JPH01275855A - Manufacture of patterned wooden carpet - Google Patents

Abstract

PURPOSE:To meet versatile needs by forming an optional pattern with high efficiency by producing a carpet composed of a combination of two or more kinds of wide wooden plates of different surface patterns and narrow wooden plates obtained from wide wooden plates with patterned edge. CONSTITUTION:From two or more kinds of wide wooden plates 1 and 2 of different patterns which are formed by combining rectangular plywoods having surfaces with printed vertical and horizontal stripes and also from a wide wooden plate 3 with patterned edge, narrow wooden plates 1a, 1b, 2a, 2b, 3a and 3b having an adequate width are obtained by cutting and their cuts and corners are finished. An adhesive is applied on the surface of a canvas cloth 7 and the plate 3b, 6 plates 1a and 1b, and 6 plates 2a and 2b are orderly bonded by a 4 times' repeating method. The plate 3a is bonded to the final right-side end. A layer with vertical and horizontal stripe pattern is set staggeringly to obtain a mosaic pattern wooden carpet 4 with a patterned edge.

Description

[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a method for manufacturing a wooden rug in which narrow boards are arranged in a grid pattern, and in particular to a patterned wooden rug that allows the pattern of the rug to be easily created. The present invention relates to a manufacturing method.

[Conventional technology]

Laying fibrous carpets on the floors of rooms has been practiced for a long time, but in recent years, it has become popular to decorate rooms with wood-like textures, and wood-based rugs are already on the market.

This wooden rug is approximately 5 mm wide and 5-10 mm thick.
Usually, a suitable length of plywood is placed closely on top of the canvas, and the back side of the plywood is glued to the canvas. Canvas fabrics are made in various sizes to suit the size of the room, and by laying them down you can create a Western-style floor even in a tatami room. Each board of this wooden rug is individually glued to canvas fabric, so it can be rolled up or folded into a cylindrical shape like a gridiron before being laid on the floor. Easy to put on and take off.

The pattern on rugs is usually one that takes advantage of the wood grain of each board, and these are manufactured by cutting narrow boards from wide plywood with the wood grain exposed on the surface.

[Problem to be solved by the invention]

However, with conventional wooden rugs, narrow wooden boards were cut from a single wide wooden board with a wood grain pattern, resulting in a monotonous pattern.
The drawback was that it could not meet the ever-changing product needs.

One possible way to add patterns to wooden rugs is to apply patterns to wide-width wooden boards before cutting out narrow-width wooden boards, but in order to do so, it is necessary to prepare wide-width wooden boards corresponding to rooms of various fire sizes. Yes, it is almost impossible due to the manufacturing process.

Therefore, the pattern is not a complete pattern for each rug, but a mosaic-like pattern that is as continuous as possible and has no relation to the overall size. What is desired is something that tightens the overall pattern.

An object of the present invention is to provide a method for efficiently and industrially manufacturing such a mosaic-patterned wooden rug.

[Means to solve the problem]

In order to solve the above problems, the present invention takes the following measures.

That is, the method for manufacturing a patterned wooden rug of the present invention is a method for manufacturing a wooden rug by arranging a large number of narrow wooden boards on a canvas fabric and bonding the fabric and the back side of the wooden board, in which two or more types with different surface patterns are used. The present invention is characterized in that a wide baseboard board and a wide baseboard board with a border pattern are prepared, narrow baseboards are cut out from these wide baseboard boards, and they are combined as appropriate.

[For production]

The canvas fabric of the present invention connects each narrow wooden board, and when laid on the floor of a room, prevents direct contact between the floor material and the wooden board, and provides a cushioning effect. Therefore, a woven fabric having appropriate strength and cushioning properties, or a woven fabric thickened with felt, resin, rubber, etc., is preferably used.

Two or more types of wide skirting boards should be prepared, and it is preferable that the pattern be simple and continuous, such as vertical or horizontal stripes. These two or more types of patterns are cut out from narrow wooden blocks and combined to create a mosaic pattern.

Framed wide skirting boards are used to cut out narrow skirting boards to be placed at both ends of the rug, and are usually patterned with vertical stripes.

〔Example〕

1 to 3 show embodiments of the present invention.

Figure 2 shows three types of broadboard boards.6 Figure 2A shows the first
It is a plan view of a wide baseboard board, and the first wide baseboard board 1 is a rectangular plywood board with a pattern printed on its surface. The pattern has a border pattern layer 4 of dense horizontal stripes with a width of about 5 cm on the top and bottom edges of the board, and below the top border pattern layer 4, the stripes have an interval of about 2 cm.
．． A 5 cm horizontal striped pattern layer 5 is applied with a width of about 25 cm, and below that a vertical striped pattern layer 6 with a stripe spacing of about 2.5 cm is applied with a width of about 25 cm. Pattern layers are repeated.

