JPH01244510A - Device for preventing erroneous detection of obstacle for unattended vehicle - Google Patents

Device for preventing erroneous detection of obstacle for unattended vehicle

Info

Publication number
JPH01244510A
JPH01244510A JP63072423A JP7242388A JPH01244510A JP H01244510 A JPH01244510 A JP H01244510A JP 63072423 A JP63072423 A JP 63072423A JP 7242388 A JP7242388 A JP 7242388A JP H01244510 A JPH01244510 A JP H01244510A
Authority
JP
Japan
Prior art keywords
vehicle
detection
obstacle
sensor
controller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP63072423A
Other languages
Japanese (ja)
Inventor
Nobuyuki Tsugawa
津川 信幸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Industries Corp
Original Assignee
Toyoda Automatic Loom Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyoda Automatic Loom Works Ltd filed Critical Toyoda Automatic Loom Works Ltd
Priority to JP63072423A priority Critical patent/JPH01244510A/en
Publication of JPH01244510A publication Critical patent/JPH01244510A/en
Pending legal-status Critical Current

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  • Forklifts And Lifting Vehicles (AREA)
  • Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)

Abstract

PURPOSE:To keep an excellent work efficiency by providing each vehicle with a detecting means which outputs a signal to a discriminating means without interfering with another detecting means and a switching means which effectively operates different detecting means and prevecting erroneous detection of an obstacle sensor to evade interruption of the work. CONSTITUTION:When one of a pair of vehicles 1 which run in opposite directions closely on both sides in a close passage area E is run in accordance with the detection result of an ultrasonic sensor 6 or a photoelectric sensor 7, the other is stopped in accordance with the detection result of the photoelectric sensor 7 or the ultrasonic sensor 6. Thus, the ultrasonic sensor 6 of one vehicle 1 is prevented from receiving the light emitted from the photoelectric sensor 7 of the other vehicle different in property to output an erroneous signal to a controller 9, and the controller 9 decelerates or stops a motor 10 only when an obstacle existing in the area where detection is required is detected. Thus, the running vehicle 1 is not unnecessarily stopped to effectively perform the work.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 この発明は無人車の障害物誤検出防止装置に関するもの
である。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a device for preventing false detection of obstacles in unmanned vehicles.

〔従来の技術〕[Conventional technology]

無人搬送車はその底部に設けた磁気センサにより、床に
延びる電気的誘導線を検知して走行する。
The automatic guided vehicle moves by detecting electrical guide wires extending on the floor using a magnetic sensor installed at the bottom of the vehicle.

即ち、第5図に示すように、工場等の内部において、誘
導線にてステーションStl、St2間を結んで走行路
20上を形成し、この走行路20上を複数の無人搬送車
2・1が走行する。
That is, as shown in FIG. 5, inside a factory or the like, a guide line connects stations Stl and St2 to form a traveling path 20, and a plurality of automatic guided vehicles 2 and 1 are guided along this traveling path 20. runs.

第6図に示すように、これら無人搬送車21は許容され
得る最大の積荷の幅等を考慮して、前方から側方にかけ
て所定範囲内の検出領域りにパルス超音波を発射し、こ
の検出領域り内に障害物が存在するとき、これをセンサ
22が検出して無人搬送車21は減速する。さらに、搬
送車21の走行に伴い障害物が1m以内に入るとセンサ
22の検出結果に従い搬送車21は走行を停止し、事故
か未然に防止されるようになっている。
As shown in FIG. 6, these automatic guided vehicles 21 emit pulsed ultrasonic waves to a detection area within a predetermined range from the front to the side, taking into consideration the maximum allowable load width, etc. When an obstacle exists within the area, the sensor 22 detects this and the automatic guided vehicle 21 decelerates. Further, if an obstacle comes within 1 m while the transport vehicle 21 is traveling, the transport vehicle 21 will stop traveling according to the detection result of the sensor 22, thereby preventing an accident.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

