and then hot pressing the coated resin. With this method, pattern printing is possible and high gloss paper with good smoothness can be obtained.

しかし、熱プレス工程は加工速度が遅く生産性が悪いと
いう問題、及び熱可塑性樹脂は耐薬品性、耐摩耗性が弱
いという問題があった。
However, the hot press process has problems such as slow processing speed and poor productivity, and thermoplastic resins have low chemical resistance and abrasion resistance.

そして、特公昭61−47425号公報に示されるよう
にグラビアコート法にて電子線硬化樹脂をコートした後
、電子線を樹脂コーティング側から照射して半硬化させ
た後、プレスと同時に基材側から電子線を照射して、完
全に硬化させる方法がある。
Then, as shown in Japanese Patent Publication No. 61-47425, after coating with an electron beam curing resin using a gravure coating method, an electron beam is irradiated from the resin coating side to semi-cure it, and at the same time as pressing, the substrate side is There is a method of completely curing the material by irradiating it with an electron beam.

しかしこの方法では、電子線は基材を透過した後樹脂を
硬化させるため、厚紙を基材に用いた場合、電子銀のエ
ネルギーが低ければ、基材を透過した後、樹脂を硬化さ
せるに充分なエネルギーをもたないため、電子線のエネ
ルギーを高くしなければならない、また、樹脂を硬化す
るため、電子線のエネルギーを高くするば逆に基材を劣
化させてしまうという問題があった。
However, in this method, the electron beam cures the resin after passing through the base material, so if cardboard is used as the base material, the energy of the electron beam is low enough to harden the resin after passing through the base material. Since the resin does not have sufficient energy, the energy of the electron beam must be increased, and in order to cure the resin, increasing the energy of the electron beam has the problem of degrading the base material.

〈解決しようとする課題〉 本発明の目的は、紫外線、もしくは低いエネルギーレベ
ルの電子線を用い、表面光沢の優れた樹脂層を部分的に
有する高光沢紙を効率的に製造する製造方法を提供する
ことである。
<Problems to be Solved> An object of the present invention is to provide a manufacturing method for efficiently manufacturing high gloss paper partially having a resin layer with excellent surface gloss using ultraviolet rays or low energy level electron beams. It is to be.

〈課題を解決するための手段〉 上記問題を解決するため本発明は 厚紙基材の片面にグラビアコート法にて紫外線もしくは
電子線硬化樹脂を前面あるいは部分的に塗布し、紫外線
もしくは電子線を樹脂層を形成後、該樹脂層側から照射
し、半硬化させた後、樹脂層を鏡面ロールで加熱加圧プ
レスし、この後再度紫外線もしくは電子線を樹脂層側よ
り照射して、完全硬化させることを特徴とした高光沢紙
の製造方法である。
<Means for Solving the Problems> In order to solve the above problems, the present invention applies an ultraviolet ray or electron beam curing resin to one side of a cardboard base material by gravure coating on the front side or partially. After forming the layer, it is irradiated from the resin layer side to semi-cure, then the resin layer is heated and pressed with a mirror roll, and then ultraviolet rays or electron beams are irradiated again from the resin layer side to completely cure it. This is a method for producing high-gloss paper.

次に本発明を図面に示す具体例に基すいて詳細に説明す
る。
Next, the present invention will be explained in detail based on specific examples shown in the drawings.

第1図に示すように厚紙基材(2)の表面にグラビアコ
ート法にて紫外線または電子線硬化樹脂(4)を前面ま
たは部分的にコーティングして樹脂層を形成する0次に
紫外線または電子線硬化装置(6)にて樹脂層側から紫
外線または電子線を照射、半硬化させ、この状態で鏡面
ロール(7)にて樹脂層側から加熱加圧プレスし、さら
に紫外線または電子線照射装置(9)にて樹脂層側から
紫外線または電子線を照射し、完全に硬化させる高光沢
紙の製造方法である。
As shown in Figure 1, a zero-order ultraviolet or electron beam curing resin (4) is coated on the front or part of the surface of the cardboard base material (2) using a gravure coating method to form a resin layer. The resin layer side is irradiated with ultraviolet rays or electron beams in a line curing device (6) to semi-cure it, and in this state, the resin layer is heated and pressed with a mirror roll (7) from the resin layer side. In (9), ultraviolet rays or electron beams are irradiated from the resin layer side to completely cure the resin layer in this method for producing high gloss paper.

