JPH01272855A - Needle punched carpet and production thereof - Google Patents
Needle punched carpet and production thereofInfo
- Publication number
- JPH01272855A JPH01272855A JP63097883A JP9788388A JPH01272855A JP H01272855 A JPH01272855 A JP H01272855A JP 63097883 A JP63097883 A JP 63097883A JP 9788388 A JP9788388 A JP 9788388A JP H01272855 A JPH01272855 A JP H01272855A
- Authority
- JP
- Japan
- Prior art keywords
- fiber
- needle
- web
- fibers
- carpet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims 3
- 239000000835 fiber Substances 0.000 claims abstract description 59
- 238000004080 punching Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims abstract description 5
- 238000009960 carding Methods 0.000 claims abstract 2
- 239000008188 pellet Substances 0.000 claims description 11
- 230000001747 exhibiting effect Effects 0.000 abstract 1
- 239000003086 colorant Substances 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 210000003141 lower extremity Anatomy 0.000 description 2
- 230000000873 masking effect Effects 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
Landscapes
- Carpets (AREA)
- Nonwoven Fabrics (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は意匠的に好ましい外観を呈するニードルパンチ
カーペットに関するものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a needle punch carpet that exhibits an aesthetically pleasing appearance.
従来は繊維を梳毛して作成したウェブにニードルパンチ
ングを施こして該ウェブを絡合することＫｊって得うれ
たニードルパンチカーペットの表面に模様等の意匠を施
こすには、該表面にインキを用いて印刷を施こしていた
。Conventionally, in order to create a design such as a pattern on the surface of a needle-punched carpet, which is obtained by applying needle punching to a web created by combing fibers and entangling the web, ink is applied to the surface. Printing was done using.
しかしながら上記従来の方法によれば平面的な模様しか
得られず、意匠的にみて市場性に乏しいものであった。However, according to the above-mentioned conventional method, only a two-dimensional pattern can be obtained, and the marketability is poor from a design point of view.
本発明は上記従来の問題点を解決する手段として、ベー
ス繊維に繊維小塊を混合してニードルパンチングするこ
とによυ該ベース繊維と該繊維小塊とを絡合したニード
ルパンチカーペットを提供するものである。As a means to solve the above-mentioned conventional problems, the present invention provides a needle-punched carpet in which the base fiber and the fiber lump are entangled by mixing the base fiber with the fiber lump and needle punching the mixture. It is something.
本発明に用いられるベース繊維とはポリエステル繊維、
ポリアミド繊維、アクリル繊維、ポリオレフイン轍維等
の通常の合成繊維である。The base fiber used in the present invention is polyester fiber,
These are common synthetic fibers such as polyamide fibers, acrylic fibers, and polyolefin rutted fibers.
本発明に用いられる繊維小塊とはベース繊維と同色ある
いはベース繊維とは異なった色または色調が付された短
繊維を集塊絡合したもので通称はネップと呼ばれるもの
である。該繊維小塊には二種以上の異なった色または色
調の短繊維が混合されていてもよいし、また二種以上の
異なった色または色調の繊維小塊が混合されてもよいし
、二種以上の異なった色または色調の短繊維が混合され
た繊維小塊の二種以上が混合されてもよい。The fiber pellets used in the present invention are agglomerated and entangled short fibers with the same color as the base fibers or with a color or tone different from the base fibers, and are commonly called neps. The fiber pellets may contain a mixture of two or more short fibers of different colors or tones, or may contain two or more fiber pellets of different colors or tones. Two or more types of fiber clumps in which short fibers of different colors or tones are mixed may be mixed.
本発明のニードルパンチカーペットを製造するには下記
の二通りの方法がある。There are two methods for producing the needle punch carpet of the present invention as described below.