ところが、工場等においては機器等を各所に配置する必
要があり、誘導線の敷設は限定された範囲内で行われ、
狭い箇所で曲折されることにより、接近した位置を並走
する笠の姿勢が余儀無くされる。このため、走行路20
の一部を2台の無人搬送車21が互いに接近して、相手
側のセンサ22の検出領域り外を対向走行する。しかし
、各センサ22の検出領域り外といえとも、互いの発射
する超音波タイミングで相手側のセンサ22の受信タイ
ミングと一致すると、この超音波が反射波と同様に相手
側センサ22に受承され、検出領域I〕内に障害物が存
在しないにも拘わらず、車両が停止し、作業が中断され
て作業効率の低下を招来することとなる。
However, in factories etc., equipment etc. need to be placed in various locations, and guide wires are installed within a limited area.
By turning in a narrow place, the hats are forced to run parallel to each other in close positions. For this reason, the running path 20
The two automatic guided vehicles 21 approach each other and run oppositely outside the detection area of the sensor 22 of the other party. However, even if it is outside the detection area of each sensor 22, if the timing of the ultrasonic waves emitted by each other matches the reception timing of the sensor 22 of the other party, this ultrasonic wave will be received by the sensor 22 of the other party in the same way as a reflected wave. Therefore, even though there is no obstacle within the detection area I, the vehicle stops and the work is interrupted, resulting in a decrease in work efficiency.

この発明は上記した問題点を解消するためになされたも
のであり、その目的は障害物センサの誤検出を防止して
、作業の中断を回避し、優れた作業効率を維持すること
が可能な無人車の障害物誤検出防止装置を提供するごと
にある。
This invention was made to solve the above-mentioned problems, and its purpose is to prevent false detection of obstacle sensors, avoid interruption of work, and maintain excellent work efficiency. To provide a device for preventing false detection of obstacles in unmanned vehicles.

〔課題を解決するだめの手段〕[Failure to solve the problem]

この発明は−に記した目的を達成するために、予め設定
した走行路上を走行する車両の進行方向におLJる安全
走行に必要な検出必要領域内に障害物があるとき、これ
を検出する反則式の検出手段と、同検出手段の検出結果
に基いて障害物の存在を判別する判別手段と、前記判別
手段の判別動作に従い、車両の走行を停止させる走行制
御手段とを備えた複数台の無人車において、各車両には
、前記検出手段と干渉することなく、判別手段に信号を
出力する別の検出手段と、他の車両と接近して対向走行
するに先立ち、相手側の車両にて有効に動作するいずれ
かの検出手段とは異なる検出手段を有効に動作させる切
換手段とを設りたことをその要旨とする。
In order to achieve the object stated in (-), this invention detects an obstacle when it is within a detection required area necessary for safe driving in the direction of travel of a vehicle traveling on a preset travel path. A plurality of vehicles comprising a foul type detection means, a discrimination means for determining the presence of an obstacle based on the detection result of the detection means, and a travel control means for stopping the vehicle in accordance with the discrimination operation of the discrimination means. In the unmanned vehicle, each vehicle is equipped with another detection means that outputs a signal to the discrimination means without interfering with the detection means, and a detection means that outputs a signal to the discrimination means without interfering with the detection means, and a detection means that detects the other vehicle before approaching and traveling in the opposite direction. The gist of the present invention is to provide a switching means for effectively operating a different detection means from one of the detection means that operates effectively.

〔作用〕[Effect]

この発明は上記した手段を採用したことにより、車両が
他の車両の検出必要領域内を走行するに先立ら、切換手
段が相手側の車両にて有効に動作するいずれかの検出手
段とは異なる検出手段を有効に動作させる。これにより
、2台の車両の検出手段が干渉することなく、相手側の
車両を障害物として誤検出することが回避される。
By adopting the above-mentioned means, this invention enables the switching means to operate effectively in the other vehicle before the vehicle travels within the detection area of the other vehicle. Effectively operate different detection means. This prevents the detection means of the two vehicles from interfering with each other, and erroneously detecting the other vehicle as an obstacle is avoided.