本発明における厚紙基材(2)としては、坪M100g
/%以上の段ボール、コートボール、マニラボール等が
用いられる。この厚紙基材として無地でなく、適宜印刷
層をもうけてもよい。
The cardboard base material (2) in the present invention is tsubo M100g.
/% or more cardboard, coated board, manila board, etc. are used. This cardboard base material is not plain, and may have a printed layer as appropriate.

また紫外線または電子線硬化樹脂(4)の塗布法にはグ
ラビアコート、ロールコート、フレキソ印刷、オフセッ
ト印刷、シルクスクリーン印刷、等あるが、カートンと
して用いる場合には、任意のパターン状に塗布でき、し
かも高光沢を得る為に3g/ポ以上の塗布量が必要であ
り、かつ生産性も考慮にいれて、本発明においては、ダ
イレクトグラビア、グラビアオフセットなどのグラビア
コート法が望ましい。
In addition, the coating methods for the ultraviolet or electron beam curing resin (4) include gravure coating, roll coating, flexographic printing, offset printing, silk screen printing, etc., but when used as a carton, it can be coated in any pattern. Moreover, in order to obtain high gloss, a coating amount of 3 g/po or more is required, and in consideration of productivity, gravure coating methods such as direct gravure and gravure offset are preferable in the present invention.

そして電子線硬化樹脂としては、不飽和ポリエステル樹
脂のオリゴマーもしくはプレポリマーまたはポリエステ
ルアクリレート、ウレタンアクリレート、エポキシアク
リレート等のアクリル系樹脂のオリゴマーもしくはプレ
ポリマー、またはエポキシ樹脂に反応性モノマーを希釈
剤として配合させたものを用いる。
The electron beam curing resin is an oligomer or prepolymer of unsaturated polyester resin, an oligomer or prepolymer of acrylic resin such as polyester acrylate, urethane acrylate, epoxy acrylate, or epoxy resin mixed with a reactive monomer as a diluent. Use something similar.

また表面の滑り性を向上させるために、必要に応じて、
シリコン系樹脂、脂肪酸エステル、脂肪酸アマイド、ポ
リエチレンワックス等の滑剤を1〜lO%混合してもよ
い。
In addition, to improve the slipperiness of the surface, if necessary,
A lubricant such as a silicone resin, a fatty acid ester, a fatty acid amide, or a polyethylene wax may be mixed in an amount of 1 to 10%.

紫外線硬化樹脂としては、前記電子線硬化樹脂に、光開
始剤、光増感剤を1〜10%混合させたものを用いる。
As the ultraviolet curable resin, a mixture of the electron beam curable resin and a photoinitiator and a photosensitizer in an amount of 1 to 10% is used.

光開始剤、光増感剤としては、ベンゾインエーテル、ペ
ンジルケータル、αヒドロキシアセトフェノン、フロロ
アセトフェノン、α−アミノアセトフェノン、アシルホ
スフィンオキサイド、α−ジカルボニル、α−アシルオ
キシム、芳香族ケトン、アントラキノン等紫外線照射に
より、ラジカルを発生するものを用いる。
Photoinitiators and photosensitizers include benzoin ether, pendyl ketal, α-hydroxyacetophenone, fluoroacetophenone, α-aminoacetophenone, acylphosphine oxide, α-dicarbonyl, α-acyloxime, aromatic ketone, anthraquinone, etc. Therefore, use one that generates radicals.

