JPH01252800A - Electrolytic treatment equipment - Google Patents
Electrolytic treatment equipmentInfo
- Publication number
- JPH01252800A JPH01252800A JP7639888A JP7639888A JPH01252800A JP H01252800 A JPH01252800 A JP H01252800A JP 7639888 A JP7639888 A JP 7639888A JP 7639888 A JP7639888 A JP 7639888A JP H01252800 A JPH01252800 A JP H01252800A
- Authority
- JP
- Japan
- Prior art keywords
- electrolytic
- electrode
- web
- treatment
- alternating waveform
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000866 electrolytic etching Methods 0.000 claims abstract description 16
- 229910052751 metal Inorganic materials 0.000 claims description 18
- 239000002184 metal Substances 0.000 claims description 18
- 238000006243 chemical reaction Methods 0.000 description 13
- 229910052782 aluminium Inorganic materials 0.000 description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 238000004090 dissolution Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000003792 electrolyte Substances 0.000 description 3
- 229910017604 nitric acid Inorganic materials 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007645 offset printing Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Landscapes
- Printing Plates And Materials Therefor (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は交番波形電流を用いて連続的に金属ウェブに電
解エツチング処理を行うに際して均一性に優れた電解エ
ツチング処理が可能な連続電解処理槽を提供しようとす
るものである。[Detailed Description of the Invention] [Industrial Application Field] The present invention provides a continuous electrolytic treatment tank that can perform electrolytic etching treatment with excellent uniformity when continuously performing electrolytic etching treatment on a metal web using alternating waveform current. This is what we are trying to provide.
アルミニウム、鉄などの表面に電解エツチングする方法
は広く実用化されており、要求される品質や反応効率の
向上の目的から交番波形電流を用いることは一般的に行
われている。たとえば特公昭56−19280号公報で
はアルミ板の電解エツチング処理に於て陽極特電圧が陰
極特電圧より大なるよう印加した交番波形電圧を用いる
ことにより、オフセット印刷版支持体として優れた粗面
化処理が可能になるという記載がある9通常電解エツチ
ング処理は1〜5%の硝酸あるいは塩酸等酸性電解浴中
で’It流密度10〜100A/dn?で行われる。交
番波形電流を用いる時、たとえば金属ウェブとしてアル
ミニウム板を用いた時陽極周期時にはA l ”→Aj
l!+’3eの溶解反応が生じ、又陰極の周期時は
)(−)−6−+ −)1 、↑、とAJ2”+30H
→Ae (0H)3の水素ガス発生反応と同時に水酸化
アルミのスマット生成反応がアルミ板上で生じる。これ
らの反応は電源の周波数に応じて交互に起る。これらの
基本反応を浴の種類、濃度、温度条件および電流密度、
投入電気量等の電気条件を制御することにより要求され
る粗面化表面を得ることが一般的に可能である。Electrolytic etching methods for the surfaces of aluminum, iron, etc. have been widely put into practical use, and alternating waveform currents are commonly used to improve the required quality and reaction efficiency. For example, in Japanese Patent Publication No. 56-19280, by using an alternating waveform voltage applied so that the anode special voltage is larger than the cathode special voltage in the electrolytic etching treatment of an aluminum plate, the surface roughness is excellent as an offset printing plate support. 9 Normal electrolytic etching treatment is performed in an acidic electrolytic bath such as 1 to 5% nitric acid or hydrochloric acid with a flow density of 10 to 100 A/dn? It will be held in When using an alternating waveform current, for example when using an aluminum plate as the metal web, during the anodic period A l ”→Aj
l! A dissolution reaction of +'3e occurs, and during the period of the cathode) (-)-6-+ -)1, ↑, and AJ2"+30H
→Ae At the same time as the hydrogen gas generation reaction of (0H)3, a smut generation reaction of aluminum hydroxide occurs on the aluminum plate. These reactions occur alternately depending on the frequency of the power source. These basic reactions can be controlled by bath type, concentration, temperature conditions, current density,
It is generally possible to obtain the required roughened surface by controlling electrical conditions such as the amount of electricity applied.
