JPH01273567A - Method and machine for molding sandwich type kneaded food - Google Patents

Abstract

PURPOSE:To improve the workability of the subject molding machine and compact the whole size of the apparatus by constituting a mechanism for packing the lower side kneaded food of a sandwich food of a ground meat-transferring means having a ground meat-scraping-in-plate. CONSTITUTION:When a lower side kneaded food (a) of a sandwich food is packed in a depressed mold 13 constituted of a mold cylinder and a piston 12, the packing of the lower side kneaded food (a) from a foregoing carrying depressed portion 11 is performed with a ground meat-transferring mechanism 21 having a ground meat-scraping-in-plate 22. The method permits to elongate a working space for adding an inserting material (b) to the transferred ground meat (a) in the carrying direction, improve the workability of the molding operation and change the apparatus into a small and simple structure.

Description

[Detailed description of the invention] [Field of application of A1-] The present invention is a method of producing various processed foods such as fried salmon and kamaboko by stuffing mixed foods into a female J-J installed on an endless track. Nose 11
7 [Prior Art] The applicant of the present application is concerned with a method for forming six sandwich-type kneaded products and a kneaded food forming machine in Japan. Heat the oil 1. As a dressing before being molded.

Infinite l1lA iQ t:t i#'-8r,! For example, he invented a Satsuma-age molding machine (see, for example, Japanese Patent Publication No. 60-48152 hy), which had a structure in which kneaded food was packed from a hopper whose top end was in live contact with the 8-c1★ orbit.
Items such as Satsuma-age and l' + lf hoko, in which other foods such as burdock, lotus, cheese, or squid are sandwiched within the thickness of the meat, so-called r sandwich materials! When making i11 bonds,
Conventionally, as shown in FIG.
C) Two hoppers fi2.53 are installed in 1., and the front hopper 52 is filled with half of the mixed forestry material, and the sandwich is transferred to the rear hopper 53 before being loaded with sandwich) A material. I was using a structure that could only be rolled or placed.

[Problems that the invention attempts to solve]

Therefore, in the conventional sandwich type condensed food molding machine,
Meat holder/N-52r F When the worker tries to maintain the smoothness that sandwich materials can be packed between the J and the hopper 52 on the front side, the hopper 52 on the front side
! 1L path blood is hidden, so the potspur is 52 or 11
Transfer I to visually recognize the female type J51 coming out! Considering the distance I11, the space between the two hoppers 52 and 53 must be made larger, which poses the problem that the molding machine becomes larger and at the same time the efficiency of installation space decreases.

The present invention was made in consideration of the problem number in U1.

To propose a molding method for a new sandwich-type condensed food that can be manufactured with a small 11-J curved structure.
1, and Sand C, who implemented the lj method
It is an object of the present invention to provide a condensed food molding machine capable of molding tuna-type condensed foods and general condensed foods.

(Means for Solving the Problems) The method for forming a sandwich-type condensed food according to the present invention involves forming a confectioned food material by sequentially stuffing it into a concave mold provided on a tf endless track and molding the confectioned food material. A surimi material feeding gate was formed on the mold support plate on the front side of C1, and a concave mold for molding C was formed on the mold support machine on the rear side of the horizontally installed endless track. A plurality of pairs of mold support plates adjacent to each other in the direction are detachably provided, and a surimi reloading mechanism provided at the first stage of the surimi supply hopper transports the kneaded material filled by the hopper into four parts. 1@ of sandwich food by scraping into the concave mold.
After loading the half-metal, supply the appropriate insertion item to the gate type 1-, and then FA+! The container is transported to a hoppert, filled with approximately half of the remaining amount of the C sandwich food, and this concave mold is molded into a mold I in an inverted position on the infinite 111A path.