FIG. 2B is a plan view of the second wide baseboard, and the second wide baseboard 2 is a rectangular plywood board of the same quality as the first wide baseboard 1, and has a different pattern printed on its surface.

The design of this pattern is that the border pattern layer 4 at the top and bottom ends of the board is the same as that of the first wide baseboard 1, but the top border pattern M4
A vertical striped pattern layer 6 with a stripe spacing of about 2.5 cm is applied below, and a similar horizontal striped pattern layer 5 is applied below that, and this process is repeated below. In other words, the patterns of the first and second wide baseboards are such that vertical stripes and horizontal stripes are alternately applied.

FIG. 2C is a plan view of the bordered wide skirting board, and the bordered wide skirting board 3 is also a rectangular plywood board of the same quality as the first and second wide skirting boards 1.2, and a different pattern is printed on its surface. The design of this pattern is based on a dense vertical striped pattern, with a continuous border pattern layer 4' having isosceles triangles with horizontal striped patterns on the upper and lower ends.

FIG. 3 is a plan view showing narrow width wood boards cut out from three types of wide width wood boards.

FIG. 3A is a diagram in which narrow width wooden boards 1a and 1b having a width of about 5 cm are cut away from the end of the first wide width wooden board 1.

FIG. 3B is a diagram in which the narrow width wooden boards 2a and 2b having a width of about 5 cm are cut away from the end of the second wide width wooden board 2.

FIG. 3C is a diagram in which narrow width wooden boards 3a and 3b having a width of about 5 cm are cut away from the edge of the bordered wide baseboard 3.

FIG. 1 is a plan view of a wooden rug obtained by the method of the present invention, and the method for manufacturing a patterned wooden rug of the present invention will be explained below with reference to FIGS. 1 to 3.

First, a canvas cloth 7 of the desired size (see Figure 1)
Prepare three types of wide wood boards 1 to 3 that match the length (Figure 2). Next, from each wide wooden board 1.2.3, narrow wooden boards 1a, lb, - of an appropriate width (approximately 5 cm in this example) are
12a, 2b, -13a.

3b,... are separated and the cut ends and corners are finished. Next, an adhesive is applied to the surface of the canvas fabric 7, and first, the edged narrow skirting board 3b is adhered to the edge on the -fragrant stone side. Next, the first narrow width wooden board 1a is glued to the left side of the first narrow wooden board 1a, and then 1b,
Line up and glue lc, ld, le, and if. Next to it on the left, glue the second narrow width wooden board 2a, then sequentially glue 2b to 2f, repeat this 4 times, and finally attach the bordered narrow width wooden board 3a to the right end.
The material is glued together.

As a result, a mosaic-patterned wooden rug (FIG. 1) is obtained in which the vertical striped pattern layer 6 and the horizontal striped pattern layer 5 are arranged in a staggered manner and the border pattern 4 surrounds the periphery.

〔Effect of the invention〕

Since the method for manufacturing a patterned wooden rug of the present invention has the above-described configuration, any pattern can be efficiently created, and products that meet diversified interior needs can be provided.

[Brief explanation of the drawing]

FIG. 1 is a plan view of a patterned wooden rug obtained by the method of the present invention, and FIG. 2 is a plan view of three types of wide wooden boards. FIG. 3 is a plan view showing narrow width wooden boards cut out from three types of wide width wooden boards. 1... 1st wide baseboard board, 2... 2nd wide baseboard board, 3...
- Edged wide skirting board, 4... Edged pattern layer, 5... Horizontal striped pattern layer, 6... Vertical striped pattern layer, 7... Canvas fabric,
la. 1b...First narrow width wooden board, 2a, 2b...Second narrow width wooden board, 3a, 3b...Edging narrow width wooden board. Utility model registration applicant: Toshio Harayo, Sakaki Co., Ltd. Patent attorney: Toshio Tamakoshi

Claims (1)

[Claims] (1) A method of manufacturing a wooden rug by arranging a large number of narrow wooden boards on a canvas fabric and bonding the fabric and the back side of the wooden boards, in which two or more types of wide wood boards with different surface patterns and a wide wood board with a border pattern are used. A method for manufacturing a patterned wooden rug, which comprises preparing a patterned wooden rug, cutting out narrow width wooden boards from these wide width wooden boards, and appropriately combining them.