しかし交番波形電流を用いる時には必ず金属ウェブが電
解槽に導入された時に電流周期により、溶解反応により
処理がスタートする部分とスマット生成反応により処理
がスタートする部分との相違がある。これらの相違は当
然のことながら電源の周波数に応じて発生する。たとえ
ば処理スピード50 m/min 、電源周波数が2H
zとした場合に金属ウェブの長手方向で41.7cmピ
ッチでその相違が発生する。優れた処理表面の均一性が
要求されるときはこの相違は極めて重要である。即ちス
タート時点での反応の相違により処理完了でも不均一な
処理表面となることがあるからである。However, when an alternating waveform current is used, there is always a difference between a part where the process starts due to the dissolution reaction and a part where the process starts due to the smut forming reaction, depending on the current cycle when the metal web is introduced into the electrolytic cell. These differences naturally occur depending on the frequency of the power supply. For example, the processing speed is 50 m/min and the power frequency is 2H.
z, the difference occurs at a pitch of 41.7 cm in the longitudinal direction of the metal web. This difference is extremely important when excellent treated surface uniformity is required. That is, the difference in reaction at the start point may result in a non-uniform treated surface even after the treatment is completed.
これらの不均一性はその発生メカニズムからして電流密
度が高くなるほど又処理スピードが高いほど程度が強い
ものとなるのは当然である。しかし量産化の観点からは
高い処理スピード及び高電流密度処理が望まれる所であ
り、この不均一性が生じ易い条件で製造をおこなうこと
になる。Considering the mechanism by which these non-uniformities occur, it is natural that the higher the current density and the higher the processing speed, the stronger the degree of non-uniformity becomes. However, from the viewpoint of mass production, high processing speed and high current density processing are desired, and manufacturing is performed under conditions where this non-uniformity is likely to occur.
また、電極部の長さlを、金属ウェブの走行速度をV、
交番波形電流の周波数をFとしたとき、1<V/Fとす
ると、電解処理が金属ウェブの走行方向に対して均一に
おこなわれなくなる。In addition, the length l of the electrode part, the traveling speed of the metal web V,
If 1<V/F, where F is the frequency of the alternating waveform current, the electrolytic treatment will not be performed uniformly in the running direction of the metal web.
本発明の目的は、金属ウェブを連続的に電解エツチング
処理をおこなう電解槽において、従来の欠点を解消し、
スタート時点での反応の相違をなくし電解エツチング処
理の不均一性をなくし、安定的に連続処理をおこなうこ
との出来る電解処理装置を提供しようとするものである
。The purpose of the present invention is to solve the conventional drawbacks in an electrolytic bath for continuously electrolytically etching a metal web.
It is an object of the present invention to provide an electrolytic processing apparatus that eliminates differences in reactions at the start point, eliminates non-uniformity of electrolytic etching processing, and is capable of stably performing continuous processing.
C問題点を解決するための手段および作用]本発明者等
は、種々研究の結果、交番波形電流を用いて金属ウェブ
に連続的に電解エツチング処理をおこなう電解槽におい
て、電極部の電極1本あたりのウェブ進行方向の長さl
が金属ウェブの移動速度をV、交番波形電流の周波数を
Fとしたときに、l≧V/Fとすることにより更に好ま
しくは金属ウェブの入口部分に低電流密度処理をおこな
うソフトスタートゾーンを設けることにより、電解エツ
チング処理を均一にムラなくおこなえることを発見した
。Means and operation for solving problem C] As a result of various studies, the present inventors have discovered that, in an electrolytic bath that continuously performs electrolytic etching treatment on a metal web using an alternating waveform current, one electrode in the electrode section The length of the web in the direction of travel per
When V is the moving speed of the metal web and F is the frequency of the alternating waveform current, by setting l≧V/F, it is more preferable to provide a soft start zone for low current density treatment at the entrance portion of the metal web. It has been discovered that by doing so, electrolytic etching can be performed uniformly and evenly.