That is, as shown in FIG. At the same time, the four conveyor parts [1] with suitable storage are provided in the mold support plate 8 on the front side of each village, and the mold support plate 8 on the rear side projects on the back side. A concave mold 13 is formed with the backward number of the piston 12 inserted from the back side of the mold cylinder 1o, and the end of the supply 11 of the sliding supply hopper 15 is
13 is in contact with the top surface of the endless track, and is located in front of the hopper 15. A sliding machine changing mechanism 21 that sweeps the h side of the transfer board 11 plate 7 and mold support plate 8 installed in the frame (i-heki-komi 22) is constituted by a sliding machine changing mechanism 21, which sweeps the h side of the moving board 11 plate 7 and mold support plate 8 installed in the frame. The structure is such that the end edge of 22 elastically enters into the conveyance section 11. It's packed.

(2) Concave mold 1 which has been released from the conveyance concave part 22 in the conveyance concave part [1 passes through the sliding body transfer mechanism 21F 1a-4, and is then released from the conveying concave part 22 by the sliding body scraping process 22, and becomes empty: (3) While moving to the hopper 15, feed the food by inserting or sandwiching it as appropriate into the concave mold 13L filled with half the amount of kneading material.

(4) Transfer this material to the bottom of the second hopper 15 to collect the remaining kneading material a and complete the filling into the concave mold 13.

(!3〉The facing posterior gate type [] is in the inverted position of the infinite IIIA path 9
When it is rolled, it is cut out to form a sandwich-type condensed food.

[Effect]

According to the method for forming a sandwich-type confectionery food and the condensed food forming machine described in H, the mechanism for retrieving the condensed food on the side of the sandwich food is provided by a suri body changing means comprising a surimi 116 inserting plate. Implement and go to Infinity!・Horizontal if'7
Since it is possible to simplify the process, it is possible to achieve miniaturization of the device. In addition, 1) Concave-shaped transfer position 11 can be achieved by composing the deep scratching treatment with a transparent material number (1)
Since it can be used in combination with T and soybean paste, the work of inserting or adding ingredients to autumn-mixed foods becomes extremely easy.

[Example 1] Hereinafter, a second embodiment of a condensed food forming machine for carrying out the rA type method of sandwich type condensed food according to the present invention will be described.
Please explain about Figures 6 to 6.

Machine frame 1 (7) l-, section fll (at the rear end, chain wheels 3v and 3b are respectively attached to both ends, and Mif
An endless chain belt 4.4 is suspended between the front and rear wheels 3aIJb, and an endless chain belt 4.4 is suspended between the front and rear wheels 3aIJb. 5.5 cm apart at equal intervals.
・Connects to become C. 1: At the open position i of the connecting bars 5, 5, the transfer IIJ plate 7 is removably fastened with bolts or the like to the mount 6 protruding from the inner member of the endless chambers 1 to 4.4. The movable plate 7 is connected to the entire circumference of the endless chain belt 1 so that the rear end of the movable plate 7 is passed between each of the continuous bars 5 and 5. , Transfer 41J
A part of the I plate 7 becomes a mold support plate 8 of the same shape, and two 4'' pairs of oil plates (two pairs in this embodiment) are attached to the entire circumference of the endless chain belt 4.

To each pair of mold support plates 8, 8, a sliding mold is attached to the mold support plate 8 on the I side in the rotating direction 1) of the endless chain belt 4; At the same time, a mold cylinder 10 is provided to protrude from the rear mold U holding plate 8 so as to extend from the front surface of the support plate 8 toward the back surface. In the sliding type 9, the cross section of the endless chain belt 4 in the direction of transition IvIIh has a substantially cylindrical side surface shape. Supply 1 of the hopper 15, which will be described later.
9 or 9 constituting a conveyance recess 1) having an appropriate size ψ with a length in the width direction corresponding to the −1 width. J-type cylinder 10
A concave mold 13 is formed by slidingly inserting a piston 12 having the same shape from the j direction of the kneaded product to be molded. 1; The rear end of the piston 12 has a retainer (14) protruding from the rear end of the piston 12.