〔実施例〕〔Example〕

以下、この発明の誤検出防止装置を具体化した一実施例
を第1〜4図に従って詳述する。
Hereinafter, one embodiment of the false detection prevention device of the present invention will be described in detail with reference to FIGS. 1 to 4.

第2,3図において、複数台の無人搬送車は車両1の底
部に設けた磁気センサ2により、床面Fに敷設された電
力線よりなる誘導線を検知し、この誘導線に沿って形成
される走行路3」−を走行する。なお、上記した走行路
3ば数箇所が曲折した環状をなし、二点鎖線で囲んだ部
分が対向車両接近通過エリアEとなっている。そして、
床面Fには各ステーションStl、St2と接近通過エ
リアEとの間に白色及び黒色等、反射率が大幅に異なる
2つの色によって描かれたマークパターンMl、M2が
車両1の底部に設りた光電式のパターン検出用センサ8
にて検知されるようになっている。
In FIGS. 2 and 3, a plurality of automatic guided vehicles detect a guide line consisting of a power line laid on the floor F using a magnetic sensor 2 installed at the bottom of the vehicle 1, and a guide line is formed along this guide line. The vehicle travels on the driving route 3. The travel path 3 described above has a ring shape with several bends, and the area surrounded by the two-dot chain line is an oncoming vehicle approach area E. and,
Mark patterns Ml and M2 drawn in two colors with significantly different reflectances, such as white and black, are provided on the bottom of the vehicle 1 between each station Stl and St2 and the approach passing area E on the floor surface F. Photoelectric pattern detection sensor 8
It is now detected in

第3図に示すように、前記車両1の前部フレーム4の中
央部及び両側部にはそれぞれセンサ取付は部5が配置さ
れている。そして、各センザ取伺げ部5には検出手段と
しての超音波センサ6、さらに別の検出手段としての光
電センサ7が設げられている。
As shown in FIG. 3, sensor mounting sections 5 are arranged at the center and both sides of the front frame 4 of the vehicle 1, respectively. Each sensor receiving portion 5 is provided with an ultrasonic sensor 6 as a detection means and a photoelectric sensor 7 as another detection means.

前記超音波センサ6及び光電センサ7はともに、反則式
のものが使用され、図示しない送信部が発するパルス波
が、所定時間内に障害物にて反射される受信部に受信さ
れることにより、第2図に示すように、車両1の正面前
方、右方前方及び左方前方における所定範囲内に設定し
た検出必要領域x、y内及び1m以内の障害物を2段階
に検出するようになっている。
Both the ultrasonic sensor 6 and the photoelectric sensor 7 are of a reciprocal type, and a pulse wave emitted by a transmitting section (not shown) is received by a receiving section that is reflected by an obstacle within a predetermined period of time. As shown in Fig. 2, obstacles are detected in two stages within detection required areas x, y and within 1 m, which are set within predetermined ranges in front, right front, and left front of vehicle 1. ing.

第1図はこの実施例の電気的構成を示すものである。即
ち、前記超音波センサ6及び光電センサ7、さらにパタ
ーン検出用センサ8及び磁気センサ2は走行制御手段、
判別手段及び切換手段としてのコン1−ローラ9に接続
されている。また、コントローラ9には駆動輪を回転さ
せるための電動モータ10及び操舵輪の操舵角を制御す
るステアリング装置11が接続されている。
FIG. 1 shows the electrical configuration of this embodiment. That is, the ultrasonic sensor 6 and the photoelectric sensor 7, as well as the pattern detection sensor 8 and the magnetic sensor 2, are a traveling control means,
The controller 1 is connected to a roller 9 as a determining means and a switching means. Further, connected to the controller 9 are an electric motor 10 for rotating the drive wheels and a steering device 11 for controlling the steering angle of the steered wheels.