即ち本発明は交番波形電流を用いて電解エツチング処理
をおこなうにあたり、電極部の電極1本あたりのウェブ
進行方向の長さεをV/F以上とし、金属ウェブの入口
部分に低電流密度処理をおこなうソフトスタートゾーン
を設けることを特徴とする電解処理装置である。That is, in performing electrolytic etching treatment using an alternating waveform current, the present invention sets the length ε of the electrode portion in the web traveling direction per electrode to be equal to or more than V/F, and applies low current density treatment to the entrance portion of the metal web. This is an electrolytic treatment apparatus characterized by providing a soft start zone for performing electrolytic treatment.
本発明において、電極部の電極1本あたりのウェブ進行
方向の長さpが、金属ウェブの移動速度をV、交番波形
電流の周波数をFとしたときに、l≧V/Fとするとい
うことは、電極製作の制約上または、電解槽製作の制約
上などにより、もし電極1本の長さ2をV/F未満に分
割する必要があるときは、電極を分割して製作し、施工
時に分割して製作した!極を連続して並べ、連続した電
極1本あたりの長さの総和をV/F以上とするなどして
もよい。In the present invention, the length p of each electrode in the web traveling direction of the electrode portion satisfies l≧V/F, where V is the moving speed of the metal web and F is the frequency of the alternating waveform current. If it is necessary to divide the length 2 of one electrode into less than V/F due to restrictions in electrode manufacturing or electrolytic cell manufacturing, the electrode must be manufactured in parts and the I made it in parts! It is also possible to arrange the electrodes consecutively and make the total length of each continuous electrode equal to or greater than V/F.
電極の長さ2はV/F以上とすればよいが、好ましくは
V/Fの2倍以上あるほうが、より均一な電解エツチン
グ処理面を得ることが可能となる。The length 2 of the electrode may be at least V/F, but preferably at least twice V/F, which makes it possible to obtain a more uniform electrolytically etched surface.
その理由としては、各電極において必ず陽極周期時と陰
極周期時が生じることにより、即ち、必ず溶解反応をお
こさせスマット生成反応のみの電極がない様にすること
によって不均一性を発生させない様にするのである。The reason for this is that an anode period and a cathode period always occur in each electrode, that is, a dissolution reaction must occur, and there is no electrode that only undergoes a smut generation reaction, so that non-uniformity is prevented. That's what I do.
電極の材質は、通常交流用電極として用いるものがいづ
れも使用できる。As for the material of the electrode, any material normally used for AC electrodes can be used.
また、交流用電極、例えばカーボンの溶解を防止する目
的で特開昭60−56099号公報にみられるように、
補助アノード電極を用いてもよい。In addition, for the purpose of preventing dissolution of AC electrodes, for example, carbon, as seen in Japanese Patent Application Laid-open No. 60-56099,
A supplementary anode electrode may also be used.
また、補助アノード電極の代わりにコンダククロールを
用いてもよい。Furthermore, conductor chloride may be used instead of the auxiliary anode electrode.
本発明において、金属ウェブの入口部分に低電流密度処
理をおこなうソフトスタートゾーンを設けるということ
は、特願昭58−173674号公報にあるように、ソ
フトスタートゾーンの電極が金属ウェブに対向する面の
長さが短くなるように斜めに切欠き、かつ切欠いた面は
直接電解液に接触させるなどしてソフトスタートゾーン
を設けることをいう。もちろんソフトスタートゾーンの
電極を接続されるリード線に、抵抗やコイルを直列に接
続してソフトスタートの効果をよりいっそう高めるなど
してもよい。これによって、初期の反応の相違に起因す
る欠陥を実質上解消することが出来る。In the present invention, providing a soft start zone for performing low current density treatment at the inlet portion of the metal web means that the electrode of the soft start zone faces the surface facing the metal web, as described in Japanese Patent Application No. 173674/1983. This refers to creating a soft start zone by cutting diagonally so that the length is shortened, and by bringing the cut surface into direct contact with the electrolyte. Of course, the soft start effect may be further enhanced by connecting a resistor or a coil in series to the lead wire to which the soft start zone electrode is connected. This substantially eliminates defects caused by differences in initial reactions.