Also, the code 1 b l;i: i'l'l i! +! Base frame I k, pair t, -[114112b'JF removably l! It is a hopper for supplying G and J meat, consisting of an inverted trapezoidal storage section 16] and a supply frame 17 provided at the end.
The rear frame part of the side frame part is structured to closely slide on the surfaces of the movable plate 7 and the J%lJ support plate 8, and the front frame part has a surimi introduction notch [8] to appropriately correct the gap. The surimi supply row 919, which is disposed between the frame portions on both sides, is rotatably connected to the °C endless chain belt 4 via the subblock 1-wheel 20, which is pivoted thereon.

The surimi 8 in the popper 15 is JS moving plate 7 '31. has a structure in which it is pushed out in the direction of the mold support plate 8.

The symbol 21 is in front of the base frame 1! This is a surikon reloading mechanism that is installed closer to lZa, and both ends of the support bar 23 for removing the surimi scraping plate 22 are connected to the frame 1 through support angle adjustment bolts 24. The support arm Is 2 b t 25 protrudes from the upper end and is constructed on the R6 arm 25, 25, and the support arm Is 2 b t 25 swings in the direction of the arrow A/7 through the tilting angle adjusting bolt 26, 26. It can be fixed in a desired position. ”-Kakikomi to write +
11122 is made of a soft 16 synthetic resin material that can be elastically adjusted as needed, and the J-9 [
The edge of the dome is pressed elastically against the movable plate 7 or the supporting plate 8 as appropriate, and the moving plate 9
It is constructed so that the edge of the dome enters into the four conveying portions 11 of the conveyor.

The code 27 is supported by the - part of the machine frame, +'+i
This is a fixed guide rail that is constructed from the center of the i-axis 2a to the lower part of the hopper 15 over the 1- side of the front cough axis 2a, and the piston 12 falls one foot from the fixed guide rail 27. In this state, the end of the piston 12 is brought into sliding contact, and is pulled out from the mold cylinder 10, and the top surface of the mold cylinder 10 and the end of the piston 12 are maintained so that they become the same.

Also, the fixed guide rail 2 '7 (1) End part 1'#
The il guide rail 28 has its shaft end located at the center of the rear @2b and the other end rotatably pivoted at the center of the rear @2b.
9, the step II with the fixed guide rail 27 is adjustable in phase with the fixed guide rail 27, and the step II is adjusted with the step adjustment lever 30.
can be changed by

The code 31 refers to the belt roller 32 shafted at the bottom of the endless chain bells 1 to 4, 4, the bracket protruding forward of the machine frame 1, and the bell 1 shafted at an angle of 3:3.
It is a conveyor belt suspended between 934.

It passes through a guide I"-ra 35 and is constantly tensioned by a tension roller 36.

1-The endless chain belt 4 and the conveyor belt 31 are connected to the front and rear axles 2a, 2b and the belt roller 32 with a chain sprocket: 3'1 and the drive shaft of the continuously variable speed motor 38. It is rotated by an endless chain belt 40 for driving, which has 39 layers on the attached chain sprue.

Reference numeral 13 indicates the inner end of the conveyor belt 31.

It is a self-shaving scroll mechanism constructed by Jjt, and the type cylinder 10 passing through this part or 1) -1 of the piston 12 in the protruding state
- Stainless steel wire 4 is cut between the machine frame 1 so as to make sliding contact with the curve.
4 is -14jQ, and the stripped stainless steel wire 4
Two interference bars 45a and 4 with 14 lines located at C/j of 4
A scroll mechanism 5b or ν is constructed, and is pivotably installed via an attachment position angle tensioning mechanism 46 so as to be freely attachable and detachable.

Furthermore, on the upper surface side of the tip of the conveyor belt 31 (f)
The rllllig machine 1947 is configured and the bracket? It has a structure in which a cut stainless steel wire 49 stretched between the edges of the 7-mm 48 and 48 protruding from the 3:3 angle slides into contact with the surface thereof.