そして、各ステーションstt、st2から順次発車さ
れる車両1は、磁気センサ2からの検知信号に従うコン
トローラ9によりステアリング装置11が操作されて走
行路3」二を走行する。なお、車両1がマークパターン
M1を通過した後に両センサ6.7により障害物が検出
されると、コントローラ9は超音波センサ6が出力する
検知信号のみを有効化し、光電センサ7からの信号を無
効化する。さらに、車両1がマークパターンM2を通過
した後に両センザ6.7により障害物が検出されると、
コントローラ9は光電センリーフからの信号を有効化し
、超音波センナ6が出力する信号は無効化する。
The vehicle 1, which is sequentially departed from each station stt and st2, travels along the travel path 3'2 by operating the steering device 11 by the controller 9 in accordance with the detection signal from the magnetic sensor 2. Note that when an obstacle is detected by both sensors 6 and 7 after the vehicle 1 has passed the mark pattern M1, the controller 9 activates only the detection signal output by the ultrasonic sensor 6 and activates the signal from the photoelectric sensor 7. Disable. Further, when an obstacle is detected by both sensors 6.7 after the vehicle 1 passes the mark pattern M2,
The controller 9 validates the signal from the photoelectric sensor leaf and invalidates the signal output from the ultrasonic sensor 6.

各車両1のコントローラ9がモータ10の回転により、
第4図のステップSL(以下ステップを単にSという)
にて車両1の走行動作を確認すると、S2においてコン
トローラ9はパターン検出用センサ8によりマークパタ
ーンM1が検知されたか否か、即ち車両1がマークパタ
ーンM1を通過して接近通過エリアE方向に進行してい
るか否かを判断する。この判断結果がYESの時には、
S3において、コン1−ローラ9は超音波センサ6から
の信号を有効的に取扱い、光電センサ7からの信号を無
効化する処理を行う。そして、車両1の進行方向におけ
る検出必要領域X内に存在する障害物を検知した超音波
センサ6から出力される検知(ハ号に基きコントローラ
9がモータ10を減速回転させ、進行方向1m以内に障
害物を検知したときはモータ10の回転を停止させて車
両1の走行が停止される。
The controller 9 of each vehicle 1 uses the rotation of the motor 10 to
Step SL in Figure 4 (hereinafter the step is simply referred to as S)
When the running operation of the vehicle 1 is confirmed at S2, the controller 9 determines whether or not the mark pattern M1 is detected by the pattern detection sensor 8, that is, the vehicle 1 passes through the mark pattern M1 and moves toward the approach passing area E. determine whether or not. If the result of this judgment is YES,
In S3, the controller 1-roller 9 effectively handles the signal from the ultrasonic sensor 6 and performs processing to invalidate the signal from the photoelectric sensor 7. Then, the controller 9 decelerates and rotates the motor 10 based on the detection output from the ultrasonic sensor 6 that has detected an obstacle existing within the detection required area X in the traveling direction of the vehicle 1 (No. When an obstacle is detected, the rotation of the motor 10 is stopped and the running of the vehicle 1 is stopped.

また、S2における判定結果がNOのときには、S4に
おいてパターン検出用センサ8がマークパターンM2を
検知したか否かが判断される。そして、この判断結果が
YESの場合には、S5にてコン1〜ローラ9は光電セ
ンサ7からの信号を有効化するとともに、超音波センサ
6から出力される信号を無効化する処理を行う。このあ
と、光電センサ7が検出必要領域Y内の障害物を検知す
ると、コントローラ9ば同光電センサ7からの(言号に
基きモーター0を減速回転させて車両1の走行速度を落
とし、さらに進行方向1m以内に障害物を検知したとき
にはモーター0の回転を停止させて車両1の走行を停止
させる。
Further, when the determination result in S2 is NO, it is determined in S4 whether or not the pattern detection sensor 8 has detected the mark pattern M2. If the result of this determination is YES, the controllers 1 to 9 perform a process of validating the signal from the photoelectric sensor 7 and invalidating the signal output from the ultrasonic sensor 6 in S5. After that, when the photoelectric sensor 7 detects an obstacle within the detection required area Y, the controller 9 decelerates and rotates the motor 0 based on the command from the photoelectric sensor 7 to reduce the traveling speed of the vehicle 1. When an obstacle is detected within 1 m in the direction, the rotation of the motor 0 is stopped and the running of the vehicle 1 is stopped.