電解槽としては、特開昭60−56099号公報の第1
図に示されるようなフラット型のものや、第2図に示さ
れるラジアル型のものなど周知の構造のものを使用でき
る。As an electrolytic cell, No. 1 of JP-A No. 60-56099 is used.
Well-known structures such as a flat type as shown in the figure and a radial type as shown in FIG. 2 can be used.
ソフトスタートゾーンの長さ、電流分布は、必要に応じ
て任意に設定するが、V/F以上の長ささかあることが
好ましい。電流分布は、入口に行くにしたがって徐々に
減少していくのが好ましい。The length and current distribution of the soft start zone can be arbitrarily set as required, but it is preferable that the length be equal to or greater than V/F. Preferably, the current distribution gradually decreases toward the inlet.
本発明を実施するにあたり、給電方法としては、コンダ
クタロールによる接触給電方式または液体給電方式を用
いてよい。In carrying out the present invention, a contact power supply method using a conductor roll or a liquid power supply method may be used as a power supply method.
次に実施例により本発明を具体的に説明するが、本発明
はこの実施例のみに限定されるものではない。EXAMPLES Next, the present invention will be specifically explained with reference to Examples, but the present invention is not limited to these Examples.
比較例−1
第2図に示す装置において、次の処理条件にて、厚み0
.3鴫、Fil 300 mmのJIS 3003−1
114アルミニウムウエブの連続電解エツチング処理を
おこなった。Comparative Example-1 In the apparatus shown in Figure 2, the thickness was 0 under the following processing conditions.
.. JIS 3003-1, Fil 300 mm
114 aluminum web was subjected to continuous electrolytic etching treatment.
処理条件
処理スピード 40m/win
電解液 1.5%硝酸 45°C電流波形
矩形型交番波形電流
周波数2Hz
電流密度 80A/dイ
電極長さ ffi=IQcm
電極木数 42電
極極数隔 20mm
アルミニウムウニ
ブと電極との間隔101WI11
その結果、アルミニウムウェブ進行方向に対して直角に
粗面化表面の不均一性が発生した。径2μmのハニカム
状の表面に、径5〜10μmの円形ピットが散在する部
分と径2μmのハニカム状の表面とに分かれた。Processing conditions Processing speed 40m/win Electrolyte 1.5% nitric acid 45°C current waveform
Rectangular alternating waveform current frequency 2Hz Current density 80A/d Electrode length ffi=IQcm Number of electrodes 42 Electrode spacing 20mm Distance between aluminum nibs and electrodes 101WI11 As a result, the aluminum web is roughly perpendicular to the direction of travel. Non-uniformity of the planarized surface occurred. The honeycomb-like surface with a diameter of 2 μm was divided into a portion where circular pits with a diameter of 5 to 10 μm were scattered and a honeycomb-like surface with a diameter of 2 μm.
実施例−1
第1図に示す装置を用いて、次の処理条件にて厚み0.
3庇、巾300m+nのJIS 3003− !(14
アルミニウムウエブの連続電解エツチング処理をおこな
った。Example-1 Using the apparatus shown in FIG. 1, a thickness of 0.
JIS 3003- with 3 eaves and width 300m+n! (14
Continuous electrolytic etching treatment of aluminum web was performed.
処理条件
処理スピード 40m/l1in
電解液 1.5%硝酸 45°C電流波形
矩形波交番波形電流
周波数2Hz
電流密度 80 A/ dn(
電極の長さ l=70cm
電極本数 6本
電極間隔 20關
アルミニウムウニ
ブと電極の間隔 10胴
このとき、ソフトスタートゾーンMSの長さβは70c
mとし、この部分での平均1流密度は10A/ drr
fとなるように抵抗器を調整した。ソフトスタートゾー
ンの電極とアルミニウムウェブとの間隔は、ソフトスタ
ートゾーン入口で30画、ソフトスタートゾーン出口で
IOMであった。Processing conditions Processing speed 40m/l1in Electrolyte 1.5% nitric acid 45°C current waveform
Square wave alternating waveform Current frequency: 2Hz Current density: 80 A/dn (Length of electrode: l=70cm Number of electrodes: 6 Electrode spacing: 20 mm Spacing between aluminum nib and electrode: 10 mm At this time, the length β of the soft start zone MS is 70c
m, and the average single flow density in this part is 10A/drr
The resistor was adjusted so that f. The spacing between the soft start zone electrode and the aluminum web was 30 strokes at the soft start zone entrance and IOM at the soft start zone exit.