1- For example, when molding burdock tempura, etc., in which burdock is inserted into the thickness of a fish cake, the sandwich-type dough forming machine having the configuration described in 1-1. At the same time, the end of the conveyor belt 31 is placed on the -1- side of the frying pot, and the surimi is replaced, and the burdock is fed from the 1N, '921 door onto the concave mold 13 moving below the hopper 15. There is one that automatically puts the molding material into the 1st frying pot.

That is, when the hopper 15 is being scraped, when the continuously variable speed motor 38 is driven to rotate with the material a loaded, the transfer III punch 7 and the mold support plate 8 are sequentially rubbed against the edge of the hopper 15 by the loose chain belt 4. It is inserted into part 1 of the body transfer mechanism 21 and moves in one line. Follow-C Hopper l! −
A printing material feeding mold 9 attached to two mold support plates 8, 8 that connect and move the + and −1 parts of the sliding body changing λ mechanism 21;
The concave mold 1:3 formed by the mold cylinder 10 and the piston 12 is successively if1;t4.

1. In the 1 section of the hopper 15, the surimi material a is transferred to the surimi feeding roller 11B in the conveying section 1F of the surimi feeding die 9.
When the surimi material a filled in the four transport parts 11 is filled by the rotation of the chain belt 4, and the underside of the chain belt 4 is transferred to pass through the part i of the surimi reloading mechanism 21, R+? It is squeezed out and packed into the concave mold 13 that follows.
The writing board 22 has a speed of 25 f!
I'l @ Surface holding angle of the angle adjustment bolt 26 and support bar 23, and the surimi material d scraped out from the four conveyor parts 13 and transferred to the concave shape 1;
The castle can be changed and adjusted.

In the 2L part of the IJ sacred tree replacement mechanism, the concave type 13
Approximately half-length surimi material a is stuffed into the container and moved to the bottom of the ``C hopper'' 5 by an endless chain belt 4.

During this transfer 01, an inserting material such as burdock, which is inserted in the shape of a sandwich, is supplied by the operator to the surimi material 1. Concave mold L supplied with insert material E)
: When 3 reaches below the hopper 15, the fixed kite rail 2
The piston I2, which was supported by the hopper 15, is lowered by the step 11 between the guide rail 28 and the hopper 15, expanding the gate type 1; Filling is completed by rotation of the meat supply roller 1. At this time, the height of the concave shape [3] is determined by the height of the fixed guide rail 27 and the step II, so the thickness of the product can be adjusted to 11i11 by operating the step adjustment lever 30 in a swivel IFjJ.

With the surimi material a filled in the gate mold 13 of J-1,
Insert material is amazing! - is enclosed in the surimi material 11 of the board, and is cut and removed by the rear frame portion of the supply frame 17;
While being sent out from the hopper 15F section, it is reversed at the Cheno wheel 3b section on the rear wheel 2a side. This mold support 41I
Because the piston 12 falls due to the reversal of i8,
! F! The top surface of the cylinder 10 h"k protrudes, but t
j'! The fillet material a is attached to the piston 12 due to its own adhesiveness.
Conveyor bell 1-:ζ[
Move to 1.

When passing through the scraping scroll mechanism 483 located on the side of the conveyor belt 31, the scraping stainless steel wire 44 passes between the pistons 12 of the mold of the surimi material a and peels off.
The mold for the filling material d falls onto the second conveyor belt 31.

1. The mold of the surimi material + h, which is placed in a frying pot (not shown) by the conveyor belt 31, is heated in hot oil. The finished product is then made into a sandwich-type condensed food.