さて、上記の走行過程において、車両1がマークパター
ンM1を通過した後には、障害物が検出領域X内に入る
と、超音波センサ6からの検知信号によりコントローラ
9がモーター0を減速させ、さらに障害物力月m以内に
入るとモーター0を停止させる。このあと、作業者等に
よって障害物が除去され、該車両1が発進して、マーク
パターンM2を通過すると、コン1−ローラ9が超音波
センサ6の出力する検知信号を無効化し、光電センサ7
からの検出信号を有効化する。このとき、マークパター
ンM1の通過した別の車両1は超音波センサ6によって
のみ障害物の検出を行う。
Now, in the above driving process, after the vehicle 1 has passed the mark pattern M1, if an obstacle enters the detection area X, the controller 9 decelerates the motor 0 based on the detection signal from the ultrasonic sensor 6, and further Motor 0 is stopped when the obstacle is within m distance. After that, when the obstacle is removed by a worker or the like and the vehicle 1 starts and passes the mark pattern M2, the controller 1-roller 9 invalidates the detection signal output from the ultrasonic sensor 6, and the photoelectric sensor 7
Activate the detection signal from. At this time, another vehicle 1 through which the mark pattern M1 has passed detects an obstacle only by the ultrasonic sensor 6.

従って、接近通過エリアE内において、左右に接近した
位置を対向して走行する一対の車両1ば、一方が超音波
センサ6又は光電センテ7の検出結果に従うととも、他
方がこれとは逆に光電セン・す。
Therefore, in the approach passing area E, if a pair of vehicles 1 are running opposite each other in close positions on the left and right, one will follow the detection result of the ultrasonic sensor 6 or the photoelectric sensor 7, while the other will follow the detection result of the ultrasonic sensor 6 or the photoelectric sensor 7. Photoelectric sensor.

7又は超音波センサ6の検出結果に従って停止される。7 or according to the detection result of the ultrasonic sensor 6.

このため、一方の車両1の例えば超音波センサ6が、性
質の異なる相手側の光電センサ7が発する光を受信して
、コントローラ9に誤信号を出力することはなく、検出
必要領域内に存在する障害物を検知したときにのみコン
トローラ9がモータ10を減速または停止させる。これ
により、走行する車両1が不要に停止されることがなく
、作業が有効に行われ得る。
For this reason, for example, the ultrasonic sensor 6 of one vehicle 1 does not receive the light emitted by the photoelectric sensor 7 of the other party, which has different properties, and outputs an erroneous signal to the controller 9, and the ultrasonic sensor 6 of one vehicle 1 does not output an erroneous signal to the controller 9. The controller 9 decelerates or stops the motor 10 only when an obstacle is detected. Thereby, the traveling vehicle 1 is not stopped unnecessarily, and the work can be carried out effectively.

なお、上記した実施例は以下に示す態様においても実施
可能である。
Note that the above-described embodiments can also be implemented in the following embodiments.

■超音波センサ6及び光電センサ7に代えて、波長の異
なる超音波を発する2種類のセンサを設けたり、波長又
は光量の異なる光を発する2種類のセンサを設け、接近
通過エリアE内を一対向して走行する2台の車両1のセ
ンサの相互干渉を回避する構成とする。
■In place of the ultrasonic sensor 6 and the photoelectric sensor 7, two types of sensors that emit ultrasonic waves with different wavelengths or two types of sensors that emit light with different wavelengths or light amounts are installed, so that the approach area E can be The configuration is such that mutual interference between sensors of two vehicles 1 running opposite to each other is avoided.

■パターン検出用セン′す・8が各マークパターンMI
 M2を検出したとき、超音波センサ6及び光電セン1
す7のうら、対向走行する車両1とは逆のものを作動さ
せ、センサ6,7間の干渉を防止する構成とする。
■Pattern detection sensor 8 is for each mark pattern MI
When M2 is detected, the ultrasonic sensor 6 and the photoelectric sensor 1
The rear side of the sensor 7 is operated in the opposite direction to that of the vehicle 1 traveling in the opposite direction, so that interference between the sensors 6 and 7 is prevented.