その結果、オフセット印刷版支持体として均一性に優れ
た粗面化表面が得られた。径2μmのハニカム状の同形
ピットが前面均一に得られた。As a result, a roughened surface with excellent uniformity was obtained as an offset printing plate support. Honeycomb-shaped pits with a diameter of 2 μm were uniformly obtained on the front surface.
(発明の効果)
本発明の装置を用いれば、仕上がり品質のよい連続電解
処理が可能となり、とくに 0.1〜5Hzの低周波数
領域でその効果が著しい。(Effects of the Invention) Using the apparatus of the present invention enables continuous electrolytic treatment with good finish quality, and the effect is particularly remarkable in the low frequency range of 0.1 to 5 Hz.
仕上がり品質が向上することで、被処理金属ウェブの商
品価値をより一層高めることができる。By improving the finished quality, the commercial value of the metal web to be processed can be further increased.
第1図は本発明に係る電解処理装置の構造を示す側面図
である。第2図は従来の連続電解処理装置の1例を示す
側面図である。FIG. 1 is a side view showing the structure of an electrolytic treatment apparatus according to the present invention. FIG. 2 is a side view showing an example of a conventional continuous electrolytic treatment apparatus.
Claims (2)
エッチング処理をおこなう電解槽において、電極部の電
極1本あたりのウェブ進行方向の長さlが、金属ウェブ
の移動速度をV、交番波形電流の周波数をFとしたとき
に、l≧V/Fとしたことを特徴とする電解処理装置。(1) In an electrolytic bath that continuously performs electrolytic etching treatment on a metal web using an alternating waveform current, the length l in the web traveling direction per electrode of the electrode part is the moving speed of the metal web, V, and the alternating waveform An electrolytic treatment apparatus characterized in that, where F is the frequency of a waveform current, l≧V/F.
密度処理をおこなうソフトスタートゾーンであることを
特徴とする特許請求の範囲第1項記載の電解処理装置。(2) The electrolytic treatment apparatus according to claim 1, wherein the electrode at the entrance of the metal web to the electrolytic cell is a soft start zone for performing low current density treatment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7639888A JPH01252800A (en) | 1988-03-31 | 1988-03-31 | Electrolytic treatment equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7639888A JPH01252800A (en) | 1988-03-31 | 1988-03-31 | Electrolytic treatment equipment |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01252800A true JPH01252800A (en) | 1989-10-09 |
Family
ID=13604185
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7639888A Pending JPH01252800A (en) | 1988-03-31 | 1988-03-31 | Electrolytic treatment equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01252800A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6344131B1 (en) * | 1994-08-30 | 2002-02-05 | Fuji Photo Film Co., Ltd. | Method of producing aluminum support for planographic printing plate |
EP1318216A2 (en) * | 2001-12-05 | 2003-06-11 | Fuji Photo Film Co., Ltd. | Electrolysis apparatus |
-
1988
- 1988-03-31 JP JP7639888A patent/JPH01252800A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6344131B1 (en) * | 1994-08-30 | 2002-02-05 | Fuji Photo Film Co., Ltd. | Method of producing aluminum support for planographic printing plate |
EP1318216A2 (en) * | 2001-12-05 | 2003-06-11 | Fuji Photo Film Co., Ltd. | Electrolysis apparatus |
EP1318216A3 (en) * | 2001-12-05 | 2006-05-31 | Fuji Photo Film Co., Ltd. | Electrolysis apparatus |
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