またこれら紫外線または電子線硬化樹脂は、粘度調整の
ため、必要とあれば、溶剤希釈してもよい、この場合、
塗布後、乾燥オープン(5)にて充分溶剤を除去する必
要がある。
In addition, these ultraviolet or electron beam curing resins may be diluted with a solvent to adjust the viscosity, if necessary.
After coating, it is necessary to thoroughly remove the solvent by drying (5).

また、紫外線または電子線照射装置(6)及び(9)に
おいて、紫外線照射装置としては高圧放電灯、低圧放電
灯、超高圧放電灯等を用いることができるが、高圧放電
灯の水銀ランプもしくはメタルハイライドランプを用い
ることが好ましい、出力強度はランプ1本当り30W/
 dから180W/ dの範囲が好ましく、本数は、必
要に応じて何本差べてもよい。
In addition, in the ultraviolet ray or electron beam irradiation devices (6) and (9), a high pressure discharge lamp, a low pressure discharge lamp, an ultra-high pressure discharge lamp, etc. can be used as the ultraviolet irradiation device, but a mercury lamp or a metal It is preferable to use a high-ride lamp, the output intensity is 30W/lamp
A range of d to 180 W/d is preferable, and the number of wires may be varied as necessary.

まだ、電子線照射装置としては、エレクトロンカーテン
方式あるいはスキャンビーム方式いずれのものも用いる
ことができる。
However, as the electron beam irradiation device, either an electron curtain type or a scanning beam type can be used.

照射電圧は100〜300KV照射線量は0.5〜10
Mradの範囲で用いることが好ましい。
Irradiation voltage is 100-300KV Irradiation dose is 0.5-10
It is preferable to use within the range of Mrad.

紫外線もしくは電子線硬化装置(6)での硬化は、塗布
とれた樹脂層表面の粘着性を抑える程度の半硬化状態を
なすものであり、その条件は用いる樹脂組成によって適
宜設定する。
Curing with an ultraviolet ray or electron beam curing device (6) produces a semi-cured state that suppresses the tackiness of the surface of the applied resin layer, and the conditions are appropriately set depending on the resin composition used.

鏡面ロール(7)での加工はプレスだけでも可能である
が、加工性を向上させる為、80〜150’C程度に加
熱することがより好ましい。
Processing with the mirror roll (7) can be done by pressing alone, but in order to improve workability, it is more preferable to heat the product to about 80 to 150'C.

次に、紫外線もしくは電子線硬化装置(9)にて樹脂層
全体を硬化させるに足る、紫外線または電子線の照射を
行ない、高光沢紙を製造する。
Next, ultraviolet rays or electron beams sufficient to cure the entire resin layer are irradiated in an ultraviolet ray or electron beam curing device (9) to produce high-gloss paper.

く作用〉 上記の高光沢紙の製造方法においては、樹脂層をグラビ
アコート法によりパターン印刷が可能であり、かつ半硬
化状態で鏡面ロールで加熱加圧プレスするため平滑性の
高い高光沢紙を得ることができる。
In the above method for producing high-gloss paper, patterns can be printed on the resin layer by gravure coating, and since the resin layer is heated and pressed with a mirror roll in a semi-cured state, highly smooth high-gloss paper can be produced. Obtainable.

また、半硬化状態の紫外線もしくは電子線硬化樹脂を鏡
面ロールで加熱加圧プレスするため、加工速度が速く生
産性の良い製造方法となる。
In addition, since semi-cured ultraviolet or electron beam-cured resin is heated and pressed using mirror-finished rolls, it is a manufacturing method with high processing speed and high productivity.

さらに、紫外線もしくは電子線硬化樹脂からなる樹脂層
への紫外線もしくは電子線の照射を樹脂層側から行なう
ので、紫外線においては基材に邪魔されず、樹脂層を硬
化することができ、また電子線の場合は、エネルギーを
高くしなくても樹脂層の硬化が可能である。
Furthermore, since the resin layer made of ultraviolet ray or electron beam curing resin is irradiated with ultraviolet rays or electron beams from the resin layer side, the resin layer can be cured without being hindered by the base material, and the electron beam can be cured. In this case, the resin layer can be cured without increasing the energy.