[Effect of the invention 1 As described in 1-1 above, according to the method for forming a sandwich-type confectionery food and the condensed food molding machine according to the present invention, the body of the confectionery product is formed in the concave jf+J formed by the mold cylinder and the piston. When stuffing, instead of using the conventional hopper for the first stuffing, the surimi is transferred from the previous four transport sections using the surimi scraping board. By making it possible to extend the working space for adding the inserting material in the transfer direction, work efficiency is improved, and the entire device can be converted into a converter. can.

Also, the structure is very sad! It has characteristics such as excellent economic efficiency, and the effects after implementation of the present invention are extremely large.

BRIEF DESCRIPTION OF THE DRAWINGS FIGS. 1(a) to 1(d) are explanatory diagrams showing the principle of the method for forming a sandwich-type condensed food according to the present invention. Table 2 shows the overall amount of the device showing an example of a sandwich-type condensed food molding machine that implements the same method. (An enlarged cross-sectional view showing the reloading mechanism; Figure 5 shows the body cutting scroll mechanism.)
1-1 is an enlarged sectional view, FIG. 6 is a t11 side view of the endless chain belt with the moving plate and mold support plate attached, and FIG. 7 is an exploded perspective view of the mold mounting plate. 4...Endless Chamber Belt 7...Transfer! IJ board 8...
・Model number: Holding plate τ3...Surumi-feeding type 10・
...Mold cylinder l[...Four conveyor parts 12...Piston 1:)...Concave type j5...Hopper
[9... Surimi supply roller 21... Suri body changing mechanism 22... Suri body scraping board 27... Fixed guide rail 28... trf llI guide rail 29... Step adjustment mechanism 30 ···Step? JR Setsu Rem Lever...
=L bearing belt: 38...Continuously variable speed motor 44.
40... Shaving stainless steel wires 45a, 45b = interference support 46... Mounting position Wi angle tensioning mechanism 47... Shaving mechanism a... Surimi material b.
... Insertion of Figure 1 (a) Figure 1 (b) Figure 1 (c) Figure 1 (d) Figure 3 Figure 4 Figure 5 Figure 6 also I;? ! ＋”.

Claims (4)

[Claims] (1) In the molding of kneaded food materials, in which the kneaded material is sequentially stuffed into a concave mold set on an endless track and then molded, the surimi material is transported to the mold support plate on the front side of the horizontally installed endless track. A plurality of pairs of mold support plates adjacent in the moving direction, each forming a concave portion and forming a concave mold for molding with respect to the rear mold support plate, are removably provided. With the sliding mechanism installed in the front stage,
After filling approximately half of the sandwich food by scraping the kneaded material filled by the hopper from the conveying recess into the recess mold, the inserted or sandwiched food is fed as appropriate onto the recess mold, and this is placed under the hopper. A method for forming a sandwich-type condensed food, in which approximately half of the remaining amount of the sandwich food is packed into the concave mold, and the mold is cut out at the reversal position of an endless track. (2) In a food molding machine that sequentially stuffs kneaded material into a portal mold set on an endless track and then molds it, multiple pairs of mold support plates adjacent in the direction of movement can be attached and detached from the horizontally installed endless track. A conveying recess having an appropriate capacity is formed in the front mold support plate of each pair, and the piston inserted from the back side of the mold cylinder protruding toward the back side with respect to the rear mold support plate is retracted. While forming a concave mold, the lower part of the supply port of the surimi supply hopper is brought into sliding contact with the upper surface of the endless track, and the upper surface of the mold support plate located in front of the hopper and pivoted on the endless track is swept. A sandwich-type condensed food forming machine having a structure in which a surimi scraping plate is provided, which allows the edge portion to elastically enter the conveyance recess while being conveyed. (3) The sandwich type kneaded food forming machine according to claim 3, wherein the surimi scraping plate is made of a transparent material. (4) The sandwich type condensed food forming machine according to claim 2 or 3, wherein the surimi scraping plate is attached via a tilt angle adjustment mechanism that adjusts the attachment position and a support angle adjustment mechanism that adjusts the support angle.