方法１
ベース繊維に繊維小塊を混合し梳毛し、てつＪブとする
。該ウェブをニードルパンチングしてベース繊維と繊維
小塊とを絡合する０
方法２
ベース繊維を梳毛してウェブとする。該ウェブ上に繊維
ｌト塊を撒布する。この際繊維小塊は所定の模様状に撒
布してもよいし、一種の繊維小塊を撒布し次いで他種の
繊維小塊を撒布してもよい。Method 1 Mix the fiber pellets with the base fiber and comb it to make a texture. The web is needle-punched to entangle the base fibers and the fiber clusters. Method 2: The base fibers are carded to form a web. Spread the fiber mass onto the web. At this time, the fiber lumps may be scattered in a predetermined pattern, or one type of fiber lumps may be spread and then another type of fiber lumps may be spread.
繊維小塊撒布後肢ウェブをニードルパンチングしてベー
ス繊維と繊維小塊とを絡合する。The fiber pellet-spreading hindlimb web is needle-punched to entangle the base fibers and the fiber pellets.
方法１および２において、ニードルパンチングの後、更
にフォークニードルによυ立毛させてもよいし、スチレ
ン−ブタジェンゴムラテックスやアクリル樹脂エマルジ
ョン等でバッキング処理を施してもよいし、更に表面に
異色インキを用いて印刷を施してもよい。またポリエチ
レンフィルムやポリアミドフィルム等の熱接着性フィル
ムを裏打ちしてもよい。In Methods 1 and 2, after needle punching, it may be further raised with a fork needle, a backing treatment may be performed with styrene-butadiene rubber latex, acrylic resin emulsion, etc., or a different color ink may be applied to the surface. Printing may be performed using It may also be lined with a heat-adhesive film such as polyethylene film or polyamide film.
ベース繊維に繊維小塊を混合してニードルパンチングを
行なうと、繊維小塊が散在した立体的模様を有するニー
ドルパンチカーペットが得られる。When needle punching is performed by mixing fiber pellets with base fibers, a needle punch carpet having a three-dimensional pattern in which fiber pellets are scattered can be obtained.
したがって本発明のニードルパンチカーペットは立体的
模様を有し、このような立体模様は単に線維小塊と云う
安価な材料を混合しただけで得られるから、簡単な工程
で極めて安価に市場性高い製品が得られる。Therefore, the needle-punch carpet of the present invention has a three-dimensional pattern, and since such a three-dimensional pattern can be obtained by simply mixing inexpensive materials called fiber pellets, it is a highly marketable product with a simple process and at an extremely low cost. is obtained.
ポリプロピレン繊維（太さ１．５ｄ、長さ７６鱈）を梳
毛してウェブとし、第１図に示すように該ウェフ亀）の
表面中央部に所定形状（星形）のマスキングシート（２
）を載置してその上から青色繊維小塊（３）を撒布する
。該青色繊維小塊（３）を撒布した後、該所定形状をく
り抜い六マスキングシート（４）を載置して赤色繊維小
塊（５）をその上から撒布する。撒布後肢ウェブ（１）
表面からニードル（６）によってニードルパンチングを
行ない、第４図に示すように表面全体に青色繊維小塊（
３１が散在し、中央部に星形に赤色繊維小塊（５）が散
在したニードルパンチカーペット（７）が得られる。Polypropylene fibers (thickness: 1.5 d, length: 76 mm) are combed to form a web, and as shown in Figure 1, a masking sheet (2 star-shaped) in a predetermined shape (star shape) is placed in the center of the surface of the web.
) and sprinkle the blue fiber pellets (3) on top of it. After scattering the blue fiber nodules (3), the predetermined shape is cut out, six masking sheets (4) are placed thereon, and the red fiber nodules (5) are sprinkled thereon. Spreading hindlimb web (1)
Needle punching is performed from the surface with a needle (6) to form blue fiber nodules (
A needle-punch carpet (7) is obtained in which red fiber particles (5) are scattered in a star shape in the center.