つぎに本発明の実施例について説明する。Next, embodiments of the present invention will be described.

〈実施例1〉 坪51550 g/ rrjのコートボールのコート面
にグラビアコート法にて、下記処方Aからなる紫外線硬
化樹脂を4μ厚に塗布し、紫外線を加ニスピード100
m/sin、 80Mランプ1本にて樹脂層側から照射
し、表面を半硬化し、次に鏡面ロールにて樹脂層を12
0 ’C60Kg/ cdの条件にて加熱加圧プレスし
、その後120Wランプ3本にて紫外線を樹脂層側から
照射し、光沢紙を得た。
<Example 1> An ultraviolet curing resin consisting of the following formulation A was applied to a thickness of 4μ by gravure coating on the coated surface of a coated ball of 51,550 g/rrj, and ultraviolet rays were applied at a speed of 100.
m/sin, irradiate from the resin layer side with one 80M lamp to semi-cure the surface, then apply 120 m/sin to the resin layer with a mirror roll.
It was heated and pressed under the conditions of 0'C60Kg/cd, and then ultraviolet rays were irradiated from the resin layer side using three 120W lamps to obtain glossy paper.

処方A く比較例1〉 実施例1と同様に坪量550  g/ cdのコートボ
ールのコート面にグラビアコート法にて、実施例1と同
様の紫外線硬化樹脂を4μ厚に塗布した後、紫外線を加
ニスピード100■/+*in 120−ランプ3本に
て樹脂層側から照射し、光沢紙を得た。
Prescription A Comparative Example 1> As in Example 1, the same ultraviolet curable resin as in Example 1 was applied to the coated surface of a coated ball with a basis weight of 550 g/cd to a thickness of 4μ by gravure coating, and then exposed to ultraviolet rays. was irradiated from the resin layer side with three lamps at a speed of 100 in/+*in 120 to obtain glossy paper.

〈実施例2〉 坪量550 g/ rrfのコートボールのコート面に
グラビアコート法にて溶剤希釈タイプの処方B力)らな
る電子線硬化樹脂を5μ厚に塗布し乾燥オーフ゛ンにて
溶剤を除去した後、電子線を加ニスピードLoom/s
in照射電圧150KV 、照射線f15Mradにて
樹脂層側から照射し、半硬化せしめる0次に鏡面ロー 
71/ ニテtM Ml 層を130°C60Kg/ 
cjの条件にて加熱加圧プレスし再び照射電圧150K
V 3 Mradの照射線量にて樹脂層側から電子線を
照射し、硬化を完了し、光沢紙を得た。
<Example 2> Electron beam curable resin consisting of solvent-diluted formulation B was applied to the coated surface of a coated ball with a basis weight of 550 g/rrf to a thickness of 5μ using a gravure coating method, and the solvent was removed in a drying oven. After that, apply the electron beam at a speed of Loom/s.
Irradiate from the resin layer side with an in irradiation voltage of 150 KV and an irradiation beam of f15 Mrad to semi-cure the zero-order mirror surface roller.
71/NitetM Ml layer at 130°C60Kg/
Heat and pressure press under the conditions of cj and irradiation voltage 150K again.
An electron beam was irradiated from the resin layer side at an irradiation dose of V 3 Mrad to complete curing and obtain glossy paper.

処方B 〈比較例2〉 実施例2と同様に坪量550 g/ c−のコートボー
ルのコート面にグラビアコート法にて、実施例2と同様
の電子線硬化樹脂を5μ厚に塗布し、乾燥オーブンにて
溶剤を除去した後、加ニスピード100s/win照射
電圧150KV 、照射線量3 Mradの条件で電子
線を樹脂層側から照射し、硬化せしめ、光沢紙を得た。
Prescription B <Comparative Example 2> As in Example 2, the same electron beam curing resin as in Example 2 was applied to the coated surface of a coated ball with a basis weight of 550 g/c- to a thickness of 5μ by gravure coating. After removing the solvent in a drying oven, an electron beam was irradiated from the resin layer side under the conditions of a heating speed of 100 s/win, an irradiation voltage of 150 KV, and an irradiation dose of 3 Mrad to cure and obtain glossy paper.