〔効果〕〔effect〕

以上詳述したように、この発明によれば、力l(入車の
障害物センサの誤検出を防止して、優れた作業効率を維
持することができるという効果を発揮する。
As described in detail above, according to the present invention, it is possible to prevent the erroneous detection of the obstacle sensor when entering the vehicle, thereby maintaining excellent work efficiency.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はこの発明による誤動作防止装置の電気的構成を
示すブロック図、第2図は無人搬送車を示す正面図、第
3図は走行路上を走行する複数の無人搬送車を示す説明
図、第4図はコン1−ローラの作用を説明するフローチ
ャー1・、第5図は従来例を示す説明図、第6図は同じ
〈従来例を示す平面図である。 車両1、走行路3、検出手段としての超音波センサ6及
び光電センサ7、判別手段及び走行制御手段及び切換手
段としてのコントローラ9、検出必要領域X、 Y。
FIG. 1 is a block diagram showing the electrical configuration of the malfunction prevention device according to the present invention, FIG. 2 is a front view showing an automatic guided vehicle, and FIG. 3 is an explanatory diagram showing a plurality of automatic guided vehicles traveling on a running path. FIG. 4 is a flowchart 1 for explaining the action of the controller 1-roller, FIG. 5 is an explanatory diagram showing a conventional example, and FIG. 6 is a plan view showing the same conventional example. A vehicle 1, a running path 3, an ultrasonic sensor 6 and a photoelectric sensor 7 as detection means, a controller 9 as a discrimination means, a travel control means, and a switching means, and areas X and Y that require detection.

Claims (1)

【特許請求の範囲】 1、予め設定した走行路上を走行する車両の進行方向に
おける安全走行に必要な検出必要領域内に障害物がある
とき、これを検出する反射式の検出手段と、 同検出手段の検出結果に基いて障害物の存在を判別する
判別手段と 前記判別手段の判別動作に従い、車両の走行を停止させ
る走行制御手段と を備えた複数台の無人車において、 各車両には、 前記検出手段と干渉することなく、判別手段に信号を出
力する別の検出手段と、 他の車両と接近して対向走行するに先立ち、相手側の車
両にて有効に動作するいずれかの検出手段とは異なる検
出手段を有効に動作させる切換手段と を設けた無人車の障害物誤検出防止装置。
[Scope of Claims] 1. Reflective detection means for detecting an obstacle when it is within a detection required area necessary for safe driving in the direction of travel of a vehicle traveling on a preset travel path; In a plurality of unmanned vehicles, each vehicle is equipped with a discriminating means for discriminating the presence of an obstacle based on a detection result of the discriminating means, and a travel control means for stopping the vehicle from traveling according to the discriminating operation of the discriminating means, each vehicle having: Another detection means that outputs a signal to the discrimination means without interfering with the detection means, and one of the detection means that operates effectively in the other vehicle before approaching the other vehicle and traveling in the opposite direction. An obstacle detection prevention device for an unmanned vehicle, comprising a switching means for effectively operating a different detection means.
JP63072423A 1988-03-25 1988-03-25 Device for preventing erroneous detection of obstacle for unattended vehicle Pending JPH01244510A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63072423A JPH01244510A (en) 1988-03-25 1988-03-25 Device for preventing erroneous detection of obstacle for unattended vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63072423A JPH01244510A (en) 1988-03-25 1988-03-25 Device for preventing erroneous detection of obstacle for unattended vehicle

Publications (1)

Publication Number Publication Date
JPH01244510A true JPH01244510A (en) 1989-09-28

Family

ID=13488865

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63072423A Pending JPH01244510A (en) 1988-03-25 1988-03-25 Device for preventing erroneous detection of obstacle for unattended vehicle

Country Status (1)

Country Link
JP (1) JPH01244510A (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6354611A (en) * 1986-08-25 1988-03-09 Daifuku Co Ltd Emergency stop controller for moving car

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6354611A (en) * 1986-08-25 1988-03-09 Daifuku Co Ltd Emergency stop controller for moving car

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