第１図〜第４図は本発明の一実施例を示すものであり、
第１図は青色繊維小塊撒布時ウェブ斜視図、第２図は赤
色繊維小塊撒布時ウェブ斜視図、第３図はニードルパン
チング時ウェブ側断面図、第４図は製品斜視図である。
図中 （１）・・・ウェブ、（３）・・・青色繊維小塊
、（５）・赤色線維小塊、（６）・・・ニードル、（７
）・・・ニードルカーペット
特許出願人 サンケミカル株式会社1 to 4 show an embodiment of the present invention,
FIG. 1 is a perspective view of the web when blue fiber nodules are being distributed, FIG. 2 is a perspective view of the web when red fiber nodules are being distributed, FIG. 3 is a sectional side view of the web when needle punching is performed, and FIG. 4 is a perspective view of the product. In the figure: (1) Web, (3) Blue fiber lump, (5) Red fiber lump, (6) Needle, (7
)・・・Needle carpet patent applicant Sun Chemical Co., Ltd.
Claims (3)
ングすることにより該ベース繊維と該繊維小塊とを絡合
したことを特徴とするニードルパンチカーペット(1) A needle-punched carpet characterized in that the base fibers and the fiber pellets are entangled by mixing the fiber pellets with the base fibers and needle punching the mixture.
作成し、該ウェブをニードルパンチングにより絡合する
ことを特徴とするニードルパンチカーペットの製造方法(2) A method for manufacturing a needle-punched carpet, which comprises: creating a web by mixing and carding base fibers and small fiber agglomerates, and intertwining the web by needle-punching.
上から繊維小塊を撒布してからニードルパンチングによ
り該ウェブと該繊維小塊とを絡合することを特徴とする
ニードルパンチカーペットの製造方法(3) A needle-punched carpet characterized in that a web is created by combing base fibers, small fiber lumps are scattered on the web, and then the web and the small fiber lumps are entangled by needle punching. Production method
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63097883A JP2785224B2 (en) | 1988-04-20 | 1988-04-20 | Needle punch carpet manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63097883A JP2785224B2 (en) | 1988-04-20 | 1988-04-20 | Needle punch carpet manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01272855A true JPH01272855A (en) | 1989-10-31 |
| JP2785224B2 JP2785224B2 (en) | 1998-08-13 |
Family
ID=14204146
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63097883A Expired - Fee Related JP2785224B2 (en) | 1988-04-20 | 1988-04-20 | Needle punch carpet manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2785224B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1026311A2 (en) * | 1999-02-01 | 2000-08-09 | Diddi & Gori S.p.A. | A recyclable carpet and a manufacturing process thereof |
| DE19929382A1 (en) * | 1999-06-28 | 2001-03-08 | Falke Garne Zweigniederlassung | Nonwoven is composed of fibers together with different mixed elements in at least two groups to give a surface without patterns for use as a floor covering |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4948579A (en) * | 1972-09-12 | 1974-05-10 | ||
| JPS50145670A (en) * | 1974-05-11 | 1975-11-22 | ||
| JPS5432373U (en) * | 1977-08-09 | 1979-03-02 |
-
1988
- 1988-04-20 JP JP63097883A patent/JP2785224B2/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4948579A (en) * | 1972-09-12 | 1974-05-10 | ||
| JPS50145670A (en) * | 1974-05-11 | 1975-11-22 | ||
| JPS5432373U (en) * | 1977-08-09 | 1979-03-02 |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1026311A2 (en) * | 1999-02-01 | 2000-08-09 | Diddi & Gori S.p.A. | A recyclable carpet and a manufacturing process thereof |
| EP1026311A3 (en) * | 1999-02-01 | 2003-04-09 | Diddi & Gori S.p.A. | A recyclable carpet and a manufacturing process thereof |
| DE19929382A1 (en) * | 1999-06-28 | 2001-03-08 | Falke Garne Zweigniederlassung | Nonwoven is composed of fibers together with different mixed elements in at least two groups to give a surface without patterns for use as a floor covering |
| DE19929382B4 (en) * | 1999-06-28 | 2007-01-04 | Horus Gmbh | Process for producing a needle felt and a needle felt |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2785224B2 (en) | 1998-08-13 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| LAPS | Cancellation because of no payment of annual fees |