実施例1、実施例2、比較例1比較例2の光沢紙の光沢
度を60度鏡面光沢度計にて測定した。その結果を表1
に示す。
The glossiness of the glossy papers of Example 1, Example 2, Comparative Example 1 and Comparative Example 2 was measured using a 60 degree specular gloss meter. Table 1 shows the results.
Shown below.

表1 〈発明の効果〉 以上述べたように、本発明の高光沢紙の製造方法いおい
ては、パターン印刷が可能であり、かつ平滑性が高く、
光沢度の非常に高い高光沢紙を高速で安定的に連続製造
することができる。
Table 1 <Effects of the Invention> As described above, in the method for producing high gloss paper of the present invention, pattern printing is possible, and the paper has high smoothness.
High-gloss paper with extremely high gloss can be produced continuously and stably at high speed.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明による製造方法を示す説明図である。 (1)  巻出し く2)  基材 (3)  グラビアロール (5)  乾燥オーブン (7)  鏡面ロール (8)  ゴムロール 0ω 巻取り 特  許  出  願  人 凸版印刷株式会社 代表者 鈴木和夫 FIG. 1 is an explanatory diagram showing the manufacturing method according to the present invention. (1) Unwinding 2) Base material (3) Gravure roll (5) Drying oven (7) Mirror roll (8) Rubber roll 0ω Winding Patent applicant Toppan Printing Co., Ltd. Representative: Kazuo Suzuki

Claims (1)

【特許請求の範囲】[Claims] (1)厚紙基材の片面にグラビアコート法にて前面もし
くはパターン状に紫外線もしくは電子線硬化樹脂を塗布
して樹脂層を形成し、次に紫外線もしくは電子線を樹脂
層側から照射し、半硬化させた後、樹脂層を鏡面ロール
にて加熱加圧し、再び紫外線もしくは、電子線を樹脂層
側から照射し、完全硬化させることを特徴とする高光沢
紙の製造方法。
(1) A resin layer is formed by coating one side of a cardboard base material with ultraviolet rays or electron beam curing resin on the front side or in a pattern using the gravure coating method, and then irradiating ultraviolet rays or electron beams from the resin layer side to form a After curing, the resin layer is heated and pressed using a mirror roll, and ultraviolet rays or electron beams are irradiated from the resin layer side again to completely cure the resin layer.
JP10957888A 1988-05-02 1988-05-02 Production of highly glossy paper Pending JPH01280092A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10957888A JPH01280092A (en) 1988-05-02 1988-05-02 Production of highly glossy paper

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10957888A JPH01280092A (en) 1988-05-02 1988-05-02 Production of highly glossy paper

Publications (1)

Publication Number Publication Date
JPH01280092A true JPH01280092A (en) 1989-11-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP10957888A Pending JPH01280092A (en) 1988-05-02 1988-05-02 Production of highly glossy paper

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Country Link
JP (1) JPH01280092A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000264000A (en) * 1999-03-15 2000-09-26 Dainippon Printing Co Ltd Color-changing vapor deposition medium and its manufacture

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59178450A (en) * 1983-03-29 1984-10-09 Konishiroku Photo Ind Co Ltd Manufacture of photographic support
JPS59199898A (en) * 1983-04-22 1984-11-13 山陽国策パルプ株式会社 Production of high gloss paper

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59178450A (en) * 1983-03-29 1984-10-09 Konishiroku Photo Ind Co Ltd Manufacture of photographic support
JPS59199898A (en) * 1983-04-22 1984-11-13 山陽国策パルプ株式会社 Production of high gloss paper

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000264000A (en) * 1999-03-15 2000-09-26 Dainippon Printing Co Ltd Color-changing vapor deposition medium and its manufacture

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